CC Microfiltration – The advantages

• Reduction of wear / malfunctions

• Reduction of maintenance and labour costs
• Simultaneous filtration of solid particles and water contamination
• High dirt and water retention capacity
• Very good price / performance ratio
• Slows down oil ageing
• Minimizes corrosion and cavitation
• Higher machine availability

Development of costs:

With Without
CC CC
Microfiltration Microfiltration
Co sts

Average costs

Machine Life Time

2
Application Possibilities and Connection Recommendation (Hydraulic)

Hydraulic System
CC Microfiltration
By-pass filter rig
e. g. 4S-700ED-CW

By-pass Filter C
A
In-Line B
SDU-H350 In-Line By-pass Filter
HP-Filter SDU-H8
LP-Filter
WW

WW

E F

D D

H y d r a u l i c Ta n k

A External filter rig, always connected in the by-pass

B By-pass filter, always connected in the by-pass of the pressure protected return line,
min. pressure 1 bar, max. pressure 6 bar
C By-pass filter, always connected in the by-pass at any place in the hydraulic system, where a
defined quantity can be taken away, max. pressure 350 bar
D Return line, always connected in the by-pass directly back to the tank, no pressure,
line as short as possible
E High pressure
F Low pressure

3
1
CC Microfiltration History
The history of by-pass
oil microfiltration
The principle of by-pass
oil microfiltration has been
known for more than 50
years.
Many people wonder why
this technology has not
found its way into main-
stream manufacturing. There
are hardly any technically
plausible explanations that
object. So we can only
suspect that the technology
of the oil microfiltration
in the by-pass has been
suppressed for marketing
and/or political reasons. In
times of booming economy,
when luxury and consump-
tion developed dynamically,
maybe it seemed pitiful to
develop technologies for
the protection of ressources
and materials. This would
have been a contrast to the
relentless consumption.
44
Times have changed
The still booming economy
in the majority of cases is
accompanied by resources
which are becoming more
and more scarce.
The depletion of crude oil
and its dramatic price incre-
ase are the changes that
are felt most negatively. The
same dramatic depletion
and price increase applies
to many other raw materials
for some of which there are
no substitutes. Now there is
an increased development
of products which are suita-
ble to preserve the materials
and save resources. By-pass
oil filters currently are not a
superfluous luxury but impe-
rative necessity.
CC Microfiltration
CC Microfiltration fine filter
systems have been develo-
ped for the maintenance of
hydraulic and lubricating oils
in the by-pass.
CC Microfiltration depth fil-
ters eliminate solid particles,
contaminants having an ab-
rasive and catalytic effect as
well as water with excellent
efficiency.
CC Microfiltration oil mainte-
nance is a very good way to
slow down oil ageing, extend
oil change intervals and
protect construction com-
ponents. Longer oil change
intervals also stand for the
protection of resources and
less waste oil. This is active
environmental protection.
Data & Facts

Classification of the contamination page 6 – 7

Origin of the contamination page 8 – 9
Water contamination in the oil page 10 - 11

5
Contamination Classification Cleanliness Classes according to ISO 4406 and NAS 1638

Range of results CC Microfiltration

100 x magnification ISO 4406/1999 14/12/9 ISO 4406/1999 15/13/10

1 scale mark = 10µm NAS 1638/1964 3 NAS 1638/1964 4

Contamination Classification Cleanliness Classes according to ISO 4406 and NAS 1638

Code Number of particles / 100 ml

ISO 4406 ≥ 4 µm ≥ 6 µm ≥ 14 µm NAS 1638

23/21/18 8.000.000 2.000.000 250.000 12

Very contaminated
22/20/18 4.000.000 1.000.000 250.000 — Breakdowns inescapable!

22/20/17 4.000.000 1.000.000 130.000 11

22/20/16 4.000.000 1.000.000 64.000 —
21/19/16 2.000.000 500.000 64.000 10
20/18/15 1.000.000 250.000 32.000 9
19/17/14 500.000 130.000 16.000 8 Min. required Cleanliness Class for
high pressure / servo hydraulic
18/16/13 250.000 64.000 8.000 7
17/15/12 130.000 32.000 4.000 6
16/14/12 64.000 16.000 4.000 —
16/14/11 64.000 16.000 2.000 5
15/13/10 32.000 8.000 1.000 4 Range of results CC Microfiltration
14/12/9 16.000 4.000 500 3
13/11/8 8.000 2.000 250 2
12/10/8 4.000 1.000 250 —
12/10/7 4.000 1.000 130 1
12/10/6 4.000 1.000 64 —

6
Range of results CC Microfiltration

ISO 4406/1999 16/14/11 ISO 4406/1999 17/15/12 ISO 4406/1999 18/16/13

NAS 1638/1964 5 NAS 1638/1964 6 NAS 1638/1964 7

Contamination Classification according to NAS 1638-01/1964 (extended to particle range 2–5 µm)

NAS- Number of particles / 100 ml Contamination

Class Content*

2 – 5 µm 5 – 15 µm 15 – 25 µm 25 – 50 µm 50 – 100 µm > 100 µm [mg/l]

00 625 125 22 4 1 0 —
0 1.250 250 44 8 2 0 0,01
1 2.500 500 88 16 3 1 —
2 5.000 1.000 178 32 6 1 —
3 10.000 2.000 356 63 11 2 —
4 20.000 4.000 712 126 22 4 0,1
5 40.000 8.000 1.425 253 45 8 —
6 80.000 16.000 2.850 506 90 16 0,2
7 160.000 32.000 5.700 1.012 180 32 0,5
8 320.000 64.000 11.400 2.025 360 64 1
9 640.000 128.000 22.800 4.050 720 128 3
10 1.280.000 256.000 45.600 8.100 1.440 256 5
11 2.560.000 512.000 91.200 16.200 2.880 512 7–10
12 5.120.000 1.024.000 182.400 32.400 5.760 1.024 20
13 — 2.048.000 364.800 64.800 11.520 2.048 40
14 — 4.096.000 729.000 129.600 23.040 4.096 80

