Professional Documents
Culture Documents
Error Codes, Diagnostics and Troubleshooting
Error Codes, Diagnostics and Troubleshooting
Error Codes, Diagnostics and Troubleshooting
GE Healthcare
JEDI
ERROR CODE, DIAGNOSTICS AND TROUBLESHOOTING
FOR 80 RD 1T GENERATOR
NOTE: Before using this document, make sure it is the latest revision. Access the PDM
system (e.g.: eDocs, GPCP, ePDM) to verify the current version.
TABLE OF CONTENTS
• Heating function
• Rotation function
• AEC diagnostics
These tests are referred to as manual diagnostics or diagnostics. Diagnostics are usually
implemented in the system console or in the service software (executed from the service laptop).
Simplified Description
Error Code
30 Tube spits errors
40 Rotation errors
50 Heater errors
60 Exposure errors (HV inverter + mA measure + exposure control
70 Power supply errors (low voltage + DC bus)
80 Hardware errors (internal communications + cables)
90 Application errors (saved RAM + software)
100 External communication errors
110 Thermal errors
120 Manipulation Errors
130 Grid Errors
140 Tube Switch Errors
10 Rotation warnings (engineering use)
20 Heater warnings (engineering use)
25 LVPS warnings (engineering use)
27 Application warnings (mainly saved RAM battery change)
Generator Description
Phase
0 idle: entered in diagnostic mode
1 powered up; waiting for configuration
2 Stand by: configuration completed, waiting for a preparation
3 Preparation in progress: JEDI gets ready to take X-rays
4 Ready for exposures (rotation at speed; filament; HV inverter drive
5 High voltage on
6 Error detected and not yet cleared
7 Tube Switching
Class Description
1 Errors that have no impact on the system operation.
Errors detected in background diagnostics during application. They are referred as
”Warning” errors, to monitor drifts and used for engineering tracking.
The generator phase remains unchanged.
Errors are stored in the JEDI event log.
2 Errors that are detected by JEDI and that are recoverable automatically without
noticeable effect on the system, such as error related to recovered tube spits.
The generator phase remains unchanged.
Errors that usually occur during exposure.
3 Errors detected by JEDI during exposure. They stop the exposure and revert the
generator into a safe state.
Error will be reset on Exposure Command release. It will require another Exposure
Command to restart the sequence.
The generator phase is set to ”error” until the error is cleared.
4 Errors that are related to any hardware failures, software application or communication
errors.
JEDI will revert to a safe state.
If preparation is in progress, it is stopped.
Errors are cleared either by a reset error action from the system (for system having a
reset error mechanism) or by a prep release or by a new prep command.
The generator phase is set to ”error” until the error is cleared.
Application cannot work if errors are persistent.
5 These codes may appear when the generator or tube temperature limits are reached.
The application waits until the thermal information disappears. The error information is
temporary.
Function Description
Code
01 Rotation
02 Heater 1
03 High voltage generation
04 mA control
05 Power supplies
06 System interface
07 Software
08 Application
09 Tube control
10 Tube switch
11 Grid/Bias
12 Heater 2
13 AEC
14 Hardware
15 Operator error
~ ~~
Status leds
⊗⊗⊗⊗⊗⊗⊗⊗
- Power On self-tests: LEDs DS17 to DS24 are lit successively several times very fast
- Application mode: LEDs DS17 to DS24 are lit successively more slowly. The power up self-tests are
completed, PPC kV control board is up and running.
Status leds
⊗⊗⊗⊗
- Half of the 8 LED are lit: After the download of the boot this indicates that the PPC kV control board is
erasing the flash memory and preparing for the download of the application. When these tasks are done.
The four leds on the right will lit as shown in the following figure.
Status leds
⊗⊗⊗⊗
- Half of the 8 LED are lit: Normal after the download of the boot. This can also indicate a corrupt software
problem or database checksum problem. In case of software problem communication with the generator
will not be possible. Try to download again the software or replace PPC kV CTRL board. In case of
database problem an error code is logged and communication with the generator is possible. Refer to
error code description.
Status leds
⊗⊗⊗⊗⊗⊗
-When an application error occurs LEDs blink indicating the simplified error code in binary code. When
the error is cleared, the 8 LEDs are lit successively.
