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Basic

principles of
ship propulsion

Optimisation of hull, propeller, and engine


interactions for maximum efficiency
2 MAN Energy Solutions
Basic principles of ship propulsion

Future
in the
making
3

This paper will explain the most elementary terms used regarding ship types, di-
mensions and hull forms, and clarify some of the parameters pertaining to hull
resistance, propeller conditions, main engine capabilities, and environmental
regulations. The interdependencies between these illustrate the complexity of
optimising the hull as well as the interaction with the propulsion plant.
Based on the explanations given, the reader will be able to work through the en-
gine selection spiral described in this paper. This will facilitate selection of the
right main engine(s) for the right hull in order to support the ambition of creating
a sustainable future.

This paper is divided into five chapters peller(s), and describes the main pa- minimum propulsion power of bulk car-
which, with advantage, may be read in rameters related hereto. The operating riers and tankers are considered along
close connection to each other, provid- conditions of a propeller according to with its impact towards the layout of the
ing the reader with an understanding of the propeller law are described for free propulsion plant.
how the hull and propeller affect the sailing in calm weather. The influence of
engine running conditions and vice ver- the propeller size and speed is consid- Chapter 5 contains examples of the ap-
sa. The chapters can also be read in- ered along with different philosophies plication of the engine selection spirals
dependently. Therefore, some import- for optimising hull and propeller inter- under consideration of EEDI phase 3.
ant information mentioned in one actions. The examples underline the importance
chapter may appear in another chapter of optimum matching of engine and hull
as well. Chapter 3 explains the basic principles in order to minimise emissions.
related to diesel engines. Two engine
The present edition of the paper has selection spirals for, respectively, fixed In general, the interdependencies be-
been revised compared to previous and controllable pitch propellers are in- tween different hull, propeller, and en-
editions. In the previous 2018 edition, a troduced. Also, the principles of the en- gine related parameters described
description of the environmental regu- gine layout diagram are explained, throughout the chapters are complex,
lations implemented over the past de- along with the link to the propeller and several different paths for optimis-
cade as well as their effect on designs curve and a description of the princi- ing the ship can be taken by the ship
of modern ship propulsion plants was ples behind optimum matching of en- designer, all depending on the priorities
added in Chapter 4. This chapter has gine and propeller. of the project. This also explains why
been further extended in this revision, two tender designs for the same ship
reflecting recent developments. The engine load diagram, the effect of never look the same.
heavy running, and the necessity of a
Numerous updates have been made to propeller light running margin are ex- It is considered beyond the scope of
chapters 1 to 3, to reflect and highlight plained. Special considerations are giv- this publication to explain how propul-
specific impacts of the implemented en to the possibilities for including a sion calculations, i.e. power predictions
regulation and topics in increased need shaft generator for both propeller as such are carried out, as the calcula-
of consideration as a result hereof. types. Sections on the engine loading tion procedure is complex. The reader
during acceleration, impact of various is referred to the specialised literature
Chapter 1 describes the most elemen- types of power limitations and initia- on this subject, for example as stated in
tary terms used to define ship sizes and tives to increase the area of the load di- the final section “References”.
hull forms such as, for example, the agram has been added for this edition.
ship’s displacement, deadweight,
draught, length between perpendicu- Chapter 4 describes some of the envi-
lars, block coefficient, etc. Other terms ronmental regulations governing ship-
described include the calm water resis- ping, especially pertaining to the layout
tance, which consist of frictional, resid- of the propulsion plant. An overview of
ual and air resistance, along with the in- the possible measures allowing for ful-
fluence of these resistances in service. filment of the Energy Efficiency Design
Index (EEDI) and reduction of the Car-
Chapter 2 deals with ship propulsion bon Intensity Indicator (CII) as per de-
and the flow conditions around the pro- sign are given. Finally, requirements for
5

Contents
Chapter 1 8. Compliance with regulations p. 40
Ship definitions and hull resistance p 5 Engine selection spiral for CP-propeller p. 41
Hull dimensions and load lines  p. 5 2. Possible propeller operation for CPP and
Size determining factors p. 7 required power  p. 41
Displacement, deadweight and 3. C PP operating principles for inclusion of
lightweight p. 7 PTO p. 42
Coefficients related to the hull p. 7 4. Propulsion margins for CPP  p. 42
Ship types with engine applications in 5. E ngine layout diagram with SMCR for
overview p. 8 CPP p. 43
Efficiencies affecting the total fuel 6. Select engine for CPP p. 43
consumption  p. 9 7. Engine load diagram for CPP and
Resistance and influencing parameters p. 9 considerations of PTO power p. 43
Components of resistance p. 9 8. Compliance with regulations  p. 44
Parameters influencing resistance and Engine tuning  p. 44
optimisation hereof p. 11 Rpm extended load diagram  p. 44
Added resistance in various Constant ship speed curves p. 45
conditions  p. 12 Engine loading during acceleration p. 46
Resistance margins in a slow steaming Acceleration from standstill  p. 46
environment p. 13 Acceleration during free sailing p. 47
Power limitations of main engines p. 47
Chapter 2 Impact of an index limitation for power
Propeller propulsion  p 15 limitation of MC engines p. 47
Definitions of parameters p. 15 Impact of a power limitation of ME
Propeller types and geometry p. 16 engines p. 48
Flow conditions  p. 18 Extensions to the standard engine load diagram
Propeller coefficients  p. 19 for acceleration and encounters of adverse
Slip p. 20 weather p. 48
Cavitation p. 20 Dynamic limiter function (DLF) p. 48
Efficiencies and influencing parameters  p. 20 Adverse weather condition (AWC)
Influence of propeller diameter and pitch/ functionality p. 49
diameter ratio example p. 22 Degradation of light running margin on a ship in
Different approaches for optimising the service, example p. 50
propulsive efficiency  p. 23 Power functions and logarithmic scale for
Energy saving devices p. 24 engine diagrams p. 51
“Propeller law” and power/speed curves p. 25
Acceleration, barred speed range, manoeuvring Chapter 4
speed and propeller rotation p. 25 Environmental regulations p 53
Manoeuvring speed p. 27 Sulphur oxides p. 53
Direction of propeller rotation p. 27 Nitrogen oxides  p. 54
Manufacturing accuracy of the Exhaust gas recirculation  p. 55
propeller p. 28 Selective catalytic reduction p. 55
Emission control areas p. 56
Chapter 3 Energy efficiency design index p. 56
Engines for marine propulsion plants  p 29 EEDI reducing measures p. 58
Two-stroke uniflow crosshead diesel cycle EEDI and light running margin p. 58
engines p. 29 Energy efficiency existing ship index  p. 60
Engine efficiency parameters p. 30 Carbon intensity indicator p. 60
GI, GA and LGI dual fuel engines p. 30 Minimum propulsion power p. 61
Engine selection spiral for FP-propeller p. 32
2. Light propeller curve p. 32 Chapter 5
3. P
 ropulsion margins, including light running Examples of engine selections
margin p. 33 for selected ship types p 63
4. E
 ngine layout diagram with SMCR, Example 1 - MR tanker p. 63
derating p. 34 Example 2 - container carrier  p. 66
5. Select engine p. 36 Example 3 - ro-ro cargo  p. 69
6. Passage of the barred speed range  p. 36 Closing remarks p. 73
7. E
 ngine load diagram and considerations of References p. 73
PTO p. 37 List of abbreviations  p. 74
7

Chapter 1
Ship definitions and hull resistance

Hull dimensions and load lines lar which, normally, coincides with the be coinciding with the summer load line
rudder stock. Generally, this length is draught, the distance from the keel to
This chapter starts by giving the defini- slightly shorter than the waterline the summer load line, see the section
tions of the expressions used in various length, and it can often be expressed “Load lines”. If the hull is prepared for
situations for length, draught and as e.g. a later lengthening, the scantling
breadth, followed by the definitions of draught will often exceed the summer
load lines, which describe how much of load line draught.
the hull that is submerged. LPP = 0.96 - 0.98 x LWL
Ballast draught is the draught of the
Lengths ship with no cargo but adequate ballast
The overall length of the ship LOA is nor- water to ensure the stability of the ship.
mally of no consequence when calcu- Draught
lating the hull’s water resistance. The The ship’s draught, typically denoted T Generally, the most frequently occur-
determining factors used are the length in literature, is defined as the vertical ring draught between the scantling and
of the waterline LWL and the so-called distance from the waterline to the point the ballast draught is used as the “de-
length between perpendiculars LPP. The of the hull which is deepest in the wa- sign draught”. The design draught is
dimensions referred to are shown in ter, see Figs. 1.01 and 1.02. The fore- typically applied as the basis for the
Fig. 1.01. most draught TF and aftmost draught TA design of the propulsion plant and
are typically the same when the ship is hereby the prediction of the propulsion
The length between perpendiculars is in the loaded condition, i.e. no trim. power required to attain the design
the length between the foremost per- speed at this loading condition.
pendicular, i.e. usually a vertical line The “scantling draught” is the maxi-
through the stem’s intersection with the mum draught at which the hull can
waterline, and the aftmost perpendicu- meet the strength requirements. It may

Midship section area = AM

TA TF AM T
Length between perpendiculars (LPP)

Length on waterline (LWL) Breadth on waterline


(BWL)
Length overall (LOA)

T = ½ (TF + TA)

Fig. 1.01: Hull dimensions


8 MAN Energy Solutions
Basic principles of ship propulsion

Breadth
Another important factor is the hull’s
largest breadth on the waterline BWL ,
see Fig. 1.02.

Depth
Waterline plane AM T
The depth describes the distance from
AWL
the keel to the underside of a given
deck of the ship and is typically denot-
L PP
ed D. The moulded depth describes the L WL
distance from the keel to the freeboard B
WL
deck measured at the ship side.

Load lines Volume of displacement :


Painted halfway along the ship’s side
Waterline area : A WL
is the load line mark (also known as
the Plimsoll Mark after its inventor), Block coefficient, LWL based : CB,WL =
see Fig. 1.03. The lines and letters of LWL × BWL × T
the load line mark, which conform to AM
Midship section coefficient : CM =
the freeboard rules laid down by the BWL × T
IMO and local authorities, indicates
the draught to which the ship may be Longitudinal prismatic coefficient : CP =
AM × LWL
loaded, considering its stability. The
term freeboard refers to the minimum AWL
Waterplane area coefficient : CWL =
distance from the lowest watertight LWL × BWL
deck of the ship to the waterline, i.e.
when fully loaded, the load line.

There are, e.g. load lines for sailing in Fig. 1.02: Hull coefficients
freshwater and seawater, respectively,
accounting for the difference in the
mass density of water and the corre-
sponding difference in buoyancy de-
pending on the salinity. Further divi-
sions for tropical conditions and
summer and winter sailing are given.
The deadweight at the summer load
line is for most ships defined as the
capacity utilised for calculating the
EEDI and CII. See Chapter 4. Freeboard draught (T)

The winter freeboard draught is less


than that valid for summer because of
the increased risk of bad weather. Cor-
respondingly, a lower freeboard can
be allowed in tropical waters. A further
TF
description of a ship’s freeboard and
stability is outside the scope of this F T Tropical
paper. S Summer
W Winter
Owing to ease of docking and avoiding WNA Winter - the North Atlantic
Danish load mark
damages if running soft aground, ap-
Freshwater Seawater
pendages of merchant ships are typi-
cally not designed to protrude to a
deeper draught than the baseline of
the hull. Fig. 1.03: Load lines
9

Size determining factors The designation “payload” describes EQ 3


the weight that can be loaded onto the CB,PP = ∇
Displacement, deadweight and ship, excluding bunkers and supplies Lpp × BWL × T
lightweight necessary for the ship’s propulsion.
When a ship in loaded condition floats
at an arbitrary water line, its displace- Gross and net tonnage Table 1.01 shows typical block coeffi-
ment is equal to the relevant mass of Without going into detail, it should be cients for different categories of ships,
water displaced by the ship. Displace- mentioned that there are also such indicating a strong correlation between
ment is thus equal to the total weight, measurements as the dimensionless ship speed and block coefficient.
of the relevant loaded ship, normally in gross tonnage (gt) and net tonnage (nt),
seawater with a mass density of 1.025 which are calculated on the basis of the Water plane area coefficient
t/m3. ship’s volume and a multiplier defined The water plane area coefficient CWL
by the IMO in the International Conven- expresses the ratio between the ships’s
Displacement comprises the ship’s tion on Tonnage Measurement of Ships. waterline area AWL and the product of
lightweight and its deadweight, where Gross tonnage describes the entire en- the length LWL and the breadth BWL of
the deadweight is equal to the ship’s closed ship space, whereas net ton- the ship on the waterline, see Fig. 1.02.
loading capacity, including bunkers and nage covers only the cargo spaces.
other supplies necessary for the ship’s These measurements often form the EQ 4
AWL
propulsion. The deadweight at any time basis for different regulatory require- CWL =
thus represents the difference between ments from the IMO. LWL × BWL
the actual displacement and the ship’s
lightweight, all given in tons. Gross and net tonnage should not be
confused with the older pre-convention Generally, the water plane area coeffi-
EQ 1 terms gross register tons (grt), and net cient is some 0.10 higher than the block
deadweight = displacement – lightweight register tons (nrt) where 1 register ton coefficient.
corresponds to 100 English cubic feet,
or 2.83 m3. EQ 5
The word “ton” does not always ex- CWL ≅ CB + 0.1
press the same amount of weight. Be- Coefficients related to the hull
sides the metric ton (1,000 kg), there is The measures of length, breadth,
the English ton (1,016 kg), which is also draught, and depth as well of weights
called the “long ton”. A “short ton” is can with some additional measures be This difference will be slightly larger on
approx. 907 kg. used for calculating some dimension- fast ships with small block coefficients
less coefficients. where the stern is also partly immersed
The deadweight tonnage (dwt) is based in the water and thus becomes part of
on the ship’s loading capacity including Block coefficient the ”water plane” area.
the fuel and lube oils, etc. required for Various form coefficients are used to
the operation of the ship. The dwt is of- express and assess the shape of the Midship section coefficient
ten used as an indication of size, refer- hull. The most important of these coef- A further description of the hull form is
ring to the loading capacity when the ficients is the block coefficient CB, provided by the midship section coeffi-
ship is loaded to the summer load line. which is defined as the ratio between cient CM, which expresses the ratio be-
the displacement volume ∇ and the vol- tween the immersed midship section
Sometimes, the deadweight tonnage ume of a box with dimensions LWL x BWL area A M (midway between the foremost
may also refer to the ship’s loading ca- x T, see Fig. 1.02. and the aftmost perpendiculars) and
pacity at the design draught, if so, this the product of the ship’s breadth BWL
will typically be mentioned. EQ 2 and draught T, see Fig 1.01.
CB,WL = ∇
The lightweight of a ship describes the LWL × BWL × T EQ 6
AM
weight of the ship itself in light condi- CM =
tion, i.e. without load on the ship. The BWL × T
lightweight tonnage (lwt) is normally not In the case cited above, the block coef-
used to indicate the size of a ship. ficient refers to the length on waterline
LWL . However, shipbuilders often use In general, the midship section coeffi-
Table 1.01 indicates the rule-of-thumb block coefficient CB,PP based on the cient for merchant (displacement) ships
relationship between the ship’s, dead- length between perpendiculars, LPP, in is high, in the order of 0.95-0.99. Low
weight tonnage (at summer freeboard/ which case the block coefficient will, as values, within the range, are found for
scantling draught) and lightweight ton- a rule, be slightly larger because LPP is fast ships such as container ships,
nage. normally slightly shorter than LWL . whereas high values are found for the
10 MAN Energy Solutions
Basic principles of ship propulsion

slower bulkers and tankers. Fast ferries Longitudinal centre of buoyancy about LCF and not LCB if not loaded to
and naval ships can have significantly The LCB expresses the position of the an even keel.
lower values. centre of buoyancy and is defined as
the distance between the centre of Ship types with engine applications
Prismatic coefficient buoyancy and the midpoint between in overview
The longitudinal prismatic coefficient the ship’s foremost and aftmost per-
CP expresses the ratio between dis- pendiculars, termed “midships”. The Depending on the nature of their cargo,
placement volume ∇ and the product of distance is normally stated as a per- and also the way the cargo is handled,
the midship frame section area A M and centage of the length between the per- ships can be divided into different cate-
the length of the waterline LWL , see also pendiculars. gories, some of which are mentioned in
Fig. 1.02. Table 1.01 along with typical number of
Whether LCB is positive fore of the propeller(s) as well as engine type.
EQ 7 midpoint between perpendiculars, mid-
∇ ∇ CB,WL ships, or abaft midships is not strin- The three largest categories of ships
CP = = =
AM × Lwl CM × BWL × T × LWL CM gent. The Holtrop Mennen, Ref. [1.3], are container ships, bulk carriers (for
power prediction method defines LCB bulk goods such as grain, coal, ores,
positive fore of midships, whereas the etc.) and tankers, which again can be
The prismatic coefficient describes method of Ref. [1.2] defines LCB posi- divided into more precisely defined
how voluminous the fore and aft parts tive abaft midships. sub-classes, sizes, and types.
of the ship are. A low prismatic coeffi-
cient indicates a voluminous midship For a ship designed for high speeds, Furthermore, Table 1.01 includes gen-
section compared to the fore and aft e.g. container ships, the LCB will, nor- eral cargo ships, where different kinds
parts. mally, lie abaft midships, whereas for of cargo is brought onboard in pieces,
slow-speed ships, such as tankers and and roll-on/roll-off (ro-ro) ships carrying
Fineness ratio alias length/displace- bulk carriers, it will normally be forward lorry trailers and other cargoes that can
ment ratio of midships. The LCB is generally found be rolled on board. Rolling cargo in the
The length/displacement ratio or fine- at −3% to +3% of the LPP around mid- form of cars and lorries are also com-
ness ratio, CLD, is defined as the ratio ships. bined with passenger transport in ro-
between the ship’s waterline length LWL , pax ships.
and the length of a cube with a volume Longitudinal centre of flotation
equal to the displacement volume. LCF is the geometrical centre of the Table 1.01 provides only a rough out-
waterplane area, which does not nec- line. In reality, there are many sub-types
EQ 8 essarily coincide with the midship posi- of ships, as well as combinations of
LWL tion, due to the ship usually not being these sub-types, i.e. ships carrying ro-
CLD =
symmetrical around this point in the ro cargo in the hull and containers
longitudinal direction. The ship trims stacked on deck.