*Contamination according to ACFTD (Air Cleaner Fine Test Dust)

7
Contamination Classification Cleanliness Classes according to ISO 4406 and NAS 1638

Range of results CC Microfiltration

100 x magnification ISO 4406/1999 19/17/14 ISO 4406/1999 20/18/15

1 scale mark = 10µm NAS 1638/1964 8 NAS 1638/1964 9

Origin of the contamination 48 x magnification / 1 scale mark = 45 µm

Origin of the particles:

Mostly rust and wear particles

Consequence:
High wear as well as malfunctions at pumps and valves

Origin of the particles:

Ageing products of the oil

Consequence:
Accumulation of dirt, filter blocking and system failures

Origin of the particles:

Metal cutting

Consequence:
High wear as well as malfunctions at pumps and valves,
damage of seals, leakages

8
ISO 4406/1999 21/19/16 ISO 4406/1999 22/20/17 ISO 4406/1999 23/21/18
NAS 1638/1964 10 NAS 1638/1964 11 NAS 1638/1964 12

48 x magnification / 1 scale mark = 45 µm

Origin of the particles:

Damage particles of bronze, brass or copper

Consequence:
Imminent total breakdown, high wear as well as
malfunctions at pumps and valves and damage of
seals

Origin of the particles:

Silicate (e.g. quartz), ambient contamination (ventilation)

Consequence:
System failures and high wear at components, high wear
of seals

Origin of the particles:

Fibres, assembly contamination, cleaning rag, etc.

Consequence:
Obstruction of the nozzles, leakages at the valves

9
 Water contamination in the oil
Water content in hydraulic oils

Water content Max. tolerable Recommendation:

Fluid type in new oil value filtration starting at
(harmless) (acc. to known norms)

HLP 100 – 400 ppm 500 ppm > 400 ppm

HVLP

HEES
400 – 700 ppm 1.000 ppm > 900 ppm
HETG
HEPR

Filtration of water with Microfiltration water content according to DIN 51777

Initial situation: Result:

100 ml water are added to After 20 min. Microfiltration:
20 litres hydraulic oil good new oil quality
Filtration of water
Water content: 5.140 ppm with e.g. 4S-700ED-CW Water content: 160 ppm

10
 Effects of the water content in the oil during storage time

% 0.0025 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.15 0.20 0.25 0.50
250
Remaining storage time

200

150

100

50

ppm 25 100 200 300 400 500 600 700 800 900 1.000 1.500 2.000 2.500 5.000

Based on 100% storage time with 0,01 % i.e. 100 ppm water in the oil
Source: «Machine Design» July 86, «How Dirt and Water affect Bearing Life», Timken Bearing Co.

Water contamination in the oil – Causes & effects

Even before being put into use, oils are at risk of water contamination during transportation and storage.
Often mistakes are made when storing the oil; when upright containers (particularly drums) are stored outside
or during loading water can collect on top of the container. As ambient temperatures rise and fall, moisture
can be drawn into the barrel via the barrel caps.

During operation, water can get into the oil through openings on the tank, as condensation from the air, or
through worn cylinders and seals. Condensation is the most common cause of water contamination in oil
during operation, especially in the case of mobile machinery operating outdoors, where water vapour can
condense in the tank every time the system cools down.

If equipment is relatively static this often leads to rust and other corrosion problems, especially above the oil
level. As soon as there is a higher amount of water in the oil microorganisms begin to grow. The result is the
accumulation of sludge and a change in viscosity. The first signs of a problem are an unpleasant smell and
a change in colour (clouding of the oil).

Higher water content > 0.05 resp. 0.1 % in the hydraulic oil causes:

• Speeds up the ageing of the oil (hydrolysis)

• Deterioration of the lubricating characteristics
• Speeds up corrosion and cavitation
• Shortens the life span of the seals
• Deterioration of the filterability

11
2
CC Microfiltration – Application Examples:
Mobile and stationary
hydraulic plants
The high purchasing costs
for hydraulically driven plants
presume a long period of
utilization. The high produc-
tivity of the plant can only
successfully be achieved,
if system failures, wear and
breakdowns can be avoided.
Valves and pumps for examp-
le are the components which
are most liable for wear. With
CC Microfiltration in the by-
pass most of the harmful con-
tamination is eliminated. This
considerably abets the longer
life-time of the components.
Internal leakages generated
by wear cause higher opera-
ting temperatures and a loss
of performance, in the worst
case up to 20%.
CC Microfiltration in the
by-pass is efficient for the
preservation of the perfor-
mance.
12
Oil maintenance at
test benches
The microfiltration of the oil in
the by-pass at test benches
should be considered as in-
dispensable. The test pieces
unavoidably bring considera-
ble quantities of contaminati-
on of different origins into the
oil.
At the same time identical
testing conditions should ap-
ply for a longer period of time.
The excellent separation rate
and dirt retention capacity of
the CC Microfiltration cart-
ridges guarantee the best oil
cleanliness and failure-free
testing cycles even with high
and frequent strain.
For the oil maintenance at
test benches we recommend
filter rigs with electronic mo-
nitoring and integrated par-
ticle counter.
Filtration and maintenance
of quenching oils
With a clean quenching oil
the surface quality of the
treated workpiece is being
improved. The workpieces
are bringing big quantities
of contamination into the oil
bath. This contamination can
be considerable. Therefore
for this application we re-
commend CC Microfiltration
filter rigs with installed large
pre-filter and washable filter
bags. The superfine particles
are absorbed by the CC
Microfiltration depth filters.
This results into the further
advantage that the quenching
process is being realised in
a more controlled way and
therefore the time and effort
for finishing decreases. The
cooling units are contamina-
ted less or not even at all.
Filtration and maintenance
of turbine oils