Class
(hex) (dec)
Class
(hex) (dec)
Class
(hex) (dec)
error (80)
0181H 385 Rotor board has reset 4
0280H 640 Heater 0 board com pb 4
0281H 641 Heater 0 board has reset 4
0322H 802 kV ref ADC / DAC failled 4
03A0H 928 DSP error 4
0601H 1537 RTL error (Z6 Z7 = bitmap) 4
0602H 1538 External CAN bus off 4
1000H 4096 Tube Switch com. Problem ! 4
1010H 4112 Tube Switch board has reset ! 4
1402H 5122 Internal CAN bus off 4
1403H 5123 Connectic Fault 4
1404H 5124 FPGA configuration problem 4
1413H 5139 Internal CAN bus Txo 4
1414H 5140 Internal LD CAN bus Txo 4
1415H 5141 External CAN bus Txo 4
Application 0701H 1793 Saved RAM checksum pb 4
errors (90)
0702H 1794 Software problem 4
0704H 1796 Heater / Rotor hold too long 4
0705H 1797 Configuration error 4
0706H 1798 Wrong DSP version 4
0707H 1799 Wrong FPGA version 4
1011H 4113 Unexpected tube switch board 4
Com errors 0603H 1539 Debug screen com error 4
(100)
1301H 4865 AEC Board com problem 4
Class
Rotation 0151H 337 CAN Domain command number error 1
Warning
(10)
0152H 338 CAN Domain request with no transfer init 1
0153H 339 CAN Domain Toggle bit error 1
0154H 340 CAN Domain : less than 2 data to download 1
0155H 341 CAN Domain Abort received & applied 1
0156H 342 Bad index in config upload 1
0157H 343 Tube switch while rotor not off 1
0158H 344 Acceleration cmd while no tube selected 1
0159H 345 Acceleration cmd while database not OK 1
0160H 352 Database download while rotor speeding 1
0161H 353 Acceleration command not OK 1
0162H 354 Acceleration while in error 1
0163H 355 No CAN message received within 4 sec 1
0164H 356 Inverter overcurrent (< 3 times) 1
0199H 409 Unknown warning 1
Heater 0251H 593 Heater 0: received command is not OK 1
Warning
(20)
0252H 594 Heater 0: command not OK 1
0253H 593 Heater 0: no CAN message received within 4 secs 1
0254H 596 Heater 0: inverter overcurrent (inverter1) (<3 times) 1
0255H 597 Heater 0: filament open circuit (inverter1) (<3 times) 1
0256H 598 Heater 0: inverter short circuit (inverter1) (<3times) 1
0257H 599 Heater 0: tube switch while filaments not OFF 1
0258H 600 Heater 0: CAN Domain command number error 1
0259H 601 Heater 0: CAN Domain request with no transfer init 1
0260H 608 Heater 0: CAN Domain Toggle bit error 1
0261H 609 Heater 0: CAN Domain less than 2 data to download 1
0299H 665 Heater 0: unknown warning 1
LVPS 0550H 1360 LVPS TRI: no more warn +160V 1
Warning
(25)
0551H 1361 LVPS TRI: detected +160V too high 1
0555H 1365 LVPS TRI: detected +160V too low 1
0560H 1376 LVPS TRI: no more warn +15V 1
0561H 1377 LVPS TRI: detected +15V too high 1
0565H 1381 LVPS TRI: detected +15V too low 1
0570H 1392 LVPS TRI: no more warn -15V 1
0571H 1393 LVPS TRI: detected -15V too strong 1
0575H 1397 LVPS TRI: detected -15V too weak 1
0595H 1429 LVPS TRI: Recovery after power interruption 1
0599H 1433 LVPS TRI: unknown warning 1
Application 0703H 1795 Watchdog reset has just occurred (MSB) 1
warning
(27)
0708H 1800 Watchdog reset has just occurred (LSB) 1
1401H 5121 Saved RAM Battery life time limit reached 1
4. Error reporting
The system eventlog adds to the simplified error code the following information:
- Error message (refer to the system documentation)
- System phase: state of the system when the error occurred.
- System time: date and time when the error occurred.
Whenever a Generator error is logged in the system eventlog file and displayed on the operator
console (or workstation), the Jedi eventlog upload functionality is available to get more detailed
information about the error.
This function must be performed from the operator console (or workstation).
The simplified error code must be used to find the Jedi error code in the Jedi errorlog file.
Having these two in formations, look at the Jedi trouble-shooting table to find the FRU to replace.
5. Error troubleshooting
This chapter describes diagnostics tools based on error codes and specific diagnostics.
WARNING:
Before any manual intervention, ensure the main power is off. Apply lock out-tag out
procedure for your own safety when manipulating inside the equipment.
The table below provides the guidelines to troubleshoot the Generator problems based on the error
codes.
For each code, there are:
-An associated message and additional explanation related to the error occurrence.
-A list of potential cause, in the order of the expected probability.
-A recommended action. In some cases, there is also more information, such as running
some specific diagnostics.
Codes are sorted by ascending order both for simplified code and error code.
Information about associated data structure is located at the end of each error code subset
whenever it applies.
Before servicing the JEDI retrieve the eventlog with the service laptop to have the list of the last
errors.
Whenever wiring, cabling, LED check is mentioned in the recommended actions, refer to the
Illustration part.
5.1.1 Errors
0324h 804d kV regulation error 1. Smooth HV tube spits If permanent or too frequent
This is a slow speed safety 2. PPC kV control board (HV - Check main AC fuses and DC bus voltage
data=8* data=8* circuit in case of “smooth” spits regulation problem) - Run inverter diagnostics (See diagnostic
section)
(see (see or a case of a regulation 3. Too high line impedance
- Run Open load kV test. (See diagnostic
note) note) problem. 4. Half of AC/DC capacitors section)
open - Troubleshoot tube and contacts of HV cable.
5. Inverter (parallel inductor
or filtering capacitors)
6. HV tank
7. Tube (if filament is
shorted)
For an exposure with anode and both sides spit, the data will be “5”.
In case of KV regulation error , decrease kV-mA target of exposure (for example 60kV-50mA)
0102h 258d Data base not correct. Wrong PPC kV control data Reload Jedi database.
The firmware of the rotation base. It can only happen at If error persists, replace Rotation board.
board has detected that the power up.
data base received from the
PPC kV control board has
wrong data.