Category Type Propeller Main engine type Size factor CB V, kn lwt/dwt

Tanker Crude oil carrier 1 FP 2-stroke dwt 0.78-0.83 13-17 0.13-0.20


Gas tanker / LNG 1 FP 2-stroke, steam turbine 0.65-0.75 16-20 0.30-0.50
carrier dwt / cubic meter (cbm)
Product 1 FP 2-stroke dwt 0.75-0.80 13-16 0.15-0.30
Chemical 1 FP 2-stroke dwt 0.70-0.78 15-18 0.30-0.50
Bulk carrier Ore carrier 1 FP 2-stroke dwt 0.80-0.85 14-15 0.11-0.15
Regular 1 FP 2-stroke dwt 0.75-0.85 12-15 0.13-0.30
Container ship Liner carrier 1 FP or 2 FP 2-stroke teu 0.62-0.72 20-23 0.28-0.34
Feeder 1 FP or 1 CP 2 or 4-stroke teu 0.60-0.70 18-21 0.34-0.41
General cargo ships General cargo 1 FP 2 or 4 stroke dwt / nt 0.70-0.85 14-20
Coaster 1 FP or 1 CP 2 or 4 stroke dwt / nt 0.70-0.85 13-16
Roll-on/roll-off cargo ship (ro-ro) 1 CP or 2 CP 2 or 4 stroke Lane meters (lm) 0.55-0.70 18-23 0.6-1.4
Passenger-cargo ship (ro-pax) 2 CP 2 or 4-stroke Passengers / lm 0.50-0.70 18-23
Passenger ship Cruise ship 2 CP 4-stroke Passengers / gt 0.60-0.70 20-23
Ferry 2 CP 4-stroke Passengers / gt 0.50-0.70 16-23

Table 1.01: Typical characteristics of different ship types.


11

As seen in Table 1.01, two-stroke en- tance and influencing parameters”. In gine, depending on type of design and
gines are broadly used as main propul- general, the resistance is proportional a variety of other parameters described
sion engines. Two-stroke diesel cycle to the speed to the power of i = 2 to 3, in Chapter 3.
engines have the highest efficiencies R ∝ k × Vi, depending on speed. This
amongst mechanical means of propul- means that when increasing the speed Resistance and influencing parame-
sion, see Chapter 3. with the power of 1 (linearly), the power ters
required will increase with the speed to
This is reflected in the fact that two- a higher power, P ∝ k × Vi+1. The total magnitude of resistance on the
stroke engines practically are the only ship’s hull, RT, is naturally paramount for
engine of choice for ship types where These relations are further discussed in the power required to move the ship (as
fuel prices represent the main running Chapter 2, section “Propeller law and seen in the fuel power equation) and
costs, for example tankers, bulk carri- power/speed curves”. hereby the fuel consumption.
ers and container ships engaged in lin-
er traffic between the continents but The design speed of the ship is typical- The following section will explain the
also for most container feeders. ly set according to the desire of the physical phenomena giving rise to the
owner, if not limited due to e.g. EEDI different components of the total calm
For specialised ships, such as ferries regulations. In the fuel equation, the water resistance, also termed the
and cruise ships, other parameters can product of the resistance and speed is source resistances, and quantify their
constitute the main economic factors. divided by the efficiencies of all of the contribution to the total resistance.
The higher power density and lower components involved in propelling the
height of four-stroke engines can make ship - remembering all the efficiencies Components of resistance
them more attractive in such cases. to consider is straight forward, as the A ship’s calm water resistance is partic-
indices combined spells HORSE. ularly influenced by its speed, displace-
For large ocean-going ships, fixed pitch ment, and hull form. The total resis-
propellers (FPP) are the most common ηH is the hull efficiency. It takes into ac- tance RT consists of many
choice, whereas controllable pitch pro- count the difference in the effective source-resistances R, which can be di-
pellers (CPP) are often utilised for (towing) power and the thrust power vided into three main groups, viz.:
smaller ships calling on smaller ports that the propeller must deliver to the
which demand increased manoeu- water because the hull accelerates the 1. Frictional resistance, RF
vrability. In the case of a two-stroke water and the propeller “sucks” water 2. Residual resistance, RR
main engine, it is possible to couple the past the hull. This is further elaborated 3. Air resistance, R A
propeller directly to the main engine, as in Chapter 2, section “Flow conditions”.
an engine with a speed matching the The influence of frictional resistance
optimum propeller speed can be found. ηO is the open water efficiency of the depends on the wetted surface of the
For four-stroke engines, the higher propeller (not behind the hull), giving hull, whereas the magnitude of residual
speed of the engine requires a reduc- the efficiency of the propeller working resistance describes the energy lost by
tion gearbox. Propeller and engine in a homogeneous wake field with flow the ship setting up waves, eddies and
matching is elaborated in Chapter 3. perpendicular to the propeller. ηO is fur- by the viscous pressure resistance,
ther investigated in Chapter 2, section which all depend on the hull lines. For
Efficiencies affecting the total fuel “Efficiencies and influencing parame- slow moving ships such as tankers and
consumption ters”. bulkers, the frictional resistance is often
of the greatest influence (70-90%)
The total fuel power, Pfuel, required for ηR is the relative rotative efficiency of whereas for fast going ships, such as
propelling a ship through water is gov- the propeller, accounting for the chang- panamax container carriers, the fric-
erned by the fuel equation. This section es in water flow to the propeller behind tional resistance may account for as lit-
describes the parameters included in the ship relative to the open water flow tle as half of the combined resistance.
the equation, and references are made conditions, as further described in
to other parts of this paper where these Chapter 2, section “Rotative efficien- This phenomena is reflected in the hull
are explained in detail. cy”. design for these different ships. For
slow moving ships operating at a low
EQ 9 ηs accounts for the efficiency of the relative speed, it is sought to maximise
RT × V shaft connecting the main engine and the cargo intake relative to the wetted
Pfuel = “Fuel equation”
ηH × ηO× ηR × ηS × ηE propeller. It depends on the length of surface area of the hull, and hereby
the shaft, whether gearing is neces- frictional resistance, by a high block
sary, etc. This is further described in coefficient. For fast ships a balance
The resistance of the hull, RT, is influ- Chapter 2, section “Shaft efficiency”. between frictional and residual resis-
enced by multiple parameters as de- tance is reflected in a lower block coef-
scribed in the following section “Resis- ηE describes the efficiency of the en- ficient, see Table 1.01.
12 MAN Energy Solutions
Basic principles of ship propulsion

Air resistance normally represents Frictional resistance, RF the fouling of the hull, i.e. by the growth
about 2% of the total resistance, how- The frictional resistance RF accounts of algae, sea grass and barnacles.
ever, with a significant increase up to for two effects: Firstly the friction of a
approx. 10% for ships with large super- flat plate of the same length as the hull EQ 11
structures such as container ships with and an area equivalent to the hull’s wet- RF = C F × K
containers stacked on deck. If wind re- ted surface area, AS. Secondly the fric-
sistance is considered, the figures may tional resistance caused by the curva-
increase. ture of the ship’s hull compared to a flat
plate, see Fig. 1.05. The magnitude of The wetted surface area A s can be esti-
Water with a speed of V and a density the frictional resistance increases with mated based on Mumford’s formula. As
of ρ has a dynamic pressure of:

EQ 10
p dyn= ½ × ρ × V2 “Bernoulli’s law” RA
V

Thus, if water is being completely


stopped by a body, the water will react
on the surface of the body with the dy- Ship speed V
namic pressure, resulting in a dynamic RW
force on the body.

This relationship is used as a basis


when calculating or measuring the
source-resistances R of a ship’s hull, RE V
V
by means of dimensionless resistance
coefficients C. Thus, C is related to the
RF
reference force K, defined as the force
that the dynamic pressure of water
1% of V
with the ship’s speed V exerts on a
surface which is equal to the hull’s Fig. 1.04: Components of resistance on a ship
wetted area A S . The rudder surface is
also included in the wetted area. The
general data for resistance calcula-
tions are thus based on the following 5.0
103 C
two important relations: Total resistance
103 R Steering resistance
Reference force: K = ½ × ρ × V2 × A S ½pV2S 4.0
Air resistance
Source resistances: R = C × K
Wave resistance
3.0
On the basis of many experimental
Residual resistance
tank tests, and with the help of per-
taining dimensionless hull parameters, 2.0
methods have been established for Viscous pressure
calculating all the necessary resis- resistance
tance coefficients C and, thus, the Additional frictional
1.0 resistance due to
pertaining source-resistances R at an curvature of body Frictional resistance
early project stage without testing, Frictional resistance
(Flat plate)
Ref. [1.2] and [1.3].
0
0.15 0.20 0.25 0.30 Fn
In practice, the approximate calcula- 20.000 teu container
tion of a particular ship’s resistance, Panamax container
which is required for the initial dimen- Ro-pax
Bulk carrier
sioning, is often verified and optimised
by testing a model of the ship in a tow-
ing tank. Fig. 1.05: Components of the total resistance as function of the Froude number from Ref. [1.2]
13

a rule of thumb, it can be estimated by tion “The Froude number”, but it can be Parameters influencing resistance
this formula within 15% accuracy. significant at elevated ship speeds. and optimisation hereof
Numerous parameters influence the to-
EQ 12 This results in the combined resistance tal calm water resistance of a ship, and
AS = 1.025 × LPP × (CB × B + 1.7 × T) growing by as much as the cubic of the the nature of the influence can differ
∇ speed or even more. Accordingly, the significantly depending on the speed of
= 1.025 × ( + 1.7 × LPP × T)
T required power and, hence, fuel con- the ship. The following section provides
sumption can be proportional to the an overview of the influencing parame-
Residual resistance, RR speed to the power of four, P ∝ k × V4 ters and a brief introduction to their re-
Residual resistance RR comprises wave or even more, for fast ships. See also lation. For in-depth understanding the
making resistance and viscous pres- “Propeller law and speed power reader is advised to consult special lit-
sure resistance. Sometimes the addi- curves” in Chapter 2. erature such as Ref. [1.2].
tional frictional resistance due to the
curvature of the ship’s hull are also in- Air resistance, R A The Froude number
cluded in the residual resistance. In calm weather, air resistance is, in The Froude number is a dimensionless
principle, proportional to the square of coefficient especially important for the
Wave making resistance refers to the the ship’s speed, and the cross-section- residual resistance of ships. Ships with
energy lost by the setting up waves al area of the ship above the waterline. It a similar Froude number will experi-
during the ship’s propulsion through is important to distinguish air resistance ence similar relative amounts of source
water, and will typically, depending on from wind resistance, air resistance only resistance (relation between CF, C R ,
the ship speed, form the greater part of accounts for the resistance from moving CA ,) despite not being the same size
the residual resistance, see Fig. 1.05. the ship through the air with no wind. and moving at different absolute
speeds.
The viscous pressure resistance is usu- The air resistance can, similar to the
ally a small part of the total resistance. foregoing resistances, be expressed as EQ 15
It arises from separation losses in the a coefficient times a reference force, R A V
Fn =
boundary layer and the increased thick- = CA × K A . Using a drag coefficient CA g × LWL
ness hereof along the ship’s side. The and an area of the ship above the water
result of increased boundary layer line A air, the resistance can be ex-
thickness is a lower pressure on the aft pressed as: The total calm water resistance, and
of the ship than on the fore part, which thus fuel consumption, increases
gives rise to resistance. The concept of EQ 14 when the Froude number increases.
the boundary layer is explained in This is because the wave making re-
RA = ½ × ρair × CA × Aair × V2
Chapter 2, section “Flow conditions”. sistance increases significantly when
the Froude numbers exceed approx.
Generation of eddies when the flow Fn = 0.16 to 0.17, as can be seen in Fig.
separates from the hull surface is a Typically, the drag coefficient can be 1.05 from Ref. [1.2]. From this figure it
special part of the viscous pressure re- estimated at approx. CA ≈ 0.9 depend- is also clear that the friction is practi-
sistance, which results in separation ing on the shape of the superstructure, cally the only influencing parameter at
losses, sometimes referred to as eddy whereas the area above the waterline, Fn < 0.15.
resistance. Eddies are created both on which the wind acts, must be calcu-
due to separation in the boundary layer lated because the area depends on the In order to exemplify the influences of
and on the aft part of the ship, due to wind direction. Further investigations the different terms in the Froude num-
the abrupt changes in curvature found on air resistance have been done in ber, a parameter sweep is displayed in
here. Ref. [1.4]. Table 1.02.

The procedure for calculating the spe- speed, kn


cific residual resistance coefficient CR Length, m 14 16 18 20 22 24 26
is described in specialised literature, 100 0.23 0.26 0.30 0.33 0.36 0.39 0.43
Ref. [1.2].
150 0.19 0.21 0.24 0.27 0.30 0.32 0.35
200 0.16 0.19 0.21 0.23 0.26 0.28 0.30
EQ 13
250 0.15 0.17 0.19 0.21 0.23 0.25 0.27
RR = C R × K
300 0.13 0.15 0.17 0.19 0.21 0.23 0.25
350 0.12 0.14 0.16 0.18 0.19 0.21 0.23
400 0.11 0.13 0.15 0.16 0.18 0.20 0.21
The residual resistance is typically very
limited at low ship speeds, see the sec- Table 1.02: Froude number as a function of the hull length and ship speed
14 MAN Energy Solutions
Basic principles of ship propulsion

When considering the formula for the may have a relatively larger influence, In addition, water will flow back around
Froude number, it becomes evident specifically on the resistance, than the ship due to the restriction of the
that by increasing the length of the small changes to the block coefficient. waterway caused by the presence of
ship, the value of the Froude number In general, fast ships, for which the the ship (similar to an increase in veloc-
will decrease. Of course, this does not wave making is the primary resistance ity due to a local obstruction in a pipe).
come without a cost, as it increases the parameter, demand small block coeffi- Furthermore, the propeller will to some
wetted surface area of the ship, and cients, whereas slower ships, for which extent suck water faster past the ship
hereby the frictional resistance. the friction against the hull is the main surface than in deep water due to the
Depending on the speed of the ship, resistance parameter, are most effec- restricted volume of water. Both these
this increase in absolute frictional resis- tive with a higher block coefficient. effects increase flow velocities and,
tance may be meaningful in a compro- therefore, also the resistance.
mise between resistance components. Influence of the fineness ratio alias
length/displacement ratio In addition, the so-called squat effect
Typically, the length of the ship is the The fineness ratio describes the length may occur. The squat effect means that
most costly parameter to adjust with of the ship relative to the displacement, the pressure underneath the ship is re-
regards to building costs, due to the re- and influences the resistance, especial- duced as the limited gap between the
sulting increased stresses on the hull ly for faster ships. When increasing the seabed and the ship results in friction
girder, but considering the EEDI regula- fineness ratio for constant displace- on the water under the hull, see Ber-
tions as described in Chapter 4 an in- ment the residuary resistance decreas- noulli’s law . The squat effect results in
creased length can be necessary if a es. However, at the same time the wet- a larger than normal draught and here-
specific speed is required for a special ted surface area is increased. by increased resistance. This is also
trade. This must be considered along primarily seen at elevated Froude num-
any practical limits to maximum dimen- The optimum length of the specific hull, bers.
sions that may be imposed by harbour with its specific design speed, must be
and canal dimensions etc. found with due consideration to the lim- Weather, heavy seas
itations imposed by canal passages, Waves created by high winds and
Due to the continuously increasing re- harbours, building costs etc. swells can have a significant effect on
sidual resistance by increasing Froude the resistance experienced by the ship.
numbers, it is important to realise that Influence of the prismatic coefficient Especially if the ship length and wave
the exponent, i, of the speed power The prismatic coefficient is an import- length are about equal.
curve, P ∝ k × V i , is not constant for a ant measure for describing how well
fixed design but increases with in- the ship displaces the water while mov- The waves will set the ship in motion
creased ship speed. ing through it. The optimum for the and lead to added resistance as more
prismatic coefficient changes greatly water is affected by the movement of
Influence of wetted surface area with the Froude number of the ship, the ship. Additionally the waves from
The wetted surface area is paramount and the reader is advised to consult the seaway will reflect on the hull, and
for the frictional resistance of the ship, specialised literature. thereby increase the resistance as well.
which is seen to be predominant at
Fn < 0.15 in Fig. 1.05. Added resistance in various In combination, this is termed the wave
conditions drift force or added wave resistance.
By increasing the block coefficient, the Shallow water The influence hereof can be seen if an
wetted surface area is reduced relative In general, shallow water will have no object is left to float freely in the waves.
to the cargo amount that can be car- influence when the water depth is more Such an object would slowly move in
ried, which is why slow-going ships than 10 times the ship draught. Shallow the direction of the wave propagation.
such as tankers and bulkers have a water may increase the calm water re-
high block coefficient. sistance of the ship significantly for a Furthermore, rudder corrections will be
variety of rather complex reasons listed much more frequently needed to stay
The wetted surface area can be esti- below. The reader is advised to consult on course. The use of the rudder will of
mated by Mumford’s formula, see sec- special literature e.g. Ref. [1.5]. course result in increased resistance,
tion “Frictional resistance, RF“. this effect being most predominant for
The pressure set up by the ship’s mo- small ships (LPP < 135 m ≈ 20,000 dwt)
Influence of block coefficient tion through the water will be greater as due to their lower directional stability.
The block coefficient describes the the flow of the water is restricted, there- Additionally, the shape of the stem can
overall fullness of the hull. It is a good by retarding and increasing the size of greatly influence the ship’s ability to
and easy-to-calculate indicator of a the wave system set up by the ship, “cut through” heavy seas.
hull’s resistance and capabilities with and resulting in added resistance. This
regard to speed. However, the other effect is primarily for Fn > 0.2. The relative magnitude of the added
parameters described in this section wave resistance resulting from waves
15

