Professional Documents
Culture Documents
Instruction Manual and Parts List: Separator
Instruction Manual and Parts List: Separator
SEPARATOR
No. 2120-9001-000
Edition 0194
Oil-Separator
Oil-Separator
Westfalia Separator AG
0-59302 Oelde ( F.R.Germany)
Type Nol
built in
-=-o~fI=====~
in ne-=-r=-0
bowl mm ;::. ========::::::;
Rpm. of bowl:
I
Permissible density of product I~========:
to be treated
heavy liquid
kg/dm
3
I
'-.- - - - -
solids
kg/dm 3
I
. --'
CONTENTS
Part 1 - Specification
11 Safety hints i
1.] Application 1/1
1.2 Component parts of the separator and the separator plant I/I
1.-5 TechnicalOata 1/2
1.4 Operating principles. 1/5
Bowl, Gear, Centrifugal c1utch,
Separator plant, Flow detector
2120-000 0/2
Diagram of separator installation
with Separator Model OTB and Supervisory Equipment CA
Fig. 0/3
2120-000 0/3
Sec t on al v ew of the separator
Fig. 0/4
2120-000 0/4
5 e c t ion a 1 v i e w:
Horizontal gear parts
Fig.0/5
2120-000 0/5
2120-000 0/6
Dimensioned drawing of the separator
with single gear pump
0(\
,.
I"
:< ~
~~i ~
...
~
~ ~
~ I
~t-r
n;1 ~l~
~
u<
~I
.~ ~I:I~
~I[~I;
'" 010
'"
1.'"
2
0
1
0 0 0 0 00
i
~ 18 e e e ee
_.- '"
--." I 'a" I
. . 0
a
~
<
; I
i1 '" ;': :::
z z
0 0
~i
!~ ':::x
_a
h ~~
.0
;;
~
~ > ~~
Fig.O/7
2120-000 0/7
Exploded view of the bowI
,-----
Separating disc 8
Regulating ring 16
Gasket 13
Blind disc 7.2
Discs 7.1
Gasket 14
Distributor 6 ------#+
Lock ring 12
Gasket 13
Bowl top 11
Gasket 10
Fig.0/8
2120-000 0/8
Sectional view of the bowl
16
20
15
13
17
11
14
9
8
12
{ 7.1
10
Fig.0/9
2120-000 0/9
WESTFALIA Page
SEPARATOR Safety precautions
EN-Sicherh8It-KKJ1294
Page 2 WESTFALIA
Correct usage
SEPARATOR
1.2 Safety stickers on The following warnings must be attached to the machine as self-adhesive stickers.
the machine
The stickers must always be in perfect condition.
• Clean dirty stickers.
• Replace damaged stickers.
~ .•..
,61
EN ·Sicherhelt- KK/1294
(WESTFAUA) Page 3
SEPARATOR Basic operating principles
1.3 Basic operating Separators are used for the separation of liquid mixtures or for the separation of
principles solids out of liquids or liquid mixtures.
SOl
Fig.2
Under the influence of the centrifugal forces, separation of the liquid mixture and/or
ejection of the solids particles takes place most rapidly.
The specifically heavier components are displaced to the bowl periphery, whereas
the specifically lighter components are displaced towards the centre of the bowl.
The high centrifugal force is produced by very high bowl speeds. On the one hand,
high bowl speeds signify high efficiency, while on the other hand, they signify high
material stressing of the separator.
1.4 Bowl speed and The bowl speed is an important parameter when rating the separator. It depends
product on the chemical and physical properties of the product such as
• temperature (if higher than 1ooac or lower than Oae),
• density of the fluid and solid components
• aggressiveness of the product as regards corrosion and erosion (has influence
on the selection of the bowl material)
The bowl speed is determined on the basis of these parameters allowing for an
adequate safety margin.
If one of these parameters should change du ring operation. it is imperative to
contact Westfalia Separator AG.
1.5 Operations on the The separator works reliably, provided that it is operated and looked after in
separator accordance with our operating Instructions.
Special attention must be given to:
• assembly
• starting
• shutting-down
• maintenance and servicing
EN-Sicherheit-KKJ1294
Page 4 WESTfALIA
Assembly SEPARATOR
tW-~J1Jl,
rrnr··' !1;1 been balanced individually.
' .
The bowl parts are marked with the
serial-number of the machine or with
the last three digits of the serial-
number.
Fig.3
131
Fig.4
\34
Fig.5
122
Fig.6
EN-Sicherheit-KK/1294
WESTFALIA Page 5
SEPARATOR. Electrical appliances
1224001
Fig.7
Fig. B
S17
Fig.g
S32
Fig. 10
EN-Sicherhelt-KKJ1294
Page 6 (WESTfALJA)
Before start-up SEPARATOR
1.5.3 Before start-up • Check that the bowl lock ring has
been firmly tightened.
• The "0" marks on bowl bottom or
bowl top and on the lock ring must
be aligned.
Fig. 11
........... .
........
+ ,. ::
+
S63
Fig. 12
SS7
Fig. 13
Fig. 14
EN·Sicherhelt·KKJ1294
WESTFALlA Page 7
SEPARATOR Putting into operation
Fig. 15
S37
Fig. 16
S05
Fig. 17
Fig. 18
EN -Sicherheit-KK/1294
Page 8 WESTFALIA
Putting into operation SEPARATOR
Fig. 19
Fig.20
Fig.21
Fig.22
EN-Sicherheit-KK/1294
WESTFAUA Page 9
SEPARATOR
Shut-down and "Emergency-Off"
Fig.23
~II~
~ 568
Fig.24
STOP
566
Fig.25
EN-Sicherhelt-KK/1294
Page 10 WESTFALIA
Maintenance and repair SEPARATOR
1.5.6 Maintenance and Unfavourable operating conditions may require shorter maintenance intervals.
repair The factors listed below are unfavourable because they either attack the material
of the separator directly or have a negative effect on lubricationicooling.
• aggressive product (chemical or physical)
• high product temperature
• product with grease decaying properties
• environment: temperature, dust and vapours
----
SS04
Fig.26
S33
Fig.27
EN -Sicherheit-KK/1294
WESTFALIA Page 11
SEPARATOR Maintenance and repair
Fig.28
Fig.29
FiQ. 30
FiQ. 31
EN-Slcherheit-KK/1294
Page 12 WESTFALIA
Maintenanee and repair
SEPARATOR.
SS2
Fig. 32
Fig. 33
EN-Sicherheit-KK/1294
GWESTFALlA) Page 13
SEPARATOR Corrosion
1.6 Corrosion Corrosion can also affect bowl parts made of stainless steel. This corrosion can be
flat-spread or pit- or crack-shaped and merits special attention.
Corrosion on stainless steel bowl material should be examined thoroughly and
documented.
Flat-spread corrosion can usually be measured (reduction of wall thickness)
Pit- or crack-shaped corrosion cannot be measured without the risk of damage. At
the initial stage pit-shaped corrosion is generally caused by chlorine ions.
Depending on the stressing of the part, pit-shaped corrosion can result in
crack-shaped corrosion.
Possible formation of pit-shaped corro-
sion
535
Fig. 34
Pittings
Pittings which are close together or
form a linear pattern can signify crack
formation beneath the surface.
Such pittings should be investigated by
a materials expert.
524
Fig. 35
EN-Sicherhelt-KK/1294
Page 14 WESTFAUA
Erosion SEPARATOR
540
Fig. 36
EN-Sicherheit-KK/1294
WESTFALIA Page 15
SEPARATOR Erosion
a~~ 541
Fig. 37
EN-Sicherheit-KK/1294
1 Specification
The machine described in this instruction manual is a high speed centrifuge with self-cleaning
bowl briefly called "Separator".
1.1 Application
The separator can be used either for the separation of oil-water mixtures (purification) or for
the clarification of water-free oils.
Puri ficati on = separation of liquid mixtures made up of to two liquids, with simultaneous
removal of solids contained in the liquid.
The most important part of the separator is the bowl which can be easily converted for
clari fication or pur ification as required.
Centrifugal separation is, however, only possible if the components of the feed liquid can be
mechanically separated, if they are of different density, and if they are not emulsified.
The main components of the separator and of the separator plant are:
The separator comprises: Frame, hood, gear parts, bowl, centripetal pump as weIl as attached
motor and attached pump.
2178-000 1/1
1.5 Technical data
Bowl
Motor
Dil pump
Weights
Capacity
The effective capacity of the separator depends on the following factors: viscosity,
temperature, density, degree of contamination, water content of the oil to be processed, and
on the required degree of purity of the clean oil.
The optimum capacities of mineral oil separators for fuel and lubricating oi! indicated in the
attached table (see appendix) are standard values, provided that no other capcities are
prescribed, for instance by the manufacturers of Diesel engines.
A2178-010 1/2
1.4 Operating principles
1.4.1 General
The bowl determines the field of application of the separator. Be fore glVtng a detailed
description of the bowl, the operating principles of the separator are explained.
Liquid-liquid and liquid-solid mixtures can be separated in settling tanks (by gravity) or in
centrifugal separators (by centrifugal force), provided that the components of the feed liquid
have different densities. Since centrifugal force developed by centrifuges is many thousand
times the force of gravity, separation by centrifuging is accomplished many thousand times
faster than by natural settling and takes place in seconds.
If a liquid-solid mixture is poured into a stationary vessel, the solid particles, being heavier,
will slowly sink to the bot tom under the action of gravity (fig. 1/ .5a).
Fig. l/.5a
Vessels with different settling
area.
Liquid
Solids In a rotating vessel, the solid particles,
subjected to centrifugal force, will deposit
much faster than in a stationary vessel
(fig. 1/ .5b).
Fig. l/.3b
Rotating vessel
Fig. 1/4a
Settling tank for continuous separation
of a liquid-liquid mixture
Before separating, for instance, an oil-water mixture containing a preponderance of oil, the
vessel lTlust first be filled with water (heavy phase) so as to form a water seal (see fig. 1/4a).
The throughput of a settling tank of this kind is dependent on the retention time required for
complete separation of the components of the feed liquid.
Fig. 1/4b
Rotating vessel for continuous
separation of a liquid-liquid mixture
A2178-000 1/4
1.4.4 Operating principle of the purifier bowl
The principle of purification is described under 1.4. .5. Separation, for example, of an oil water
mixt ure is not accomplished as shown in fig. 1/4b, but takes place in a disc set consisting of a
large number of conical discs arranged one above the other. The individual discs are provided
with spacers to obtain precisely calculated narrow spaces between the discs, which divide the
liquid bowl contents into a great number of very thin layers. This means that the radial
settling path of the components is very smalI.
The solids collect on the upper walls of the spaces between the discs and slide down into the
si ud ge holding space of the bowl since the angle of the cone of the discs corresponds to the
angle of the slope of the solids in the eentrifugal field. If the disc surfaces are smooth, the
sludge will slide down without stieking and dises will clean themselves to a great extent.
The oil and water eomponents are separated in the separation ehamber of the bowl. Bowls used
far separating oil-water mixtures are provided with a regulating ring. By means of this
regulating ring the diameter of the water outlet ean be adapted to the differenee in densities
of the oi! and water. F or further details refer to seeL 2.4 . .5.
The c1arifier bowl is used when solids are to be removed from water-free oils. The clarifier
bowl differs from the purifier bowl (see 1.4.4) inasmuch as always the smallest regulating ring
from the supplied set (different inner diameters) must be inserted.
The centripetal pump diseharges the liquid under pressure. It operates on the reverse principle
as a eentrifugal pump. In the latter case the impeller, which has inclined vanes, rotates in a
stationary casing. The liquid being pumped flows out from whithin the pump through the
impeller vane channels. The reverse is the ease with the centripetal pump. It is fixed to the
hood of the separator, and its disc, whieh is provided with channels, is immersed in the liquid
rotating with the bowl (see I/51.
