HARC

Hazard Analysis and Risk Control Record

Doc ref: 20170722190212  Task/Process Assessed: Standard Well Test Operations 
Revision: 1.000  Location: RPI-TSW-TSWT Islamabad 
Date: Jun 06, 2022 19:02 Assessment Team: Ullah Aman (Team Leader)
Hani Halim
Operation: TS Surface Testing (TS)  Final Approved by: None)
HAZARD POTENTIAL RISK CONTROL MEASURES RESIDUAL RISK
Hazard Description and Worst Loss Category/ L S R List all Current and Planned Control L S R
Case Consequences with no Population Affected i e i Measures, taking into Account all i e i
Prevention or Mitigation Measures k v s Contributing and Escalating Factors k v s
in Place e e k e e k
l r l r
i i L Current and Current and i i L
h t e Planned Prevention Planned Mitigation h t e
o y v Measures to reduce Measures to reduce o y v
o e Likelihood Severity o e
Activity Steps d l d l
1. Spotting of equipment     M (3)  C (-4)   H (-12)      VL (1)  M(-3)   L (-3) 
   
1.1. 1. Dropped load 2. Dropped/Fallen Objects (Potential Personnel-->Injury M (3)  C (-4)   H (-12)  - Certified slings   -  All   VL (1)  M (-3)   L (-3) 
Swinging load 3. Falling Energy)   Personnel (SLB, Client, 3rd Party)   and Lifting personnel  
objects Assets (Customer and SLB)  Points.  should
-  know
Communication nearest
between crane escape
operator and route (for
Banksman.  case of
-  Competent falling
personnel load). 
involved in lift - 
(Rig crew Personnel
only).  to know
-  location
Compliance of nearest
with relevant first aid
authority box and
regulations  nearest
-  Dedicated rig phone
Banksmen to to contact
guide crane.  medic
-  No should
personnel that be
under load at required 
any time.  - 
-  Should
Non-essential load start
personnel kept swinging
clear of area.  both
-  Rig & guidelines
Client lifting to be
procedures to used to
be strictly control
adhered to.  load 
-  Toolbox
talks prior to
lift. 
-  Two
guidelines to
be used for all
heavy lifts. 
-  Weight of
load clearly
marked. 
2. Rig up equipment     H (4)  S (-2)   M (-8)      L (2)  L(-1)   L (-2) 
   