compared to the calm water resistance ments. Similar to the fouling, the in- experienced on the hull in a given sea
increases by lower ship speeds, reduc- creased roughness of the hull over state will be the same. Therefore, it is
ing the exponent, i, of the combined time, arising from rust and dents from important for the ship designer to con-
calm water and added wave resistance, interactions with the quay, etc., will in- sider resistance margins for the specif-
R ∝ k × V i , at lower speeds [1.6]. crease the resistance of the hull. ic project. The designer must secure
that the engine selected can ensure
This is important to consider when Ice safe manoeuvring in all relevant condi-
evaluating power reductions by reduc- Ships sailing in ice will experience sig- tions, and that all relevant operating
ing speeds in actual conditions, as nificantly higher frictional resistance. points (power, rotational speed) for the
power savings will reduce compared to Designing for icy conditions is a spe- propeller are inside the engine’s load
considering calm water resistance only. cialist area. The reader is advised to diagram. See the engine selection spi-
consult the separate paper “Ice rals in Chapter 3 as well as Chapter 4
Weather, wind Classed Ships” and special literature for further guidance on this, touching
It is important to distinguish between on resistance in ice. An rpm extended upon the IMO requirements towards
air and wind resistance. Air resistance engine load diagram can be of rele- minimum propulsion power.
only accounts for the calm weather re- vance to ice classed ships, especially if
sistance from moving the ship through equipped with fixed pitch propellers, Further insights to these aspects are
the atmosphere without any wind. Wind see “Rpm extended load diagram” in provided in the seperate paper “Im-
resistance is calculated in the same Chapter 3. proved efficiency propulsion plants -
way as air resistance but takes into ac- optimisations for EEDI phase 3”. This
count the combined speed of the ship Designing for added resistance as well provides insights to how the
and the wind. All types of increased resistance on the manoeuvrability is maintained despite a
hull, leads to increased heavy running power reduction.
For large ocean-going ships, wind re- of the propeller compared to calm wa-
sistance will normally be significantly ter conditions: More torque is required
lower than the wave resistance, but for to maintain the same rotational speed
ships intended for trade in sheltered as more thrust is needed to overcome
waters without large wave resistance, the increased resistance. As a directly
e.g. ferries, the wind resistance can be coupled main engine cannot change
the most significant added resistance gear, it is important to layout the pro-
in heavy weather. pulsion plant and main engine with a
margin for heavy running, see the later
Fouling section “Light running margin” in Chap-
Fouling can result in a substantial in- ter 3.
crease in frictional resistance. Extreme
cases have been seen where fouling Resistance margins in a slow
had increased the frictional resistance steaming environment
by as much as 100%, normally up to To account for average weather, a rela-
20-30%. tive resistance margin (called a sea
margin) has traditionally been added to
Before IMO banned TBT (tributyl tin) for the power requirement for propelling
new applications from 2003, and the the ship in calm waters at the design
full ban from 2008, marine growth on speed, as given, for example, in Ref.
the hull was slower, but TBT was [1.2]. The ship design speeds have
banned as it is extremely toxic to the been lowered as a result of the in-
marine environment. This means that creased focus on fuel consumption and
the management of the ship with re- environmental impact, see Chapter 4.
gard to dry-docking, hull cleaning and This has led to a lower power require-
propeller polishing must be optimised, ment and, therefore, smaller engines. If
and that the cost of mechanical clean- the traditional relative resistance mar-
ing measures and the cost of added gins are applied to these smaller en-
fuel consumption due to fouling must gines, the resulting absolute power
be balanced. margin will also be smaller.

When designing the ship, especially for Nevertheless, the weather does not
trade in warmer seas where growth is know whether a ship of the same size is
fast, some margin must be included for designed for a reduced service speed
fouling, see p. 50 for example measure- or not. The absolute added resistance
16 MAN Energy Solutions
Basic principles of ship propulsion
17

Chapter 2
Propeller propulsion

The traditional agent employed to In all operating conditions the propel- as the lightweight is relatively high.
move a ship is a propeller. It is typical- ler must be fully submerged in the wa- Such large ratios will require special
ly applied as a single-screw plant or, ter. Especially for bulkers and tankers, consideration to the design of the aft
sometimes, as a twin-screw plant. In often operating in ballast condition, ship.
rare cases more than two propellers this sets a limit on the propeller diam-
can be found on naval ships and high eter. See Table 2.01 for a comparison Pitch diameter ratio
speed ferries. of a rule-of-thumb typical maximum The pitch diameter ratio p/d expresses
draught T and diameter d ratios. the ratio between the propeller’s pitch
This chapter starts by giving a series (angle) p and its diameter d, see Fig.
of definitions on the geometry of the Container ships operate with a more 2.01. The pitch p is the distance the
propeller, followed by considerations constant displacement, as the mix be- propeller “screws” itself forward
on the flow conditions around a pro- tween empty and full containers today through the water per revolution, pro-
peller. Next, the parameters affecting is almost constant regardless of jour- vided that there is no slip, see “Slip”.
the propeller efficiency are investigat- ney. This allows for increasing the pro-
ed, along with philosophies for opti- peller size relative to the draught. As the pitch varies along the blade’s ra-
mising the hull and propeller interac- dius, the ratio is normally calculated for
tions. In conclusion, acceleration Volume ships carrying low-density the pitch at 0.7 х r, where r = d/2 is the
performance and manoeuvring are cargo, such as ro-pax ships, can typi- propeller’s radius. The optimum pitch
discussed. cally have larger d/T ratios as they depends on the rate of revolution and
have a more constant displacement, propeller diameter.
Definitions of parameters

Diameter
Pitch p
With a view to obtaining the highest ef-
Slip
ficiency and lowest fuel consumption,
the largest possible propeller diameter,
d, will normally be preferred.

In general the propeller is, similar to ap- 0.7 × r


pendages, not allowed to extend below d
the baseline of the hull on merchant
ships, and typically a small margin is in- r n
cluded to ensure that the propeller is
not damaged in the event of a ground-
ing, during dry docking or similar. Inter-
ference between the propeller and sea- V or VA S×p×n
bed, or a rock, can damage not only
the propeller, but also the propeller p×n
shaft, the gearbox (if installed), and the
main engine itself. Fig. 2.01: Propeller pitch and slip

Furthermore, the propeller size is limit-


Bulkers and tankers d/Td ≈ 0.65
ed by the distance between the propel-
Container ships d/Td ≈ 0.75
ler-tip and the bottom of the hull, as a
Volume ships, high speed (i.e. ro-pax) d/Td ≈ 0.85
propeller being too close to the hull can
result in both high vibrations and noise. Table 2.01: Approximate upper limit of ratio between propeller diameter and draught
18 MAN Energy Solutions
Basic principles of ship propulsion

Disk area coefficient application for low powered ships as propeller has an about 10% lower opti-
The disk area coefficient (sometimes bulkers and tankers and especially for mum propeller speed than a 5-bladed.
referred to as expanded blade area ra- twin-screw LNG carriers showing low
tio) defines the developed surface area propeller loads. For vibrational reasons, propellers with
of the propeller in relation to its disk certain numbers of blades may be
area. This area must be sufficiently The lower limit of the blade number is avoided in individual cases in order not
large to avoid harmful cavitation that typically set by the varying magnitudes to give rise to the excitation of natural
can lead to erosion, see “Cavitation”, of the forces experienced by the blades frequencies in the ship’s hull or super-
but not too large, as this will increase when moving through the “shadow” of structure, Ref. [2.1].
the frictional drag on the propeller. A the hull when in top, and in the less re-
ratio of 0.40 to 0.60 is typical for nor- stricted flow at the bottom. The flow Propeller types and geometry
mally loaded 4-bladed propellers. High- conditions behind the hull are typically
ly loaded single screw container ships described as the “wake field”, see the Fixed pitch propellers
can see values as high as 1.0. In order section “Flow conditions”. A sufficient Propellers of the fixed pitch (FP) type
to accommodate this, the blade num- number of blades are required to are cast in one block and are normally
ber must be increased. smoothen the load. made of a copper alloy. The position of
the blades is once and for all fixed, with
Blade number Ships with a relatively large power re- a given pitch. This means that when
Propellers can be manufactured with 2, quirement and heavily loaded propel- operating in, for example, heavy weath-
3, 4, 5, 6 or 7 blades. In general, the lers, e.g. fast single-screw container er conditions, the propeller perfor-
fewer the number of blades, the higher ships, may need 5 or 6-bladed propel- mance curves, i.e. the combination of
the propeller efficiency will be. Howev- lers in order to have a sufficient area for power and speed (rpm) points, will
er, for reasons of strength and vibra- transferring the load without cavitating. change according to the external con-
tions, 4, 5 and 6-bladed propellers are ditions, see “Light running margin” in
normally used on merchant ships, with The optimum propeller speed depends Chapter 3.
4 blades being the most common. on the number of blades. Thus, for the
3-bladed propellers see an increased same propeller diameter, a 6-bladed

Propeller Efficiency [ηo]

55.5%
3 blades
55.0% 4 blades

54.5%

5 blades
54.0%
105 r/min
6 blades
105 r/min
53.5%
105 r/min
53.0% 105 r/min

52.5%

52.0%
Main engine SMCR = 20,000 kW × 105 r/min
Single screw fixed pitch propeller
51.5%

51.0%

6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 8.2 8.4
Propeller Diameter [m]

Fig. 2.02: Propeller efficiency and blade number. Notice that the speed is constant and therefore the diameter must be increased to achieve optimum. For
constant diameter, the optimum speed decreases with the propeller blade number.
19

FP-propellers are simple and allow for more adaptable to different operating Rake and skew
the highest number of blades and blade conditions – ballast versus loaded, Fig. 2.04 illustrates the concept of rake
area ratio. However, a drawback is that fouled hull versus clean, heavy weath- and skew. For normal merchant ships
the engine must be stopped and re- er, etc. the blades are typically raked aft to in-
versed if reversal of the propeller is crease the clearance between the hull
needed for deaccelerating the ship or The blade area ratio and blade number and the propeller hereby reducing pres-
to go astern. Note that the electronical- are limited, in order to allow for the ro- sure pulses on the hull. Skew is intro-
ly controlled two-stroke engine mirrors tation of the blades about their own duced to improve vibration characteris-
the engine valve timing in astern, and is axis. For a medium sized 4-bladed pro- tics, as the blades will then meet any
therefore equally capable of running peller, a disk area coefficient of approx. changes in the wake field progressively,
astern as ahead. 0.78-0.80 can be regarded a limit. see “Flow conditions”.

Most ships that do not need a particu-


larly good manoeuvrability, such as
ocean-going container ships, tankers
and bulk carriers are equipped with a
FP-propeller, as it offers the highest ef- Fixed pitch propeller Controllable pitch propeller
ficiency. This is due to a small hub/di- (FP-propeller) (CP-propeller)
ameter ratio of 0.15-0.20. See Fig. 2.03
for the conceptual differences to a
CP-propeller.

Controllable pitch propellers


Propellers of the controllable pitch
(CP) type have a relatively larger hub
compared with the FP-propellers be-
Monobloc with Hub with a
cause the hub must accommodate the
fixed propeller mechanism for
hydraulically activated mechanism to
blades control of the
control the pitch. Therefore the pitch of the blades
(copper alloy)
CP-propeller is more expensive than a (hydraulically activated)
corresponding FP-propeller.

The great advantage of the CP-propel-


ler is that it allows for operating the en- Fig. 2.03: Propeller types
gine at any revolution or load desired,
depending on the capabilities of the
propeller control system. It also decou-
ples the direction of thrust from the ro-
Low

tational direction of the engine, as the


blades can be turned for going astern, Skrew Rake
-pre ack si

thereby enabling swift manoeuvring


ssu
b

Generator
without reversing the engine.
re / e
Hig

d
suc

Because of the relatively larger hub,


h-p

approx. a hub/diameter ratio of 0.22-


ion
ress

0.30, the propeller efficiency is slightly


/

Generator
ure /

lower, typically 1 to 2%.


face

The application of a well-designed


Rotation
side

rudder bulb, see “Energy saving devic-


es”, would reduce the difference be- Forward
tween the efficiency of a FP and CP
propeller significantly in most cases,
as a rudder bulb eliminates the low
pressure behind the hub.
Boss
Boss
Any deficiency of the CP-propeller can
in most cases be regained as it is Fig. 2.04: Rake and skew
20 MAN Energy Solutions
Basic principles of ship propulsion

Special geometry propellers - the Kap- an effective wake velocity VW which hereby, the efficiency of the propeller.
pel propeller has the same direction as the ship’s The larger the block coefficient, the
The Kappel propeller applies a special speed V, see Fig. 1.04. This means larger the wake fraction coefficient.
design where the tip of the blade is that the velocity of arriving water VA at
curved towards the suction side of the the propeller (given as the average ve- Typical values of w are shown in Table
blade (i.e. in the forward direction), locity over the propeller’s disk area 2.02 (p. 22), a first estimate can be giv-
which minimise the size of the tip vorti- and equal to the speed of advance of en by w = 0.5 × CB - 0.05, Ref. [2.2]. For
ces, see “Open water efficiency”. This the propeller), is VW lower than the large d/T ratios (propeller diameter to
design is able to reduce the required ship’s speed V. draught of the ship) the size of the wake
engine power by 3-6%, especially for fraction will be reduced.
rather loaded propellers, see Fig. 2.05. The effective wake velocity at the pro-
In addition, the Kappel design lowers peller is therefore equal to VW = V – VA Thrust deduction coefficient, t
the propeller-induced pressure pulses and may be expressed in dimension-
to the ship’s hull which may allow for less form by means of the wake fraction The action of the propeller causes the
smaller clearance to the hull and hereby coefficient w, by Taylor defined as:
 water in front of it to be “sucked” to-
a larger propeller diameter. wards the propeller. This results in ex-
EQ 16 tra resistance on the hull normally
Flow conditions VW V - VA VA termed “augment of resistance” or, if
w= = =1-
V V V related to the total required thrust force
Boundary layer and wake T on the propeller, “thrust deduction
When the ship is moving, the friction of fraction” F, see Fig. 2.06. This means
the hull will create a so-called boundary The value of the wake fraction coeffi- that the thrust force T of the propeller
layer around the hull. In this boundary cient depends on the shape of the hull has to overcome both the ship’s towing
layer, the velocity of the water on the (related to the 3D effects of the hull’s resistance RT and the extra resistance
surface of the hull is equal to that of the frictional resistance), and it can greatly on the hull due to the sucking action of
ship, and reduces with the distance influence the working conditions and, the propeller.
from the surface of the hull. At a certain
distance from the hull, and, per defini-
tion, equal to the outer “surface” of the
boundary layer, the water velocity is un-
affected by the ship, see Fig. 1.04.

This “dragging” along of water on the


ships surface is what creates the fric-
tional resistance discussed in “Resis-
tance and influencing parameters” in
Chapter 1.

The thickness of the boundary layer in-


creases with the distance from the fore
end of the hull. The boundary layer is
therefore thickest at the aft end of the
hull, Ref. [2.1]. This means that the
pressure is lower on the aft body of the Fig. 2.05: Kappel propeller
ship compared to the fore part, result-
ing in the viscous pressure resistance
described in Chapter 1.
VW VA
Additionally, the ship’s displacement of V
water will set up wake waves both fore
and aft.
V
F
The combined effects implies that the T RT
propeller will be working in a wake field.
PD
PT PB PE
Wake fraction coefficient, w
Mainly due to the boundary layer, the
water flowing to the propeller will have Fig. 2.06: Propulsion power
21

The thrust deduction fraction F may be Torque coefficient


expressed in dimensionless form by The propeller torque Q = P / (2πn) is
means of the thrust deduction coeffi- expressed dimensionless with the help
cient t: of the torque coefficient KQ, see Fig.
2.08:
EQ 17
F T - RT RT EQ 19
t= = =1-
T T T Q
KQ =
ρ × n2 × d5

The thrust deduction coefficient t can


be calculated by models set up in spe- Thrust loading coefficient
cial literature, Ref. [1.2] and [1.3] or by The thrust loading coefficient describes
CFD simulations. the loading degree of the propeller, as
the pressure of the propeller is related
Typical values of t are shown in Table to the dynamic pressure of the incom-
2.02 (p. 22), a first estimate can be giv- ing water flow to the propeller, i.e.
en by t = 0.27 × CB or by t = 0.60 × w, thrust is divided by the speed of ad-
again considering that the value of t will vance and diameter squared:
reduce for large d/T ratios.
EQ 20
T
Propeller coefficients π d2
ppropeller 4 T 8KT
Cth = p = = =
1 ρV 2 1 ρV π d2 π J2
Propeller performance is described in dynamic
2 A 2 A 4
systematic model tests, but to facilitate
the practical use of these tests, certain
dimensionless propeller coefficients
have been introduced in relation to the
diameter d, the rate of revolution n, and
the water’s mass density ρ.