Fig. 1/5
Centripetal pump for liquid discharge
under pressure
A2178-000 1/5
1.4.7 Operating principle of the gear
The separator is driven by a standard motor, type of eonstruetion 85, via a eentrifugal cluteh
aeting on the worm wheel shafL Power transmission from the warm wheel shaft to the bowl
spindle is effeeted by means of a warm wheel drive, in which the worm wheel on the warm
wheel shaft is the driving member and the warm on the bowl spindle the driven member. The
attached gear pump is also driven by the worm wheel shaft via a safety eoupling.
The centrifugal clutch gradually brings the bowl to its rated speed, eliminating premature
wear on gear parts and on motor. The acceleration time can be regulated by the number of
clutch shoes inserted. F or further details refer to secL .3.4.4.
The gear pump sucks the oil from the dirty oil tank via shut-off valve, pre-strainer and
pre-set valve and pumps it to the separator via the oi! heater.
The cleaned oil is conveyed to the clean oi! tank by means of the eentripetal pump built into
the bowl.
The make-up water required for the purification of oil-water mixtures is fed to the separator
in the right proportion through a make-up water regulating device.
52178-000 1/6
1.4.10 Flow detector as alarm device for water discharge (on special request)
The flow detector incorporated in the water discharge of the separator indicates the following
malfunctions:
The flow detector can be connected to actuate an audible or optical signal in the event of
trouble.
At the same time the oil supply to the separator will be shut off by the supervisory equipment
CA, if available.
IN",prC!!r~.. :-C'.f."",
CDlöI
:~':'~~_'~~~
~ <.:cm
====:1-0===1
;( i =1
= "\\,.~,.
,'
" ~
r
I
~~~!..!.2.!.!!.':!
.!'..L9!"T S'Nl~
I r -l/iSh\NlrnfTlefSChatte-r"
-----r---;
1'-",
.. ,
f
"77 :: ·1----
'~
!
-\'~----,
I
/
fc_=~=~-~
;
Lr-------=--------:--;
L....-.--,. ......,
..
:,,~:_~:;:~~?- ~ NW-
- -,- 2 1
Fig. 1/7
i0~\O
Working principle of contacts 3
The flow detector is set by turning the adjusting screWj this varies the cross-sectional area of
the discharge channel. The discharge channel should be opened only to the extent which will
pass the amount of liquid emerging during normal operation at the water outlet of the
separator.
If a malfunction allows more than the permissible amount of water to emerge at the water
outlet, e.g. an appreciable quantity of oil after collapsing of the water seal, then the liquid
level will rise in the flow detector and the fioat switch will signal the malfunction.
2125-000 1/7
Z Operating Safety, Operation and Cleaning of
the Separator
The separator is a high-speed centri fuge which works reliably, provided that it is operated and
looked after in accordance with our Operating Instructions.
The bowl speed has been rated so as to ensure the operating safety of the separator. It depends
on the densities of the heavy liquid and of the centrifugally dry solids. If the densities exceed
those shown on the name-plate of the separator, check with the factory or with authorized
representatives for detailed information, since in the majority of such cases the bowl speed
will have to be reduced by changing the gear parts.
The amount of solids in the feed liquid must be kept as constant as possible.
When assembling the bowl, strictly adhere to the instructions of this working manual, to avoid
undue unbalance which may result in heavy damage.
Corrosive liquids and liquids containing abrasive solids, particularly when being processed at
high temperatures, may attack the bowl material after quite a short period of operation, re-
sulting in impaired safety. To obviate the danger arising from impaired safety, keep a regular
check on all bowl components. Special attention must be given to the threads of the bowl
bot tom and of the bowl lock ring.
We, therefore, recommend in your own interest to have your separator inspected by our
service engineers at regular intervals. Such inspections will keep your separator working
reliably and prevent undesirable shut-downs.
l'1?17R_nnn ? /1
2.l.2 Important hints regarding accident prevention
• 00 NOT loosen any part of the separator or of the feed and discharge connections before the
bowl has stopped completely.
Note that the bowl will not be at rest before the worm wheel has ceased rotating.
• The bowl speed as seen on the name-plate of the separator is rated for densities of the
heavy liquid phase and of the centrifugally dry solids up to the maximum values also stated
on the name-plate. In case of higher densities check with the factory. Be sure to refer to
secl. 5.1.5.
• Check the bowl height for possible re-adjustment before the initial start of the separator,
after re-assembling the vertical gear parts, and after exchanging the bowl or the
centripetal pump: see seel. 5.4.5.
• Be sure to follow strietly the instructions of the "lubrication and maintenance schedule"
(see 5.2.1).
• If the bowl comes up to rated speed as per name-plate of separator in less than 2 minutes
and the motor pulls too high a starting current, reduce number of clutch shoes to 2 or 3.
Refer to secL 5.4.4.
• When using a water pre-heater, be sure to provide the pre-heater or the hot-water line
between pre-heater and shut-off device with a safety valve. This safety valve needs to be
checked for cleanliness from time to time, at least twice a year.
• The Operating Directions supplied with each separator (see pages 2/4 and 2/5) should be
kept within the immediate vicinity of the separator. Details of these directions are des-
eribed in the following ehapters of this book.
2.1.3 The health haLards involved when dealing with heavy oils and lube oils
As a result of the deterioration in quality of fuel oils, the danger has arisen that the heavy oils
used on board eontain greater amounts of substances injurious to health.
These include:
An inereased amount of polycyclic aromalie hydrocarbons is also present in used lube oils
(waste oilsl.
The health haLards for the engine room staff depend to a large extent on
Wash affected areas of skin frequently and thoroughly. Apply protective ointment to the
skin!
Personal hygiene is of the utmost importance!
Exercise special care when carrying out maintenance work on and cleaning heavy oil and
lube oil centrifuges and filters'
The manufacturing programme of the Westfalia Separator AG includes mineral oil separators of the self-cleaning and non-
self-cleaning version, - availab!e with frame and hood of different designs, depending on the classification of the
inflammable liquids to be processed.
Separators of the -066 version have an enclosed housing. For more than 65 years they have been used far the treatment of
mineral oils of the dangerous-materials class A III at separating temperatures of up to 100 oe. They are normally equipped
with electric motors of IP 44 enclosure. Plants comprising such separators are to be provided with electrical equipment of IP
54 ar IP 55 enclosure.
The rooms where the separators are instalIed should have their own aeration and de-aeration system.
Separators with flame-proof sections of the frame (for brakes and clutch) - version -566
Separators of the version -566 have an enclosed housing. Brakes and clutch are arranged in flame-proof sections of the
frame. The frame has been tested by the Federal German Physical and Technical Institute (PTB), Braunschweig, in
accordance with the requirements of German specifications VOE 0171, type of enclosure (Ex) d2 "f1ame-proof'. Not
subjected to this test is the separator OTB 2-00-566 which has neither a centrifugal clutch nor a brake.
All separators of the -566 version are equipped by Westfalia Separator AG with electric motors of flame-proof enclosure
(Ex) d3n, ignition category G4.
Each separator frame has been tested at a static pressure of 10 bar. Separators of the version -566 are suitable for operation
in plants endangered by inflammable materials of the dangerous-materials classes 1 and 2.
Temperatures measured by Westfalia Separator AG on the outside of the separator housinqs while the machines were in
operation, were found to be below the limit temperature of 160 oe admissible for ignition category G3.
Separators of the version -566 are provided with a connection for nitrogen blanketing of the interior space of the machine.
This connection has to be connected by the customer to the nitrogen supply line. The nitrogen blanketing pressure may range
between 100 and 3 000 Pa.
Separators of the -566 version are required if inflammable liquids of the dangerous-materials classes Aland All are to be
treated.
The type of enclosure of the electrical equipment necessary to operate the plant, such as motor control, timing unit,
electric heater, heater control, and solenoid valves has to be selected so as to meet the requirements for explosion-hazarded
areas, otherwise it has to be installed outSide the explosion-hazarded area.
2178-000 2/3
Operating Instructlons
WESTfALIA lor WESTFALIA Mineral Oll Separators
SEPARATOR Type OTB No. 2158-9101-010
These operating instructions are no substitute tor the instruction manual. They contain only the most important points whid'l must be observed without fail If
the separator is to work reliably and eHiclently.
1. Polnts to note when InslaHlng and before startlng Ihe . .parator for the f1nt time
Fill lhe gear d'lamber up to the top lhird of the sighl glass wilh the oil specilied in the instruction manual. Co~nect up the motor, Install the bowl and d'leck the
bowl height (see instruction manual). "lake sure that the bowl (when vlewed Irom above) and the revolution Indlcalor d,sc rotate In clockw.se d"ecl,on. Pour
oil into the Intake ot the gear pump.
2.1. LubricaUon. Check the oil lilling 01 the separator. With the bowl stationary, the oil level must not be below the middle 01 Ihe sight glass. Use only the
grade 01 oil specllied in the instructlon manual. Before assembling the bowl, apply a thin coating of grease containing mol}'t>denum disultide to the slidlng
surlaces 01 lhe lock rings.
2.2. Allembly of bawl. See instruclion manual. No component must be omitted or replaced by the same component 01 another bawl. Lock rings have left-hend
thread. All '0" marks musl be radially in line.
2.3. Setting lor separaUon: Separation 01 !wo liquids with simul- 2.3. Setting lor clarillcaUon: Removal of solids Irom a liquid.
Oil-wat.r..-..olidl-mlxtur. taneous removal of solids.
Oll-aolido mixtur.
Note. The right regulating ring must Note: The smallest regulating ring has
be selected. See instruction manual. to be fitted.
Solids ~ Solids
2.4. Slacken b.ck bowl Iod< sc..... ar>d release brakes. Chedo; It the bowl can be turned by hand. Close the hood and tasten it with screws.
3. Starllng tl>e MPAr.tor wtth MPAraUng bawl 3. Startlng the separator wlth cl.rlfy1ng bowl
3.1. Swltd"lon th. motor, and wait .. to 10 rninutes until the bowl has readled its rated speed.
3.2. Flil oll pr~.I... wllh dirty oll, s.. iteh cn heater and bring the oil up to separating temperature.
3.3. Heat up tl>e Mp8ratlng bowl by Mdlng hot waler 3.3.Hut up tha clartty1ng bawl by 1H<llng t>ot oll
Before admltting oil. supply hot Iresh water to the bowl. As soon as the Open the shut-off valve in the dirty oil leed slightly only.
bowl has adequately heated. set th<l needle valve 01 the make-up water
regulaling device to the amount of mak&-up water required tor the type 01
oil to be proce~ (see instruetion manual).
3.4. Alter lha bawl ha. w.~ up and the emount 01 make-up water has 3.4. Altar the bowl has .... rmed up, open Ihe shut-<lH eevice In the dirty oil
been adlusted. 510wly open the .hut-<lH device in the dirty oil feed. Setting leed completely. Setting of the pre-5et valve to the throughput capacity is
ot the pre-5et valve 10 the throughpu1 capacity is necessary onty lor first necessary only tor first start-up. Wateh the ou1lels lor oil and water.
start-up. Wateh the outlet. tor water ar>d oil.
6. General. Observe time sdiedule tor lubrication and maintenance. Read instruction manual carefully.
2/4
Operating Instructlons
WESTfAUA for WESTFALIA Mineral 011 Separators
SEPARATOR of Type OTBwith Supervlsory Equlpment CA No. 2158-91 01-D1 0
Tr,ese operating lnstructions are no substitL:te für the instruction manual. They contain only the most imponant points whidl must be observed without fail i1
the separator Is to work reliably end etficient:y.