2.1. 1. Manual handling Dropped/Fallen Objects (Potential Personnel-->Injury H (4)  S (-2)   M (-8)  - Use buddy   - • At least all   L (2)  L (-1)   L (-2) 
of heavy equipment Energy)   Personnel (SLB, Client, 3rd Party)   system to upstream  
Assets (Customer and SLB) share load.  piping to have
Reputation (SLB) 
- Use of safety/tie
crane for to down cables
avoid installed. 
manual - • SIPP
lifting of (Schlumberger
heavy Injury
equipment.  Prevention
program)
Compliance. 
2.2. 2. Slip / trip/ pinch Noise/Nuisance   Personnel-->Injury H (4)  S (-2)   M (-8)  - Adequate lights   - • Correct PPE   L (2)  L (-1)   L (-2) 
points / back strains / Personnel (SLB, Client, 3rd Party)     provided for (ie steel toed  
excessive noise from night time boots, gloves,
hammering
operations  glasses and
- Adequate etc.) 
personnel for - • SIPP
the job.  (Schlumberger
 - Communication Injury
between Prevention
personnel program)
involved  Compliance. 
- Crane utilized
when possible. 
- Proper
housekeeping
at all times. 
2.3. 3. Connecting Electrical   Assets-->Equipment H (4)  S (-2)   M (-8)  - All Surface   - •   L (2)  L (-1)   L (-2) 
electrical equipment Assets (Customer and SLB)     Well Test Correct  
equipment to PPE 
be properly
grounded 
- Consult rig
electrician for
all electrical
connections. 
- Rig
electrician to
be informed
not to power
off junction
supplying
Schlumberger
equipment. 
3. Rig up surge tank to     H (4)  S (-2)   M (-8)      VL (1)  S(-2)   L (-2) 
upright position    
3.1. Load swing around Machinery/Equipment/Hand Tools   Assets-->Equipment H (4)  S (-2)   M (-8)  - Certified   - •   VL (1)  S (-2)   L (-2) 
when lifting Personnel (SLB, Client, 3rd Party)   slings and Maintain  
Assets (Customer and SLB)  lifting use of
points.  tag lines
- Dedicated to control
Banksmen load from
to guide distance. 
crane. 
- Rig &
Client
lifting
procedures
to be
followed. 
3.2. Falling objects Dropped/Fallen Objects (Potential Personnel-->Injury H (4)  S (-2)   M (-8)  - Adequate   - • All   VL (1)  S (-2)   L (-2) 
Energy)   Personnel (SLB, Client, 3rd Party)   cleared personnel  
Reputation (SLB)  space to know
land nearest
load.  escape
- No route (for
personnel case of
under falling
load at load). 
any time.  - •
Personnel
to know
location
of nearest
first aid
box and
nearest
rig phone
to contact
medic
should
that be
required 
3.3. Personnel falling Stepping, Handling, Manual Lifting Personnel-->Injury H (4)  S (-2)   M (-8)  - Fall arrestor   - • All   VL (1)  S (-2)   L (-2) 
down from surge tank and Falling (Person)   Personnel (SLB, Client, 3rd Party)   to be personnel  
Reputation (SLB)  permanently know
installed on nearest
top of surge escape
tank  route (for
- Safety case of
harness to falling
be used load). 
when - •
climbing on Personnel
surge tank.  to know
location
of nearest
first aid
box and
nearest
rig phone
to contact
medic
should
that be
required 
4. Flushing equipment     VH (5)  C (-4)   E (-20)      VL (1)  C(-4)   L (-4) 
Pressure Testing    
4.1. Pressure equipment Pressure   Assets-->Equipment VH (5)  C (-4)   E (-20)  - Equipment   - •   VL (1)  C (-4)   L (-4) 
failure Personnel (SLB, Client, 3rd Party)   qualified Correct  
Assets (Customer and SLB)  and PPE. 
certified 
- Permit to
work to be
raised. 
- Toolbox
talk to be
held with
all relevant
personnel. 
4.2. Unexpected Pressure   Personnel-->Injury VH (5)  C (-4)   E (-20)  - All equipment   - • No entry   VL (1)  C (-4)   L (-4) 
pressure release, Personnel (SLB, Client, 3rd Party)   and in to area  
overpressure. Assets (Customer and SLB)  interconnecting unless
pipework absolutely
anchored and necessary
secured.  (for leak
- No equipment detection
tested on site only). 
to higher than
stated working
pressure. 
- Pressure
applied in
controlled
stages. 
4.3. Accidental Pressure   Assets-->Equipment VH (5)  C (-4)   E (-20)  - Area to be   - • No entry   VL (1)  C (-4)   L (-4) 
overpressurize Personnel (SLB, Client, 3rd Party)   barriered off in to area  
Assets (Customer and SLB)  and warning unless
signs absolutely
positioned.  necessary
- Detailed (for leak
program for detection
pressure only). 
testing - • No
sequence hammering
stating method on lines
and under
pressures.  pressure. 
- Radio
communication
between
pumping unit
and Well Test
Supervisor 

5. Flowing the well.     VH (5)  MC (-5)   E (-25)      VL (1)  MC(-5)   M

  (-5) 
 