In practically every type of

turbine, contamination and
water can infiltrate into the oil
circuits. Steam turbines fre-
quently are operated with a
set "warning value" reacting
as soon as 300ppm water
are reached. At gas turbines
the high operating tempe-
ratures favour the oxidation
and gumming of the oil. At
water turbines – beside the
infiltration due to failures –
condensed water is one of
the causes for increased wa-
ter contamination.
CC filter rigs (some of them
have integrated separators)
remove harmful contamina-
tion and particularly water
from turbine, lubricating and
hydraulic oils. In this way
cost-intensive breakdowns
can be reduced considerably.
CC Filter rigs can be adjus-
ted to the particular require-
ments of turbine oil filtration
and equipped with respecti- CC Filter Rigs
ve monitoring units.
Compact Filter Rigs page 14
Filter Rigs for workshop & industry page 16
By-pass Filter Rigs 24 (12) V page 20

13
 Compact filter rigs for universal deployment
The CC filter rigs of the
production series 1S-140PG
to 3S-700B are suitable for
the cleaning and filling of
machines with oil content up
to 1,000 litres.
The system cleaning is
always carried out by
connecting the filter rigs in
an independent by-pass
loop. For the hydraulic
connection of the filter
rigs, the connection points
and connection elements
are preferably chosen to
allow the filtration while
the systems, that are to be
cleaned, are in operation.
The filtration time depends
on the viscosity and the level
of fluid contamination.
14
Filter cartridges:
With the standard CCFCS
filter cartridges all mineral
oil based and synthetic, non
water soluble lubricating and
hydraulic oils up to 200 cSt.
(indication of performance
at 40 cSt.) as well as diesel
fuels, RME and fuel oil can
be filtered.
For filtration of water mixable
fluids CCFCS-P cartridges
have to be used. (see page
29)
Recommendation:
Please observe the
respective application
recommendations on page
35 – whenever possible
choose the more powerful
rig. Smaller filter rigs have
their application entitlement
due to reasons of space or
weight and when employed
for continuous utilization.
Depending on the level of
initial contamination repeated
passes of the oil volume
through the system are
necessary in order to reach
the best possible cleanliness
class.
1S-140PG FR-CC-2 2S-500ED 3S-700B

Technical Data

1S-140PG FR-CC-2 2S-500ED 3S-700B

Motor
Volt 230 230 230 / 380 230
KW 0,18 0,37 0,18 0,18
Amps 1,6 3,0 2,2 / 0,7 2,2
RPM 1350 1380 1425 1425
Protection IP 55 IP 55 IP 65 IP 55

Performance
Filtration / litres / h 40 cSt. 120 300 500 700
Pump transfer / litres / h 40 cSt. 140 - 700 700
Admissible operating temperature 10 - 70 °C 10 - 60 °C 10 - 60 °C 10 - 60 °C
Suction lift 5,5 m 5,5 m 5,5 m 5,5 m

Maße
Length mm 340 520 695 740
Width mm 220 550 590 560
Heigth mm 619 1000 1000 965
Without handles mm - 780 780 585
Weight kg 22 40 60 55

Filter
1x 2x 2x 3x
Housing type FLT-HSG-SDU-F1272 FLT-HSG-SDU-F1272 FLT-HSG-SDU-F1291 FLT-HSG-SDU-F1272
Cartridge type: micro cartridge 1 x CCFCS 1 x CCFCS 2 x CCFCS 3 x CCFCS
Pre-filter: small – fitted - FLT-STR-Y-3/4-PLY FLT-STR-T-3/4-PLY FLT-STR-T-3/4-PLY
large – fitted - - - -
Integrated particle
Electronic
- - counter with water
package
monitor (C)
2 Water monitors
Special options - - before and after the -
filter (W)
Integrated Integrated
- -
pre-heater (PH) pre-heater (PH)
3-phase motor 3-phase motor
- - Large prefilter Large prefilter
Flow meter Flow meter

15
 Filter rigs for workshop and industrial deployment
The CC filter rigs of the pro-
duction series FR-CC-4 to
9S-2200E are suitable for the
cleaning and filling of sys-
tems with medium or large
oil volumes (500 to 20.000
litres). The filtration time de-
pends on the viscosity (max.
200 cSt.) and level of fluid
contamination. The CC filter
rigs are based on establis-
hed filter technology. Solid
particles down to 1 µm are
filtered out, water is being
absorbed from the oil and
bound in the filter cartridge.
(only with CCFCS filter cart-
ridges)
16
The BSR filter rigs have
been developed for the au-
tomatic cleaning of oil in sys-
tems that are used only from
time to time.
Rarely used systems of-
ten have the problem that
the hydraulic fluids become
contaminated due to long
standby and short operating
times. A frequent problem is
water contamination, which
can either be caused by con-
densation or can get into the
systems via the hydraulic
cylinders. A sensor for the
monitoring of the water con-
tamination (BSRW) can be
installed. The BSR filter rigs
include a connection for the
remote control.
17
FR-CC-4
4S-700ED-CW* 6S-1500ED

Technical Data

FR-CC-4 4S-700ED 6S-1500ED

Motor
Volt 230 230 / 380 230 / 380
KW 0,37 0,18 0,37
Amps 3,0 2,2 / 0,7 4 / 1,3
RPM 1380 1425 1425
Protection IP 55 IP 65 IP 65

Performance
Filtration / litres / h 40 cSt. 420 600 / 2,6 bar 1500 / 2,6 bar
Pump transfer / litres / h 40 cSt. - 700 1600
Admissible operating temperature 10 - 60 °C 10 - 60 °C 10 - 60 °C
Suction lift 5,5 m 5,5 m 5,5 m

Size
Length mm 770 955 1185
Width mm 550 590 595
Heigth mm 1000 1000 1000
Without handles mm 780 780 780
Weight kg 95 100 115