1. Polntl to note when Inatallln<J and ~Iore Itartlng th. s.parator tor the Ilrot IIme
FIII the geBr chamber up to the top Ihird cl the sight glass with the oil specified in the inslruClion manual. Gonnect up the motor. instBl1 the bowl and check the
bowl helght (see instruction manual). Ma"e sure that the bowl (when vlewed trom above) and the revolution mdlcator d,sc rotate 10 ciockwise dlrectlon. Pour
oil into the intake of the gear pump.
2.1. Lubriullon. Check the oil fitling of the separator. With the bowl stationary. the oil level must not be below the middfe of the sight glas9. Use only the
grade of oil speclfied in the instructlon manual. Belore assembling the bowl. apply a thm coating of grease containing molybdenum disulfide to the sliding
surJaces of the lock rings.
2.2. ""'sembty 01 bowl. See instruction manual. No component must be omitted or replaced by the same compenent of another bowl. Lock rings have left-hand
thread. All "0· marks must be rad,afly in fine.
2.3. Sel1lng tor leparallon: Separation of!Wo Iiquids with simul- 2.3. Sel1lng tor clarff1catlon: Removal of solids from a liquid.
O1I·water·oolk1a-mlx1ure
laneous removal of salids. Oll-aolld. mixtur.
Note: The smallest regulating ring has
Note. The right regulating ring mus! to be fi t ted.
be selected. See instruction manual.
Solids
I
(;)
2.4. Sladr.... badr. bowI Iod< ~ and releas. brak... Ched< if the bowl can be turned by hand. Glose the hood and fasten it with 6crews.
3. Startlng Itle Mparator w!ttI oepantlng bowl 3. Startlng tr.. separator wlth clartlyfng bowl
3.1. SwI\d\ on the motor, and wait 4 to 10 minutes until the bowl has reached its rated speed.
3.2.Open Ihut-of! valve In sucl1O<'1 11M of oil feed pump. Switch on the oil pre-healer a.nd bring the dirty oil up to separaling temperature. While the oil Is
warmed up. it circulates via pump, pre-hea:er and three--way diaphragm valve.
3.3. He.t "" the separatlng bow1 by ~ing hot wat.r 3.3. HeBt up the clarllying bowl by fee-dln<J hot oll
Before admrtting oil. supply hot fresh water to the bowl. As soon as the Slightly open the three-way diaphragm valve in the dirty oil feed by hand.
bowl has adequately healed, set the neeale valve 01 the make-up water As ~oon as the bowl is adequately heated up. close the three-way valve by
regulating device 10 the amount 01 make-cp water required for the type of turning the handwheel on the valve in counter-<:Iod<wise direclion as far as
oil to be processed (see instruction mar"!U2!1. it will go.
5. Shul1lng down the I.porator pli nt 5. Shuttlng down the .eparator plant
Switd1 off the cil pre-heater; continue feec,ng cil for same minutes. Shut off Switeh oll Ihe oll pre-heater; contmue feeding oil lor so me mlnutes. Shut oH
the dirty oll leed and elose the needle va!ve 01 the make-up water regulaling the dirty oil feed. Set the main .wild1 end (on CA-2) both the selector
de.... ice. Set the main sWllch and (on CA-2) t:oth the selector switches on lhe switches on the control cabinet to ·ON .. Close the shut-off device in the
contra I cabmet to "0". Close the Sht..:t .. oU de",ice in the compressed-air line. compressed·air Ime. Switch ofl the motor and apply the brakes. Drain the
Switch off the water Me at er. SWltd1 oft lne motor and apply the brakes. Drain hood by opening the drain eod<. 00 not delaeh Iny part b.for. th. bowl h..
lhe hood by openlng the drain eod<. 00 nol delaeh any part belor. the bowl come 10 a .top.
h•• com. to • Itop.
7. Gener.l. Observe tIme sdledule 10r lubrtcalion end maintenance. Read instruction manual carefully
2/5
2.2 Technical Information
CJptimum purification is obtained when the viscosity of the oil to be treated is as low as
possible.
Economical operation will be achieved by separating well following separating temperatures
are recommended for efficient operation of the separator and can be found in the table of
capacities at the back off this manual.
When treating emulsified oils, the separating temperature will have to be increased.
The bowl must be filled with fresh water before dirty oil is fed to the bowl-
To do this, open the make-up water regulating device until water discharges vis the regulating
ring and becomes visible at the water discharge (see inspection cover at water discharge).
This water forms a water seal during separation which prevents the oil from discharging
through the water discharge.
To prevent corrosion to bowl parts by acid water, the water must be replenished every 6
operating hours. Open the make-up water regulating device briefly and supply fresh water:
This is particularly recommended for the purification of lube oils for combustion engines as
during combustion a mixture of sulfurous residues, cleavage products and condensate is
produced (acid water).
Care should be taken with the addition of fresh water when treating oils which emulsify easily.
With regard to Diesel engine lube oils with additives and sensitive to water, e.g. HO oils, it
should be noted that, considering the risk of emulsification etc., make-up water may only be
added after checking with the oil company.
Oropwise addition of fresh water is generally sufficient to maintain the water seal.
If the oil company does not permit the addition of water, then the purifier bowl is to be
converted into a clarifier bowl by installing the smallest regulating ring.
2178-000 2/6
2.2.2.2 Make-up water percentages far different types af ails
When treating fuel ails or steam turbine lube ails, hot fresh water is, in general, added drop by
drop, to maintain the water seal in the bowl. If salt is present in the oil, the hot fresh water
will become saturated and carry it off.
For Diesel engine lube ails, (except for ails sensitive to water) the quantity of constantly added
hot fresh water amounts to 2 - 5% af the throughput. By adding this amount of hot fresh
water, the water seal is rnaintained. Besides that, the water addition favours the discharge af
light i'llpuri ties.
The impurities in the Diesel engine lube oil consist of light carbon and soot sludge as weIl as af
aging prociucts. In addition to these impurities, a mixture of sulphurous residues, decomposition
products, and condensate gets into the lubricating oil, especially when trunktype piston engines
are used. This rnixture (acidulous water) resulting from the fuel oil cambustion, can lead to
serious da'llage to bearings, pistons and cylinders. The separator removes the acidulous water
and the impuri ties from the lubricating oil.
With regard to Diesel engine lube ails with additives and sensitive to water, e.g. HO ails, it
should be nated that, cansidering the risk of emulsification etc., make-up water may only be
added after checking wi tft the oil company.
Dropwise addition of fresh water is generally sufficient ta maintain the water seal.
If the oil company does not permit the addition of water, then the purifier bowl is ta be
converted into a clarifier bowl by installing the smallest regulating ring.
The clarifier bowl may only be fed with water-free oils. Never feed water to clarifier bowl,
neither before nor durinq operation.
1) Fill gear chamber with oil until oi! level is up to the upper mark of sight glass (see 5.2.2).
2) Cive so:ne oil into oil suction pipe of gear pump to prevent the pump from seizing.
5) Check that bowl can be easily turned by hand. Check height of centripetal pump: see 5.4.3.
2120-000 2/8
2.3.2 Starting the separator
1) See 2.5.1.
2) Switch on the motor. Wait 5 - 4 minutes until the bowl has reached its rated speed as
shown on the name-plate of the separator.
4) As soon as the bowl is filled, throttle water supply by actuating the needle valve in the
water supply line and adjust it to the amount of make-up water required for the type of
oil to be processed (see 2.2.2.2).
The seal formed by the fresh water will prevent the oil from escaping through the water
outlet (see 2.2.2.1).
5) Open shut-off valve in suction line of feed pump or in feed line to separator in order to
feed dirty oil to oil pre-heater. As soon as oi! can be seen through the sight glass close the
shut-off valve.
6) Switch on the oil pre-heater and he at the oil to separating temperature (see sect. 2.2.1).
8) When starting the separator for the first time, adjust the pre-set valve in the dirty oil
feed line to the proper hourly capacity. By turning the handle clockwise, smaller
capacities, by turning the handle counter-clockwise, greater capacities will be obtained.
Numbered marks on the threaded spindIe facilitate re-setting.
As long as the same material is processed the pre-set valve need not be re-set. The hourly
capacity will then remain constant during the whole separation process. For processing a
different type of feed liquid, the pre-set valve has to be re-set.
The throughput capacity of the separator depends on the viscosity, temperature, density,
degree of impurity, water content as well as on the desired degree of purity of the oil. For
furt her details refer to the attached capacity chart.
9) Observe outlets for \'/2ter and oil to see if bowl functions properly.
2120-000 2/9
2•.3.2.2 Starting the separator with clarifier bowl
5) Feed dirty oil to oil pre-heater and heat oil to clarifying temperature: see sect. 2.5.2.1,
No. 5 - 6.
4) Heat up the bowl by slowly feeding hot oil: Open shut-off valve in oil supply line slightly
only.
Never feed clarifier bowl with water.
5) VJhen the bowl is heated up, open shut-off valve in oil supply line a11 the way.
6) 'Nhen starting the clarifier for the first time, adjust the pre-set valve to hourly capacity:
see secL 2.5.2.1, No. 8.
1) Swi tch off the oil pre-heater. Continue feeding oil for a few minutes since the pre-heater
continues to heat.
2) Stop the dirty oil supply: Close shut-off valve in suction line of the feed pump or in feed
line to separator.
7) Apply the brake by turning the handle anti-clockwise. \/.fait until the bowl has come to rest.
Da NOT loosen any part of the separator or of the feed and discharge connections
before the bowl has stopped completely.
Note that the bowl will not be at rest before the worm wheel has ceased rotating.
2129-000 2/10
2.4 The Bowl
2.4.1 General
The bowl can be used for purification or for clarification. The purifier bowl is easily converted
into a clarifier bowl and vice versa.
The puritier bowl is used for the separation of water from oil, with simultaneous removal of
solids. The bowl is to be adjusted to the difference in densities of oi! and water by inserting
the properly sized regulating ring which is to be selected from the set of rings (see secL 2.4.7).
The claritier bowl is used to remove solids from water-free oils. To close the outlet for the
heavy liquid, the regulating ring with the smallest inner diameter must be installed into the
bowl. The valve in the water supply line must be closed and secured against unintended
opening.
Before assembling the bowl parts, thoroughly clean all guide and sliding surfaces as well as
the threads of the lock rings. Then apply a thin film of a mixture of molybdenum disulfide
paste and high quality lubricating grease (ratio 1 : 4).
When installing the bowl parts, watch for the alignment of "0" marks of all parts. Only then
the parts will be properly positioned and locked in pI ace by the arresting pins and guide
ribs.
Before inserting the gaskets check them for wear. Make sure that gasket grooves and
gaskets are clean and that the gaskets are in perfeet condi tion. Be careful not to twist the
gaskets while inserting them, and check to be sure that they fit properly in their grooves.
If the plant has serveral separators, make sure not to interchange parts of different bowls,
since each bowl has been balanced with its component parts. The parts of the bowl are
marked with the serial-number of the separator or with the last three digits of the
serial-number.
A2125-000 2/11
2.4.2.1 Assembling the bowl (unfald page 0/8)
Before assembling the bowl check if contact surfaces of all bowl parts are clean.
During assembly make sure that the "0" marks of the bowl parts are aligned.
If the plant has serveral separators, be careful not to interchange parts of different bowls
since each bowl has been balanced with its component parts. The main parts of the bowl are
marked with the last three digits of the Serial-Number of the separator.
2144-000 2/12
Turn lock screws into recesses of bowl boUom without
applying pressure. One of the two recesses is located
below the "0" mark of bowl bottom.