0103h 259d Rotation current overload 1. Tube stator winding Check stator windings impedance
Rotation board has detected problem (shorted) (16/47 ohm). If not OK, replace tube.
Main or auxiliary Rotation 2. Incorrect wiring Check wiring from rotation board to
current too high compared to (shorted) tube.
the max. Tube motor current. 3. Rotation board Check that phase shift capacitors are
correctly connected and not in short
circuit.
Run Rotation diagnostic (See
diagnostic section). If test fails, replace
Rotation board
0105h 261d Rotation Phases unbalanced 1. Tube stator winding Disconnect rotation-to-tube-stator cable
The amplitude difference of problem and check stator windings impedance
the current between main 2. Incorrect wiring (one (16/47 ohm). If not OK, replace tube.
and auxiliary is too large. wire open) Check wiring from rotation board to
3. Phase shift capacitors tube.
inverted or wrong value Check that phase shift capacitors are
or not connected correctly connected
4. Rotation board Check that phase shift capacitors are
not in short-circuit
Run Rotation diagnostic (See
diagnostic section). If test fails, replace
Rotation board
0106h 262d Rotation phase error 1. Tube stator winding Disconnect rotation-to-tube-stator cable
The Rotation board has problem and check stator windings impedance
detected that the current in 2. Incorrect wiring (one (16/47 ohm). If not OK, replace tube.
GE Healthcare JEDI Error codes, Diagnosis and Troubleshooting for
80 RD 1T Generator
Author Document Reference Rev Sheet
PRUNIER Thierry 5127901INS 1 16/63
e X-Ray Generation Subsystems
GE Healthcare
0113h 275d IUVW short circuit error IUVW signal short circuited Reset. If error persists, replace Rotation
on rotation board board.
0114h 276d HV cable short circuit error 1. Tube stator short Check HV cable impedance
2. Hemit secondary short Change tube
3. Anode HV cable short Change Hemit
4. Bearings of tube broken
0115h 277d HV cable open error 1. Tube stator open circuit Check HV cable connection and
2. Hemit secondary open impedance. Replace if open.
277d circuit Check tube stator impedance
3. Anode HV cable open Check Hemit secondary impedance.
circuit Replace HEMIT if open.
0149h 329d Unknown rotation error. Software problem No action.
The main software received
an error from rotation board
with no error code
associated
Associated data structure:
PRD error (Z3/Z4 bitmap):
GE Healthcare JEDI Error codes, Diagnosis and Troubleshooting for
80 RD 1T Generator
Author Document Reference Rev Sheet
PRUNIER Thierry 5127901INS 1 17/63
e X-Ray Generation Subsystems
GE Healthcare
component failure :
0001H=RAM
0002H=RAM stack
0200H=EPLD
8000H=program checksum
Other errors:
rotation state (rotor Z3 bitmap):
0=inverter OFF
1=acceleration 0 to low speed
2=acceleration 0 to high speed
3=acceleration low speed to high
4=low speed run
5=high speed run
6=high speed to low speed brake
7=brake reverse
8=brake DC
0203h 515d Heater inverter permanent Heater board Replace Heater board
over current.(SW limit)
0208h 520d Filament overload Heat 1. Tube data base or Reload database and perform a tube
Same as above calibration filament calibration
2. Heater board If error persists, replace Heater board.
0210h 528d PWM rate too low 1. Heater board Verify that 160V is present on Heater
RMS filament current board (DS3 on heater board, see
measurement (every 0.5 m Illustration part) Check cabling from LVPS
sec.) on heater board is too board.
low If 160V ok, replace heater board.
0211h 529d PWM rate too high 1. X-ray tube filament open Unplug cathode HV cable on generator
RMS filament current 2. Heater to HV tank cable side. Measure impedance between pins.
measurement (every 0.5 open If open circuit, check connection between
msec.) on heater board is too 3. Cathode HV cable or pin cathode HV cable and tube, and
high contacts open impedance between pins of tube HV
4. Open circuit in filament receptacle. Replace tube or HV cable.
transformer inside HV If no open circuit, check Heater to HV
Tank. tank cable (3 cables)
If cable OK, swap heater boards and
check errors.
If open circuit error is reported on the
other filament, replace heater board.
If open circuit error is reported on the
same filament, check HV Tank heater
transformers (cable connector on top of
JEDI inverter for primary winding,
cathode HV receptacle for secondary.
0215h 533d Filament selection error Heater board Replace heater board
The relay on the Heater board
selecting the filament is in the
wrong position with respect to
the selection
0216h 534d Current feedback not null Heater board Replace heater board
when inverter OFF
Inverter current has been
measured while the inverter
was not commanded
0221h 545d Filament Database not correct Wrong PPC kV control data Reload database. If error persists,
0222h 546d The firmware of the heater base. It can only happen at replace Heater board. If no error, perform
board has detected that the power up. tube filament calibration.
Received Data base from PPC
kV control contains erroneous
data for Tube 1, 2, 3, or 4.