5.1. Fire/Explosion Fire/Flammables   Personnel-->Injury VH (5)  MC (-5)   E (-25)  - Competent     VL (1)  MC (-5)   M
Personnel (SLB, Client, 3rd Party)   personnel (-5) 
Assets (Customer and SLB)  operating  
with the
equipment  - Barriers
- Safety erected to
meeting to minimize
be held prior access.  
to open the - Emergency
well.  drills and
- Well effluent exercises have
pressures already been
and performed by
temperatures all
anticipated crewmembers. 
in advance.  - Ensure enough
adequate fire
extinguishers
available.  
- Responsibilities
of all personnel
are clearly
defined to all
crewmembers. 
5.2. Over pressure Pressure   Personnel-->Injury VH (5)  MC (-5)   E (-25)  - Competent   - Good   VL (1)  MC (-5)   M
Personnel (SLB, Client, 3rd Party)   personnel communication  (-5) 
Assets (Customer and SLB)  operating - Responsibilities  
with the of all personnel
equipment  are clearly
- Lifting over defined to all
Well crewmembers. 
Testing
equipment
is not
allowed,
even
during
build up. 
5.3. Noise Noise/Nuisance   Personnel-->Injury VH (5)  MC (-5)   E (-25)  - All   - Correct  VL (1)  MC (-5)   M
Personnel (SLB, Client, 3rd Party)   personnel PPE  (-5) 
Assets (Customer and SLB)  to have  
available
ear
protection. 
5.4. Line Rupture Pressure   Personnel-->Injury VH (5)  MC (-5)   E (-25)  - High pressure   - Correct PPE    VL (1)  MC (-5)   M
Personnel (SLB, Client, 3rd Party)   signs available - Good (-5) 
Assets (Customer and SLB)  and verbal communication   
communication - Responsibilities
done before of all personnel
opening well.  are clearly
defined to all
crewmembers. 
5.5. Spill Toxic/Corrosive/Hazardous Environment-->Inappropriate Disposal VH (5)  MC (-5)   E (-25)  - All piping   - Correct PPE    VL (1)  MC (-5)   M
Chemicals   Personnel (SLB, Client, 3rd Party)   to be - Good (-5) 
Assets (Customer and SLB)  certified: communication   
pressure - Responsibilities
and of all personnel
thickness are clearly
tested  defined to all
crewmembers. 
5.6. Loss of instrument Pressure   Other-->Process VH (5)  M (-3)   H (-15)  - All air   - Barriers   VL (1)  M (-3)   L (-3) 
air Personnel (SLB, Client, 3rd Party)   connections erected  
Reputation (SLB)  to be to
secured by minimize
wip access.
checks.   
5.7. Misalignment before Pressure   Other-->Process VH (5)  M (-3)   H (-15)  - Make   - Good   VL (1)  M (-3)   L (-3) 
open the well Personnel (SLB, Client, 3rd Party)   sure communication   
Reputation (SLB)  lines - Responsibilities
are of all personnel
properly are clearly
aligned defined to all
to open crewmembers. 
the
well. 
5.8. Lack of job program Information/Unsecured Data   Other-->Reputation H (4)  C (-4)   H (-16)  - Define with   - Responsibilities  VL (1)  C (-4)   L (-4) 
Personnel (SLB, Client, 3rd Party)   Client of all personnel  
Reputation (SLB)  representative are clearly
the job defined to all
program and crewmembers. 
contingencies
planned
according to
well
conditions. 
- Discuss
contingency
plan with crew
members 
5.9. Equipment not Machinery/Equipment/Hand Tools   Other-->Process H (4)  C (-4)   H (-16)    - Barriers erected   VL (1)  C (-4)   L (-4) 
ready for well opening Personnel (SLB, Client, 3rd Party)   to minimize  
Reputation (SLB)  access.
Emergency
- All drills and
equipment exercises have
pressure already been
tested  performed by all
- ESD crew members. 
Pilots - Good
ready  communication. 
- Make sure - Responsibilities
burner of all personnel
pilots are are clearly
“on”  defined to all
- SSV crew members. 
installed
and
pressure
tested 
6. Separator Operations     M (3)  C (-4)   H (-12)      L (2)  S(-2)   L (-4) 
   