Advance number
The advance number is a dimension-
Thrust
less expression of the propeller’s speed
of advance, VA:
Pitch

EQ 18
VA
J=
n×d

Speed of advance VA
For a given propeller pitch the advance
number expresses the angle of the in-
coming water flow relative to the pro-
peller blades, see Fig. 2.07. For a given
Ch

propeller and pitch, knowledge of the


or
d

advance number is sufficient to deter-


lin
Rotational velocity

mine propeller thrust, torque and effi- Angle of attack


ciency in any condition.
nxd

Re

Thrust coefficient
lati

Thrust force T, is expressed dimension-


ve
vel

less, with the help of the thrust coeffi-


oc

cient KT:
ity

EQ 1
T
KT =
ρ × n2 × d4
Fig. 2.07: Advance number
22 MAN Energy Solutions
Basic principles of ship propulsion

Slip creased torque to a certain extent, and If the vapor phase of the fluid/cavitation
in severe weather the speed of a bubbles implodes on any surface of the
Sometimes the propeller is referred to FP-propeller will drop when encounter- propeller or rudder, they may cause
as a screw, drawing on its similarity to a ing the load limits of the engine. This erosion, performance breakdown,
screw moving though a solid material. If will limit the possible power output of noise and vibration. Cavitation on the
this was the case, the propeller would the main engine, see “Propulsion mar- face side, shall be avoided as it is high-
move forward at a speed of the pitch gins, including light running margin” in ly erosive.
times the rate of revolution, V = p × n, Chapter 3 as well as the considerations
see Fig. 2.01. on minimum propulsion power in Chap- A limited level of sheet cavitation on the
ter 4. Depending on the capabilities of suction / back side of the propeller
As water is not a solid material, the wa- the control system of a CP-propeller, blade may be accepted, in order to at-
ter yields (accelerates aft) due to the the pitch can be lowered to enable the tain optimum efficiency, as long as it
thrust of the propeller and therefore the engine to maintain its speed and here- does not cause an unaccepted level of
propellers speed forward decreases by power in severe conditions. Howev- noise, vibration, and erosion. The read-
compared to the non-yielding case. er, at a reduced propeller efficiency, er is recommended to consult special-
This difference is termed the slip. stemming from the reduced propeller ist literature for further information on
pitch required to maintain the shaft propeller cavitation, i.e. [2.2] and [2.6].
Two terms describe the slip, the appar- speed.
ent slip SA based on the speed of the Efficiencies and influencing parame-
ship, V, and the real slip SR based on When performing bollard pull, i.e. V = 0 ters
the speed of the water arriving at the and high thrust, the slip will be equal to
propeller VA , see Fig. 2.01. Both in prin- one. All the water will yield (accelerate The fuel equation in Chapter 1 de-
ciple quantify the ratio between the ap- aft) as all the thrust delivered by the scribes the combined fuel power re-
parent/real advance per rotation and propeller will be used to accelerate the quired to propel the ship. It is strongly
advance without water yielding: water and not the ship. dependent on the individual efficiencies
of the propulsion plant components,
EQ 21 Remembering that the advance number which is discussed in the following, re-
p×n-V V is J = VA / (n × d), the slip is considered calling that:
SA = =1-
p×n p×n in the advance number through the in-
clusion of VA . EQ 23
ηtot = ηH × ηO × ηR × ηS × ηE
EQ 22 Cavitation
VA V × (1-w)
SR = 1 - =1- Cavitation occurs when the local pres-
p×n p×n
sure of the fluid drops below the vapour Open water efficiency
pressure of the fluid. Depending upon The propeller efficiency ηO is related to
The apparent slip can be calculated by the location on the propeller blade, working in open water, i.e. the propeller
the crew in order to provide an indica- cavitation can be categorized either as works in a homogeneous wake field
tion of the propeller load. Typically, the back or face cavitation. Back cavitation with no hull in front of it. The propeller
real slip cannot be calculated by the occurs on the low-pressure (forward) efficiency depends, especially, on the
crew as VA is not known but as the side of the blade, and face cavitation speed of advance VA , the thrust force T,
speed of advance VA is smaller than V, occurs on the high-pressure (aft) side the diameter d, and on the design of
it will be greater. The load is propor- of the blade. The most know cavitation the propeller, such as the number of
tional to the slip on the propeller, i.e. patterns and place of formation are: blades, disk area ratio, and pitch/diam-
the higher the slip, the higher the load eter ratio, as previously explained.
and vice versa. – Sheet cavitation: on the low-pressure
side of the blade surface near the The ideal, and not reachable, efficiency,
This implies that under increased resis- nose of the blade is given by the thrust loading coeffi-
tance, the rate of revolution of the pro- – Tip vortex: on the tip of the propeller cient:
peller must be increased to keep a con- – Propeller-hull vortex: between the
stant ship speed. propeller blade tip and the hull EQ 24
– Root: on the propeller blade root 2
ηO,Ideal =
Extra thrust is required to overcome the – Cloud and bubble: on the low-pres-
increased resistance, requiring extra sure side of the blade surface
torque from the main engine. Due the – Hub wortex: on the face surface of
increased resistance, resulting slip and propeller hub As seen, the lighter that the propeller is
dropping propeller efficiency at higher – Pressue side: on the high pressure loaded (low Cth), the higher the ideal ef-
load, it is only possible to deliver the in- side of the blade surface ficiency will be. In practice, there is a
23

lower limit of load, below which the ef- The C th-based approach to propeller field of the hull. Therefore, compared
ficiency will decrease again, as fric- efficiency given above does not take with when the propeller is working in
tional losses will become relatively into account the propeller rotational open water, the propeller’s efficiency is
larger than the savings on other loss- speed. Therefore it is often more con- affected by the propeller’s relative rota-
es attained by the lighter propeller venient to express the propeller effi- tive efficiency, ηR, which can be inter-
load, see Fig. 2.08, that provides an ciency as a function of the advance preted as, Ref. [2.2]:
example of both the usable power/effi- number J as well as the non-dimen-
ciency and the losses occuring on the sional thrust and torque coefficient ex- EQ 26
propeller. plained previously. These are obtain- power absorbed in open water at VA
ηR =
able from various propeller-series, see power absorbed in wake behind ship at VA
This limit is typically not met for practi- Fig. 2.08 for an example.
cal applications, see specialist litera-
ture on propellers. EQ 25 On ships with a single propeller, the ro-
PT T × VA KT J tative efficiency ηR is normally around
ηO = = = ×
The two principal means to minimise PD Q × 2π × n KQ 2π 1.0 to 1.07. The rotative efficiency ηR on
the load include either to increase the a ship with a conventional hull shape
diameter within the limits previously and with two propellers will normally be
mentioned, or to increase the speed of Depending on the propeller loading and less, approx. 0.98, whereas for a twin-
advance. When working behind the design, an open water efficiency of skeg ship with two propellers, the rota-
ship, the hull can be optimised to de- ηO = 0.55 - 0.70 is typically attained. tive efficiency ηR will be around 1.0. In
crease the wake fraction coefficient, the initial stage of a project, ηR can be
hereby increasing VA , see “Different The axial losses account for most of set equal to 1.
approaches for optimising the propul- the loss at low J and frictional losses at
sive efficiency“ or some devices alter- high J. Rotational losses as well as tip Efficiency, working behind ship
ing the flow can be installed, see “En- and hub vortex losses (usually small The term behind efficiency describes
ergy saving devices”. compared to others) constitute the rest, the efficiency of the propeller when
see Ref. [1.2] and [2.2]. working behind the ship, considering
For a wide beam bulk carrier, with a the open water and rotative efficiency:
low VA , and a relatively small propeller, Rotative efficiency
the load expressed by C th will be high. The actual velocity of the water flowing EQ 27
On the other hand a twin-screw con- to the propeller behind the hull is nei- PT
ηB = = ηO × ηR
tainer or LNG carrier will have lightly ther constant nor at right angles to the PD
loaded propellers. propeller’s disk area, but has a kind of
rotational flow described by the wake
Hull efficiency
The hull efficiency ηH is defined as the
Losses and usable power
ratio between the effective (towing)
1.0 power PE = RT х V, and the thrust power
Frictional losses delivered to the water by the propeller
PT = T × VA , i.e.:
0.8
onal
Rotati RT EQ 28
Axial jet losses PE RT × V T 1-t
0.6
ηH = = = =
PT T × VA VA 1-w
10K V
Q
Usable power
0.4
KT This efficiency explains the complex re-
lationship between the thrust deduction
0.2 coefficient and the wake fraction coeffi-
cient. If the wake fraction coefficient w
is larger than the thrust deduction coef-
0.0 VA ficient t, which is normally the case, the
0.0 0.2 0.4 0.6 0.8 1.0 1.2 J (= n x d ) hull efficiency will become larger than
Analysis of propeller losses according to Peters/Mewis one, thereby reducing the overall power
Wag. B 4.55 with p/d=1.0 required to propel the ship. However,
reality is far more complex than this
Fig. 2.08: Propeller losses. Note that this is only an example, various combinations of speed and pitch single formula indicates, as the param-
exist in different propeller-series. Courtesy of HSVA, Ref. [2.3] eters affecting the hull efficiency to a
24 MAN Energy Solutions
Basic principles of ship propulsion

large extent will affect the open water completeness. It depends, among oth- As an example for an 80,000 dwt crude
efficiency of the propeller. er factors, on the alignment and lubri- oil carrier, with a service ship speed of
cation of the shaft bearings and on the 14.5 knots and a propeller diameter of
If the wake fraction coefficient is in- reduction gear, if installed. It is defined 7.2 m, this influence is seen in Fig. 2.09.
creased, the speed of advance, or wa- as the ratio between the power deliv-
ter arriving at the propeller, will be low- ered to the propeller PD and the brake According to the blue curve, the maxi-
er (remember that w = 1 - VA /V). This power of the main engine PB: mum possible propeller diameter of 7.2
means that the open water efficiency m may have the optimum pitch/diame-
of the propeller will be reduced, see EQ 30 ter ratio of 0.70, and the lowest possi-
Fig. 2.08. PD ble shaft power of 8,820 kW at 100
ηS =
PB rpm. If the pitch for this diameter is
Table 2.02 shows the typical values of changed, the propulsive efficiency will
the hull efficiency depending on the be reduced, i.e. the necessary shaft
propeller arrangement. In general, the For directly coupled two-stroke engines power will increase, see the red curve.
hull efficiency will be higher for ships with a short shaft ηS ≈ 0.99, for long
with a high block coefficient, creating a shafts ηS ≈ 0.98, and if a reduction gear The blue curve shows that if a bigger
large wake fraction coefficient - and is installed, ηS ≈ 0.95 to 0.96. propeller diameter of 7.4 m is possible,
large hull resistance. These full body the necessary shaft power will be re-
ships also tend to demonstrate a lower Influence of propeller diameter and duced to 8,690 kW at 94 rpm, i.e. the
propeller efficiency due to the restric- pitch/diameter ratio example bigger the propeller, the lower the opti-
tions on propeller diameter set by the As already mentioned, the highest pos- mum propeller speed.
ballast condition. sible propulsive efficiency at a given
ship speed is in general obtained with For the same engine the bigger propel-
Propulsive efficiency the largest possible propeller diameter ler though reduce the extent to which
The term “propulsive efficiency” de- d, in combination with the correspond- the engine can be derated. This influ-
scribes the combined efficiency of the ing, optimum pitch/diameter ratio p/d. ence on the engine efficiency is some-
hull and propeller – excluding the en-
gine and shaft connection:
Shaft power [kW] 80,000 dwt crude oil tanker
EQ 29 Design draught = 12.2 m
Ship speed = 14.5 kn
ηD = ηH × ηO × ηR 9,500

9,400 p/d
d = Propeller diameter
d 0.50
p/d = Pitch/diameter ratio
9,300 p/d 6.6 m p/d
Traditionally, the influence of the pro- 1.00
0.67
pulsive efficiency, ηD, on the engine ef- 9,200
6.8 m
ficiency ηE and vice versa has not re- 9,100 0.95 0.68
0.55
ceived much attention, but it is 0.90
9,000
important to stress that there are 7.0 m
0.69 Power and speed curve
0.85 0.60
strong interdependencies, which is why 8,900 for the given propeller
0.80 7.2 m diameter d = 7.2 m with
an optimal ship cannot be reached by different p/d
8,800 0.7 5 0.7 0 0.65
optimising these independently.
8,700 7.4 m
0.71 Power and speed curve
The process of matching hull and en- 8,600
d
p/d
for various propeller
diameters d with optimum p/d
gine for the overall best efficiency is
8,500
described in Chapter 3.
70 80 90 100 110 120 130
Shaft efficiency Shaft speed [rpm]
The shaft efficiency ηS is not related to
the propeller, but is included here for Fig. 2.09: Example of influence of diameter and pitch

Propeller arrangement Wake fraction coefficient, w Thrust deduction coefficient, t Hull efficiency, η H
Single-screw 0.20-0.45 0.10-0.30 1.1-1.3
Twin-screw, single skeg 0.10-0.25 0.05-0.15 0.95-1.15
Twin-screw, twin skeg 0.15-0.35 0.05-0.25 1.05-1.25

Table 2.02: Typical approximate propulsion coefficients


25

times not considered when designing Different approaches for optimising wetted surface area, hereby reducing
the propulsion plant and, depending on the propulsive efficiency the frictional hull resistance.
the specific project, it can be well worth As described above, many different as-
sacrificing 0.5% of propeller efficiency pects affect the overall efficiency of the On the other hand, the propeller of the
for gaining a larger increase in engine propulsion plant (including the engine). single-screw ship will be higher loaded
efficiency, see Chapter 3. These aspects may also affect the hull than on the twin-screw ship, which in
resistance. Therefore, the designer itself decreases its efficiency. Further-
Depending on the hull geometry, the must find a balance, and as great vari- more a high disk area coefficient and
maximum propeller diameter is some- ety exists among ship types and de- hereby greater blade number must be
times not the limiting factor. For some signers, one size does not fit all, and employed in order to avoid cavitation,
reason, there might be an engine limita- different approaches can lead to the further decreasing the efficiency of the
tion with regard to the lowest possible same combined efficiency. propeller for the single-screw ship.
rotational speed instead. In such cases,
as the red curve shows, it may still be A short example of such considerations In this case, the greatly improved pro-
worth applying the largest possible can be given for a large ≈ 20.000 teu peller efficiency of a twin-skeg ship will
propeller, and instead decrease the container ship, where different designs not only level out the other losses, but
pitch in order to increase engine speed. exist with one and two propellers, typi- usually lead to an overall increase in
The benefit of the larger propeller will cally twin-skeg. A single-screw ship will propulsive efficiency.
typically be significantly larger than the offer the best efficiency of the engine
small decrease in efficiency from the as the engine is larger. Furthermore, the
lower pitch, see Fig. 2.09. single-screw ship will have the smallest

Velocities Efficiencies
1–t
Ship’s speed ....................................... : V Hull efficiency ...................................... : ɳH =
1–w
Arriving water velocity to propeller...... : VA Propeller efficiency - open water ........ : ɳO
(Speed of advance of propeller) Relative rotative efficiency ................. : ɳR
Effective wake velocity ....................... : VW = V – VA Shaft efficiency ................................... : ɳS
V – VA
Wake fraction coefficient..................... : w = Engine efficiency ................................. : ɳE
V
Propeller efficiency - behind hull ........ : ɳB = ɳO x ɳR
Forces Propulsive efficiency .......................... : ɳD = ɳH x ɳB
Towing resistance ............................... : RT Total propulsive efficiency .................. : ɳprop
Thrust force ......................................... : T PE PE PT PD
ɳprop = = x x = ɳ H x ɳ B x ɳ S = ɳ H x ɳO x ɳR x ɳ S
Thrust deduction fraction .................... : F = T – RT PB PT PD PB
T – RT
Thrust deduction coefficient ............... : t = Total efficiency ................................... : ɳtot
T
ɳtot = ɳprop x ɳE = ɳH x ɳO x ɳR x ɳS x ɳE
Power
Effective (Towing) power .................... : PE = RT x V
Thrust power delivered
by the propeller to water ..................... : PT = PE / ɳH
Power delivered to propeller .............. : PD = PT / ɳB
Brake power of main engine .............. : PB = PD / ɳS

Table 2.03: Collection of equations relevant for ship propulsion and efficiencies
26 MAN Energy Solutions
Basic principles of ship propulsion

Energy saving devices formed. Experience has shown that it is chanical construction required for pow-
unlikely to achieve combined savings of ering both propellers. In addition, care-
Energy saving devices (ESDs), or some- more than 10% compared to a stan- ful maintenance is required why it is not
times efficiency improving devices, is a dard design. commonly applied.
term covering different devices de-
signed for optimising the flow to, When choosing the optimum ESD (or a In general, hub vortex reducing mea-
around or after the propeller. The devic- combination hereof), the operating con- sures (see Table 2.04) provide a rather
es are primarily designed to alter the ditions of the ship must be considered. simple, maintenance-free (other than
wake field or eliminate the losses aris- cleaning) solution and are amongst the
ing on the propeller, see “Open water For instance, the Kappel propeller pro- most popular. These factors also apply
efficiency”. Table 2.04 categorises dif- vides the largest savings for highly for pre-swirl fins and twisted rudders.
ferent devices according to their work- loaded (high Cth) propellers. The wake
ing principle. equalising duct (and similar duct sys- For all ESDs, their potential savings
tems) works best for ships with large must always be evaluated against the
Fig. 2.10, illustrates the savings that can block coefficients, as it equalises and added wetted surface and the resis-
be gained by employing the devices in- reduces the wake fraction coefficient. tance created by its presence. This is
dividually. It is important to note that accounted for in Fig. 2.10.
savings cannot just be added. An indi- Contra-rotating propellers have high
vidual analysis of the effect in the spe- costs, not only due to the cost of two It is important to evaluate the impact of
cific wake of the hull must be per- propellers, but also the complex me- any ESD towards the propeller light

Working principle, reducing Device Saving potential


Rotational losses Pre-swirl fins 3-5%
Twisted rudder 1-2%
Contra rotating propellers 4-7%

Rotational losses and separations in the aft body Wake equalising duct 3-8%

Hub vortex losses Efficiency rudders 2-6%


Rudder bulb 2-5%
Hub cap fins 2-5%

Tip vortex losses Kappel propeller 3-6%


Table 2.04: Working principles of various energy saving devices including individual saving potential, Ref. [2.4]