0248h 584d Unknown heater LF error software problem No action
The main software received an
error from heater board with no
error code associated
0249h 585d Unknown heater SF error software problem No action
The main software received an
error from heater board with no
error code associated
other errors :
1 byte bitmap with the following structure:
bit7 (MSB) bit6 bit5 bit4 bit3 bit2 bit1 bit0 (LSB)
focus selected tube selected small focus state large focus state
0=small focus selected 1=tube 1 selected 0=inverter OFF 0=inverter OFF
1=large focus selected 2=tube 2 1=preheat 1=preheat
3=tube 3 2=boost 2=boost
4=tube 4 3=heat 3=heat
0310h 784d kV MAX detected 1. HV tank Repeat the exposure. If error persists
kV reached 160 kV during 2. PPC kV control board replace PPC kV control or HV tank.
exposure
0311h 785d ILP current not OK. 1. Inverter LC resonant circuit Take some exposures. If error persists,
The current in the parallel (Inverter coil assy, capa run HV power diagnostics. Check
resonant circuit of the inverter inverter assy, current connections of resonant elements in
did not rise at the beginning of transformers.) Inverter. Run Inverter gate command
the exposure. 2. Inverter diagnostic. If test fails replace Inverter.
3. PPC kV control Run Inverter in short circuit test. If test
fails replace PPC kV control board or
Inverter. Else, run no load HV test without
removing HV cables. If test fails, replace
HV tank
0312h 786d ILR current not OK See above Take some exposures. If error persists,
The current in the serial run HV power diagnostics. Check
resonant circuit of the inverter connections of resonant elements in
GE Healthcare JEDI Error codes, Diagnosis and Troubleshooting for
80 RD 1T Generator
Author Document Reference Rev Sheet
PRUNIER Thierry 5127901INS 1 21/63
e X-Ray Generation Subsystems
GE Healthcare
0321h 801d Spit retry failed 1. Tube (most probable) If this error is associated to spit detection
2. HV cables on anode side, same time, (0324h data
3. HV tank 1), change tube
0329h 809d Wrong HV capa measure 1. HV cable problem Check HV cables connections
nd
2. HV tank switch problem Run 2 tube capability diagnostic
3. Tube Replace HV tank
0401h 1025d No mA feedback 1. X-ray tube filament short Run 2nd tube capability diagnostic (only
mA measurement function: circuited or open for 2 tube HV tank)
PPC kV control has detected 2. Cathode and anode HV Verify that HV cables are not swapped
no mA feedback 20 ms after cables swapped after HV Verify filament impedance between pins
the beginning of the exposure. tank replacement of cathode HV cable.
3. HV tank Disconnect HV Tank to PPC kV control
4. PPC kV control board flat cable and verify with an Ohm-meter
5. Cathode HV cable short- that the value of the mA shunt resistors
circuited on the HV tank is 5 ohm (between pins
6. Heater function 45 and 46 of 50 pin female connector). If
it is out of range (4.9 to 5.1 Ohm,
including DVM accuracy) replace HV
Tank.
Replace PPC kV control board
0402h 1026d mA scale error 1. PPC kV control board If the tube has just been replaced or
mA has been measured to be 2. default filament currents installed, run many exposures until the
either too low or too high with not correctly adjusted filament correction adjusts the default
respect to mA demand 20 ms 3. HV Tank (improbable) filament drive values.
after the beginning of the If the error occurs after a while on a
exposure system Disconnect HV Tank to PPC kV
control flat cable and verify with an Ohm-
meter that the value of the mA shunt
resistors on the HV tank is 5 ohm
(between pins 45 and 46 of 50 pin female
connector). If it is out of range, (4.9 to 5.1
Ohm, including DVM accuracy) replace
HV Tank. Replace PPC kV control board
0403h 1027d mA out of range Tube spit no action
Measured mA every 50 msec
1421h 5153d Time cut instead tomo Positioner does not cut positioner trouble
exposure
0510h 1296d HVPM AEC not 230V AEC board Disconnect ion chambers and run AEC
230V voltage generated in diagnostics. If test fails replace AEC
AEC board for ion chamber board. Else check ion chamber.
supply not OK
0549h 1353d LVPS TRI: Unknown error Software problem No action
The main software received a
LVPS error with no error code
associated
0553h 1363d LVPS TRI: Detected +160V 1. LVPS Verify that the input voltage on LVPS
too high 2. Heater board board is in an acceptable range
+160V is higher than 225V (CF1/CF2). If no, verify AC/DC fuse.
(measured on heater board) Check 160V on CF2/1 on heater board. If
OK, replace heater board
Else, disconnect the CF2 cable and
measure again on the LVPS side. If
voltage is wrong, replace LVPS board.
0557h 1367d LVPS TRI: Detected +160V 1. LVPS Verify that the input voltage on LVPS
too low 2. Heater board board is in an acceptable range (J2). If no,
1403h 5123d Connection Fault Cables between PPC kV control Check connection of the following cables:
One of the flat cable connector board, Generic IF board, HV PPC kV control to Generic IF board, PPC
is not connected in Generator. tank and inverter. kV control to kV measure board (HV
tank), kV measure to Gate cmd board
(inverter)
1404h 5124d FPGA configuration problem. PPC kV control board. Replace PPC kV control board.
Detected during power up. The
PPC kV control main software
cannot load the FPGA.
1413h 5139d Internal CAN bus Txo 1. PPC kV control board Replace PPC kV control board.