Filter
Housing type 4x 4x 6x
FLT-HSG-SDU-F1272 FLT-HSG-SDU-F1291 FLT-HSG-SDU-F1291

Cartridge type: micro cartridge 4 x CCFCS 4 x CCFCS 6 x CCFCS

Pre-filter: small – fitted FLT-STR-Y-3/4-PLY - -

large – fitted - FLT-HSG-GO9-F1514-SS FLT-HSG-GO9-F1514-SS

Integrated particle counter Integrated particle counter

- with water monitor (C) with water monitor (C)
Special options 2 Water monitors, before 2 Water monitors, before
-
and after the filter (W) and after the filter (W)
Integrated pre-heater Integrated pre-heater
- (PH) (PH)
3-phase motor 3-phase motor
- Large prefilter Large prefilter
Flow meter Flow meter

* Picture shows special options

18
6S-1500ED-CW* 9S-2200E 3S-700BSRW

6S-1500ED-CW 9S-2200E 3S-700BSRW

Motor
Volt 230 / 380 230 230
KW 0,37 1,1 0,18
Amps 4 / 1,3 4,6 2,3 / 0,7
RPM 1425 1425 1425
Protection IP 65 IP 55 IP 55

Performance
Filtration / litres / h 40 cSt. 1500 / 2,6 bar 2200 / 2,6 bar 500
Pump transfer / litres / h 40 cSt. 1600 3000 700
Admissible operating temperature 10 - 60 °C 0 - 80 °C 10 - 60 °C
Suction lift 5,5 m 5,5 m 5,5 m

Size
Length mm 1185 1200 825
Width mm 590 820 300
Heigth mm 1000 1000 712
Without handles mm 780 780 -
Weight kg 115 230 63

Filter
6x 9x 3x
Housing type
FLT-HSG-SDU-F1291 FLT-HSG-SDU-F1291 FLT-HSG-SDU-F1272

Cartridge type: micro cartridge 6 x CCFCS 9 x CCFCS 3 x CCFCS

Pre-filter: small – fitted - - -

large – fitted FLT-HSG-GO9-F1514-SS FLT-HSG-GO9-F1514-SS -
Integrated particle
- -
counter with water
Options monitor (C)
2 Water monitors, before Integrated water
and after the filter (W)
- monitor (W)
Integrated pre-heater Integrated particle coun- -
(PH) ter with water monitor
Special options
2 Water monitors, before
- -
and after the filter (W)

3-phase motor 3-phase motor

Flow meter -
Flow meter

* Picture shows special options

19
 By-pass filter rigs with 24 (12) V drive
Cleaning hydraulic oil in
mobile hydraulic systems
during system operation, is
the most effective method
to achieve system clean-
liness. CC Microfiltration
24V by-pass filter rigs are
used for the cleaning of
new machines (fabrication
residues) and for conti-
nuous oil maintenance in
used machines.
The construction is com-
pact and robust. By
cleaning new machines
(prior to use) you reduce
the risk of system break-
downs due to contaminati-
on (production residues).
20
Cleaning with a CC by- It is important to observe
pass filter rig is essential that during filtration, all
after system noise has oc- system functions are car-
curred, when the tempera- ried out intensely and fre-
ture or foaming of the fluid quently. Only if the entire
rises as well as after a da- system volume is circula-
mage / repair. Contaminati- ted several times can it be
on remaining in the system ensured that the contami-
could cause further failures nation in the oil is removed
and increased wear. by the filter rig.
Recommendation:
Duration and frequency of
filtration (until the requi-
red cleanliness class is
reached) would depend on
the level of contamination,
the type of contamination
and the use of the machi-
ne.
 1S-24V-250 2S-24V-500 3S-24V-700 4S-24V-1000

Technical Data

1S-24V-250 2S-24V-500 3S-24V-700 4S-24V-1000

12 Volt 24 Volt 12 Volt 24 Volt 24 Volt 24 Volt

Operation Operation Operation Operation Operation Operation

Motor
Volt 12 24 12 24 24 24
KW 0,07 0,18 0,07 0,18 0,18 0,37
Amps 8,5 10,3 8,5 10,3 10,3 18
RPM 750 1500 750 1500 1500 1500
Protection IP 55 IP 55 IP 55 IP 55 IP 55 IP 55

Performance
Filtration / litres / h 40 cSt. 125 250 250 500 600 1000
Pump transfer / litres / h 40 cSt. 350 700 350 700 700 1600
Admissible operating temperature 10 - 60 °C 10 - 60 °C 10 - 60 °C 10 - 60 °C
Suction lift 5,5 m 5,5 m 5,5 m 5,5 m

Size
Length mm 430 575 816 750
Width mm 265 265 526 680
Heigth mm 450 450 465 425
Weight kg 30 40 85 94

Filter
Housing type 1 x FLT-HSG-SDU-F1272 2 x FLT-HSG-SDU-F1272 3 x FLT-HSG-SDU-F1272 4 x FLT-HSG-SDU-F1272
Cartridge type: micro cartridge 1 x CCFCS 2 x CCFCS 3 x CCFCS 4 x CCFCS

Special options Anti-Vibration-Kit Anti-Vibration-Kit Anti-Vibration-Kit Anti-Vibration-Kit