Tl1is disc is only uscd i f rl cJisc willl nn overAll lhickness lcs::; t:lan tllot of the normal ciisc
(w;th s{li1ccrs) is rr~fl\Jircd La ohtllin tllc ncccssory I1rc::;sur~ in the disc seL The
cornrcns<llinq disc i':i ftJrlli:.llcd fi::; sl~conc1 spnre disc tJnlcss il is ntrcHdy conlnincd in thr
!lowL V/hen bcing u"::;cd, it Il'llst nlways hc r1acerl on top of thc disc st.., ck dirpcUy hclow lhc
ilowl lOfl (lhio Oflfllics "lo(J tu lhc clnrifier IJOwl).
2120-000 Z!l5
Check the pressure in the disc stack from time to time:
Assemble the bowl as described under No. 1 - 9, however wi thout inserting the gasket into the
bowl top. If it is possible to tighten the bowl lock ring without great effort, then anormal disc
or the compensating disc has to be added.
2120-000 2/14
Lightly grease the thread of the oil pump. Install the
centripetal pump.
2120-000 2/15
Undo lock screw.
The clari fier bowl is assembled in the same way as the pur i fier
bowl (2.4.2.1), except that the regulating ring with the
smallest inner di ameter must be inse~ted.
2120-000 2/16
2.4.5 The regulating ring
2.4.5.2 Determining the size of regulating ring by calculation (diagram) (Page 2/18)
For a given separating temperature, the inner diameter of the regulating ring and, if desired,
the density of the oil can be determined from the diaqram, provided that the density of the oil
at a temperature ranging between 15 0 e and 90 0 e is k-nown.
Example:
.5
Given: Densi ty of oil at zooe POil 20 oe = 0.91 kg/dm
0
Separating temperature t = 80 e
Ta be
determined: Inner diameter of regulating ring d = ?
0
Densi ty of oi! at 80 e = ?
POil 80 0 e
Determined: Inner diameter of regulating ring
d = 56 mm
according to diagram, page 2/18
0
Density of oil at 80 e .5
POil 80 0 e = 0.867 kg/dm
according to diagram, page 2/18
If no regulating ring of the determined inner diameter is available, check by experiment (see
sect. 2.4 . .5 . .5; whether the regulating rings available are suitable for perfect de-hydration. If
that is not the esse, machine a smaller diameter regulating ring to the required dimension.
In general, the regulating rings furnished with the machine are adequate.
A2178-000 2/17
Correctly chosen regulating ring
Result:
Fig. 2/18a
Position of separation line when inner
diameter of regulating ring is correct
Result:
Fig. 2/18b
Position of separation line when inner
diameter of regulating ring is too wide
Result:
Fig. 2/18c
Position of separation line when inner
diameter of regulating ring is tao narrow
A2178-000 2/18
Diagram for determining correct size of regulating ring
Separating temperature
u
(:: 15 20 30 40 50 60 70 80 90 - 10) oe
I
& 1,00 I I I
1,00
~
_'f.
~/
~!
'"I I- _
I I I
-----.... - L P-Water 1"'\
~r- I----
0,98 ~-Oil
'--- 1-- "-
--- -I- _i
-- -
0,98
-u
E
-
------- ~1 ~ ------ ~::---l
-
cn
.:::i.
0,96
-------
----
r-- I
-----....
~
~
1------ r--- I---- r-$~ ~ r---
r----- - -......:: N::- I--- r----.....
~
-- --.....::
......""
P=::::;::::::-,-
~~
---------..:
0,96
- ,- --
0,94
t:: -.::~
"-
-----.... I "- --...:::::: 0,94
I--- r- r----=:
0,92
r-------l
,;----4.........
--
- -- -
------
~~
I---.
t:::-
$51 _____
I--- r----
t--
-.........
I----.
r---- ~
0,92
------- ~[- r----- r--
-"-
I---- I--- 1---1--------
--
~
I--- ""'"'-
0,90
""----.:
--------
-----....
~r--
,
--l
------ll-----
~ I-----
-
~
I --
-------
kL-----
r--
--------f--~
r-----
I----
t-
I--- ~
~
~
S3
:::::::::: --....
'0:::
:::::::- t:---
r---- I---
'-":::
-----
~
-..::: 0,90
--
"-
--
~
0,88 --------- 0,88
I---L 1-- ~
---- -- -- r-
-.........!---===--
~ --....--------
-----
-------- I--- 1----.1
r----- I
"-
------ i------- -----.... t-~
------- ~ i I---- $ S6 --------
~ -......... I
0,86 I
0,86
------- ~:------ 1---"-
-.........'
--I
0,84
,
--
,--------
----'~ I -I'"-: ::::--
-------l --
-- ---
1
--1
r--
------- :--------
~
----- ------
r--=::::: ~ -------- -----....
-------
-.........
t----
-----
~
0,84
-- I-
0,80 ------- ---------
--.... 0,80
-----....
~i-- ----- r-- -----
r-J- r--r------ -----....
0,78
K
------- 1---'--
--------r---+-
., r--- I---L I----I----
I -----
Separating temperature
2169-020 2/19
2.4.5 Dismantling the bowl
----~
12131016
2120-000 2/21
Screw handle connection piece into the centripetal
pump (left-hand thread) and li ft up the latter tagether
with the centripetal pump chamber cover.
2120-000 2/22
Remove the distributor together with the disc stack
by hand.
The bowl has to be cleaned after each shut-down and as so on as the sludge space is filled with
solids.
When cleaning the bowl bottom, be careful not to spill sludge between bowl bottom and frame
rim.
The ordinary bowl cleaning which may become necessary several times a day, depending on the
degree of impurity of the oil to be processed, is generally limited to removing the distributor
with disc stack and cleaning the bowl bottom. For this purpose, dismantle the bowl according
to the instructions of sect. 2.4.5, pos. 1 - 12.
If, in addition to cleaning the sludge space, the discs must be washed, but a thorough bowl
cleaning is not necessary (see 2.5.1.2), proceed as follows:
1) Dismantle the bowl (see 2.4.5). When removing and re-installing the distributor with the
disc stack, make sure that the individual discs are not moved to prevent solids from
settling between spacers and lower surface of the next higher disco
2) Place the distributor tagether with the disc stack into a basin filled with a solvent (e. g.
Diesel oil) where the discs are left to soak.
3) Re-assemble the bowl and start it without feeding liquid. This way, the soft sludge will
slide to the sludge space without being hindered by liquid.
If the bowl is heavily soiled, it must be dismantled for thorough cleaning (see 2.4.5), pos.
1 - 15.
Remave the gaskets from the bowl parts and clean the grooves and gaskets to prevent the
grooves from corroding. Replace the damaged qaskets. 5wollen gaskets should be left to dry at
a warm place so that they can regain their original dimensions and can be re-used.
Never use metal scrapers and metal brushes for cleaning the discs and the bowl parts.
8e sure to remove dirt which has accumulated in the distributor neck, using a brush. Dirt
accumulation in the distributor neck will hinder the feed, which may result in overflow.
After having cleaned and wiped dry guide surfaces and threads of bowl parts grease them
lightly with a mixture of molybdenum disulphide paste and high quality lubricating grease
(ratio 1 : 4).
52125-000 2/24
2.5.2 Cleaning the upper seetion af the frame
The inside of the upper section of the frame must be cleaned from time to time. For this pur-
pose, disassemble the bowl (see 2.4.5). While cleaning make sure that no wash liquid seeps into
the gear chamber since it would render the gear lubricating oil unserviceable.
When making oil change, clean gear chamber thoroughly with kerosene and be sure to remove
311 metal particles from walls and corners. 00 not use fluHy cleaning rags or cotton waste.
The pre-strainer on the suction side of the pump should be c1eaned from time to time,
depending on the solids content of the feed material. To do this proceed as follows:
Undo the fastening screws of the cover and remove the cover. Then take out the screen insert
for cleaning.
Even if the plant comprises a stand-by separator, the separator in operation should be run for
as long aperiod of time as possible to avoid the cleaning and maintenance work that will
become necessary prior to a long-term shut-down of the separator. Insufficient or improper
upkeep may lead to corrosion on the bowl parts soon after shutting down of the separator.
Before shutting down the separator for a longer period of time clean the separator thoroughly
(see secL 2.5.1.2 and 2.5.2). The clean bowl parts and all unvarnished machine parts should be
wiped dry and greased to avoid corrosion.
On separators aboard ships, the bowl should be locked, after cleaning and re-installation, by
applying the brake and turning in the bowl lock screws in order to avoid damage to bearings
which might be caused by ship's vibrations during shut-down of the separator.
When shutting down separators in land installations for a longer period of time, it is
recommended that the clean and greased bowl be kept in a dry pi ace.
Drain the lubricating oil and fill corrosion-preventing oil, e. g. SHELL Ensis Oil 30, into the
gear chamber. The oil level must be up to the middle of the sight glass. Let the separator run
without bowl for approx. 10 minutes to make sure that all gear parts are sprinkled with
corrosion-preventing oil. Then drain the oil. Special measures for the rem oval of the coating of
corrosion-preventing oil need not be taken.
Check water shut-off devices for leakage. If necessary, remove connecting plptng between
faulty shut-off device and separator to avoid damage which may be caused by drip water.
Before re-starting the separator, fill in lubricating oil as specified on page 3/6. The oil level
must be up to the upper mark of the sight glass. Let the separator run without bowl for about
10 minutes.
A2125-000 2/25
5 Installation, Maintenance and Repair of the Separator
J.l Installation
When installing the separator make sure that there is sufficient room for removing the hood
and for installing and removing the motor and the pump.
Stud
Hexagon nut
Cup springs
Separator foot
Upper cap
Rubber cushion Anchor bolt
Lower cap
Separators aboard ships are fastened with studs (fig. 3/1a) and separators in land installation
with anchor bolts (fig. 3/1b).
To avoid damage to bearings make sure that the foundation of the separator has no contact
with foundations of other units (e. g. auxiliary Diesel engine, or pumps).
Connect feed and discharge lines as shown in fig. 0/3. All pipe lines should have sufficient fall
and no sharp curves. Choose pipe lines with sufficiently large diameters (this applies also to
the pump suction lines and the feed line from an overhead tank to the separator).
00 not install a shut-off valve in the line which will be connected to the frame drain. The line
should have a 25 mm I. D. It should have sufficient fall and must not be too long to allow the
bowl contents to flow off freely, since otherwise the liquid will rise and enter the upper
section of the frame, resulting in slowing down of the bowl. It can also seep through the neck
bearing into the gear chamber and damage the bearings and the other gear parts.
The make-up water is supplied to the separator through the make-up water regulating device
which is to be fastened on the hood cover. Use a hose (1/2" 1. 0.) for connecting the make-up
water regulating device to the water system so that no fixed pipe line will have to be removed
when hinging up the hood.
VJhen using a water pre-heater, a safety valve has to be installed in the feed line between pre-
heater and shut-off valve. This safety valve is to be checked from time to time, at least twice
a year.
When using an oil pre-heater, the pre-heater or the oil line between pre-heater and shut-off
valve has to be equipped with a safety valve. 00 not install a shut-off valve between pre-
heater and separator when the oil pre-heater is heated electrically.
A2125-000 3/1
5.1.2 Motor connection
200°1
~
, 00%
, so
90
80
70
100
JN
60 ~
o
50 ~ClJ
~
0
Co
c:
L. 0 -'"
~
ClJ
~
o
~
::>
50 30 CJl
u
-ci
~ 20
'"
a:
,0
I I
20 L. 0 60 80 100%
M 0 t o r
Bowl Moment of Starting Rating Sp e e d
speed inertia period Type
Separator Separator of con- at at
2 without pump with pump struction 50 Hz 60 Hz
G0
2
rpm kp m min kW kW rpm rpm
52165-000 3/2
The motor has to be protected against undue temperature rise either by thermal releases or by
means of a device which ensures full motor protection.