Before the propeller At the propeller After the propeller

WAKE EQUAL. POST-SWIRL EFFICIENCY


PRE-SWIRL FINS KAPPEL DESIGN HUB CAP FINS RUDDER BULB
DUCT FINS RUDDER

Pre-swirl fins 3 – 5%


Wake equal. duct 3 – 8%
Kappel design 3 – 6%
Hub cap fins 2 – 5%
Rudder bulb 2 – 5%
Post-swirl fins 2 – 3%
Efficiency rudder 2 – 4%
Can be combined Can sometimes be partially combined Should not be combined

Fig. 2.10: Possibilities for combining energy saving devices, including individual saving potential
27

running margin, especially for retrofit, tance must be taken into account, the achieving good acceleration perfor-
see “Light running margin” in Chapter required power can be proportional to mance. This is not treated further in this
3. Additionally, when evaluating stated the speed to a power of four or even section, see the engine selection spiral
saving potentials for specific devices, larger, P ∝ k × V4. This is exemplified in for CP-propellers in Chapter 3.
the designer must take care whether Table 2.05 for different ships.
the savings are attained at model or full Ship acceleration capability is mostly
scale, as scaling effects can be signifi- Explanations regarding the concept of governed by the power to displacement
cant. a heavy running propeller and light run- ratio of the ship, PB / Δ. In other words,
ning margin in Chapter 3 will be based how much power there is to push a ship
“Propeller law” and power/speed on the propeller law, P ∝ V3. with a certain displacement.
curves
Acceleration, barred speed range, The trend towards increasingly larger
As explained in Chapter 1, the resis- manoeuvring speed and propeller ships is rooted in the fact that a large
tance of a ship can be expected to in- rotation ship, compared to a smaller one, has
crease by the square of the speed, less wetted surface relative to the car-
R = ½ × ρ × AS × C × V2 at lower Froude Acceleration is an important parameter go capacity, and thereby less resis-
numbers for the manoeuvring performance of tance and fuel consumption relative to
the ship. In addition, there is a link be- cargo capacity. Therefore, the large
v EQ 31 tween acceleration performance and ship will be equipped with less engine
Fn = ship performance under increased re- power relative to its displacement than
g × LWL
sistance: If the ship can produce a high the small ship. As a result, the large
thrust force for acceleration at low ship ship will accelerate slower than the
where the resistance is purely frictional. speed, it can also produce a high thrust small ship.
As power is the force of resistance force for overcoming high resistance at
times speed, P = V × R, this results in a low speed in heavy weather conditions. Focus on lowering the fuel consump-
required power and hereby fuel con- tion and still tighter EEDI requirements
sumption proportional to the cubic of Two important aspects of acceleration may result in ships with quite low pow-
the speed, P ∝ k × V3. are acceleration of the ship itself, and er-to-displacement ratios compared to
shaft acceleration past a barred speed earlier designs. It must be assured in
This proportionality is termed the Pro- range. The bollard pull propeller curve the design phase that a ship has suffi-
peller law, and despite it being termed is introduced before the discussion of cient power for safe manoeuvering in all
a law that the required power is propor- shaft acceleration past a barred speed relevant conditions. The IMO Minimum
tional to the cubic of the speed, it is range (BSR). Propulsion Power requirements ad-
only an assumption applicable at lower dress and regulate this issue, see
Froude numbers. At elevated Froude Application of a CP-propeller will pro- Chapter 4.
numbers, where the wave making resis- vide more flexibility with respect to

Category Propeller Length, Breadth, Draught, CB V, kn V, kn V, kn V, kn


L PP B Td (=n) (=n) (=n) (=n)
Tanker, product 1 FP 174 32.2 11.0 0.78 13 (3.2) 14 (3.4) 15 (3.6) 16 (3.8)
Bulk carrier 1 FP 273 46.0 16.5 0.83 13 (3.0) 14 (3.1) 15 (3.3) 16 (3.6)
Container ship 1 FP 375 59 16.0 0.68 21 (3.2) 22 (3.3) 23 (3.3) 24 (3.4)
Container ship 2 FP, twin skeg 375 59 16.0 0.68 21 (3.1) 22 (3.2) 23 (3.2) 24 (3.3)
Ro-pax 2 CP, twin skeg 200 31.8 7.0 0.61 21 (3.4) 22 (3.7) 23 (4.1) 24 (4.8)

Table 2.05: Example ships with exponents to the power curve, P = k × Vn, depending on the speed of the ship. The approximate exponent of the power
equation corresponding to the speed is stated in parentheses, Ref. [2.5]
28 MAN Energy Solutions
Basic principles of ship propulsion

Bollard pull propeller curve for FPP Shaft acceleration past a barred speed power required by the propeller, the
Fig. 2.11 shows the bollard pull propel- range for FPP shaft line will accelerate.
ler curve and the normal light propeller A barred speed range imposed by vi-
curve as a function of propeller rpm, brations must be passed sufficiently During acceleration from ship standstill,
which for a directly coupled propeller quick in order not to damage the shaft- the propeller curve is heavy running
equals engine rpm. At the start of ac- ing due to vibrations resulting in exces- along the “bollard pull” propeller curve.
celeration, from zero ship speed, the sive stresses. This is comparable to a car going uphill
propeller will be heavy running and op- at the same speed in the same gear as
erating along the bollard pull curve. What is meant by “sufficiently quick” when driving on a flat highway. Thus,
depends on how high the stresses in going uphill, the load on the engine will
The limits of the main engine is illustrat- the shaft are compared to the strength be greater as more work must be deliv-
ed on Fig. 2.11 and is described in of the shaft material. ered to lift the mass of the car (in the
Chapter 3. It is clear that due to the case of the ship to accelerate the water
heavy running of the propeller in bollard Furthermore, the definition of “suffi- at the propeller) even if the rotational
pull, 100% rpm cannot be reached in ciently quick” depends on how often speed is the same.
the bollard pull condition due to the the barred speed range will be passed
limit of the engine power curve. during the expected lifetime of the At some point, the bollard pull propeller
ship. For example, a feeder container- curve will demand more power than the
The exact value of heavy running in bol- ship with many port calls will pass the engine can deliver at low rpm as full en-
lard pull condition is difficult to predict barred speed range more frequently gine power can only be delivered at full
at the early ship design stage. In gener- than a large crude carrier that mostly engine rpm. As there is no longer an
al, a heavy running factor of 15-20% performs ocean crossings. excess of engine power relative to the
relative to the light propeller curve have bollard pull curve, the propeller and
been experienced, i.e. an rpm reduc- In general, the barred speed range shaft speed will accelerate at a slower
tion of 15-20% for the same power. must be passed within seconds, not rate, namely the rate at which the ship
This is equivalent to approx. 60-100% minutes. Classification societies have is accelerating through water. It is im-
increase in power for the same rpm. established methods for determining if portant to note that the propeller in this
a BSR passage is sufficiently quick, case will continue to accelerate with
Considering Fig. 2.11, it is brought to see i.e. [2.7]. the acceleration of the ship, though no
the reader’s attention that an engine longer at the maximum rate along the
with an FP-propeller can always accel- The acceleration of the shaft line is bollard pull curve.
erate to approx. 50% rpm along the governed by the difference in power
bollard pull curve before encountering delivered by the main engine and the With this acceleration of the ship, the
the load limits of the engine. At low hydrodynamic power required by the actual propeller curve will gradually
rpm, the propeller curve is well within propeller. As long as the power provid- shift towards the light propeller curve
the limits of the engine diagram. ed by the engine is higher than the and, at some point, the actual curve
will be outside the barred speed
range, as seen on Fig. 2.11. Thereby,
the barred speed range is passed, but
Power [%SMCR] over longer time, i.e. not necessarily
120 ensuring a sufficiently quick passage
15-20%
of the BSR.
100
In other words, if the bollard pull curve
ve
ur

80 crosses the power limit of the engine


ll c

e
rv

at an rpm below or within the BSR, the


pu

cu

105% SMCR
ve

yo
rd

ut

60
ur

la BSR may not be passed sufficiently


rc
ll a

e el
Bo

le

n quick.
gi r op
40 En tp
h
Lig
In order to avoid issues with slow pas-
20
sage of the BSR, the engine power and
BSR the propeller characteristics should be
0
matched accordingly, see the engine
0 20 40 60 80 100 120
Speed [%SMCR] selection spiral for FP-propeller plants
in Chapter 3. Here, the capability to
pass the BSR sufficiently quick can be
Fig. 2.11: Bollard pull curve. The two-stroke engine can always accelerate a propeller to about 50% rpm evaluated by means of the barred
quickly. The BSR in the figure is placed high up in the rpm range and BSR passage may not be quick.
speed range power margin, BSRPM.
29

For a practical example on the interac- ter flow to the thrusters is reduced due tative, strikes the aftbody of the ship.
tions between the engine and propeller to the flow across the inlets, as well as Awareness of this behaviour is very im-
during acceleration of the ship, along the ejected jet attaches itself to the portant in critical situations and during
with the impact of any power or torque flow along the hull, as per the “Coan- harbour manoeuvres, also for the pilot.
limitation, see “Engine loading during da” effect, see i.e. [2.8].
acceleration” and “Power limitations of It has therefore been common that on a
main engines” in Chapter 3. Direction of propeller rotation ship fitted with an FP-propeller, the pro-
When a ship is sailing, the characteris- peller is always designed for clockwise
In situations with very high resistance tics of the wake field means that the rotation when sailing ahead.
on the ship, such as in very rough propeller blades bite more in their low-
weather, it may not be possible to ac- ermost position than in their uppermost CP-propellers always rotate in the same
celerate the ship to speeds much high- position. The resulting side-thrust ef- direction, without reversing the engine
er than a few knots. If the ship does not fect is larger the more shallow the wa- for going astern, rather the blades are
have sufficient BSRPM, it may not be ter is as, for example, during harbour turned. In order to obtain the same
possible to achieve a propeller speed manoeuvres. side-thrust effect when reversing to
above the BSR. Hence, the crew will be astern, CP-propellers are typically set
forced to reduce the rpm setting of the Therefore, a clockwise (looking from aft for anti-clockwise rotation when sailing
main engine to a value below the BSR, to fore) rotating propeller will tend to ahead. As the side thrust effect is
resulting in an even lower ship speed. A push the ship’s stern in the starboard strongest when going astern, this is the
sufficient BSRPM is therefore also im- direction, i.e. pushing the ship’s stem to most critical situation, see Fig. 2.12.
portant in other situations than acceler- port, during normal ahead running. This
ation. This needs to be included in con- has to be counteracted by the rudder. Due to the recent years’ developments
siderations on minimum propulsion in computational fluid dynamics, it has
power as well, see Chapter 4. When reversing the propeller to astern become a possibility to evaluate if the
running as, for example, when berthing direction of rotation may offer an effi-
Manoeuvring speed alongside the quay, the side-thrust ef- ciency gain or a larger absolute thrust,
Below a certain ship speed, referred to fect is also reversed and becomes fur- moving away from the previous cus-
as the manoeuvring speed, the ma- ther pronounced as the upper part of toms towards an individual setting for
noeuvrability of a ship will be insuffi- the propeller’s slip stream, which is ro- the specifc plant.
cient due to the too low velocity of the
water arriving at the rudder and flow
along the sides of the ship. It is rather
difficult to give a general figure for an
adequate manoeuvring speed of a ship,
but a manoeuvring speed of 2 to 4
knots is often applied.

Considering manoeuvring and mini-


mum speed herefore, it is important to
realise that it is not the rudder and the
flow across it that turns the ship. The
rudder provides the ship’s sides with an
angle of attack to the water flow along
it, which generates the force to alter the
course of the ship.

This is in principle similar to an aircraft


where the elevators provide the wings
with an angle of attack towards the air-
flow, increasing the lift and hereby
changing the altitude of the aircraft.
Fig. 2.12: Astern water flow
It is furthermore worth noticing that ef-
fects of bow and stern thrusters re-
duce significantly at speeds above ap-
prox. 2 to 4 knots, depending on the
plant specific flow conditions. The ef-
fect of the thrusters reduce as the wa-
30 MAN Energy Solutions
Basic principles of ship propulsion

Manufacturing accuracy of the tolerance must also be borne in mind tive fuels, and how the loading of the
propeller when considering the operating condi- propeller influences the engine layout
Before the manufacturing of the propel- tions of the propeller in heavy weather, and running conditions.
ler, the desired accuracy class stan- and can explain why sister ships may
dard of the propeller must be chosen have different propeller light running An engine selection spiral is introduced
by the customer. Such a standard is, margins. and provided in two editions, one for
for example, ISO 484/1 – 1981 (CE), fixed pitch propellers and one for con-
which has four different “Accuracy This chapter explains the basic working trollable pitch propellers. The engine
classes”, see Table 2.06. Typically class principles of a two-stroke crosshead selection spiral describes the method
S is almost only used for naval ships, engine, the parameters affecting its ef- for selecting the optimum engine de-
whereas class I is typically used for ficiency, the concepts for using alterna- pending on the priorities of the project.
merchant ships. Class II and III are
rarely used.

The manufacturing accuracy tolerance ISO 484/1 – 1981 (CE)


corresponds to a propeller speed toler- Class Manufacturing Mean pitch

ance of max. +/– 1.0%. When also in- S Very high accuracy +/– 0.5%

corporating the influence of the toler- I High accuracy +/– 0.75%

ance on the wake field of the hull, the II Medium accuracy +/– 1.00%

total propeller tolerance on the rate of III Wide tolerances +/– 3.00%

revolution can be up to +/– 2.0%. This Table 2.06: Manufacturing accuracy for propeller
31

Chapter 3
Engines for marine propulsion plants

This chapter explains the basic princi-


ples. For specific calculations for two-
stroke engines, we recommend the on-
line CEAS tool available from the MAN
Energy Solutions website → Two-Stroke
→ CEAS Engine Calculations.

Two-stroke uniflow crosshead diesel


cycle engines

Diesel cycle engines are characterised


by the direct injection of fuel into the
combustion chamber. The fuel is ignit-
ed by the high temperatures arising
from the large mechanical compression
of the air prior to fuel injection. For fur-
ther details, see Ref. [3.1].

The power delivered from an engine


depends on the torque it can develop
at a given rotational speed (angular ve-
locity, ω) and the rotational speed itself:

EQ 32
1
/3 Fig. 3.01: Two-stroke crosshead engine and four-stroke trunk engine, not to scale
SMCRpower
SMCRspeed = PDspeed × ( ) × (1– LRM )
PDpower 100

The principle of the crosshead is illus- Performing a combustion each time the
Engines may work according to the trated in Fig. 3.01. The crosshead al- piston is at top also increases efficien-
two-stroke or the four-stroke principle. lows a significantly larger stroke/bore cy, as the relative frictional loss is re-
Both principles are utilised for mechan- ratio compared to its counterpart, the duced.
ical propulsion of ships, as shown in trunk engine, as the vertical-only move-
Table 1.01 (p. 8) in Chapter 1. ment of the piston rod allows it to be as The scavenging (exchange of exhaust
long as required, without interfering gas with fresh air) of the two-stroke uni-
Medium speed four-stroke engines with the cylinder liner. flow engine is different from the cross-
have a higher power density than low flow scavenging concept applied in
speed two-stroke engines and requires The long stroke leads to both high effi- two-stroke engines known for domestic
less engine room height but a reduction ciency, as well as a low speed, making use, i.e. in a lawn mower engine.
gear to match the propeller speed. Low it possible to couple the engine and
speed two-stroke crosshead engines propeller directly. This eliminates the In the uniflow scavenging engine the
offers superior fuel economy and a complexity and losses in a reduction pressurised charge air enters through
speed matching the optimum propeller gearbox, and ensures further savings. scavenge air ports in the bottom of the
speed. cylinder liner as these are uncovered
32 MAN Energy Solutions
Basic principles of ship propulsion

when the piston is at its bottom posi- that during acceleration the scavenge tively smaller compared to the com-
tion, see Fig. 3.02. The scavenging air air pressure is lower) i.e. ensures a bet- bustion volume. This improves en-
pushes the remaining exhaust gas out ter performance in manoeuvring com- gine efficiency.
through the exhaust valve in the middle pared to previous MC en­gines with
of the cylinder cover at the top of the camshaft control. – Stroke/bore ratio:
cylinder. The uniflow scavenging is ap- For a uniflow two-stroke engine, a
plied both for the diesel and otto cycle Engine efficiency parameters high stroke/bore ratio improves the
marine two-stroke engines. The efficiency of a two-stroke diesel efficiency of the scavenging process
cycle engine is affected by many pa- and thereby the efficiency of the en-
Electronically controlled engines rameters, but a few main parameters gine.
Ever since the first engine was built and important for an initial comparison of
up until the turn of the century, marine engines can be identified: As mentioned previously, the stroke
engines were mechanically controlled. length has an influence on the rate of
This meant that the timing of the fuel in- – Compression ratio: revolution. Typically, the biggest im-
jection and the opening of the exhaust The higher the compression ratio, or provement to ship efficiency by in-
valves were controlled by a camshaft. more importantly the corresponding creasing the stroke length, is not from
Today, most new engines are electroni- high expansion ratio, the higher the the engine itself. Instead the increased
cally controlled. end-temperature of the air in the cyl- efficiency of the larger propeller that
inder when compressed. This en- can be applied with the resulting lower
The camshaft-less ME engine enables sures that the heat from the combus- rotational speed brings the largest im-
dynamic optimising of combustion pa- tion is released at a high temperature provement, see Chapter 2.
rameters such as injection timing, injec- level, and that a high degree of ex-
tion pressure, and shaping of the profile pansion of the hot gasses is possible GI, GA and LGI dual fuel engines
hereof as well as the timing of the ex- before the exhaust valve needs to be Engines capable of operating on tradi-
haust valve actuation. The fuel oil injec- opened. It is the expansion of the hot tional bunker oil as well as alternative
tion pressure is decoupled from the en- gasses that produces the power, and fuels are termed dual fuel engines. At
gine speed which allows the injection the high compression/expansion ra- present, liquefied natural gas (LNG),
pressure to be high for the whole load tio of the diesel cycle engine is there- which primarily consists of methane, is
range, ensuring optimal efficiency and fore a main contributor to the high ef- the dominant alternative fuel, but meth-
low soot formation. ficiency of the diesel cycle engine. anol engine contracting has increased
significantly since 2023, especially for
On ME engines, the air amount trapped – Cylinder bore: large container vessels. Ethane and
in the cylinder, and later compressed, is For the same stroke/bore ratio, the LPG engines are as of 2023 only ap-
less dependent on the scavenge air larger the bore, the larger the engine. plied on ships that carry the fuel as a
pressure, as the closing time of the ex- A larger bore will reduce the relative cargo. Ammonia fueled engines are un-
haust valve can be varied. Early closing heat loss, as the surface through der development as per 2023.
during acceleration (to compensate which heat can escape will be rela-