Internal CAN bus not 2. Cabling
transmitting
1415h 5141d External CAN bus Txo 1. system communication Refer to Other errors section - JEDI com
External CAN bus not power supply (for isolated problem
transmitting. System to JEDI communications)
communication not possible 2. system communication
cable
3. Generic IF board
4. Generic IF to PPC kV
control board flat cable
5. PPC kV control board
1416h 5142d Internal CAN RTL2 error
1419h 5145d 10V reference error 1. PPC kV control board Replace PPC kV control board
0704h 1796d Rotation/Heater hold too long. System software Problem. Will No action
Will pop up if preparation pop up if preparation command
command from the system is from the system is maintained
maintained longer than 3 longer than 3 minutes.
minutes.
0705h 1797d System or database Database problem - Download the database
configuration error - Check system software release
The identifier of the system (Workstation)
and the database are not
compatible
0706h 1798d Wrong DSP version PPC kV control board -Reload the software and database
(Engineering debug) If no improvement, change PPC kV
control
0707d 1799d Wrong FPGA version PPC kV control board -Reload the software and database
(Engineering debug) If no improvement, change PPC kV
control
1011h 4113d Unexpected tube switch board Database problem Reload the database
A switch board has been
detected in a single tube
system
0604h 1540d Database download error 1. Database file incorrect Retry download
Generator has detected a 2. Transmission problem Check database file
problem during data base Potential laptop incompatibility
download
1301h 4865d AEC Board com problem. 1. Cables connection Verify flat cable between Generic IF
AEC communication problem 2. AEC board board and AEC board
3. Supply from system Check if AEC board is alive (leds blinking,
refer to Illustration part)
If board down and cable OK replace AEC
board
In case of a problem with +12V supply
1406h 5126d Inverter HW temp meas too PPC kV control Check flat cable connection between
low Sensor of parallel inductor PPC kV control board and HV tank.
Parallel inductor temperature Check flat cable connection between HV
is below < 3°C. Indicates tank and gate cmd board in Inverter.
sensor malfunction Check inverter temperature sensor cable
connection to gate cmd board (J5)
Replace PPC kV control board
Replace Inverter
Warnings (class 1 and 2 errors) are the result of automated and regular background monitoring for either
software events or voltages check.
Those errors are merely for engineering use and do not indicate any hardware error failure.
Warnings are also logged into the generator event log file, just as the previous list of errors, and can help
to sort them out. Refer to the Error and Warning code list chapter for the complete list of warnings.
5.2 Diagnostics
Purpose:
The purpose of this test is to drive the heater inverter(s) on both filaments and all the tubes connected to
the Generator in order to identify a faulty heater FRU or a wrong connection between heater board, HV
Tank and tube(s).
Prerequisites:
- PPC kV control board alive and running : DS17-DS24 Leds are lit successively or a combination of them
blink
- heater board alive and running : DS1 and DS2 Leds are lit successively
- heater DC supply present : DS3 Led is lit
Test type: No manual interaction with the use of the Diagnostic screen on system console
Sequence:
Once selected the tube the test is running on , start the diagnostic.
The following sequence runs on the small focus and then on the large focus :
- 5 seconds preheat
- 0,4s boost
- 5s heat ( focal spot max current - 1Amp )
There is 10s stop time between each focal spot run
During the test , the heater safeties are checked the same way than in application mode
Purpose:
The purpose of this test is to drive the rotation inverter(s) in high speed mode (for application supporting
high speed mode ) and low speed mode on all the tubes connected to the Generator in order to identify a
faulty rotation FRU or a faulty dephasing capacitors FRU or a wrong connection between rotation board
and tube.
Prerequisites:
- PPC kV control board alive and running : DS17-DS24 Leds are lit successively or a combination of them
blink
- rotation board alive and running : DS5 Led blinking
- rotation DC supply present : DS7 neon is lit
Test type: No manual operation on the generator is required for the test
Sequence:
Once selected the tube the test is running on, start the diagnostic.
The following sequence runs in low speed mode and then in high speed mode (if high speed mode
allowed) :
- acceleration ( time depends on tube type )
- 2s run
- brake ( time depends on tube type )
There is 2s stop time between each speed mode.
During the test , the rotation safeties are checked the same way than in application mode
Purpose:
The purpose of this test is to verify that the HV power inverter drive is working properly. The IGBTs gate
drive supply and the IGBTs gate drive is verified. At the same time verification is made that no inverter
currents nor high voltage are measured. This test is performed without DC voltage applied to the inverter
so that no Xray is generated. Anode rotation and filament drive are not activated during this test.
Prerequisites:
- Generator input line in an acceptable range ( 380V-10% to 480V+10% for 3-phase AC input )
- PPC kV control board alive and running : DS17-DS24 Leds are lit successively or a combination of them blink
- Inverter gate_cmd board DC supply present : DS300 neon is lit
Sequence:
1/ Disconnect the 2 DC bus cables between AC/DC board and Resonand Circuit Power Components in
Inverter ( see Illustration part )
2/ Power on the Generator
3/ Verify that the DS1-DS2 leds on inverter quad snubber board are not lit
4/ Start the diagnostic and verify :
- error reported on the operator console
- inverter gate_cmd board Leds DS101, DS 102, DS201, DS202 are lit : IGBTs gate drive supply is
working properly
5/ Press the exposure switch
6/ During the “exposure”, verify :
- error reported on the operator console
- inverter gate_cmd board Leds DS100 and DS200 are lit : IGBTs gate drive is working properly
7/ Release the exposure switch
8/ Power off the Generator . Wait until residual voltage disappears .