Full motor protection can only be ensured when PTC resistor type temperature feelers are
incorporated in the winding of the motor. The temperature feelers are to be connected to a
commercial tripping device. External voltage higher than 2.5 volts must not be applied to the
terminals of the temperature feelers. When testing for continuity do not use a test lamp, but
only an ohmmeter.
vVhen selectinq OC motors take into account that after the start, the power demand often drops
to ab out two thirds of the rated figure resulting in increase of the speed. For this reason, the
speed/loading characteristics have to be taken into consideration.
Shunt wound motors (or compound wound motors) may only be used in connection with the
separator.
NOTE: At 2/5 of the full load the speed of the OC motor must not exceed 1500 rpm.
A 1450 rpm motor is therefore recommended.
NOTE: The motor must never be started before the qear chamber is filled with oi!. Gil level
must be up to the upper mark of sight glass (see 3.2.2).
The bowl must rotate in clockwise direction when looked at from above. The direction of
rotation can be reversed by interchanging two lead-in wires.
A2178-000 3/5
5.1.5 Speed and starting time of the bowl
The bowl speed has been rated so as to ensure the operating safety of the separator. It depends
on the densities of the heavy liquid and of the centrifugally dry solids.
For densi~es of the heavy liquid up to 1.0 kg/dm 3 and of the centrifugally dry solids up to
2.0 kg/drn , the bowl speed is 9890 rpm. Speed variations up to 5 % are permissible.
In case of higher densi ties the bowl speed must be reduced. In this case be sure to check with
the f actory.
Before the initial start of the separator and after changing the gear parts, check the number
of revolutions of the spindie (rpm of bowI) with a hand tachometer before installing the bowl
(see fig. 3/4).
Fig. 3/)
Checking the oowl speed
A2178-000 3/4
.5.2 Maintenance
...
0
~
<.J
.~
0
• Oil change and thorough cleaning of gear cham-
ber *) •
•
.0
:l
-J MF Grease bowl lock ring.
a.
01 • Check starting time.
Check thickness of clutch linings.
•
-c: • Check thickness of brake Iining .
•
-
• •
<.J
]...,
..
> Check rubber-metal bush in neck bearing.
CD
tI1
(,)
~
'" • Check ball bearings of spindie.
•
•
.5
• Check gearing of worm dri ve through inspection
hole after removing sight glass.
Key:
o = lubricating oil
MF = lubricating grease
containing MoS
2
2129-000 3/5
3.2.2 Lubrication
All bearings and gear parts of the separator are splash lubricated from a central oil bath.
Oillevel
Oil check
Oil change
Make first oil change after about 750 operating hours; then change oil every 1500 operating
hours. However, be sure not to wait longer than six months to change the oll.
Every 4 oil changes, thoroughly clean gear chamber and flush it with kerosene.
Remove all metal particles from inner walls and corners of gear chamber. 00 not use fluffy
cleaning rags or cotton waste. The sight glass should also be cleaned, as a layer of oil will
probably have deposited on the inner side of the glass and this is easily mi staken for the oil
level.
Lubricating oil
As lubricating oil use only high grade solvent refined mineral oils designated
C 100 (SAE 30) (according to DIN 51502)
2 0
of the viscosity 100 .:t::. 10 mm /s (cSt) at 40 C.
This lubricating oil shall meet the requirements specified for lubricating oils C according to
DIN 51517.
NOTE: The viscosity groups SAE 30 cover a larger viscosity range than that stated above.
However, the oils used for lubrication of the separator may only have the viscosity specified
above.
EP oils (ails with high pressure additives) may only be used if they have no corrosive effect on
capper base alloys (see table of lubricating oils).
The gear oil designated "Separator lubricating oil C 100" which has been extensively
investigated by us meets the requirements and should preferably be used. F ar the order number
refer to page 4/15.
F or re-greasing the motor bearings refer to the instructions of the motor manufacturer.
A2178-000 3/6
3.2.3 Lubrication chart
~
--5~---~
/ I
/ I
I
I I
I I
I I
I 6
I
I
/'
//1 C100\ I
4
I
ß I
~ I
I
I I
i I
I ~ I
I~
3 I
I
~ I
I
L------2
/6/
K -F
2 ------1 -B-----J
I'
~
Gear oil C 100
1 accordi""J to
~ blue 2x l~OO h BOO cm 3 Cear chamber
DIN ~1~17
~
2) /\
2
!~~\ violet ....men requlred J) 0.1 cm 3 Clutch .hoe.
1\
~
2)
4 3 Thr~ads &nd lliding
& 2q violet 3x when required 1~0 cm
aurf~ of bowl
~
2) /\
~
10 cm 3
Manually-operated
~
~
3
6 according ta blue 2x when required 10 cm parts Buch 8!S
DIN ~1 ~17 lock &crews, etc.
2129-000 5/7
3.3 Trouble Shooting
Clamp plates are not tight; warm Tighten long hex head sc re ws on
wheel slips on shaft. warm wheel.
5.5.3 Too many clutch shoes are used. Reduce number of clutch shoes
The bowl comes to three or t wo.
up to rated Note that the driving effect of Make sure that shoes are equally
speed too fast new clutch shoes will improve distributed (see 3.4.4.3).
(in less than after several starts.
2 minutes).
Motor pulls too
high a starting
current.
A2165-000 3/8
Fault Possible causes Remedies
a) The separated solids have de- Clean the bowl (see sect.
posited unevenly in the bow!. 2.5.1).
1
I b) 80wl is improperly assembled Assemble bowl properly (see
or parts of different bowls 2.4.3).
(jf plant has several separa-
tors) have been interchanged.
3.3.4 Gear parts are in bad condi tion Clean gear chamber thoroughly
Uneven run of as a result of (see 2.5.3).
the separator Replace worm wheel assembly
(cont'd.) 1. normal wear, and at the same time worm
spindie (never replace only one
2. premature wear caused by: part). Be sure to refer to sect.
-, 3.4.9.
a) lack of oil, in general,
recognized Change oil (see chapt. 3.2.2).
b) oil of too by blue tem-
low a vis-
cosity, J peri ng colour
of gear parts
52165-000 3/10
3.4 The Gear Parts
Fig. 3/11a
Fig. 3/11b
l-J
Fig.3/11c
Fig. 3/11d
2120-000 3/11
5) Unscrew hex head screws from the neck bearing
protection cap.
Fiq. J/12a
Fig. J/12b
Fig. J/12c
Fig. J/12d
2120-000 3/12
9) Withdraw grooved ball bearing and sleeve frorn the
spindie using the pulling device.
Fig.5/138
Fig.5/13b
v
I
2120-000 5/13
3.4.2 Re-assembly of the vertieal gear parts
For re-assemblv proceed in reverse order of removal (see 3.4.1) and bear in mind the
following: '
F or safety reasons replace ball bearings of worm spindie and worm wheel shaft every 12000
operating hours.
3) Before fitting the ball bearings, hall bearing protection ring and sleeve onto the worm
spindie heat them up in 80 0 C hot oil.
4) It must be possihle to install the spindie with attached ball bearings into the rubber-metal
bush and into the bottorn bearing cap without having to rap onto the upper spindie end, and
to move it axially by hand. If not, smooth the parts with a very fine emery cloth.
5) When installing a new worm spindie, the entire worm wheel assembly must be replaced at
the same time, since this assembly also worn down to some extent, would cause premature
wear to the new worm spindie.
6) Before installing the neck bearing protection cap check if the cams of the distance ring are
flush with the upper surface of the rubber-metal bush or slightly above it (not more than
2 mm). If not, contact the factory.
If bowl height adjustment becomes necessary due to the installation of new vertical ge ar parts,
another bowl or centrioetal pump or when the centripetal pump shows grinding marks, contact
the factory.
A2178-0l0 3/14
3.4.4 The centrifugal clutch
3.4.4.1 General
The centrifugal clutch gradually brings the bowl up to its rated speed, eliminating premature
wear on gear parts and motor. The acceleration time can be controlled by the number of
clutch shoes used.
When fewer clutch shoes are used, the friction moment will be lower, the starting time longer,
and the wear on gear parts and motor less. Only 2 or 3 or 4 clutch shoes may be inserted in the
c1utch driver. The number of clutch shoes to be used depends on the motor power to be
transmitted. Be sure to insert the clutch shoes evenly distributed in the clutch driver (see
3.4.4.3).
Note that the driving effect of new clutch shoes will improve after several starts.
Smoking of the clutch during the first few starts is quite normal and will disappear after a
short time of operation.
If the bowl comes up to ra ted speed as per name-plate of separator in less than 2 minutes, the
motor will pull too high a starting current. This condition can be easiyl overcome by reducing
the number of clutch shoes to 3 or 2. Be sure to keep the clutch shoes equally distributed
(fig. 3/16b).
Check condition of clutch shoes from time to time (see lubrication and maintenance schedule,
page 3/5). Make sure that the clutch shoes are replaced before the linings are worn down to
the rivet heads, to avoid damage to the contact surface of clutch drum. Such damage would
result in premature wear of the clutch shoe linings. To avoid unbalance, all the clutch shoes
have to be replaced as soon as one of the linings is worn. Never replace clutch shoes
individually.
Fig. 3/15a
When removing the motor the clutch shoes fall out of the
clutch driver.
Fig. 3/15b
2146-000 3/15
3.4.4.3 Installing the clutch shoes
Make sure that the clutch shoes have a slack fit in the
slits of the clutch driver.
Fig. 5/16b
Fig. 5/16c
2) Force clutch driver off the motor shaft end using hex
head screw M 16xBO.
Fig . .3/16d
2146-000 .3/16
3.4.6 How to fit the motor
For fittinCJ the motur proceed in reverse order of removal and according to the instructions
qi verl in sect. 5.4.6.1.
The motor pm,ver is transmitted to the worm wheel shaft of the separator via a centrifugal
clutch.
Dimensions in mm
A = 4,0
B = 52,0
C = 4,0 .:!:. 0,5
0=83,0
Fig. 5/17a
a
E Dimensions in mm
E=MB
1
i
Fig. 5/l7b
Fig. 5/17c
2125-000 .3/17
j.4.7 Removing the gear pump and pump coupling
/~
/
Fig. 5/18a
Fig. 5/18b
Fig. 5/18c
Fig. 5/l8d
2120-000 5/18
3.4.8 Removing the warm wheel and the warm wheel shaft
5) Loosen oil drain screw and drain oil into oil cup.
Fig.5/19a
I'
Fig.5/19c
Fig. 3/19d
2120-000 3/19
7) Unscrew Allen screw 1 from warm wheel shaft and
remave washer 2. Then force clutch drum 4 off the
worm wheel shaft end on the motor side using pres-
sure piece 3.
Remove the clutch drum by hand.
Fig. 5/20a
Fig. 5/20b
Fig.5/20c
.~.
Fig. J/20d
2120-000 5/20
11) Hold a piece of hard wood against the worm wheel shaft
and tap it lightly with a rubber hammer to drive out the
shaft towards the motor side until it has completely
loosened from the ball bearing on the pump side.
Fiq. 3/21a
12) PUll out the worm wheel shaft by hand; while doing
so, hold the warm wheel to prevent damage to the
teeth.
Fig. 3/21b
Fig. 3/21c
2120-000 3/21
3.4.9 Installing the worm wheel and worm wheel shaft
For re-assembly proceed in reverse order of rem oval (see secL 3.4.8) and according to the
following instructions:
1) The worm wheel with c1amp plate has been balanced in the factory as complete assembly.
Therefore, the c1amp plate must not be rotated on the worm wheel and parts of the worm
wheel must not be replaced individually.