21
3
CC By-pass filters
The decades of success of
our company with the micro-
filtration certainly is based on
the continuous development
and adaptation to the rising
requirements. The construc-
tion components used in mo-
dern and efficient machines
can only permanently main-
tain their accurate productive
efficiency with clean opera-
ting fluids. CC by-pass filters
offer a cost-efficient and up
to date possibility to protect
operating materials and com-
ponents. The installation is
possible with a justifiable ef-
fort in the majority of the sys-
tems. With CC by-pass filters
oil change intervals can be
extended.
The main advantages howe-
ver can be found in the func-
tional and technical area.
By eliminating the contami-
nants with abrasive effect
(solid particles) the mecha-
nical wear is minimized; by
eliminating the contaminants
with catalytic effect (water
and metal parts) the oxida-
tive-catalytic reactions are
strongly decelerated.
22
By-pass filters
High pressure connection
By-pass filters with the de-
signation H350 / H300 can
be connected to all hydraulic
systems under the following
conditions:
1. Inlet pressure up to max.
350/300 bar
2. Return line needs to
have double the internal
diameter of the inlet line
and lead directly into the
tank – no back pressure.
3. It needs to be possible to
take 2 (BM2) or 4 (BM4)
litres of oil from the con-
nection point without ne-
gative effects for the ma-
chine functioning.
By-pass filter without high
pressure protection
By-pass filter units with the
designation H8 can only be
connected to a system with
pressure if it is ensured that
the pressure in the inlet line
will not exceed an average
pressure of 4 or in peak cases
8 bar. The return line also has
to lead directly to the tank.
CC By-pass filters for
motor oil
With CC Microfiltration mo-
tor oil by-pass filtration, oil
change intervals can be ex-
tended by at least 3 to more
than 10 times. The oil protec-
ting CC filtration is designed
in a way that water and solid
particles up to 1 µm are eli-
minated without negatively
affecting the additivation of
the lubricant.
Long term field trials in trucks
have proven multiple times
that high quality motor oils
supported by CC by-pass fil-
tration are able to be in use
for more than 500.000 km wi-
thout change.
When using the same filters
in mobile working machinery
the motor oil change intervals
may be extended to more
than 2,000 operating hours.
 Connection schematic for all types of H8 filters

Radiator / Filter

Hydraulic plants
3,5 bar
WW

CC by-pass filter H8

Hydraulic tank

Connection schematic for all types of H350 (H300) filters

max. 0,5 bar

Hydraulic plants

NW 12/15L T1
Radiator / Filter

WW
3,5 bar SDU-H8 SDU-H8
Main filter 2nd filter
OUT

min. level
M
Hydraulic tank

(
(
IN
max. 350 bar 2 l/min. +2 l/min.
NW 8/10L P SDU-H350 RK-TWIN

WW

Connection schematic for a motor

CC by-pass filter
SDU-/ HDU-/ LDU-M8

Pressure / IN

Return / OUT

Installation recommendation for hydraulic oil by-pass filter

The place of installation is to be chosen to ensure that the return line is as short as possible (to avoid back pres-
sure). The by-pass filter is to be installed above the oil level. If this is not possible, it is necessary to install a check
valve with minimal response pressure to the return line in order to avoid the oil flowing backwards when the filter
cartridge is changed.

To be observed when installing the H350 (H300) series

All by-pass filter units with the designation H350/H300 can be connected to all hydraulic systems under the
following conditions:

1. Inlet pressure up to max. 350 / 300 bar

2. Return line needs to have double the internal diameter of the inlet line and lead directly into the
tank – no back pressure
3. It needs to be possible to take 2 (BM2) or 4 (BM4) litres of oil from the connection point without
negative effects for the system function

23
 HDU-H300 SDU-(H/M)8

Technical Data

24
 SDU-H350 SDU-H350 RK-TWIN 4S-350-C12

Filter type Fitting recommendations litres / h Filter cartridge Dimensions Connection thread Weight
5 bar
Height Ø
at 40 cSt. IN OUT
in mm in mm
By-pass filter for hydraulic and
motor oil
2 – 6 bar inlet pressure External thread
SDU-(H/M)8 Back pressure – no pressure 180 CCFCS 311 239 7,5
1/4“ BSP
System content hydraulic oil 400 ltrs /
motor oil 40 ltrs and/or 400 KW

By-pass filter for hydraulic oil

SDU-H350 5 – 350 bar inlet pressure 120 Internal thread External thread
CCFCS 311 239 9
BM2 (BM4) Back pressure – no pressure (240) M 12 x 1,5 M 18 x 1,5
System content hydraulic oil 400 ltrs

By-pass filter for hydraulic oil Width 484 Internal thread External thread
SDU-H350 RK-TWIN 240 286 ---
5 – 350 bar inlet pressure Depth 235 M 12 x 1,5 15L
Back pressure – no pressure CCFCS 22
System content hydraulic oil > 400 480 Width 570 Internal thread External thread
2S-350-C8 349
ltrs. up to 1000 ltrs. Depth 217 3/4“ BSP 3/4“ BSP
By-pass filter for hydraulic oil
5 – 350 bar inlet pressure
Back pressure – no pressure 720 Width 635 Internal thread External thread
4S-350-C12 CCFCS 349 52
System content hydraulic oil Depth 447 3/4“ BSP 3/4“ BSP
> 1000 ltrs. up to 3000 ltrs.

By-pass filter for hydraulic oil

5 – 350 bar inlet pressure Width 865 Internal thread External thread
6S-350-C16 Back pressure – no pressure 960 CCFCS 349 81
Depth 447 3/4“ BSP 3/4“ BSP
System content hydraulic oil >
3000 ltrs.
By-pass filter for hydraulic oil
5 – 350 bar inlet pressure
Internal thread External thread
HDU-H300 Back pressure – no pressure 120 CCFCH 272 190 6,0
M 12 x 1,5 M 18 x 1,5
System content hydraulic oil 200 ltrs

By-pass filter for hydraulic and motor

oil
2 – 6 bar inlet pressure
External thread
HDU-(H/M)8 Back pressure – no pressure 120 CCFCH 272 190 4,5
1/4“ BSP
System content hydraulic oil 200 ltrs /
motor oil 30 l and/or 300 KW