9/ Reconnect the 2 DC bus cables
Error reporting:
If test fails, generator goes onto error state with associated error code. Refer to the troubleshooting table
error Conclusion
DS1-DS2 lit Check that DC bus cables have been removed
DS300 neon off Check the gate_cmd supply cable between AC/DC and gate_cmd
board
0309/ 0310/ 0311/ 0312/ 0313/ Check that DC bus cables have been removed.
0314/ 0319/ 0323/ 0324 (hex) If yes, replace PPC kV control board
0320h if problem persists, replace PPC kV control board
0501h PPC kV control board or inverter fault, replace PPC kV control board
first
0503h 0504h PPC kV control board or inverter fault, replace PPC kV control board
first
DS101/DS102/DS201/DS202 Replace inverter
One led off while no error
reported
DS100 and/or DS200 Leds off Check cabling between PPC kV control, HV Tank and gate_cmd
board.
If cabling is right, PPC kV control board or inverter fault, replace PPC
kV control board first
Purpose:
The purpose of this test is to verify that the HV power inverter is working properly. The inverter is
commanded at a fixed frequency and is loaded with a short circuit. Verification is made that the inverter
currents are correctly set. At the same time verification is made that no High voltage is measured. This
test is performed without connecting the HV Tank to the inverter so that no Xray is generated. Anode
rotation and filament drive are not activated during this test.
Prerequisites
- Generator input line in an acceptable range ( 380V-10% to 480V+10% for 3-phase AC input )
- PPC kV control board alive and running : DS17-DS24 Leds are lit successively or a combination of them blink
- inverter gate_cmd board DC supply present : DS300 neon is lit
- inverter quad snubber board DC supply present : DS1-DS2 led are lit
- Inverter gate command diagnostic passed without failure
Sequence:
1/ Disconnect the HV Tank primary cables from the inverter ( see HV Tank replacement job card ).
Take care not to disconnect at the same time the plate cable connected to the quad snubber board which
is tightened with the HV Tank primary cables.
2/ Install the short circuit cable included in the first aid kit as shown in the picture (in red, the cable)
Short
circuit
Error reporting :
If test fails, generator goes onto error state with associated error code. Refer to the troubleshooting table
error Conclusion
DS1-DS2 leds off Check that DC bus cables between AC/DC and inverter
DS300 neon off Check the gate_cmd supply cable between AC/DC and gate_cmd board
0309/ 0310/ 0319/ 0324 (hex) Check that HV Tank primary cables have been removed.
If yes, replace PPC kV control board
0311/ 0312/ 0313/ 0314/ Replace Inverter or PPC kV control board
0320/ 0323 (hex)
0501/ 0503/ 0504/ 0505 (hex) Replace Inverter or PPC kV control board
Purpose:
The purpose of this test is to verify that the HV power inverter and HV tank are working properly. The
exposure is taken as in application mode except that no filament drive nor anode rotation is running.
Verification is made that the inverter currents are correctly set and that kV regulation is operating
properly. As no filament drive is applied, no x-rays are generated.
This test also allows to separate generator from HV cable or x-ray tube problem by running it with or
without HV cables plugged on the HV tank ( see Warning)
Prerequisites:
- Generator input line in an acceptable range ( 380V-10% to 480V+10% for 3-phase AC input )
- PPC kV control board alive and running : S0-S7 Leds are lit successively or a combination of them blink
- inverter gate_cmd board DC supply present : DS300 neon is lit
- inverter quad snubber board DC supply present : DS1-DS2 leds are lit
- Inverter gate command diagnostic passed without failure
- Inverter in short circuit diagnostic passed without failure
Warning!
HV receptacles must be filled with oil if HV cables are removed.
Sequence:
1/ Power on the Generator
2/ Start the diagnostic and verify :
- error reported on the operator console
- inverter gate_cmd board Leds DS101, DS 102, DS201, DS202 are lit : IGBTs gate drive supply is
working properly
3/ Select kV (Default = 80 kV) and exposure time (Default = 1 sec.)
4/ Press the exposure switch
5/ During the exposure, verify any error reported on the operator console
6/ Release the exposure switch
7/ Power off the Generator
Error reporting:
If test fails, generator goes onto error state with associated error code. Refer to the troubleshooting table
Pre-requisites:
• Application mode without AEC mode is running properly
• PPC kV control board alive and running: S0-S7 LEDs are lit successively or a combination of them
blink
• Cabling between IF board, AEC board and ionisation chambers checked.
Sequence:
Select AEC function in Generator Diagnostic screen
Press Start to run the test.
AEC function is verified through a series of 7 tests as follows:
• AEC return measurement test:
A voltage reference is switched to one input of the AEC select multiplex.
Nominal value of return voltage = 5.24 V
Test 1 is OK if: 4 V < measured value < 6 V
This test is also performed at lower frequency count up:
Test 2 is OK if: 4 V < measured value < 6 V.
• Switching Gain test (x10):
A voltage reference is switched to one input of the AEC select multiplex and count up gain is applied.
Nominal value of return voltage = 4.76 V
Test 3 is OK if: 4 V < measured value < 6 V.
• AEC ion chamber HV power supply test:
A portion of HV power supply is switched to one input of the AEC select multiplex:
- No cell selected, Test 4 is OK if return voltage measurement is 0 V.
- Select respectively one of the three cells, left, right, middle.