2) When mounting the worm wheel assembly wi th the c1amp plate push the worm wheel
towards the motor side in front of the distance bush. This will assure correct positionning
of the toothed rim with reference to the worm spindie.
3) The worm wheel must be firmly c1amped on the worm wheel shaft, accomplished by
tightening the screws in the c1amp plate. Tighten the screws alternately by single turns.
,~) IMPORTANT: VVhen rnounting a new worm wheel assembly with c1amp plate, the warm
spindie must be replaced at the same time, since this part also worn down to some extent
would cause premature wear to the new worm wheel.
5) Fill gear chamber with oll as specified in sect. 3.2.2 until oil level is up ta upper mark of
sight glass.
6) IMPORTANT: Ta prevent the pump from rotating while the ge ar parts are being run in,
make sure before starting the motor that the driver has not been inserted in the pump
coupling.
7) Check spindie speed with a hand tachometer (see 3.1.3) and check direction of rotation of
the bowl (see 3.1.2.3).
8) To run in new gear parts, let the separator run - without bowl - for about an ho ur. During
this time switch the motor on and off several times.
9) After running in the gear parts, install the bowl and insert the driver into pump coupling.
When fitting new sealing rings into the bearing covers, apply so me oil to the sealing surfaces
of the rings (ne ver use grease).
Sealing rings which have dried out 01' hardened during too long a storage time should be put
0
into 70 C hot oi! for ab out 20 minutes before installation.
Ouring installation, the side of the ring with the inscription on it must always face the fitter.
Be careful not to damage the sealing surfaces of the rings.
A2178-000 3/22
3.4.10 Final check-up
Sect.
Sect.
2165-030 3/23
4 List of Parts
IMPORTANT!
1) Model
of the Separator:
2) Serial-No.
80th designations are shown on the name-plate of the
separator. The SeriaI-No. also appears on the frame
rim •
.3) Description
of the part to be replaced:
4) Part-No.
For details refer to List of Parts.
The Part-No. is also shown on all major parts.
6) Model
of the gear pump:
7) Serial-No.
(only required when ordering parts for ge ar pump and
pump connection).
Both designations are shown on the name-plate of the
gear pump.
Part-Numbers endinC1 with letter "L" (e. g . .3158-1021-L) designate parts which are available in
different designs for the separator concerned. To ensure correct delivery of these parts,
A2178-000 4/1
Fra m e
15---__
14
'-{ff---_ _ 3
2120
7
17
Fig. 4/1
* This part is included in the preceding complete part, but it is also available as separate
item.
2120-000 4/2
Fastening parts of the separator
Fig.4/2
2144-000 4/5
Ho 0 d
Fig. 4/3
No. in Qty.
Part - No. Part Description
Fig.
r
9.2 0013-1006-260 1 Coupling nut OIN 2950 - 1/2in - PI
9.3 0018-1701-280 1 Funnel
9.4 0018 -0971-050 1 Pipe nipple OIN 2982 - l/2in
9.5 0018-1676-600 1 Needle valve 1/2in
10 0018-1796-600 2 Hose outlet R 1/2in - 13
2120-000 4/4
Ho 0 d
11
-i?";';:::::=--7J ----- 7
Fig. 4/4
No. in
Part - No. Qty. Part Description
Fig.
2120-000 4/5
Vertical gear parts
11
10
6
,,,
I
I,
5 ,
I
I '.
I
,
I I
~~~L--4
-!------\3
Fig. 4/5
No. in Qty.
Part - No. Part Description
Fig.
2120-000 4/6
Warm spindie
"""-._~ -3
________ 4
~=~-~
Fig. 4/6
No. in
Part - No. Qty. Part Description
Fig.
*** The part-number depends on the motor speed as well as on the bowl speed as stated on the
name-plate of the machine (see table on page 4/10). In case of reduced bowl speed be sure
to refer to secL 3.1.3.
Note: When replacing this part, the worm wheel 14 (Fig. 4/7) should be replaced at the
same time.
2120-000 4/7
Horizontal gear parts
No. in
Part - No. Qty. Part Description
Fig.
+) The number of clutch shoes (3 or 4 ar 6) depends on the driving force neeessary for the
separator and on the motor speed.
* When ordering this part, please state diameter of motor shaft end and width of key.
** This part is not available as separate item, but only assembled with the parts 14.1 - 14.3.
*** The number of this part depends on the motor speed as well as on the bowl speed as stated
on the name-plate of the separator (see table on page 4/10). In ease of reduced bowl speed
be sure to refer to se cL 3.1.3.
IMPORT ANT: When replacing this part, replaee also warm spindie 1 (page 4/7).
2120-000 4/8
15
21
20
31 I
29
o
27
23 24
25 22
13
Fig.4/7
2120-000 4/9
N
i-'
N
V1
I
o
o
o
No. in
Fig. Part Designation Part - No. Part - No.
Fig.
ßowl speed Bowl speed ):>
<
n = 9 700 rpm n = 9 890 rpm Ol
Ol
Q) 4/5 *** Worm spinelle cornplde 2120-.5429-000 2120-.5429-010 C"
(l)
p
1 4/6 *** Warm spinelle 2120-.5420-000 2120-.5420-010
---o
i-' \.Cl
(l)
14 4/7 **lE- Warm wheel 3ssembly with Ol
0820-.5449-000 0820-3449-020 ....,
c1amp plates
'"0
Ol
....,
.....
CD
*** The part-number of this item depends on thc motor speeel as weil 3S on the bowl speed as stated on the name-plate nf
the sep8r8tor. In C8se of reeluced bowl speed be sure tn refel' to sect. 3.1..5.
IMPORTANT: Worm spinelle 1 nnel worm wheel 8ssemhly ] 4 should always be repl8ced at the same time (see sect. 5.4.2
and 5.4.9).
Bowl
fS1- 20
15
13
-17
11
14
8 -----I--;L-;.;.JW
,r /'-=_-12
7
F2
t 1
3
Fig. 4/8
No. in Qty.
Part - No. Part Description
Fig.
2l20-660o-L 1 §owl complete (3 - 17)
3 2120-6601-020 1 * Bowl bottom
4 0019-0589-400 1 Hex head screw M 8x3o
5 0026-0407-400 1 Centering disc 8x23
6 2l20-6620-L 1 * Distributor
0028 - 7392 -400 1 ** Guide rib
0019-0347-400 2 ** Countersunk screw
0026-1106-400 1 ** Cylindrical pin
7 2120-6660-L 1 * Disc stack (7.1 - 7.2)
7.1 2120-6663-L iJDiSC
7.2 0028-0136-308 1 13lind disc
8 2120-6650-000 1 Separating disc
9 0007-2592-750 1 Gasket 53x3,5
10 0007-1693-750 1 Gasket 124x4
11 2120-6610-040 1 * Bowl top
12 2120-6631-000 1 * Lock ring
13 0007-1989-750 2 Gasket 87x3
14 0007-1945-750 1 Gasket 65x3
15 2120-6645-030 1 Centripetal pump chamber cover
16 2120-6691-000 1 Set of regulating rings
17 2125-6631-030 1 1-ock ring
20 2120 -2213 -000 1 Single centripetal pump comp!.
* This part can only be replaced by one of our service engineers or by a special repair shop
authorized by us, because of special re-fitting to machine and possible re-balancing of
bowl.
** This part is included in the distributor (pos. 6), but it is also available as separate item.
2120-000 4/11
P r e - s t r a i n er (on special order)
The pre-strainer protects the dirty-ai! gear pump from coarse impurities.
-1
')f-----+-----.::~~~u--
2
'--------3
V-J.-.-----4
~*-----5
\.'+-----7
1-+---8
Fig. 4/9
No. in Qty.
Part - No. Part Descripti on
Fig.
2120-000 4/12
Single gear pump
13
\ 371
370 I
353
~4 369
373
361
363
367
Fig.4/10
No. in Qty.
Part - No. Part Description
Fig.
Model:
R 2-2,75/12 I
R 2-2,75/17
Capacity:
460 l/h 1650 l/h
1.5 see page 4/8, Pos. 13 1 Worm wheel shaft
551 0019-5975-060 0019-5975-060 1 Threaded pin DIN 458 - M 8xl0
552 2125-1074-000 2178-2852-050 1 Sleeve
555 2125-5458-000 2125-5458-000 1 Driving disk
8055-9100-070 8055-9100-050 1 Single gear pump (554 - 578)
554 1 * Securing ring DIN 984 - jOxl,2
555 0004-5949-750 0004-5949-750 1 Shaft sealing ring SV 15x30xl0 FP
556 1 * Sheet cover
557 2 * Cylindrical screw DIN 84 - M 5x6-5.8
558 1 * Drive cover
~~~J 8055-9125-010 8055-9125-010 1 Set of gaskets
* Instead of the part-number, state the No. in Fig. (see first column) ..
2125-010 4/15
Pump connection for single gear pump
.~
-~
, 0 391
393
I
i !
! \
I 387
I 389
388
387
386
385
Fig.4/11
No. in Qty.
Part - No. Part Description
Fig.
for single gear pump
Model:
R 2-2,75/12
2125-010 4/14
Tools and accessoires
2 4
6 7
I8
Fig.4/12
No. in Qty.
Part - No. Part Description
Fig.
1°"'°1°000 01000
w
0-
~
~ ~ ~
'"
-
::a g
'" °1°
Ln Ln VI Ln
>CDOCIl>
w
LnOOOO
LU tv
Lf)
1"01"0
--4--4--40_U'lUlt.nLn--l_07"l:--4--l--l
0 00
CD»ZCD(")("»»>Z>CDCDCD
L.tJLU-WlD.t......bo.-...Jl}1--...J-ffiL.tJN-
LnOCDC>
.... A
....
0
z
m",
'"
Z
C Lfl
-.,.,
._...'"
O'l tt tt tt tI '"
- z§5
Q) ."
:5 c:
~ ;:; '" .....
0
00 ~
~~
IJ
(Jl Lfl
:> -<"" ~
00
:>
rl :-
°"
VI U1 U1 U1
i
~
~ ~
g.
~
~
'"
z ~~~~I
C) G) G'> (;)
Ln U1l.rJ W
00
ZZ
CD ....
0
0
z
000
ZZZ
IV - -
7"l:--lOO
11
»zz
t\J I'\J~~
f2~
CJ t"T
~."
?~
»~
Z 't- ,i i"
..
o:;r" c :x ..
>
c o'"
~
~ .. 0
~
"'~ '"g
0
m
~~~~
0)0)0101 mm
Lfl
cn
OLflO
cnmm (Tl -
':E:
"
~iiii~
:x m 6.3'3
"'..,....
,
~ ~ p
:-1 .....
,0
.... o
'"
Ol FOl Lung
QUANT ITY
0""
»
o
c
"",CO
.
-·00-
~ ....
0 0 ....
::r .. c
, r-
.. .. .
~
o
~ ~ ~ -- '" --0
z,- ~~:;
o ~
3 ;:g. ~
"" a '" '"
> "''''
.... ~~ 0..,
; ~ ~
[B [8
- 0
zo rn -, 0
~ ~ ~ ","- ."
~ ~ .. > ~C;
'" ~
..,
0 ~ -" ;z: ~~ :> ..
:>
~
~ B '" ~~
1 ~
;; § w
~
'"
A
0 0 0 nasse/CLASS
g. ~
N
er,
...
e
;;:, 0- 0-
<
~~
<
'"
•"' ~,
\.,.
~ A
'"
<;
ce S :B 00
~ 0~
0
0 '"-< "
~ ~
Co
0-
, c "
~ ~ '"'" <5"', 0
co
~
;; ~ ~
~ "'
:;;tÖ
~ ,
:J: -
~ z 0015-0003-080 (2.5 LJ
Ci \l!
rii
" '"."