By-pass filter for hydraulic and motor

oil
2 – 6 bar inlet pressure
External thread
LDU-(H/M)8 Back pressure – no pressure 70 CCFCL 245 145 2,5
1/4“ BSP
System content hydraulic oil 100 ltrs /
motor oil 15 l and/or 150 KW

By-pass filter for hydraulic and

motor oil
2 – 6 bar inlet pressure
External thread
MDU-50 Back pressure – no pressure 50 CCFCM 220 90 1,1
1/4“ BSP
System content hydraulic oil 50 ltrs /
motor oil 10 l and/or 100 KW

25
4
CC filter cartridges
The CC filter cartridges are
depth filters.
The filter medium is made of
long fibre cellulose, polypro-
pylene and polyester.
Particularly the high quality
cellulose and the specially
aligned construction of the
filter housing ensure a very
effective elimination of wa-
ter and solid particles up to
1 µm. In the filter cartridge
the bound water frequently
(especially with large quan-
tities) is visible as a whitish
“sludge“. The contaminati-
on retention capacity (solid
particles and water) is very
CC depth filters, a highly efficient filtration
Own studies as well as stu-
dies realised at indepen-
dent scientific institutes and
particularly practical results
prove that with depth filter
cartridges, a very good clean-
liness class can be reached.
The cellulose fibres of the
CC filter cartridges compa-
red with other filter media
offer significant advantages
(e. g. contemporaneous eli-
mination of water and solid
particles).
26
high. The flow rate depends
on the viscosity and the
temperature (VT) as well as
the level of contamination.
The filtration is carried out
at a low pressure range bet-
ween min. 1 and 4 bar to
protect the oil. By elimina-
ting the abrasive and cata-
lytic contamination, wear is
minimized and the oxidati-
ve-catalytic reactions in the
oil decelerated.
The CC filter cartridges
CCFCS, CCFCH, CCFCL
and CCFCM are suitable
for filtration of all non water
soluble, fully or partially syn-
The principle: The oil is
flowing axially through the
CC filter cartridge from the
top and spreads through the
inner part of the filter cart-
ridge to the bottom.
The micro - contaminants
deposit within the filter mate-
rial while the pressure is kept
in a low range. At the same
time water contents are ab-
sorbed (absorption principle)
by the cellulose fibres. Even
thetic or mineral oil based
oils and fuels.
For filtration of several wa-
ter mixable working, lubrica-
ting and hydraulic fluids as
well as filtration of fluids not
being compatible with paper
(cellulose) filter elements,
adequate cartridges made
of polypropylene (code let-
ter “P”) are available.
oil decomposition products
are being accumulated in the
polar areas of the cellulose
meshwork. At the same time
this way neither in a mechani-
cal nor in a chemical way the
oil additives are influenced,
i. e. at no time additives are
eliminated.
27
 VT-depending flow chart for CC filter cartridges
Test medium: Hydraulic oil HLP ISO 46 / operating pressure: 2 / 3 bar

5
SDU-H8/CCFCS- at 3bar
HDU-H8/CCFCH - at 3bar
4 HDU-H8/CCFCH - at 2bar
SDU-H8/CCFCS - at 2bar

3
Litres / min.

2 LDU-H8/CCFCL - at 3bar

LDU-H8/CCFCL - at 2bar
1

0
35°C 40°C 45°C 50°C 55°C 60°C 65°C 70°C 80°C 90°C
60 45 36 30 24 21 17 14 12 10
Temperature / cSt.

Functional schematic CC FILTER

Technical Data

28
 Retention capacity (filtration efficiency) CC Microfiltration CCFCS filter cartridges

30

20

15
µm

12
Particle size

10

4 Filtration efficiency

99,2 99,3 99,4 99,5 99,6 99,7 99,8 99,9 100

Beta value (%)

Based on the utilization of ISO MTD test particles the test results confirm that the CC Microfiltration filter cart-
ridges have a retention capacity of < 4 µm in the absolute range (ß4 ≥ 200)*. According to ISO 4572 (ACFTD)
this corresponds to a filter fineness of 1µm.
Due to the excellent retention capacities of the CC filter cartridges the employment is only suitable for by-pass
filters or in the specially designed filter rigs. The CC filter cartridges are built to eliminate solid particles and
water from the oil in a combined way.
Beta-value and filter fineness of the CC filter cartridges:
ß4 (ISO MTD) ≥ 200, corresponds to ß1 (ACFTD) ≥ 200, filter fineness: 1 (4) µm.

* Basic explanations to the retention ratio / Beta (ß) value

The term beta value (ß-value) indicates the filter efficiency. This value qualifies the measuring unit for indi-
cation of the filtration capability of a filter element. The beta value is used to indicate the filter efficiency in
percent, e.g. 2 (50%) until 1.000 (99,9%) and is valid for all particle sizes (x) or determined particle sizes (e.g.:
ß10 = particle ≥ micron).

n before the filter ≥ = x µm

The calculation formula for the beta value is: ßx =
n after the filter ≥ = x µm

n= the number of particle x= the particle size in µm

Type Application Retention Max. Height Ø Weight Packing Filter Filter

Dirt Water °C mm in mm in g unit Medium Fineness
in g. in ml

All CC filter rigs

up to Paper
CCFCS 780 95 112 195 1000 box of 6 + 1 µm nom.
By-pass filter 2500 ±5% Polyester
SDU-(H/M)8 / H350

By-pass filter up to 500 Paper

CCFCH 370 95 112 143 box of 12 + 1 µm nom.
HDU-(H/M)8 / H300 1000 ±5% Polyester

By-pass filter up to 225 Paper

CCFCL 230 95 112 103 box of 12 + 1 µm nom.
LDU-(H/M)8 600 ±5% Polyester

By-pass filter up to
CCFCM 95 95 112 72 100 box of 12 Paper 1 µm nom.
MDU-50 150

All CC filter rigs for Filt-

up to 1000 Poly-
CCFCS-P ration of water mixable - 90 112 195 box of 6 ≈ 5 µm
2500 ± 10 % propylen
lubricants