Diesel Otto

Scavenging/ Pilot & HP gas Compression/ Ignition


Expansion Scavenging
compression injection gas admission expansion

Fig. 3.02: Diesel and otto cycles for dual fuel uniflow scavenging two-stroke engines
33

LNG and ethane are for diesel combus- the flame front during the combus- In otto cycle engines the gas is admit-
tion injected into the combustion cham- tion. Hereby not all of the fuel/air ted to the chamber at a pressure of 6 to
ber in gas form, giving rise to the GI mixture is burned, which result in 14 bar depending on maker and engine
(gas injection) engine type affix. LPG higher amounts of unburned meth- load, as the gas is admitted prior to the
and methanol are injected in liquid ane that slips to the atmosphere. compression, where the pressure in the
form, giving the type affix LGI (liquid This is important as methane has a cylinder is low. The low gas admission
gas injection) with LGIM for methanol global warming potential that is 28- pressure of the otto cycle ME-GA en-
and LGIP for LPG. 36 times as high as CO2, Ref. [3.2]. gine is relevant for LNG carriers where
However, exhaust gas recirculation large amounts of boil of gas is available
For the otto cycle dual fuel engine for (EGR) can be applied on an otto cy- at ambient pressures.
LNG as fuel, the affix GA is related to cle engine to recirculate the exhaust
the gas admission concept, rather than gas and hereby reduce slip amongst For LNG carriers the diesel cycle GI en-
the gas injection of the GI engine. others. gine will, despite some extra work
needed for compressing the boil of gas,
In general, these alternative fuels can – Gas qualities with very large varieties result in the overall lowest emission of
be characterised as low-flashpoint fu- in compositions can be burned in a CO2-equivalents compared to the otto
els, as they have a low carbon-to-hy- diesel cycle engine. As the injected cycle ME-GA engine, as a result of the
drogen ratio. The lower carbon content gas is burned directly, the methane reduced methane slip and higher fuel
of these fuels is also what makes alter- number of the gas, indicating its re- efficiency. For diesel cycle plants, the
native fuels interesting climate-wise, as sistance towards engine knocking boil of gas can be reliquified before be-
CO2 emissions are also reduced here- (premature ignition), is of no signifi- ing pressurised for injection, greatly re-
by, see Chapter 4. cance. ducing the work required hereto. The
separate paper “LNGC-optimised de-
Due to its current dominance as an al- – Heavy running capabilities and here- signs of ME-GI engines and fuel gas
ternative fuel, the principle of an LNG by acceleration performance and ac- supply systems” explains in detail how
dual fuel engine will be the base for ex- ceptance of external load variations, to outline a dual fuel plant for a diesel
plaining the two existing concepts for such as varying propeller load as a cycle engine.
combustion of low-flashpoint fuels, see result of heavy sea are better for die-
Fig. 3.02 as well: sel cycle engines, as knocking is not For other ship types where the LNG is
an issue. For marine otto cycle en- pressurised while in liquid form, directly
– The diesel cycle: gines diesel oil is, when the torque from the bunker tanks, the advantages
When injected into the combustion cannot be developed purely by the of the diesel cycle engine mentioned in
chamber the Fuel is ignited by the otto cycle without risk of engine general outweigh the advantages of low
temperature and burned in a diffu- knocking, injected directly into the pressure gas admission. The higher ef-
sion flame. This is also termed a combustion chamber in sufficient ficiency of the diesel cycle engine out-
compression ignition engine. amounts to attain heavy running ca- weighs the added work for compress-
pabilities similar to a diesel cycle en- ing the LNG to the higher gas injection
– The otto cycle: gine. pressure. Therefore the ME-GI is the
Air and fuel are premixed, for marine market leading LNG-fueled engine type
applications either in or outside the – No reduction of compression ratio. for large merchant marine vessel types,
cylinder. The mixture is then com- To avoid knocking, the compression with the only exception of LNG carriers.
pressed and later ignited by a release ratio of an otto cycle engine is lower
of heat, e.g. a spark in a petrol car compared to a diesel engine, result- With regard to layout of the propulsion
engine, or pilot fuel oil in a marine en- ing in a lower efficiency of an otto en- plant, a dual fuel diesel cycle engine
gine. gine when operating in diesel mode. implies no changes. Occasionally en-
The high compression ratio allows gines of a larger bore or with an addi-
The diesel and the otto cycles are both the diesel engine to operate with any tional cylinder must be applied when
available for two-stroke crosshead en- mixing ratio of traditional fuel and applying the otto cycle, due to the low-
gines. The diesel cycle offers a series LNG as well as traditional fuel only, at er mean effective pressure (see p. 34).
of advantages besides beeing the most the same high efficiency.
efficient operating principle:
In the diesel cycle ME-GI engine, the
– Methane slip is very limited by the gas is operating at 300 bar, in order to
diesel principle as the injected gas is overcome the compression pressure in
burned directly in a diffusion flame. the chamber. This is achieved by pres-
In an otto cycle engine, the total vol- surising the LNG to the rated pressure
ume of the combustion chamber is and hereafter vaporise it to gas form,
not included in the volume swept by prior to injection.
34 MAN Energy Solutions
Basic principles of ship propulsion

Engine selection spiral for FP-pro- water resistance and propeller working coupled two-stroke engine equal to en-
peller conditions constitutes Chapter 1 and 2 gine speed), are based on theoretical
respectively. calculations of the calm water resis-
Selecting the right engine for a ship is tance for the loaded ship and the pro-
an important parameter for achieving Depending on the outcome of step 6, peller working conditions behind the
the lowest possible fuel oil consump- 7 and 8, it can be necessary to re-en- hull.
tion and emissions or fulfilling whatever ter the selection spiral at either step 1,
other priorities of the project. 3 or 5. Resistance calculations are typically
validated, and the design is further op-
This section will introduce an engine Examples on the use of the engine se- timised by experimental towing tank
selection spiral describing the process lection spiral are given in Chapter 5, in- tests and computational fluid dynamics
of selecting an engine to be combined cluding the important considerations (CFD) simulations, ultimately giving the
with a FP-propeller. Later a separate on SOX , NOX , EEDI, and manoeuvring final propeller curve for the project.
section will describe the process for a capabilities as described in Chapter 4.
CP-propeller. The combination of propeller speed
2. Light propeller curve and power obtained on the light propel-
The steps in the engine selection spiral In the initial project stage, estimations ler curve at the ship’s design speed can
in Fig. 3.03 are: of the necessary propeller power and be termed the propeller design point
propeller rotational speed (for a direct (PD), see Fig. 3.04.
1. Establish the calm water resistance,
possible propeller diameter and pro-
1. Resistance
peller working conditions, Chapters 1
and 2 2. Light propeller curve
8. Compliance
2. Calculate the light propeller curve
giving the required power at the de-
sign speed
3. Margins 7. PTO/PTI
3. Establish the sea margin, engine
margin, and the propeller “light run-
ning” margin for the project in order
to specify the maximum continuous 6. Barred speed range
4. Engine layout diagram
rating (SMCR)
5. Select engine
4. Plot SMCR on engine layout dia-
grams for various possible engine Fig. 3.03: FPP engine selection spiral
types for example by using the online
calculation tool CEAS
Power [kW]
5. Based on the CEAS results, select
13,000
the engine depending on the priori-
ties of the project 12,000

6. Check for quick passage of the 11,000 Light running margin


barred speed range (BSR) 10,000
MP 3
2 LP
SP Engine margin
7. Check the engine load diagram of the 9,000
1 PD’
selected engine, taking into consid- e Sea margin
8,000 u rv
eration a possible shaft generator/ tc
ou ve PD
7,000 lay ur
PTO and PTI if desired for the project e rc
gin el l
e
En rop
6,000 h tp
8. Check compliance with regulations Lig
such as EEDI and Minimum Propul- 5,000
sion Power (MPP), see Chapter 4 4,000
75 80 85 90 95 100 105 110 115 120
In the following sections all steps of the Shaft speed [rpm]
selection spiral will be considered ex-
cept step 1, as determining the calm Fig. 3.04: Light propeller curve with added margins resulting in the engine layout curve
35

The influence of the combination of pro- Engine margin ing water and increasing the slip on the
peller diameter, ship speed and engine Often, 100% utilisation of engine pow- propeller, making it more heavy run-
power is further exemplified in the later er is not desirable for normal opera- ning, for a practical example on the de-
section “Constant ship speed curves”. tion due to the increased fuel con- velopment, see p. 50. Heavy seas will
sumption and a desire for a power increase the resistance for a series of
3. Propulsion margins, including reserve. Therefore, an engine margin reasons as described in Chapter 1,
light running margin is added. Historically, 10% has been section “Added resistance in various
Traditionally, first a margin termed the applied, but the engine margin can conditions”. As a rule of thumb, 20% in-
sea margin followed by an engine mar- typically vary between 10 to 30%, de- crease in required power from added
gin have been added to the propeller pending on the priorities of the proj- resistance corresponds to 1% heavy
design point (PD) along the light propel- ect. A high engine margin (EM) is typi- running, i.e. 1% lower speed for the
ler curve. This is then shifted left with cally preferred for ships in scheduled same engine power.
the light running margin to achieve the traffic, in order for them to be able to
engine layout curve, see Fig. 3.04. catch up delays. There must be a margin in the layout of
These margins are explained in the fol- the propulsion plant to allow for this
lowing sections. Today, the influence of IMO Minimum shift from the, light, propeller curve, nL ,
Propulsion Power Requirements (MPP), towards a heavier curve, nH when en-
Sea margin see Chapter 4, can also lead to higher countering increased resistance. This
The sea margin (SM) is added to ac- than traditional engine margins in order is termed the light running margin:
count for added resistance from ex- to comply with these regulations, if
pected average wind and waves as ex- compliance is attained through assess- EQ 35
plained in Chapter 1, in order to make ment level 1. nL - nH
LRM = × 100%
the ship capable of maintaining the de- nH
sign speed also in these average condi- Light running margin (rpm margin)
tions.
In the ideal world, the light propeller The propeller curve arising after having
A sensible sea margin must be estab- curve on Fig. 3.04 with its added sea included the light running margin to the
lished by the designer for the specific and engine margins would not require light propeller curve is termed the en-
project, operational profile, and expect- further considerations, and the weath- gine layout curve, as it will be decisive
ed area of operation, typically in the er, the hull, as well as the propeller for the selection of the engine’s speci-
range of 10 to 30%. Historically, 15% would stay in a condition as on sea tri- fied MCR (SMCR).
has been applied, and can be used as al. This is not the case.
a first estimate. Fig. 3.05 illustrates the engine layout
A fouled hull will add resistance and diagram including sea margin, engine
It is important to note that often the change the wake field as described in margin, and light running margin, giv-
propeller designer will design the pro- Chapter 2 section “Wake fraction coef- ing the engine layout curve with point
peller to the operating point including ficient”, reducing the speed of the arriv- MP which is the SMCR to be ordered.
the sea margin, why the propulsion
point including sea margin can also be Power [kW]
termed the alternative propeller design 13,000
point (PD’), see Fig. 3.04. L1
12,000
9
ME-C
The location on the engine layout curve 7S50
11,000
after having added the sea margin and
MP
the later light running margin is termed 10,000 L2
LP
the service propulsion point (SP). L3 SP
9,000 PD’

e
EQ 33 8,000 rv
L4 cu
t ve PD
100 + SM ou c ur
7,000 lay ler
100 ne el
gi ro
p
SMCRpower = PDpower × 6,000 En tp
h
100 - EM Lig
5,000
100
4,000
EQ 34 75 80 85 90 95 100 105 110 115 120 125 130
SMCRpower
1
/3 Shaft speed [rpm]
SMCRspeed = PDspeed × ( ) × (1– LRM )
PDpower 100
Fig. 3.05: Engine layout diagram with light propeller curve and engine layout curve
36 MAN Energy Solutions
Basic principles of ship propulsion

MAN Energy Solutions recommends a However, this reduction of the propeller 4. Engine layout diagram with SMCR,
light running margin of 4 to 7%, de- efficiency caused by the light running derating
pending on the specific ship and oper- margin is actually relatively insignificant Often more than one engine can deliver
ational profile. In special cases up to compared with the improved engine the SMCR calculated for the project.
10%. High light running margins are rel- performance obtained when sailing in The location of the SMCR within the
evant for ships where the expected rel- heavy weather and/or with fouled hull layout diagram for these engines will
ative increase in a ship’s resistance and propeller. provide vital information as to which
from fouling, heavy weather, shallow engine will be the most beneficial. The
water, ice, etc., is high and may also be Even if attaining the light running mar- basic engine layout diagram is shown in
relevant if a PTO is applied. gin by shifting the optimum light pro- Fig. 3.06. The engine can have its
peller curve by the LRM to determine SMCR within the limits of L1-L 2-L 3-L 4.
It is the responsibility of the ship de- the SMCR as per Fig. 3.04, this involves
signer to select an adequate propeller a compromise. The lower the speed of The lines L1-L 2 and L 3-L 4 of the layout
light running margin so that the desired the SMCR, the higher will the mean ef- diagram limit the speed of the engine
operating points (power and speed) in fective pressure (mep) be, which im- whereas the lines L1-L 3 and L 2-L 4 are
all relevant conditions, will not fall in- plies that the engine is less mep derat- lines of maximum and minimum mep,
side a barred speed range (see step 6), ed, see the following section. respectively. Depending on engine
nor outside the engine load diagram type, the line L 2-L 4 will typically be 75 to
(see step 7). Furthermore, adequate Determining the true optimum of the 80% of maximum mep.
light running margin is paramount for SMCR for the desired light running
fulfilment of the IMO MPP requirements margin requires evaluation of the Mean effective pressure
if compliance is attained through as- SMCR, with resulting mep-derating, The mean effective pressure (mep) is an
sessment level 2, see Chapter 4. along with the impact of a pitch adjust- important parameter for understanding
ment on the propeller, i.e. a combina- the engine layout diagram. It is an ex-
The desired light running margin (LRM) tion of the listed pathways. For ships pression for how much power (PB) the
can be attained in several ways: attaining EEDI phase 3 compliance by a engine delivers relative to the displace-
power reduction, see “EEDI and light ment volume of the engine (Vd) and ro-
– If possible within the engine layout running margin” in Chapter 4 for specif- tational speed (n). For two-stroke en-
diagram (see Fig. 3.06 and step 4) the ic consideration on the LRM herefore. gines it can be expressed as:
SMCR speed can be determined by
shifting the speed at 100% power If the light running of a specific opera- EQ 36
along the optimum light propeller tional point (P, n) is to be evaluated, this PB
mep ∝
curve by the LRM, see Fig. 3.04. can be performed by considering the Vd × n
operational point relative to the SMCR
– If the above is not possible, the point (PSMCR, nSMCR): The mean effective pressure can be
SMCR power can be increased in or- useful for comparing engines with a dif-
der to increase the margin from the ferent bore, and indicate how hard an

( )
n EQ 35
optimum light propeller curve to the LR = P - 1 × 100% engine is loaded.
SMCR and hereby increase the LRM. nSMCR ×3
PSMCR
With respect to the EEDI this may be
unattractive.