6.1. Pressure, trapped Pressure   Personnel-->Injury M (3)  C (-4)   H (-12)  - • Check all   - •   L (2)  S (-2)   L (-4) 
pressure. Personnel (SLB, Client, 3rd Party)   valves, Monitor  
Assets (Customer and SLB)  ports and lines. 
plugs prior
to
commence
the
operation. 
- • Monitor
downstream
pressure
always. 
6.2. Wrong level Machinery/Equipment/Hand Tools   Assets-->Equipment M (3)  C (-4)   H (-12)  - • Monitor   - • Operator   L (2)  S (-2)   L (-4) 
indication. Loss of liquid Personnel (SLB, Client, 3rd Party)   pressure at the  
level or pressure Assets (Customer and SLB)  and liquid equipment
level at all the
 always.  time. 
- Flush sight
glass
continuously
to validate
level of
liquid. 
- Safety
device for
sight glass
must be
operational. 
6.3. Increase of level or Machinery/Equipment/Hand Tools   Environment-->Inappropriate Disposal M (3)  C (-4)   H (-12)  - Ensure   - • Operator   L (2)  S (-2)   L (-4) 
pressure. Gas released Personnel (SLB, Client, 3rd Party)   smooth at the  
to atmosphere. Assets (Customer and SLB) Process operation equipment
(Customer and SLB) Reputation
of ACV. at all the
(SLB) 
Manual time. 
valves
opened. 
6.4. Loss of air supply. Machinery/Equipment/Hand Tools   Assets-->Equipment M (3)  C (-4)   H (-12)  - Ensure that   - • Operator   L (2)  S (-2)   L (-4) 
Problems with metering Personnel (SLB, Client, 3rd Party)   main air at the  
Assets (Customer and SLB) Process valve is equipment
(Customer and SLB) Reputation
identified & at all the
(SLB) 
isolated and time. 
labelled with - Flush air
"Don’t supply
operate".  continously. 
- Inform rig - Monitor air
personnel to pressure on
monitor & regular
keep the intervals. 
compressors
run all the
time 
6.5. Oil carry over / gas Toxic/Corrosive/Hazardous Environment-->Inappropriate Disposal M (3)  C (-4)   H (-12)  - Ensure   - • Safety relief   L (2)  S (-2)   L (-4) 
carry under H2S gas Chemicals   Personnel (SLB, Client, 3rd Party)   that when valves  
Assets (Customer and SLB) Process taking available on
(Customer and SLB) Reputation
samples separator for
(SLB) 
personnel accidental
aware. vessel
Verify overpressure. 
valves
closed
after
sampling. 
- Frequent
checks to
be made
for carry
over and
carry
under. 
7. Surge tank     M (3)  M (-3)   M (-9)      L (2)  S(-2)   L (-4) 
operations.    
7.1. Overpressure of Pressure   Assets-->Equipment M (3)  M (-3)   M (-9)  - Make sure   - Not allowed   L (2)  S (-2)   L (-4) 
surge tank Personnel (SLB, Client, 3rd Party)   safety non-essential  
Assets (Customer and SLB) Process is in place personnel in
(Customer and SLB) Reputation
the area. 
(SLB) 
- Safety relief
valves
available on
surge tank  
7.2. Overflowing surge Fire/Flammables   Environment-->Inappropriate Disposal M (3)  M (-3)   M (-9)  - Flush the   - Not allowed   L (2)  S (-2)   L (-4) 
tank Process (Customer and SLB)   level non-essential  
Reputation (SLB)  indicator personnel in
continiously  the area. 
- Monitor
level
indicator of
surge tank 
- Monitor tank
pumping
operation 
7.3. Personnel falling Stepping, Handling, Manual Lifting Personnel-->Injury M (3)  M (-3)   M (-9)  - Fall   - Not allowed   L (2)  S (-2)   L (-4) 
from surge tank and Falling (Person)   Personnel (SLB, Client, 3rd Party)   arrestor non-essential  
Reputation (SLB)  installed personnel in
on top the area. 
of tank.  - Safety
harness and
fall arrestor
to be used
for every
climb on the
surge tank 
7.4. Wrong level Machinery/Equipment/Hand Tools   Other-->Process M (3)  M (-3)   M (-9)  - Flush the   - Not allowed   L (2)  S (-2)   L (-4) 
measurement on surge Process (Customer and SLB)   level non-essential  
tank Reputation (SLB)  indicator personnel in
continiously  the area. 
- Monitor
level
 indicator of
surge tank 
8. Flaring Operations     M (3)  C (-4)   H (-12)      L (2)  L(-1)   L (-2) 
   