Test 5, 6, 7 are OK if: 1 V < measured value < 3 V.
6. Troubleshooting schematics
Annexe
1. Purpose:
The purpose of this test is to verify that the HV power inverter is working properly. The inverter is commanded at a
fixed frequency and is loaded with a short circuit. Verification is made that the inverter currents are correctly set. At the
same time verification is made that no High voltage is measured. This test is performed without connecting the HV
Tank to the inverter so that no Xray is generated. Anode rotation and filament drive are not activated during this test.
2. Test type:
• Test is automatically done and the console send the result of the test.
3. Prerequisites:
• Check that the system is powered off and that there is no residual voltage.
1
2
• Install the short circuit cable included in the first aid kit as shown in the picture.
GE Healthcare JEDI Error codes, Diagnosis and Troubleshooting for
80 RD 1T Generator
Author Document Reference Rev Sheet
PRUNIER Thierry 5127901INS 1 42/63
JEDI 80 RD 1T Page : 2/4 Jedi Diag #20001
Inverter Diagnostics
Personnel : 1 or 2 Time : 0h 25min
Job card. For short circuit diagnostics
4. Diagnostic diagram:
Note: for identifying parts and leds, refer to illustrated part JEDI and for cable refer to hardware
configuration page 39.
Do diagnosis
prerequisite
Combination of
DS17 - DS24 on No
PPC board lit?
DS300 on Gate No
cmd board lit?
Check cables
Yes 2307965 and
2308097
Start Inverter short circuit
diagnostic from SUIF
Diagnosis result
No
is PASS?
Yes
Change Inverter
Inverter OK
Do No load KV diagnosis
jobcard "Jedi Diag #20002 No
Load kV Diagnostics"
Note: For Diagnosis Tool on SUIF see instruction on SUIF (SUIF = System user interface)
GE Healthcare JEDI Error codes, Diagnosis and Troubleshooting for
80 RD 1T Generator
Author Document Reference Rev Sheet
PRUNIER Thierry 5127901INS 1 44/63
JEDI 80 RD 1T Page : 4/4 Jedi Diag #20001
Inverter Diagnostics
Personnel : 1 or 2 Time : 0h 25min
Job card. For short circuit diagnostics
The diagnostic is passed if no error is raised during this sequence. However be careful the test may be failed if
unexpected error appears (i.e. Fan return error)
1. Purpose:
The purpose of this test is to verify that the HV power inverter and HV tank are working properly. The exposure is
taken as in application mode except that no filament drive nor anode rotation is running. Verification is made that
the inverter currents are correctly set and that kV regulation is operating properly. As no filament drive is applied,
no x-rays are generated.
This test also allows to separate generator from HV cable or x-ray tube problem by running it with or without HV
cables plugged on the HV tank (see Warning)
2. Test type:
• Test is automatically done and the console sends the result of the test.
3. Prerequisites:
• Check that the generator is powered off and that there is no residual voltage.
• Remove HV cables and fill entirely the HV receptacles of the HV tank with oil.
Remove this
cables and Fill
with HV oil
4. Diagnostic diagram:
Note: for identifying parts and leds, refer to illustrated part JEDI and for cable refer to hardware
configuration page 39.
Do diagnosis
prerequisite
Combination of
DS17 - DS24 on No
PPC board lit?
DS300 on Gate No
cmd board lit?
Diagnosis result
No
is PASS?
Yes Change HV
Tank
Inverter and HV
Tank OK
Check HV cables
and tube
The diagnostic is passed if no error is raised during this sequence. However be careful the test may be failed if
unexpected error appears (i.e. Fan return error)
1. Purpose:
The purpose of this test is to drive the rotation inverter(s) in high speed on the tubes connected to the Generator in
order to identify a faulty rotation or a wrong connection between rotation board and tube.
2. Test type:
No manual operation on the generator is required for the test. However the operator should make some
manipulation like impedance measurement to improve diagnostic result
3. Prerequisites:
• None
4. Diagnostic diagram:
Note: for identifying parts and leds, refer to illustrated part JEDI and for cable refer to hardware
configuration page 39.
D o diagnosis
prerequisite
C om bination of
D S17 - D S24 on No
PP C board lit?
D S7 on rotation No
board lit?
Yes D iagnosis is
P AS S?
R otation board No
OK
D isconnect and
m easure on rotation
No board J3 pin 3-4;4-5;5-3 Yes
,three im pedances m ust
by equal and around
1ohm
R econnect all the cable
and Power up the system
Yes O pen C ircuit? No
Yes D iagnosis is No
C able Failure R un R otor diagnosis from PA SS ?
Yes
SU IF
R otation board
OK C heck cable 2381501
.... If ok change tube
1. Purpose:
The purpose of this test is to drive the heater inverter(s) on both filaments and all the tubes connected to the
Generator in order to identify a faulty heater FRU or a wrong connection between the heater board, the HV Tank
and the tube.
2. Test type:
• No manual interaction with the use of the Diagnostic screen on system console. However to improve the
diagnostic in case of failure, the operator should make some manipulation (like remove HV connector and
replace it by HV tools or short circuits some connection)
3. Prerequisites:
4. Diagnostic diagram:
Note: for identifying parts and leds, refer to illustrated part JEDI and for cable refer to hardware
configuration page 39.