– If neither of the above is possible, the


Power [kW]
LRM can be attained by a pitch re- L1 100% mep
duction on the design propeller, to p
t me 95% mep
make it lighter running. stan
Con
Constant rpm

90% mep
L3 85% mep
The recommended use of a relatively
high light running margin for design of 80% mep
Constant rpm

the propeller will, if attained by a pitch L2 75% mep


reduction, involve that a relatively high-
er propeller speed will be used for the p
t me
stan
layout design of the propeller. This, in Con
L4
turn, may involve a minor reduction of
the propeller efficiency (see Fig. 2.09), Shaft speed [rpm]
and may possibly cause the propeller
manufacturer to abstain from using a
high light running margin. Fig. 3.06: Engine layout diagram with lines of constant mep and rpm
37

Maximum continuous rating Sometimes the normal continuous rat- the piston to increase the compression
The maximum continuous rating (MCR) ing is defined without the light running ratio and, hence, the expansion ratio.
is the maximum power the engine can margin, i.e. coinciding with point PD’, The turbocharger is matched to the
continuously deliver. the alternative propeller design point. amount of exhaust gas generated. Fuel
valve nozzles, cylinder liner cooling, lu-
Nominal maximum continuous rating Engine mep-derating for reduced SFOC brication, shafting system, as well as
The L1 point designates the engine’s A mep-derated engine, typically just pump and cooler capacities are dimen-
nominal maximum continuous rating termed derated, has its mep reduced sioned for the SMCR.
(NMCR) and is the maximum power the relative to the maximum mep limited by
engine type can deliver (depending on the line L1-L 3. A derated engine main- Due to the mechanical changes implied
the number of cylinders). tains its maximum cylinder pressure by derating, an engine with an SMCR
during combustion, but with an mep at lower than the NMCR cannot operate at
Specified maximum continuous rating SMCR, which is lower than the max. NMCR in service.
Within the layout diagram there are no mep, fuel consumption is decreased.
restrictions to the location of the It can be an option to design the ship
SMCR, point MP in Fig. 3.06. It is important to note that derating is for a derated engine but with auxiliaries
about reducing the mep, which is con- such as coolers, pumps and pipe di-
The location of SMCR within the dia- stant with lines parallel to L1-L 3 and L 2- mensions, shafting etc., that are suffi-
gram will influence the fuel oil con- L 4. Moving the SMCR parallel with the cient for a later uprating of the engine
sumption of the engine as it influences lines L1-L 3 and L 2-L 4 will therefore not – provided that the EEDI regulations al-
the degree of derating. bring any derating and associated re- low it. This is termed a dual rated en-
duction in fuel consumption. gine. In such a case, and to avoid the
Normal continuous rating more expensive in-ship testing of the
The normal continuous rating, S, is the Due to requirements of ship speed and engine, it is beneficial to perform the
power needed in service – including possibly shaft generator power output, necessary testing to get the IMO tech-
the specified sea margin and light run- derating is often not achieved by re- nical file for the alternative SMCR,
ning margin of the propeller – at which ducing the SMCR power of an engine. during shop testing of the engine be-
the engine is to operate. Point S is Instead a larger engine is applied in or- fore delivery.
identical to the service propulsion point der to be able to choose a lower mep
(SP) unless a main engine-driven shaft rating with the same SMCR, for exam- CEAS
generator is installed, see step 7. ple an engine of the same type but with The online calculation tool CEAS, see
an extra cylinder, see Fig. 3.11. Fig. 3.07, can be accessed from the
As the engine margin is not included in MAN Energy Solutions website → Two-
this figure, this point is sometimes also Derating of an engine to a lower mep Stroke → CEAS Engine Calculations.
referred to as the continuous service implies a series of physical changes to CEAS can be used for plotting the cal-
rating. the engine. Shims are inserted under culated SMCR within the layout dia-

Fig. 3.07: CEAS front page


38 MAN Energy Solutions
Basic principles of ship propulsion

gram of every engine design and cylin- 5. Select engine gine length and width can be a chal-
der number hereof present in the In Fig. 3.08 several layout diagrams of lenge for smaller ships.
engine programme. Furthermore a engines that include the example
range of options, including fuel type(s), SMCR point are displayed. Different 6. Passage of the barred speed range
emission reduction equipment, and priorities of the project will result in dif- As described in the section “Accelera-
possible turbocharger combinations, ferent optimum engines. tion etc.” in Chapter 2, challenges may
are displayed and can be selected. exist for passing the barred speed
The engine design capable of delivering range (BSR) of the shaftline sufficiently
An extensive report containing output the largest power at SMCR-speed can quick to avoid shaft fatigue issues, es-
about fuel consumption, capacity of be derated the most, resulting in a re- pecially for 5 and 6 cylinder engines.
auxiliary systems, etc. is generated. duced fuel consumption, but will typi- This situation, and the dynamic limiter
The tool is easy to use, efficient com- cally also have the largest dimensions function (DLF) dealing with it, is ex-
pared to manual calculations, and and highest initial cost. plained in the later section “Extensions
forms a superior basis for selecting the to the standard engine load diagram for
right engine. Sometimes other parameters such as acceleration and encounters of adverse
engine dimensions can have a greater weather” and in detail in the separate
priority than the fuel consumption. En- paper “The dynamic limiter function”.

Power [kW]
13,000
0
E -C1
50M
12,000
0 7S
1
E-C
0M
11,000 5S6

10,000
MP
LP
SP
9,000 PD’

0
8,000 E -C1
50M
PD
6G
ve
7,000
c ur
l er
p el
r ve ro
6,000 cu tp
t gh
y ou Li
la
ne
5,000 gi
En

4,000

70 75 80 85 90 95 100 105 110 115 120 125 130


Shaft speed [rpm]

Fig. 3.08: Engine layout diagrams of selected possible engines, see the engine programme
39

The most basic guidance to avoid slow the engine power limit without DLF at ative to the light propeller curve, 17.5%
passing of the barred speed range is to the same rpm. As such, the BSRPM ex- is often used when better data is not
avoid barred speed ranges that extend presses the excess engine power in available.
higher than to 60% engine rpm. the upper range of the barred speed
range, and hereby the ship’s capability For a practical example on engine
A more detailed approach is to ensure to pass it. On Fig. 3.09 the BSR and loading during acceleration of the ship,
a BSR power margin, BSRPM, of at BSRPM is shown along with the engine along with impact of any power or
least 10% in the design. layout diagram and the engine load di- torque limitation, see the later section
agram described in the subsequent “Engine loading during acceleration
EQ 37 step. and impact of power limitations”.
PL - PP
BSRPM = × 100
PP When accelerating, the propeller will 7. Engine load diagram and
be heavy running to various degrees, considerations of PTO
and the bollard pull curve, see Chapter The load diagram of the engine defines
PP is the power required by the bollard 2, is used as a reference. Experience the power and speed limits of an actual
pull propeller curve at the upper end of shows that the bollard pull curve will engine built with a specified maximum
the barred speed range, whereas PL is be between 15-20% heavy running rel- continuous rating (SMCR) - point MP in

Power [%SMCR]
160

Recommended operation
140
Heavy operation
Short-term operation
120 1 SMCR 10000kW@75rpm
e

100 1
urv
ll c
pu

ve
ur
rd

rc

80
ll a

ll e
Bo

e
pe
rv

DLF
cu
ro
tp
ut
gh
yo

60
105% SMCR
Li
la
ne

More power
gi
En

with DLF
40 BSRPM

20

BSR
0
0 20 40 60 80 100 120 140
Speed [%SMCR]

Fig. 3.09: An example of a BSR extending above 60% rpm and resulting small BSR PM. In this example DLF was applied as a retrofit to reduce BSR passage
time
40 MAN Energy Solutions
Basic principles of ship propulsion

the layout diagram - that conforms with Power [%SMCR]


the ship’s power requirement. 120

Recommended operation
The engine load diagram is important
when investigating the possibility of in- 100 Available at sea trial 7
5
stalling a shaft generator/PTO. Addi- 8
Heavy operation
tionally it provides the basis for under-
80 Short-term operation
lining the necessity of the light running
margin. 4
6
1
60
The standard engine load diagram is 2
shown in Fig. 3.10, where different lines 10
are numbered, setting the limits for op- 40
3
eration of the engine. The location of
the SMCR point within a layout diagram 9
20
does not influence the appearance of
the load diagram, see Fig. 3.11. Once
the engine is constructed for its SMCR, 0
it will not “know” of its layout diagram, 50 60 70 80 90 100 110
only the load diagram resulting from the Speed [%SMCR]
SMCR is decisive for the operational
limitations of the engine. Fig. 3.10: Standard engine load diagram with marked lines

Line 1: The engine layout curve, per Power [kW]


definition moving through 100% SMCR 15,000
speed and 100% SMCR power. This 9
E-C
14,000
0M
curve coincides with the “heavy propel- 8S5
ler curve”, line 2. An engine without 13,000
PTO will typically operate to the right of -C9
12,000 0ME
this curve about 95% of the time. 7S5
11,000

Line 2: The heavy propeller curve is the 10,000 MP


LP
light propeller curve (line 6) shifted with PD’
9,000
the light running margin to account for SP
heavy weather and fouled hull. 8,000
PD
7,000
Line 3: Maximum rpm for continuous
6,000
operation. For engines with SMCR on
the line L1-L 2 in the layout diagram up 5,000
to 105% of L1-speed can be utilised.
4,000
75 80 85 90 95 100 105 110 115 120 125 130
If the SMCR is sufficiently speed derat- Shaft speed [rpm]
ed, 110% of SMCR speed, but no more
than 105% of L1-speed, can be utilised, Fig 3.11: Engine load diagram, with different layout diagrams, note that the appearance of the load
if permitted by the torsional vibration diagram is independent of the position of point MP within a layout diagram

conditions.
an engine to run faster than 115% of the sponding to 100% torque. Note that
For engines where 110% SMCR speed SMCR speed. this is only a limit at high loads and
does not exceed 105% of L1-speed, it is speeds. At lower speeds, line 4 is a
possible to choose an rpm extended Line 4: Is the torque/speed limit of the stricter limit.
load diagram. The engine and shafting engine, limited mainly by the thermal
can, considering the torsional vibration and bearing loads on the engine, pre- Line 6: The light propeller curve, for
conditions, be constructed to run up to venting the engine from developing clean hull and calm weather. Often
105% of L1-speed, see the separate 100% torque when active. used for propeller layout. The speed
section “Rpm extended engine load di- margin (in percent) between the engine
agram” explaining this concept in fur- Line 5: Represents the maximum mean layout curve and the light propeller
ther detail. A limit to this application is effective pressure (mep) level accept- curve at 100% power is the light run-
that, typically, class rules do not allow able for continuous operation, corre- ning margin, see step 3.
41

Line 7: Represents the maximum power Shaft generator/power take-off (PTO) onboard power management system
for continuous operation. Note that With the SMCR and knowledge about (PMS) and engine control system (ECS)
when increasing rotational speed to- the load diagram, it is possible to cal- is available, informing the available PTO
wards lines 3 and 9, the maximum culate the maximum power take-off power to the PMS, see the Project
power for continuous operation cannot possible within the limits of the engine. Guide for further information.
exceed 100%.
The maximum power demanded by the In severe cases, fouling and sea condi-
Line 8: Represents the overload opera- light propeller curve and PTO com- tions alone are enough to shift the pro-
tion limit of the engine. Overload run- bined should not exceed a limit gov- peller curve to line 4, see “Light running
ning is possible only for limited periods, erned by the following equations. This margin”. In such cases, the PTO cannot
1 hour per 12 hours or when required in set of equations determines line 10 on be utilised without overloading the en-
an emergency situation, as the resulting Fig. 3.10: gine and the auxiliary engines must de-
thermal load on the engine is high. liver all the electric energy. The PTO
The maximum design PTO power at a can take up load again when weather
Line 9: Maximum acceptable engine given rotational speed is then found as conditions have improved.
rpm at trial conditions. 110% of the vertical difference between line 6,
SMCR speed, but no more than 107% the light propeller curve, and line 10, Considering EEDI, see Chapter 4, a
of L1-speed if permitted by the torsional the PTOlayout limit as marked in Fig. 3.10. PTO can be an attractive solution as
vibrations. the EEDI reference speed is calculated
For reasons of governor/rpm stability, at 75% engine load in trial condition,
Line 10: PTOlayout limit. This curve de- see the later separate section, the mini- where there is a good margin for PTO
scribes the maximum combined power mum speed permitted for PTO opera- power under the PTOlayout limit.
required by the light propeller curve tion is 50% of the SMCR speed, where-
and PTO at a given rotational speed if a as the maximum operating speed Governor/rpm stability with PTO
shaft generator/PTO is installed. This depends on the specific PTO plant. Traditionally, complicated gearing have
layout limit ensures some operational for ships with FP propellers ensured a
margin to line 4, see the subsequent If the full SMCR power is used for pro- constant electric frequency from the
section “Shaft generator/PTO”. pulsion, the PTO naturally cannot take PTO within a (narrow) range of varying
out any power. engine speed. Gearing has to a wide
Recommendation for operation extend been replaced by frequency
The green area between lines 1, 3 and Designing the power of the PTO not for converter, as power electronics have
7 is available for continuous operation the torque/speed limit (line 4) and mep dropped significantly in price over re-
without limitation. limit (line 5) but instead the PTOlayout limit cent decades.
will ensure that the PTO can be operat-
The yellow area between lines 1, 4 and ed also in conditions not as ideal, as For PTO plants connected to the on-
5 is available for operation in shallow ideal sea trial condition. board electric grid via a frequency con-
waters, in heavy weather, and during verter, it is important to consider its im-
acceleration, i.e. for non-steady opera- In case of fouling and/or heavy weather, pact towards governor stability.
tion without any strict time limitation, as the propeller curve will shift left to-
well as for PTO operation. wards the engine layout curve, exploit- When the generator is connected to the
ing the light running margin. With in- grid via a frequency converter, the me-
The red area between lines 4, 5, 7 and creased heavy running, the electric chanical torque from the generator re-
8 is available for overload operation for power taken out at the PTO must grad- quired to maintain constant electric
1 out of every 12 hours or when re- ually be decreased (and taken over by power is inversely proportional to the
quired in an emergency situation. the auxiliary engines) in order not to engine speed. I.e. if the engine speed is
push the operational point outside the increased, the torque required to deliv-
Limits for low-load running exist. An engine limits. An interface between the er the same power is reduced.
electronically controlled ME engine can
operate down to around 15-20% of L1-
speed. A mechanically controlled MC
engine can operate down to 20-25% of PTO layout limit
L1-speed. The exact minimum speed
RPM [% SMCR] PTO layout limit [% SMCR]
for the specific plant is determined at
50 − 96.4 100 × (rel. rpm [%] / 100%) 2.4
sea trial. Continuous operation below
96.4 − 100 95 × (rel. rpm [%] / 100%)
5% to 10% of engine load is not rec-
>100 95
ommended, depending on engine type
and operational profile.
Table 3.01: Equations for establishing the PTO layout limit.
42 MAN Energy Solutions
Basic principles of ship propulsion

This inverse proportionality destabilises The control of the engine speed of a When using PTI, the engine will typical-
the engine speed: If the electric power two-stroke low speed marine engine is ly deliver 100% power, but the propel-
output needs to increase, the torque relatively slow by nature, because of ler, and thus also the engine, will run at
required from the PTO increases. The the relatively low firing frequency. This increased speed, along the propeller
engine must respond to this increase in can make it difficult for the ECS system curve, due to the extra power delivered
torque, and if the torque increase re- to maintain a constant engine speed if to the shaft by the PTI. For such type of
quired is so big that the engine cannot the generator power is large compared operation, it can be necessary to con-
increase the torque output instanta- to the power required for propulsion. sider an engine with an rpm-extended
neously, the engine speed will reduce. load diagram, see the later section.
This will result in a further increase of For further information on the layout
torque on the PTO in order to deliver and integration of a PTO in the propul- 8. Compliance with regulations
the desired electric power, which may sion plant, please see the separate pa- The selected engine’s compliance with
destabilise the engine speed further. per “Shaft generators for low speed the environmental legislation described
Vice-versa if the electric power output main engines“, including examples. For in Chapter 4 must be considered. Con-
reduces. further information on criteria for evalu- siderations on NOX reduction measures
ating governor stability, please consult to fulfil IMO Tier III in ECA zones does
Similar behavior will be experienced, if the Project Guide. not directly influence the attained EEDI,
the ship encounters a wave large as this is calculated for Tier II only.
enough to reduce the speed through Considerations of shaft motor/PTI
water, reducing the propeller and shaft For some trades it may be attractive to Having ensured that the ship complies
speed before the fuel index (amount) is use a shaft motor, also termed a power with SOX and NOX legislation as well as
increased. The increased torque on the take-in (PTI). In such cases, electric EEDI, the ship’s capability to manoeu-
PTO required to maintain constant power from the gensets, waste heat re- vre safely in all relevant conditions must
electric power at a lower speed will am- covery or other electric power sources be considered. This is termed minimum
plify such a speed drop. are used to boost the propulsion of the propulsion power (MPP) and is de-
ship. scribed in Chapter 4.