8.1. Fire Fire/Flammables   Personnel-->Injury M (3)  C (-4)   H (-12)  - Ensure   - •   L (2)  L (-1)   L (-2) 
Personnel (SLB, Client, 3rd Party)   enough and Correct  
Assets (Customer and SLB) adequate fire PPE to
Reputation (SLB) 
extinguishers be
available. worn. 
Fire monitors - • Raise
to be tested alarm
before in case
starting of fire
operations.  and
shut
the
well 
8.2. Spill Toxic/Corrosive/Hazardous Environment-->Inappropriate Disposal M (3)  C (-4)   H (-12)  - Monitor   - •   L (2)  L (-1)   L (-2) 
Chemicals   Process (Customer and SLB)   flare Emergency  
Reputation (SLB)  outlet. response
Monitor plan for oil
separator spill. 
pressure - • Shut the
and well using
level.  ESD
system or
choke
manifold. 
8.3. Smoke pollution Toxic/Corrosive/Hazardous Environment-->Inappropriate Disposal M (3)  C (-4)   H (-12)  - Monitor air   - •   L (2)  L (-1)   L (-2) 
Chemicals   Process (Customer and SLB)   supply status Emergency  
Reputation (SLB)  continuously.  response
plan for oil
spill. 
9. Shutting in the Well     VH (5)  MC (-5)   E (-25)      VL (1)  MC(-5)   M
  (-5) 
 