29
Schematic:
Hydraulic and motor oil application
1. Long-term suitable oil
2. CC by-pass filter with installed ICC
3. ICC
5
Integrated Fluid Concept
The Integrated Fluid Con-
cept deals with the applica-
tion areas of hydraulic and
motor oil with the aim to re-
duce costs and energy de-
mand and in the ideal case
get to a stage where an oil
change is not needed. For
this concept we recommend
high performance fluids with
pronounced oxidation pro-
tection and wear protection
reserves. A higher environ-
mental friendliness can be
achieved by using products
with bio-low-tox characte-
ristics. In any case, long oil
useful life can be achieved
by using CC Microfiltration.
Clean fluids mean less sys-
30
tem failures, w e a r a n d
breakdowns. Installed oil
analysis sensors ensure the
best functional security.
By-pass filters with integ-
rated On-Board Oil Analy-
sis
For this concept ICC – Iden-
tification Contamination Con-
trol as an On-Board Oil Ana-
lysis system is directly being
installed in the by-pass fil-
ter unit. As an option in the
same filter unit, a particle
counter can be added. The
compact integration directly
at the by-pass filter simplifies
the application and the main-
tenance. The CC by-pass
filter becomes a contamina-
tion control and monitoring
centre of the oil.
Advantages:
• Higher operational safety
• Less system failures
• Less wear
• Less component
malfunctions
• Higher availability
• Less operational costs
• Simple handling and
maintenance
• Data storage and remote
transmission is possible
- optional
31
 SDU-8-ICC-x SDU-H-350-ICC-x SDU-H-350-ICC-x
SDU-8-ICC-M8

Available units:

Type: Application: Included in delivery:

By-pass filter for hydraulic systems with system content up to
400 l (H-version) or as motor oil by-pass filter (M-version) up to
40 l motor oil content and/or 400 kW motor performance
Inlet pressure between 1 and max. 6 bar
SDU-8-ICC-x Return line without pressure
Integrated ICC flow container with ICC Sensor
• SDU filter housing with 1 CCFCS filter cartridge
• 2 m connection lines, connection adapter and mounting
brackets with fittings
• Integrated ICC flow container made from stainless steel
• ICC oil sensor
• Control panel with LED display and CAN-Bus
• 5 m connecting cable between sensor and control panel
• 2 m connecting cable for power connection

By-pass filter for hydraulic systems with system content up to
400 l.
Inlet pressure between 5 and max. 350 bar
Return line without pressure
SDU-H350-ICC-x Integrated ICC flow container with ICC Sensor
• SDU filter housing with 1 CCFCS filter cartridge
• Pressure gauge with inlet pressure regulation 4 bar
• and quantity regulation 2 l / minute
• Mounting brackets with fittings
• Integrated ICC flow container made from stainless steel
• ICC oil sensor
• Control panel with LED display and CAN-Bus
• 5 m connecting cable between sensor and control panel
• 2 m connecting cable for power connection

• Compact unit with 2 SDU filter housings with 2 CCFCS filter

By-pass filter for hydraulic systems with system content
> 400 litres
Inlet pressure between 5 and max. 350 bar
Return line without pressure
SDU-H350 RK-TWIN-ICC-x Integrated ICC flow container with ICC Sensor.
cartridges
• Pressure gauge with inlet pressure regulation 4 bar and
quantity regulation 4l / min.
• Mounting brackets with fittings
• Integrated ICC flow container made from stainless steel
• ICC oil sensor
• Control panel with LED display and CAN-Bus
• 5 m connecting cable between sensor and control panel
• 2 m connecting cable for power connection

32
 ICC - Identification Oil-Test-Kit (OTK)
Contamination Control

STOP
Check Oil !
Check Oil
OK
?

CC Oil Analysis Equipment

ICC CC Microfiltration Oil Test Kit

Identification Contamination Control (OTK)

ICC is an On-Board Oil Analysis The CC Microfiltration OTK is a

sensor which has been designed
for the monitoring of vital parame-
ters that cause an application rele-
vant change of the fluid. These are
amongst others:
• Contamination with water,
solid particles or other oil
types
• Considerable changes in ad-
ditive content / condition
• Considerable changes in vis-
cosity and/or oil ageing
ICC is a capacitive sensor to read
the oil quality in comparison to the
saved calibration. Based on the
change of the oil dielectric the oil
quality or contamination is shown.
Most oil values are dependent on
each other. This also applies for
the contamination in the oil. The
measuring and analysis princip-
le of the ICC analyses the overall
condition and considers most of
the discrepancies without indica-
ting their quality individually. The
result is indicated on the control
panel (red, yellow, green).
complete set for the taking of oil
samples and various oil analysis
steps which usually can be rea-
lized only in a laboratory. For this
purpose no other tools are requi-
red except those which are inclu-
ded in the CC OTK. For the hand-
ling of the CC OTK only a basic
understanding of oil is needed.
The CC OTK is a mobile miniature
laboratory. If a further and more
extensive oil analysis is necessary
it is possible to send an oil sample
to an oil laboratory. This way the
CC OTK develops from a mobile
miniature laboratory to a perfect
completion of an oil laboratory.