> er,
~
"~
0
:}i '"
v Z 0015-0014-080 (2.5 LJ
n
'"
"c;: ;:
;::
•
n >
'"
~
~
;::;
lOS .,' I. bei 40'C A,oL ATLANTA 'llJ<1,*, 30
'f' Ci.
100 ..2/s bio i ",o'e Arol J1OTAHO.. 1'«100 §g
105 _2/s bei -lOte "rol OIset" 11 3015 :x ..
r~ S" ~ 3·
'"
er,
m
1220 .'/s bei 40'C A'OL DEGO.. BG 220 e <ö.
8~
~
,'t
'"Z
114 .'/s bei 40'C BP EneNlOllX.-W 30
153 .'1. bei 40'C BP E....,.oollX.-/9 ~
1220 . ' Is be i 40' C BP EneNlOl GR-XP 220
EJ .,.,
":J:
0<
< <0
~:li
~
Sl
n -0
r 110 .'/s bei 40'C ESSO EU-MAll XP o ::r
Si:>
~
®
100 .,' Is bei 40'C ESSO ~J10 H 100 <0
Für einen einwandfreien Betrieb der Separatoren ist die richtige Auswahl eines geeigneten Schmieröles van
größter Wichtigkeit, do ein gutes, den sehr hohen Anforderungen entsprechendes Öl den Verschleiß ouf ein
Mindestmaß herabsetzt und somit die Lebensdauer und Betriebssicherheit des Separators erhöht.
Zur Schmierung unserer Mineralöl - Separatoren empfehlen wir, die von uns getesteten Marken - Mineralöle,
die in der Schmieröl - Tabelle zusammengestellt sind, zu verwenden.
Falls andere Schmieröle gewUnscht werden, sind nur hachausraffinierte Solventraffinate zu wählen.
Für die e inze Inen Se pa rotorentypen und Ölsorten schre iben wir die in der Schm ieröl - Tabe !Ie aufgeführten
Viskositätsbere iche vor.
Die genannten Separatorentypen haben Tauchschmierung. Der Antrieb erfolgt über Schneckengetriebe, bei
denen die Zahnbelastung relativ hoch ist. Die Separator - Betriebstemperatur Iiegt in der Regel über 80 oe.
Deshalb ist grundsätzl ich zu beachten, daß keine dünnflüssigeren Schmieröle verwendet werden sollen als In
der Schmieröl - Tabelle angegeben. Zu dünnflüssige Öle führen durch die geringere Tragfchigkeit des
Schmierfilmes zu einer Mischreibung und höherem Verschleiß. Dagegen ist eine geringfügige Überschrei-
tung des vorgesch{"iebenen Viskositätsbereiches zulässig.
Mon beachte, daß die Viskositätsklassen SAE 30, 40 und 50 (SAE = Society of Automotive Engineers) sich
über größere Viskositätsbereiche erstrecken. Es dürfen ober die in der Tabelle angegebenen unteren Grenzen
der für die einzelnen Separatorentypen eingeengten Viskositätsbereiche keinesfalls unterschritten werden.
EP-Öle (EP =Extreme Pressure), also Öle mit Hochdruckzusätzen, dürfen nur dann verwendet werden, wenn
sie auch bei Eindringen von Wasser ins Ölbad keine korrodierende Wirkung hoben. Versuchserfahrungen mit
verseh iedenen Marken -E P-Ölen ergaben, daß die beabsichtigte Wirkung ausge prägter G ren zflcchenakt iv i-
tät und -aggressivität der EP - Zusätze auf Zahnräder aus Bronze sehr unterschiedlich ist. Deshalb dürfen
EP - Öle nur eingesetzt werden, wenn sie Branze nicht angreifen.
Faultless functioning of separators very much depends on the proper type of lubricoting oil used, since a
high grade oil, selected to meet all requirements of service, will minimize the wear, thus extending the
service life and increasing the operating safety.
For the lubricatian of WESTFALlA mineral oil separators, the standard types of mineral oil es specified on the
attached tab Ie shou Id be used. They have been tested in serv ice and proved to meet eil rec;u irements .
If such types of oil are not available, be' sure to select only high grade solvent refined products.
For the viscosity ranges of the different types of oil to be used for WESTFALlA separators, refer to the attocned
table.
The separator types Iisted on the table are splash lubricated. Power is transmitted to a warm aear with a
relatively high tooth load. The operating temperatu'e of the separator generally exceeds 80 öe .
Therefore, be sure not to use lubricating oils with viscosities lower thon those specified on the ettached table.
As a matter of fact, because cf the possibility ot the oil film breaking down, oils of too low a viscosity will
give insufficient lubrication, resulting in increasea wear. Oils with a si ightly higher viscosity than specified
may, however, be used.
Bear in mind that the viscosity groups SAE 30, 40 ond 50 cover larger viscosity ranges end be sure to select
lubricati~g oils with viscosities not lower thon the minimum values of the viscosity ranges restricted for the
different separator types.
EP oils, i .e. oils with high pressure additives, rnay only be used if they have no corrosive effect even in the
event of water seeping in to the oil sump. Since tests carried through with various types of standard EP oils
have shown that there are great differences in the intended effect of marked interfacial octivity and aggressive-
ness of EP addi t ives on bronze toothed whee Is, EP oi Is rnay only be used if they do not attack bronze.
Optimalleistungen von Mineralöl-Separatoren in Schiffs- und Kraftwerkanlagen 20010-5
WESTfAUA
SEPARATOR Optimum Capacities of Mineral Oil Separators in Marine and Power Plants
\,,) Mineralöltechnik
Mineral Oil Technique
Dieselöl (1)
Diesel Oi!
Schweröl (2)
Heavy Fuel Oil
Schmieröl (3)
03/94
Lubricating Oil
I Turbinenöl
Turbine Oil
Kinematic Viscosity (mm'/s) GO/MOO I MOO IF 40 IF 80 IF 180 IF 380 I IF 420 IF 500 IF 600 IF 700
mild legierl
milk alkahne
I legiert (HD)
Detergent m
BSI M1 M2 M4 M5 M6 M 7 M 8 M 9
(BS MA 100: 1982) elass M3 M 10 M 11 M 12
Like AlO E 25
G 35
H 45 H 55
elMAe (Recommendations) B10 D 15 H 35
ISO 8217 C10
F 25 K35 K 45 K 55
Separierungstemperatur, empfohlene
Separating Temperature, recommended
20 oe 35 - 60 oe 75 oe 80 - 98 oe I 90 - 98 oe I 95 - 98 oe 98 oe 98°e 98 u
e 98 oe 85 - 90 oe I 90 - 95 oe I 65 - 75 oe
Separator
Trommel
Typ Bowl
Modell 111, I/h ~ ~
OTB 1 § ili. 800 650 490 490 490 - - - - - - -290 -220 520
OT8 3 :E~
- (ij >-
I"- 2000 1570 1220 1220 1220 - - - - - - - 730 - 550 1300 I
~~ ~.~
aTB 9 c 2 ~ ~ 5700 4400 3400 3400 3400 - - - - - - -2100 -1550 3600
.2 ~
aTA 18 ~ ü 9300 7100 5500 5500 4500- 5500 3500- 4500 2600-2750 - - - - 2800- 3100 2000-2300 6000
ase 4/ 3 2000 I 1450 I 1100 1100 I 950- 1100 I 720- 950 I 550- 580 I 500 I 390 I 360 320 I 600- 660 I 440- 500 I 1200
ase 4/ 4 2400 I 1800 I 1400 I 1400 I 1200- 1400 I 900- 1200 I 670- 700 I 600 I 480 I 440 400 I 720- 790 I 530- 600 1450
ase 4/ 5 3100 2300 1800 1800 I 1500- 1800 I 1100- 1500 I 850- 890 I 770 620 570 510 930- 1000 I 680- 770 1900
OSA 7/ 7 Q) 4400 3100 2400 2400 I 2000- 2400 I 1500- 2000 I 1150-1200 I 1100 850 780 700 1350- 1450 I 970-1100 2600
1Jo.
aSA 7/ 8 ffi~
l~
6000 3900 3300 3J()-"- .1"00- 3300 2050- 2800 "SlH 650 1<70 ._~_~ 940 1800- 1950 I 1300-1450 3450
aSA 20/14 - c 8900 6300 4800 4800 4000- 4800 3000- 4000 2300-2400 2200 1700 1600 1400 2700- 2950 I 1950-2200 5200
'"
cQ) Q)
Vi (3
aSA 20/20 .0, 12000 8500 6600 6600 5600- 6600 4200- 5600 3200-3350 3000 2300 2100 1900 3600- 3950 I 2650-3000 7000
~~ 16100 10500 !l850 8!l50 7500- 88501 5500- 75001 4200-4400 4000 3100 2!l00 2550 4850- 5300 3550-·4000 9400
aSA 20/25
OSB 30/30 18400 13000 10000 10000 8300-100001 6700- 8300 4700-4950 4600 3450 3150 2850 5500- 6100 4000-4600 10500
OSB 35/35 22600 16000 12300 12300 10500-12300 7900-10500 6000-6300 5650 4400 4000 3550 6800- 7500 I 5000-5650 13300
aS835/40 30200 21400 16600 16600 14000-16600110600-140001 8000-8400 7600 5800 5300 4800 9000-10000 I 6700-7600 17600
Cl) Für Separatoren Typ OTA gilt: (J) OIe LeIstungen erhöhen sich um 15% bei lweistufigern Betrieb (~) Oie Leistungen gelten für die konti- Änderungen in Konstruktion
Bei stark. schäumendem Dieselöl sollte die Leistung um 20% reduziert werden! The capacities increase by 15% in two stage operation nuierliche Reinigung im Nebenstrom. und Ausführung vorbehalten.
The following applies to separators type OTA: The capacities apply for continuous
With heavily foaming diesel oils the capacity should be reduced by 20%! cleaning of the product in the by·pass.
9997-9382-050/0394 Stu
Trommel-Feststoffräume, Motordaten, Zahnradpumpen, Nennweiten und Gewichte WESTFAt.'A
Bowl Sludge Spaces, Motor Data, Gear Pumps, Nominal Pipe Width and Weights SEPARATOR
erforderlicher Zur Verfügung stehende Nennweiten
Netto-Gewichte
Antnebsmotor Zahnradpumpen Nominal
Driving Motor Gear Pumps Available PipeWidth Net-Weights
il
%~
.Q..!l!