9.1. Fire/explosion Fire/Flammables   Personnel-->Injury VH (5)  MC (-5)   E (-25)  - •   - •   VL (1)  MC (-5)   M
Personnel (SLB, Client, 3rd Party)   Competent Barriers (-5) 
Assets (Customer and SLB) personnel erected  
Reputation (SLB) 
operating to
equipment.  minimize
access 
- • Correct
PPE 
9.2. Overpressure Machinery/Equipment/Hand Tools   Assets-->Equipment VH (5)  MC (-5)   E (-25)  - • All   - • At least   VL (1)  MC (-5)   M
Personnel (SLB, Client, 3rd Party)   equipment one person (-5) 
Assets (Customer and SLB) pressure to be  
Reputation (SLB) 
tested to permanently
MPWHP & stationed in
don’t well test
exceed area when
during there is
operation.  pressure at
- • All Safety the choke
Systems manifold. 
fully tested - • Barriers
and on erected to
line.  minimize
- • Maximum access 
shut in - • Correct
wellhead PPE 
pressure
less than
working
pressure of
equipment. 
9.3. Line rupture Pressure   Personnel-->Injury VH (5)  MC (-5)   E (-25)  - • All Safety   - • At least   VL (1)  MC (-5)   M
Personnel (SLB, Client, 3rd Party)   Systems one person (-5) 
Assets (Customer and SLB) fully tested to be  
Reputation (SLB) 
and on permanently
line.  stationed in
- • Maximum well test
shut in area when
wellhead there is
pressure pressure at
less than the choke
working manifold. 
pressure of - • Barriers
equipment.  erected to
minimize
access 
- • Correct
PPE 
9.4. Spill Toxic/Corrosive/Hazardous Environment-->Inappropriate Disposal VH (5)  MC (-5)   E (-25)  - • All Safety   - • At least   VL (1)  MC (-5)   M
Chemicals   Personnel (SLB, Client, 3rd Party)   Systems one person (-5) 
Reputation (SLB)  fully tested to be  
and on permanently
line.  stationed in
- • well test
Competent area when
 personnel there is
operating pressure at
equipment.  the choke
manifold
level. 
- • Correct
PPE 
10. Rigging down Well     M (3)  M (-3)   M (-9)      M (3)  L(-1)   L (-3) 
Test equipment    
10.1. Trips and falls Stepping, Handling, Manual Lifting Personnel-->Injury M (3)  M (-3)   M (-9)  - • Adequate   - • Correct   M (3)  L (-1)   L (-3) 
and Falling (Person)   Personnel (SLB, Client, 3rd Party)   personnel PPE (ie  
Reputation (SLB)  for steel toed
operation.  boots,
- • Adequate gloves) 
space to rig - • SIPP
down.  Compliance 
- • Adequate
time to be
allocated
for rigging
down. 
- • Only
qualified rig
crew to be
involved
and back
loading
equipment
to trucks. 
- • Planned
positioning
of baskets /
containers. 
- • Use of
mechanical
lifting
devices
when
possible. 
10.2. Hydrocarbon spill Toxic/Corrosive/Hazardous Environment-->Inappropriate Disposal M (3)  M (-3)   M (-9)  - •   - • Spill   M (3)  L (-1)   L (-3) 
Chemicals   Process (Customer and SLB)   Procedures cleaning  
Reputation (SLB)  to flush equipment
ALL available. 
equipment
at end of
job prior to
rig down
(Standard
practice). 
11. Flowing through     L (2)  M (-3)   M (-6)      VL (1)  S(-2)   L (-2) 
Plant Production Line    
11.1. Line Rupture due Pressure   Environment-->Accidental Discharge L (2)  M (-3)   M (-6)  - Appropriate   - Contingency  VL (1)  S (-2)   L (-2) 
to over pressureAll or Spill   sign boards  plan   
hydrocarbons venting Personnel - SLB, Client & 3rd - Authorized - ERP 
through PRV line partyAssets - SLB equipment & lines 
and competent - Line
causing line leakage
personnel only securing by
to operate  safety belts
& weights 
- Proper line
sizing for
- Good relief line 
communication - Spill kit
with CCR via should be
Cisco phones available 
provided by - Use of
OMV  proper PPE 
- Isolated vent
area 
- Isolation of
source (well
head &
production
line) with SSVs
by HiLo pilots 
- Isolation of the
area 
- Minimum
number of
people
required 
- Pressure
testing of line
and
equipment 
- PRV @ DS to
relief the
pressure 
- PTW 
- Use of sac.
choke to
 minimize the
flow rate from
single line 
11.2. Line rupture due to Fire/Flammables   Personnel-->Injury L (2)  M (-3)   M (-6)   - ERP   VL (1)  L (-1)   I (-1) 
over pressure. Personnel - client, SLB & 3rd party   should be  
Production line (4.5Km Assets - SWT equipment & lines  - Good available
lenght) hydrocarbon
communication and
venting through SWT
PRV relief line with Plant - Use discussed
of Cisco medium among the
to communicate crew 
with CCR  - First Aid
L-2
personnel
in each
shift 
- Line
securing
- Isolation of the by safety
complete area  belts &
weights 
- Rig medic
and
ambulance
- Only authorized should be
personnel to at well
control and site 
operate  - Sac.
- Pressure testing choke to
at appropriate be used
pressure  manually
- Proper sign in case of
boards to excessive
minimize flow
interaction  through
- PRV @ DS of PRV relief
CMF@ line to
P=1100psi  minimize
- PTW  the flow
- SSV @ US rate
plant line to through
isolate the single line 
production line  - Spill kit
should be
available 
- Use of
complete
PPE 
Legend
Risk Level I - Insignificant,L - Low,M - Medium,H - High,E - Extreme
Likelihood VL - Very Low,L - Low,M - Medium,H - High,VH - Very High
Severity L - Light,S - Serious,M - Major,C - Catastrophic,MC - Multi Catastrophic

Schlumberger - Private - Not to be distributed outside the Company and authorized 3rd parties Page 8 of 8