33
 Filter Rig for Coolant Lubricants

Advantages

• Removes Tramp Oil Contamination

• Extends Coolant Life - Increase Machine Tool

Efficiency

• Controls Bacterial Growth And Reduces

Health Risks

• Minimal Running Costs - No Consumables

• One Unit Can Service An Entire Workshop

Technical Data

CC Microfiltration
KLEENSKIM T700
Motor
Volt 230
KW 0.18
Amps 2.3
RPM 1425

Performance
Pump transfer / litres / h 40 cSt. max. 700 litres/h
Suction lift 5 meters

Size
Length mm 750
Width mm 600
Heigth mm 1300
Weight kg 105

34
CC Microfiltration - Delivery range - Overview
Product Filter Voltage Pump Working
Application recommendation Performance pressure
description cartridge input source performance
Cleanliness
in bar
Iitres/h class acc. to Iitres/h
max.
40 cSt. 40 cSt.
Alternating current max.
ISO 4406
(1999) max.
suction

CCFCS Small machines /

1S-140PG (box of 6) Oil system up to 400 litres
120 =15/13/10 230 V 120 2,5 m 2 - 4

CCFCS Medium sized machines /

FR-CC-2* (box of 6) Oil system up to 1.000 litres 300 =14/12/9 230 V - 5,5 m 2 - 4

CCFCS Medium sized machines / 230 V

2S-500ED 500 =14/12/9 700 5,5 m 2 - 4
(box of 6) Oil system up to 1.000 litres 380 V

CCFCS Medium sized machines /

3S-700B* (box of 6) Oil system up to 1.000 litres
700 =13/11/8 230 V 700 5,5 m 1 - 4

CCFCS Medium sized machines / 230 V -

FR-CC-4* (box of 6) Oil system up to 7.000 litres
420 =14/12/9 5,5 m 1,5 - 4

4S-700B* CCFCS Medium sized to large machines / 230 V

4S-700 700 =13/11/8 700 5,5 m 1,5 - 4
(box of 6) Oil system up to 7.000 litres 380 V
4S-700ED
CCFCS Medium sized machines /
FR-CC-6* 780 =13/11/8 230 V - 5,5 m 1 - 4
(box of 6) Oil system up to 10.000 litres
6S-1500-ED CCFCS Large machines /
=13/11/8
230 V
1600 5,5 m 1 - 4
1500
6S-1500-ED-CW (box of 6) Oil system up to 10.000 litres 380 V
CCFCS Large machines /
9S-2200E (box of 6) Oil system up to 20.000 litres
2200 =13/11/8 230 V 3000 5,5 m 2 - 4

CCFCS Medium sized machines /

2S-500BSR/W (box of 6)
500 =14/12/9 230 V 700 5,5 m 2 - 4
Oil system up to 1.000 litres
CCFCS Medium sized machines /
3S-700BSR/W (box of 6)
700 =13/11/8 230 V 700 5,5 m 1 - 4
Oil system up to 1.000 litres

Filter rigs with pre-heater

CCFCS For filtration of cold oil, or oils
4S-700ED-PH (box of 6) having a higher viscosity
700 =13/11/8 230 V 700 5,5 m 1,5 - 4

6S-1500ED-PH CCFCS For filtration of cold oil, or oils 1500 =13/11/8 230 V 1600 5,5 m 1 - 4
(box of 6) having a higher viscosity

Direct current
• Cleaning of mobile equipment
CCFCS using the by-pass method whilst
1S-24V-250 250 =14/12/9 24 (12) V 700 5,5 m 2 - 4
(box of 6) working
• Oil system up to 250 litres

• Cleaning of mobile equipment

CCFCS using the by-pass method whilst
2S-24V-500 working
500 =13/11/8 24 (12) V 700 5,5 m 2 - 4
(box of 6)
• Oil system up to 1.500 litres

• Cleaning of mobile equipment

CCFCS using the by-pass method whilst
3S-24V-700 working 600 =13/11/8 24 V 700 5,5 m 2 - 4
(box of 6)
• Oil system up to 3.000 litres

• Cleaning of mobile equipment

CCFCS using the by-pass method whilst
4S-24V-1000 working 1000 =13/11/8 24 V 1600 5,5 m 2 - 4
(box of 6)
• Oil system up to > 3.000 litres

BY-PASS FILTERS
CCFCS By-pass filter for hydraulic or max. inlet x
SDU-(H/M)8 180 < 14/12/9 x 1 - 6
(box of 6) motor oil pressure 8 bar
SDU-H350 CCFCS By-pass filter for hydraulic oil 120
< 14/12/9
max. inlet
x 2 - 6
x
BM2 (BM4) (box of 6) (240) pressure 350 bar

CCFCH By-pass filter for hydraulic or max. inlet

HDU-(H/M)8 motor oil
120 < 14/12/9
pressure 8 bar x x 1 - 6
(box of 12)
CCFCH max. inlet
HDU-H 300 By-pass filter for hydraulic oil 120 < 14/12/9 x x 1 - 6
(box of 12) pressure 300 bar
CCFCL By-pass filter for hydraulic or max. inlet
LDU-(H/M)8 70 < 14/12/9
pressure 8 bar
x x 1 - 6
(box of 12) motor oil
CCFCM By-pass filter for hydraulic or max. inlet
MDU-50 (box of 12)
50 < 14/12/9 pressure 50 bar x x 1 - 5
motor oil
SDU-H350- CCFCS max. inlet
By-pass filter for hydraulic oil 240 < 14/12/9 x x 2 - 6
RK-TWIN (box of 6) pressure 350 bar
CCFCS max. inlet
2S-350-C8 By-pass filter for hydraulic oil 240 < 14/12/10 pressure 350 bar x x 2 - 6
(box of 6)
Overview

CCFCS max. inlet x

4S-350-C12 By-pass filter for hydraulic oil 480 < 14/12/11 x 2 - 6
(box of 6) pressure 350 bar
CCFCS max. inlet x x
6S-350-C16 (box of 6)
By-pass filter for hydraulic oil 720 < 14/12/12
pressure 350 bar 2 - 6

* basic model, without electronic controls ** depending on grade of contamination *** CCFCS filter cartridge 35
KLEENOIL PANOLIN AG D-79804 Dogern Tel. +49 7751 / 8383-0 Fax -29 info@kleenoil.com www.kleenoilpanolin.com © KLEENOIL PANOLIN AG -20120926 Subject to change ENGLISCH