&n ~~ R~ !l!ii)
.~ ~
Pump
Drehstrom
~& ~~
E ~
~&
C! g>
:> '"0. o ~ E ~o. E ~o.
a a E a oE OF -s 'i
a~ a a
lI](j'j 88 lü (jj 88 OF Threephase
a
I
I'! <; Gurrent
-~
l~~)I
l~
11
:t:(/)
- - - - -6:'
Typ
Model
-~
B 1!>
l'l-a
~~ lll! lill jll~
1455
50 Hz
50 cycles
1745
60 Hz
60 cycles
1455
50 Hz
50 cycles
1745
60 Hz
60 cycles
klein
small
groß
klein
small
groß -S liI
I
klein
small
groß
lurye
-k. leln~
small
-----groß
klein
small
----g;Qß-
jj 3-
_ill'l1~_
]~
. larlle larlle large
·1
kW kW kW Ilh IIh I/h I IIh I NW NW kg I kg I kg I kg kg kg kg kg kg kg
OTB 1 ~~
'Cl <lJ
0,3 1,1 1,1 1,1 - - 460
650 550
780 25 ,I. " 70 10 - - 10 - 8 I 1,5 I - I 6
OTB 3 i·[ 0,8 1,1 1,1 1, 1 :~~ ~~~ 1150 1380 25 W' 90 16 10 - 11 - 8 1,5 6
OTB 9
ßO
]l(ij 2,0 3 3 3
1300
2000
1600, 2600
2500' 3300
3150
4000
25
40 40 190 38
8
12 - 12 -
8
10 10
I -
I 25
1-1- - - - - - - - 1 1 E ~ . 50 40 18
OTA 18 .~ ~ 5,5 4,5 5,5 6 5000 6000 10000 12000 65 50 500 125 33 50 46 76 26 ~ 45 66
ose 4/4
I
0,9
1 3 3
I 3
I 410
650
500
800
1000
1650
1250
2000
25
25
25
25
J"
I. 190
4
6
7
7 -
8--r
8 -
I 8
I 1,5
I -
I 2
5
520 630 1300 25 25 W'
1600 192 48 7 _ ~
ose 4/5 0,9 3 3 3
820 1000 2000 25 25 2500 7 12
8 1,5 25
OSA 7/7 1,5 3 3,7 3,7 650 80~11650 I 2000 125 \25 I 25 I 300 I 55 I 7 I _ 1__ 8
8~
8
10 42
1000 1250 ~ 8 12
'Cl ~ 1000 1250 2000 2500 25 40 8 12
OSA 7/8 ~~ 1,5 3 3,7 3,7 1300 1600 2600 3150 25 40 25 305 58 8 - ~ 8 I 10 I 10 42
1 - - - - - - - - - - 1 !.~ 1300 1600 4000 5000 25 50 25 40 11 14 8 26 10 18 I
OSA20/14 ~:R 4,2 8,5 8,5 8,5 2000 2500 6600 8000 40 65 25 50 920 158 14 - 18 - 10 26 10 21 - 114
OSA20/20
ß~Jj2 4,2 8,5 8,5 8,5
1650
2600
2000
3150
5200
8000
6300
_
25 50 25 40
40652550 925
3
16,
11
14
_ 15
18
_ 8 26 10 18
10261021
_
114
" --.-3..600_~~0. __ ..~2Q...~__~ __ 65 25 50 930 68 14 _ 18 10 26 10 21
OSA20/25 I 4,2 8,5 8 ,5 8," 4000 5000 10000 _ 50 65 40 50 1 15 20 - 26 26 18 21 - 114
8,5 2600 3150 8000 10000 40 65 25 50 935 173 14 _ 18 _ 10 26 10 18
OSB 30/30 4,2 8,5 8,5 114
10 6600 8000 13000 16000 65 80 50 65 18 20 26 51 21 30
OSB35/40 11 13,5 15
15
18,5
4000
10000
1200 I 340 I 2015 I _ I 20
34
I _ 30
30
135
155
(4) Die Pumpenleistungen für die Separatoren Typ OTAbeziehen sich auf Die Pumpenleistungen für die Separatoren @ The pump outputs tor separators type OTA refer to oils The pump outputs far separators type OTB, OSA
die Forderung von 01 mIt der Viskosität 40 - 80 mm~/s im Betriebszustand. Typ OTB, OSA und OSB sind Nennleistungen. with viscosities of 40 - 80 mm 1/s in operating mode. and OSB are rated capacities. The effective
Leistungstoleranz ± 5%. Die tatsächlichen Fördermengen können Capacity tolerances ± 5 % pump outputs are given in the specifjcations,
Bei abweichenden Viskositäten gellen die Förderstromtolernnzen nach den Drucksachen-Nr. 9997-8614 bis For viscosities differing from the alm values reter to the flow print-no. 9997-8614 to 9997-8632.
VDMA 24284, Gruppe 11. 9997-8632 entnommen werden tolerances spocifled accarding to VDMA 24284, group 11.
Seite 111
Anhang Abschnitt 1
1 Anhang
Seite IV WESTfALIA
Abschnitt Anhang SEPARATOR
FflANCE F..Q2407 Chäteau-Thierry cedex Westfalia Separator France S.a.r.1. Tel.: (023) 848130
P.O.Box 120 Telefax: (023) 709576
18, Avenue de I'Europe Telex: 140611
Cable: West1alia CHATY
Branches: F-13852 Aix en Provence cedex 3 Westfalia Separator France S.a.r.1. Tel.: (042) 600244
Pole d'activites d'Aix les Milles Telefax: (042) 242796
Telex: 420650
F-35510 Cesson-Sevigne Westfalia Separator France S.a.rJ Tel. (099) 834232
Immeuble Atalis Telefax: (099) 834240
1, Rue de Paris
F-33702 Merignac-eedex Westfalia Separator France S.a.r.l. Tel.: (056) 474400
Immeuble Saphir Telefax: (056) 974104
8, Ave. de Bourranville, P.O. Box 20 Telex: 550041 I' I'attention de WS)
Seite v
Anhang Abschnitt
EUROPE
GREAT BRITAIN
GB-Milton Keynes MK 12 SPV Westfalia Separator Ud. Tel.: (0908) 313366
Old Wolverton Road Telefax: (0908) 311384
Telex: 82167
ITALY 1-20126 Milano Westtafia Separator Italiana S.r.l. Tel.: (02) 2576741-42
Via Privata Miramare, 10 Telefax: (02) 2574626
Cable: WESTFAlIA Milano
1·34018 Trieste Fineantieri Tel. (040) 3193111
Cantieri Navali Italiani S.p.A. Telefax: (040) 3195647
Divisione Grandi Motori Telex: 460274 FINCGM I
8agnoli delfa Rosandra, 334
NETHEALANDS
NL·5430 AJ Cuijk Westfalia Separator Nederland B.V. Tel.: (08850) 95911
Hoogveld 16 Telefax: (08850) 22211
Postbus 375 Telex: 30853 WS Nl
SWIlZERLAND
CH-3063 Ittigen Westfalia Separator AG Tel.: (031) 9213161
Worblentalstraße 28 Telefax: (031) 9217709
Postfach 14
SPAJN E-Q8400 Granollers (Barcelona) Westtalia Separator lberica S.A. Tel.: (03) 8494211, 8494521
Apartado de Correos No. 187 Telefax: (03) 8494447
Poligono Industrial dei Congost Telex: 52190
Avda. de San Julian sln Cable: WEFA
ASIA
CHINA HK-Hongkong Westfalia Separator (China) Ud. Tel.: (00852) 8660009
HONGKONG 1103 East Town Bldg. Telefax: (00852) 5200432
41, Lockhart Road Telex: 71541 WSCN HX
Wanehai
INDIA New Delhi 110 046 Westfalia Separator India Pvt. Ud. Tel.: (011) 5500538
201, Competent House Telefax: (011) 5594439
2, Nangal Raya Business Centre Telex: 76299 WSIN
Seite VI (WESTfALlA)
Abschnitt Anhang
SEPARATOR
ASIA
INDONESIA RI-Jakarta 11 240 P. T. Separindo Permai (Subsidiary 01 Tel: (021) 714835,714895
Westfalia Separator Singapore) Telefax: (021) 714802
Kebayoran Center Block B-1
Jalan Kebayoran Baru
ISRAEL Herzliya 8 46722 Hirshberg Brothers & Co. Tel.: (052) 521666
Machinery Ud. Telefax: (052) 543654
18 Galgalei Haplada Road Telex: 33584 hima il
P. O. Box 400 Cable: Chemhirsh
JAPAN J-Minato-Ku, Tokyo 105-91 Far East Westfalia Separator K.K. Tel.: (03) 34346551
Shuwa Onarimon Building Telefax: (03) 34347329
1-1, Shimbashi 6-Chome Telex: 2424255 fewest j
P.O.Box Shiba 233
KOREA, R.O. Seoul Westfalia Separator Korea Ud. Tel: (02) 5140291,0292
A-Ram Bldg. 3rd Floor Telefax: (02) 5140294
29-3. Jamwon-Dong Telex: 0801-29111
Seocho-Ku/Seoul
MALAYSIA MAL-474oo Petaling Jaya Westfalia Separator Malaysia SDN. BHD. Tel: (03) 7185611/7185886
(Subsidiary of Westfalia Separator Singapore) Telefax: (03) 7177084
7M Jalan SS 21 /37
Damansara Utama
PHIUPPlNES RP-Makati - Metro Manila Centrifuge Services Inc. (Subsidiary of Tel: (02) 888406
Westfalia Separator Singapore) Telefax: (02) 81787 63
5th Floor, EJectra House Bldg. Telex: 66457 (ctw pn)
115 - 117 Esteban Street, Legaspi Village
SINGAPOflE Singapore 2678 Westfalia Separator (S.E.A) PIe. Ud. Tel: (45) 64805
134 Tagore Lane, Block 5 Telefax: (45) 64576
Mailing Address Telex: 34326 WSSEA
Ang Mo Kio Central P. O. Box 0911
Singapore 91 56
BRAZIL BR-13170 Sumare-SP Westfalia Separator do Brasil Ltda. Tel.: (0192) 421555
Rodovia Campinas, Monte M6r .,. Km 12 Telefax: (01 92) 421812
Mailing Address Telex: 191078
Caixa Pastal 975, 13001 Campinas-SP Cable: WEFABRAS
CHILE RCH·Santlago de Chile Westfalia Separator Chile S.A Tel.: (02) 2318938
Av. 11 de Septiembre 1860 01. 62 Telefax: (02) 2520548
Providencia Casiila 3663 Telex: 241165 EKO PCL
WESTFALIA Seite VII
SEPARATOR Anhang Abschnitt
ECUADOR EG-Ouito Codan Gomereial Oanesa Gia. Uda. Tel.: (02) 437047
Edf. Gabriela 3. Oficina 302. 3er Piso Telefax (02) 436942
Avda. Republica de Salvador 733 y Portugal Telex: 22336
P.O. Box 17-01-2437
MEXICO MEX-62430 CuemavaC8, Westfalia Separator Mexicana, SA TeL (073) 193327. 201088
Mor. Galle 9-E, Esq. Andador Central Telefax: (073) 190987
Fraeeionamiento Industrial CIVAG Telex: 1 73392
Mailing Address
Apartado Postal 442-0
VENEZUELA VV-GaraC8S 101Q-A Westfalia Separator de Venezuela CA TeL: (02) 29210 21, 2922638
Galle 13 con 13-1, Resideneias EI Prado Telefax (02) 2921725
Local Comereial
La Urbina, Caracas
NORTH·AMERICA
USA and CANADA
USA-Northvale, N. J. 07647 CENTRICO. INC. Tel.: (0201) 7673900
100 Fairway Court Telefax: (02 01) 7 67 34 16
P.O. Box 178 TWX: 710-991-9754
USA-Fostef" City, Calif. 94 404 CENTRICO, INC.. Western Div. Office Tel.: (0415) 3498900
3400 Third Avenue Telefax: (0415) 3494590
USA-Winter Haven, A. 33 880 GENTRICO, INe.. Rorida Regional Office Tel.: (0813) 299-3900
360, Sixth Street, S.w. Telefax: (0813) 299 B9 25
USA-Eigin, IL 60 123 Gentrico, Ine., Mid-West Regional Office Tel.: (07 OB) 742-0800
725 Tollgate Road Telefax: (0708) 742-1075
AFRICA
EGYPT Er -Gairo 11511 Office of Eng. Adly Abadir Youssef Tel. (02) 766900
P.O. Box 474. 26th July Street 15. Telefax: (02) 766800
5th Floor Telex: 93935
SOUTH-PACIFIC
AUSTRAUA AUS-Tullamarine, Vic.. 3043 Westfalia Separator Australia Pty. LId. TeL: (03) 3351533
P.O. Box 398 Telefax: (03) 3351515
Unit 8, 67-75 Garden Drive