C o m b in a tio n o f
D S17 - D S 24 on No
P P C b o a rd lit?
Yes D o lo w v o lta g e d ia g n o s is
jo b c a rd "J e d i D ia g # 2 0 0 1 5
L V P S d ia g n o s tic s "
D S1 and DS2 on No
H e a te r b o a rd s
lit?
D o lo w v o lta g e d ia g n o s is
jo b c a rd "J e d i D ia g # 2 0 0 1 5
Yes
L V P S d ia g n o s tic s "
D S 3 o n H e a te r No
b o a r d s lit? fig u r e 0 : R o ta tio n b o a r d J 3
Yes D o lo w v o lta g e d ia g n o s is
jo b c a rd "J e d i D ia g # 2 0 0 1 5
L V P S d ia g n o s tic s "
R u n H e a te r
d ia g n o s is fro m S U IF
Yes R e s u lt d ia g n o s is
is p a s s ?
H e a te r b o a rd s No
OK
- S h u td o w n s y s te m
- R e m o v e J 3 o n r o to a tio n b o a rd (3 p in c o n n e c to r)
(fig u re 0 )
- R e m o v e H V C a b le fro m tu b e (c a th o d e ).
C o n n e c to r o n H V c a b le
- M a k e s h o rt c irc u it lik e fig u re 1 .
- P o w e rU P S ys te m
F ig u r e 1
R u n H e a te r
d ia g n o s is fro m S U IF
Yes R e s u lt d ia g n o s is
is p a s s ?
No
C hange Tube
- S h u td o w n s ys te m
- R e m o v e H V c a b le fr o m H V T a n k .
- M a k e s h o rt c irc u it o n c a th o d e H V
c a b le (H V ta n k s id e ) s e e fig u re 1 .
- R e p lu g th e H V c a b le in th e H V ta n k
- P o w e rU P S ys te m
R u n H e a te r
d ia g n o s is fr o m S U IF
Yes R e s u lt d ia g n o s is
is p a s s ?
C hange H V No
c a b le
- S h u td o w n s ys te m
- D is c o n n e c t c a b le 2 2 7 2 3 6 7 fr o m to p o f
in v e rte r.
- S h o rt c irc u it p in 1 ,2 a n d 3 .
- P o w e rU P S y s te m
R u n H e a te r
d ia g n o s is fro m S U IF
Yes R e s u lt d ia g n o s is No
is p a s s ?
C h e c k c a b le 2 2 7 2 3 6 7 . If o k
C h e c k c a b le 2 3 0 7 3 5 6 . If o k
c h a n g e H e a te r b o a rd .
c h a n g e H V ta n k
1. Purpose:
The purpose of this test is to verify that the HV power inverter drive is working properly. The IGBTs gate drive
supply and the IGBTs gate drive are verified. At the same time verification is made that neither inverter currents
nor high voltage are measured. This test is performed without DC voltage applied to the inverter so that no Xray
is generated. Anode rotation and filament drive are not activated during this test.
2. Test type:
• The operator should be able to see some leds during diagnosis. If the control room is not near the C1
cab 2 persons are required for executing this jobcard..
3. Prerequisites:
• Check that the generator is powered off and that there are no residual voltages.
• Disconnect the main DCbus cables on Inverter module as shown in picture bellow.
Terminal block M±
Remove these
two cables
4. Diagnostic diagram:
Note: for identifying parts and leds, refer to illustrated part JEDI and for cable refer to hardware
configuration page 39
Do diagnosis
prerequisite
DS17 - DS24 on
PPC board lit No
successively?
DS100 and
DS200 on Gate No
cm d board off?
Change Inverter
Yes
DS1 on PPC
board lit during No
diagnosis
Yes
Change PPC
DS100 and
DS200 on Gate
Yes No
cm d board lit
during diag?
Gate command
Change Inverter
board OK
• Power off system and check that there are no residual voltages.
• Reconnect all cable
• Make sure that you remove all diagnostic tools
1. Purpose:
The purpose of this diagnostic is to verify that generator low voltage supply work properly.
2. Test type:
• The operator should make some leds check and measure with multimeter.
3. Prerequisites:
Generator input line in an acceptable range (380 -10% to 480 +10% for 3-phases AC input)
4. Diagnostic diagram:
Note: for identifying parts and leds, refer to illustrated part JEDI and for cable refer to hardware
configuration page 39.
Do diagnosis
preriquisite
DS1 on LVPS No
Yes board lit?
Change LVPS
Yes
Short Circuit?
Yes No
Change Heater
Change LVPS
board
1. Purpose:
The purpose of this diagnostic is to verify that generator power supply work properly.
2. Test type:
• The operator should make some leds check and measure with multimeter.
3. Prerequisites:
Generator input line in an acceptable range (380V-10% to 480V+10% for 3-phase AC input)
4. Diagnostic diagram:
Note: for identifying parts and leds, refer to illustrated part JEDI and for cable refer to hardware
configuration page 39.
Do diagnosis
preriquisite
DS7 on Rotation
board lit?
1 1
Measure 470V to Measure 470V to
750V on rotor 750V ON Terminal Cable 2272368
board J3 PIN1 block Inverter OK?
and 2 (figure 1)
Short circuit on
Cable failure or ACDC board J1
not connected pin 1 and 2?
Change fuse on
ACDC board and
Remove cable
retry connected on ACDC
board J2