Shaft generator

Main engine

Propeller Switchboard

Frequency converter

Gensets
Hotel load

Fig. 3.12: Schematic view of the propulsion system with the shaft generator in PTO mode. The blue arrow represents the energy flow from the ME, and the red
solid arrow represents the energy flow from the PTO. The dashed red arrows represent the energy flow from the gensets, when these operate in parallel, or
when the ship operates at low speed without the PTO engaged.
43

1. Resistance

Engine selection spiral for CP-pro- 2. Possible propeller operation for but the required power at lower speeds
peller
2. Required power
CPP and required power will differ between the options.
8. Compliance
There are three options when operating
This section will shortly elaborate on a ship with a CP-propeller: Constant engine speed is only of inter-
the engine selection spiral for a CPP est if a PTO is to be included, as a fre-
plant, referring to and explaining the – Constant engine speed quency converter can be omitted if the
difference to the FPP engine selection – Follow a fixed combinator curve PTO is matched to deliver the required
3. Margins 7. PTO/PTI
spiral. – Control pitch and speed individually frequency at the constant speed, see
(typically based on some combinator step 3. Constant speed operation elimi-
The steps in the CPP engine selection curve) nates the need for considerations of
spiral in Fig. 3.13 can be written as: two important principles from the FPP
The required power at the design selection spiral: light running margin
1. Establish calm water resistance, pro- speed will be practically the same, in- and passage of the 6. Barred speed range
barred speed
peller diameter and working condi- 4. Engineoflayout
dependent diagram method,
the operational range.
tions, see Chapters 1 and 2
5. Select engine
2. Calculate the possible CP-propeller
operation and the required power

3. Consider the operating principles of


the CP-propeller for inclusion of pos- 1. Resistance
sible PTO
2. Required power
4. Establish the sea margin, engine 8. Compliance
margin, and the speed / “light run-
ning” margin for the project” in order
to specify the maximum continuous
rating (SMCR)
3. CP operation 7. PTO/PTI
5. Plot the SMCR on the engine layout
diagrams for various possible engine
types (use CEAS)

6. Based on the CEAS results, select an


engine depending on the priorities of 4. Margins 6. Select engine
the project

7. The engine load diagram of the se-


5. Engine layout diagram
lected engine, considerations about
shaft generator/PTO and PTI if de-
sired for the project

8. Check compliance with regulations, Fig. 3.13: CPP engine selection spiral
EEDI and Minimum Propulsion Power
(MPP), see Chapter 4

Depending on the outcome of consid-


erations on a possible shaft generator
in step 7 and regulations in step 8, it
can be necessary to re-enter the de-
sign spiral at either step 1, 3, 4 or 6.
44 MAN Energy Solutions
Basic principles of ship propulsion

Operating on a fixed combinator curve problem. Additionally, the engine can pitch and speed individually, means
means to follow a fixed set of pitch be loaded at any point within the en- that the relative frictional losses are
settings varying with the speed, gen- gine load diagram, eliminating the not increased at lower ship speeds.
erating the combinator curve. The need for a built-in light running margin. With the greatly reduced costs of fre-
fixed combinator curve is designed to quency converters that can ensure
take into account the cavitation pat- Data on the specific fuel oil consump- constant frequency from electric gen-
terns of the propeller, the operational tion of an engine along a combinator erators at fluctuating speed, the previ-
profile of the ship, and to some extent curve can be requested from MAN En- ous disadvantage of operating along a
the engine limits, see Fig. 3.14. ergy Solutions by writing to Marine- combinator curve with a PTO, has
ProjectEngineering2S@man-es.com. been reduced.
Operation along a fixed combinator
curve would require considerations 3. CPP operating principles for 4. Propulsion margins for CPP
similar to a light running margin, see inclusion of PTO The magnitude of the sea and engine
“Light running margin”, as the fixed The advantage of operating at con- margins is not changed for projects
combinator curve, similar to a fixed stant engine speed is that it allows for with CP-propellers. The light running
pitch propeller curve, will be heavy easy inclusion of a synchronous PTO. margin (LRM) can still be necessary for
running during encounters of added CP-propellers, all depending on the
resistance. Furthermore, sufficiently The disadvantage of operating at con- capabilities of the propeller control
quick passage of the barred speed stant engine speed is that, at low ship system.
range, see step 6 in the FPP selection speeds, the frictional losses on the
spiral, must be considered. Often con- propeller and in the engine will be rela- Traditionally, the combinator curve, as
siderations on the BSR are resolved by tively higher than if a combinator curve illustrated in Fig. 3.14, has been calcu-
setting the idling speed of the shafting were followed. lated and set for the propeller. This
above the BSR, see Fig. 3.14. means that for a given propeller
Even though the efficiency is low at speed, the combinator curve has a
The third option, to control the pitch low loads, so is the energy consump- given propeller pitch.
and engine speed individually (typical- tion, which results in a small penalty
ly based on some combinator curve) on the overall fuel consumption, there- Operating along a fixed combinator
is, in principle, equivalent to fitting a fore, constant speed can still be an curve, like for a fixed pitch propeller,
variable gearbox between engine and option if a very simple system is de- the propeller may be heavy running in
propeller. Controlling the pitch allows sired. heavy weather, requiring a light run-
for quick acceleration of the engine ning margin. See the FPP selection
and shaft line, and therefore the It is of special interest that following a spiral.
barred speed range passage is not a combinator curve, or controlling the
The development within fixed combi-
nator curves has been to calculate dif-
ferent combinator curves from which
Power [%SMCR] the crew can choose, depending on
120 the degree of fouling and sea condi-
Recommended operation
tions. This reduces the need for a light
Available at Sea Trial running margin, but attention to the
100 7
Heavy operation 5
p/d > design consequences of continuous heavy
Short-term operation 8 running is required from the crew, why
80 Cavitation erosion risk at including an LRM in the combinator
continuous operation
curve(s) for free sailing still is recom-
constant speed

6
4
1
mended.
60
2
rve Some modern CP-propeller control
10 cu
or systems allow for continuous adapta-
40 bi n at
m
Co 3 tion of the propeller pitch, exploiting
p/d = design 9 that in fact installing a CP-propeller is
20 equivalent to having free gearing be-
tween the engine and the propeller. In-
p/d < design
clusion of a light running margin can
0
50 60 70 80 90 100 110
be avoided if automatic continuous
Speed [%SMCR] pitch adaptation is applied, as the
pitch can be decreased when the pro-
Fig. 3.14: Combinator curve with engine load diagram, see Ref. [3.3]. The constant speed curve can also peller shifts towards a heavier curve.
be referred to as the generator curve
45

Control systems that continuously When running at maximum rpm with criteria for CPP plants are stricter than
adapt the pitch will be able to load the zero pitch, the power required to turn for FPP plants, for further information
engine at all points within the engine the propeller is approx. 15-20% of consult the Project Guide.
load diagram, and as such the engine SMCR.
can in principle deliver maximum power When considering the PTOlayout limit, line
in any weather and fouling condition. Shaft generator/PTO and PTI 10 on the engine load diagram in Fig.
However, margins towards the limits for As described previously, more options 3.14, it is evident that the most PTO
continuous operation of the engine are for operating a shaft generator with a power is available at relative high en-
recommended to be included in the CP-propeller exist: Constant engine gine speeds. Here, the distance be-
propeller load controller. speed or (as with an FP-propeller) vary- tween the light propeller curve/combi-
ing engine speed a frequency converter nator curve and the PTOlayout limit is
The ship designer is advised to investi- ensure constant frequency. The same largest.
gate the options offered by different considerations apply to inclusion of a
propeller manufacturers with regard to PTI. CP-propellers can therefore be of inter-
the capabilities of the control of the est if the electricity demand on the ship
CP-propeller. For CPP plants with a PTO connected is high and the operational profile in-
to the onboard electric grid via a fre- volves large variations in ship speed. If
5. Engine layout diagram with SMCR quency converter, special attention the engine speed is independent of the
for CPP must be given to governor stability as ship speed (by varying the pitch), then
The propeller type does not affect the described in the FPP selection spiral: the engine speed can be kept high
layout diagram of the engine. during low ship speeds, and thereby
As the pitch of a CP-propeller is re- ensure a constant availability of full
6. Select engine for CPP duced, so is the inertia of the propeller PTO power. This can typically be of in-
The application of a CP-propeller does in water, as well as the damping provid- terest for ships with many reefer units
not imply any changes with regard to ed by having to accelerate the mass of in and/or in scheduled liner traffic, e.g.
the selection of engine. The optimum the ship itself to increase the water flow feeders carrying fresh fruit from the
choice with regard to derating, installa- across the propeller. I.e. when the pro- Americas.
tion height, first cost, etc. will be similar peller is pitched out, only the shafting
to the situation for a FP-propeller. and not the ship itself is accelerated in In such cases the increased efficiency
response to any a torque increase on of the main engine for generating elec-
7. Engine load diagram for CPP and the engine. tric power compared to the auxiliary
considerations of PTO power engines will result in savings. Typically,
The engine load diagram is unaffected These considerations are especially im- these savings will be larger than the
by the combination with a CP-propeller. portant in order to avoid overspeed, if small losses implied by the slightly low-
Instead, the position of the operational ship maneuvering with a CPP plant is er efficiency of the CP-propeller com-
point of the engine within the load dia- intended to be performed in constant pared to an FP-propeller.
gram is in principle, depending on the speed mode with low propeller pitch
capabilities of the propeller control sys- and high PTO load, e.g. for driving
tem, set free. thrusters. Therefore, governor stability
46 MAN Energy Solutions
Basic principles of ship propulsion

8. Compliance with regulations the adequate selection of engine SMCR show an approximate 8-10% heavy
Considerations on NOX and SOX elimi- power. In such a case, a high-load tun- running of the remaining propeller in
nating measures do not change with ing is often a good choice. For a ship operation for a twin-skeg ship.
the selection of a CP-propeller, and nei- engaged in tramp trade, such as many
ther does the EEDI requirements. bulk carriers, the engine load can differ This possibility for speed derated en-
greatly between voyages, and low-load gines is described in the rpm extended
As previously briefly discussed, tuning is then sometimes selected. load diagram in Fig. 3.15. Here, the en-
CP-propellers can be an attractive gine layout diagram is plotted as well,
solution for ship designs that have diffi- Rpm extended load diagram showing the speed limits of the engine
culties towards fulfilling the require- design.
ments for minimum propulsion power: For speed derated engines with an
SMCR speed sufficiently below L1- In Fig. 3.15 it is seen that for a heavily
If the CP-propeller control system can speed, the speed limits of the engine speed derated engine with an SMCR at
control pitch and propeller speed indi- can be designed to extend beyond the point MP, the rpm extended load dia-
vidually, the engine will be capable of normal maximum limit of 110% of the gram permits a substantial increase to
delivering its maximum power even at SMCR speed, but not more than 105% the possible light running margin, in the
reduced ships speeds. However, it of engine speed at L1 during normal op- extreme case depicted up to 23%.
must be borne in mind that the propel- eration (107% during sea trial). This
ler efficiency in such a condition reduce can, as a result of the high light running Considering that the bollard pull pro-
compared to optimum, see Chapter 4. margin allowed hereby, be of special in- peller curve is rarely more than 15-20%
terest especially to ships often operat- heavy running, a light running margin
Engine tuning ing in conditions implying increased re- higher than this will not bring any bene-
sistance such as: fit. In addition, class rules typically
This and the following sections are in- does not allow an engine to run faster
tended to provide further detail on – ships sailing in areas with very heavy than 115% or 120% of SMCR-speed.
some of the engine related parameters weather
shortly described in the process of – ships operating in ice The speed limit can only be extended if
working though the engine selection – ships with two fixed pitch propellers/ the torsional vibration conditions permit
spirals. two main engines, where one propel- this. Thus, the shafting, with regard to
ler/one engine is blocked/declutched torsional vibrations, has to be approved
Engine tuning applies to an engine with for some reason. Measurements by the classification society in question.
a specified MCR – derated or not. As of
2023 three options exist for tuning a
regular ME engine for Tier II: Power [kW]
15,000
– High-load tuning -C9
0 ME
– Part-load tuning
14,000 8S5
9
E-C
– Low-load tuning 0M
13,000 7S5

Tier III engines do not offer the option 12,000


for load tuning, neither in tier II or tier II
mode, as the parameters controlling 11,000
the combustion process are already MP MP LP
10,000
fixed in order to meet both Tier II and
Tier III demands. 9,000
SP PD’
The tuning of Tier II engines decides 8,000
the shape of the SFOC curve as a func- PD
tion of engine load. High-load tuning 7,000
has the lowest SFOC in the high-load
range and low-load tuning has the low- 6,000

est SFOC in the low-load range. Choice


5,000
of tuning depends on the expectations
for the operational profile of the ship. 4,000
For a ship sailing a fixed schedule in a 75 80 85 90 95 100 105 110 115 120 125
certain geographical area it is often Shaft speed [rpm]
possible to predict the required engine
power quite accurately, allowing just Fig. 3.15: Rpm extended load diagram, for an extreme case
47

Constant ship speed curves and propeller speed can be assumed: eter, the following data applies when
changing the propeller diameter:
As earlier described in Chapter 2, the
( n2
)
⍺ EQ 38
larger the propeller diameter, the high- P2 = P1 × n1 For general cargo, bulk carriers and
er the propeller efficiency and the low- tankers: ⍺ = 0.20 - 0.30
er the optimum propeller speed. There
is therefore a drive to optimise the aft- where: Container and ro-ro: ⍺ = 0.15 - 0.25
body and hull lines of the ship to ac-
commodate the largest propeller di- P = propulsion power Fig. 3.16 shows an example of the re-
ameter possible. n = propeller speed, and quired power speed point M1, through
⍺ = the constant ship speed coefficient. which a constant ship speed curve
The constant ship speed curve, ⍺, ⍺ = 0.28 is drawn. Hereby point M2
shown in Fig. 3.16 indicates the power For any combination of power and shaft with a lower engine power and a lower
required at various propeller diameters speed, each point on the constant ship engine speed is achieved at the same
and, thereby, propeller speeds’s to speed curve returns the same ship ship speed.
keep the same ship speed, if at any speed.
given speed the optimum pitch diame- Thus, for a handymax tanker, if the pro-
ter ratio is used, taking into consider- When such a constant ship speed line peller diameter is increased, and going
ation the total propulsion efficiency. is drawn into the engine layout diagram for example from the SMCR-speed
through a specified MCR point ‘M1’, se- of n M1 = 125 rpm to n M2 = 100 rpm, the
Normally, for a given ship with the lected in the layout diagram, another required power will be PM2 =
same number of propeller blades but specified propulsion MCR point ‘M2’ (100/125) 0.28 x PM1 = 0.935 x PM1, i.e.
different propeller diameter, the follow- upon this line can be chosen to give the providing a power reduction of about
ing relation between necessary power ship the same speed for the new com- 6.5%.
bination of engine power and rpm.
When changing the propeller speed by
Provided the optimum pitch/diameter changing the pitch diameter ratio, the
ratio is used for a given propeller diam- ⍺ constant will change.

Propulsion Increased propeller diameter


SMCR power 4-bladed FP-propellers
PM [kW]

Dprop = 6.8 m Dprop = 6.3 m Dprop = 5.8 m


16.0 kn
α
- C9
0 ME
7S5 15.5 kn
α
9
E-C
0M 15.1 kn
6S5 α M1 15.0 kn
10 M2
E-C
50 M α
14.5 kn
7G α
0
-C1
50 ME 14.0 kn
6G α
13.5 kn
α
α = 0.28
M1 = 9,960 kW × 125 rpm
M2 = 9,310 kW × 100 rpm
100 rpm 125 rpm

Shaft speed [rpm]

Fig. 3.16: Example of constant ship speed curves with selected engine layout diagrams
48 MAN Energy Solutions
Basic principles of ship propulsion

Engine loading during acceleration D. H


 ereafter the fuel index (fuel if the propeller pitch is not reduced, the
amount relative to maximum) de- rate of acceleration will upon encounter
In the section “Acceleration, barred creases at constant engine speed of the engine load limitations reduce.
speed range, manoeuvring speed and until steady state sailing is reached, The propeller load controller often ap-
propeller rotation” in Chapter 2, the i.e. the ship speed corresponding plies pitch reduction upon encounter of
bollard pull curve and considerations to the set engine speed on the light the engine load limitations, in order to
of the passage of a barred speed propeller curve, is reached. increase the engine speed (and hereby
range is introduced from a propeller available power) at a faster rate than if
perspective. Having introduced the The light running margin previously de- accelerating the ship itself along the
engine load diagram in the previous scribed affects the margin from the engine load limitations as for an FP
section “Engine load diagram & con- light propeller curve towards the engine propeller.
siderations of PTO“ of the present load limits and thereby the ability for
chapter, it is of interest to consider the fast acceleration. For a CPP plant following a generator
engine loading during acceleration, il- curve, the load controller will gradually
lustrated in the engine load diagram. For a CPP plant following a fixed com- increase the propeller pitch, in order to
binator curve similar behaviour as for increase the engine load at constant
Acceleration from standstill the FPP example will be observed. I.e. speed, see Fig. 3.14.
On a FPP plant, imagine a scenario of
acceleration from standstill, as depict-
Power [%SMCR]
ed on Fig. 3.17. As the engine is start- 140
ed, initially with the starting air, the Recommended operation
shaft and engine will in the beginning 120
Heavy operation
accelerate fast along the bollard pull Short-term operation

propeller (BP) curve, e.g. the propeller 100


curve for an advance number of zero /
zero speed through water, see Fig. 80
ve

2.08.
ur
ll c

e
rv
pu

cu

ve
rd

ut

60
yo

ur
la
lla

105% SMCR
rc
A. A
 s the ship itself gains speed, the ne
Bo

gi
C e
lle

En op
pr
propeller curve will become slightly 40 B Li
g ht

lighter, i.e. require less torque, than


D
the BP curve: As the speed of water 20
arriving at the propeller increases A
with the speed of the ship, the ad- 0
vance number increases, which re- 0 20 40 60 80 100 120
duces the torque required on the Speed [%SMCR]
shaft, see Fig. 2.08.
Fig. 3.17a: Engine loading in the engine load diagram from acceleration with an FPP plant from standstill,
B. A
 t some point the BP curve (or due A-B-C-D (top), and from acceleration initiated while sailing, 1-2-3-4 (lower).

to the above mentioned phenome- Power [%SMCR]


non a propeller curve running al- 140
most as heavy as the BP curve) en- Recommended operation
Heavy operation
counters the torque limit of the 120
Short-term operation
engine. At this point, the engine
can no longer deliver the torque re­ 100
quired to follow the heavy propeller
curve. From this point the engine 80
ve
ur
ll c

speed will increase at a slower rate,


e
rv
pu

cu

ve
rd

ut

corresponding to the increase of 60


ur
yo

la
lla

rc

105% SMCR

ne
Bo

gi e
lle

ship speed and hereby increase of 3 En pr


op
ht
advance number with its resulting 40 Li
g

decrease of the torque required by 2 4


the propeller. 20
1
C. T
 he engine will accelerate along 0
the torque limit until the desired 0 20 40 60 80 100 120
Speed [%SMCR]
engine speed is reached.
Fig. 3.17b: Engine loading in the engine load diagram from acceleration with an FPP plant from standstill,
A-B-C-D (top), and from acceleration initiated while sailing, 1-2-3-4 (lower).
49

Acceleration during free sailing Once steady state sailing is attained, the engine or to attain regulatory com-
On an FPP plant, imagine a scenario the speed setpoint is increased to a pliance, e.g. for EEXI, see Chapter 4.
of acceleration from an example en- point above the barred speed range.
gine speed of “half” on the machinery This method ensures the highest possi- The way to implement and effects of a
telegraph, for which steady state has ble speed of the water arriving at the power limitation depends on whether
been reached, to “harbour full” on the propeller prior to the acceleration the engine is of camsahft (MC) or elec-
machinery telegraph as illustrated on trough the BSR, i.e. ensure a propeller tronic (ME) control.
Fig. 3.17. curve as light as possible to accelerate
along. Hopefully this extents the point Impact of an index limitation for
1. Fuel index and hereby engine power at which the actual propeller curve en- power limitation of MC engines
increases until the bollard pull counters the torque limit to a point For MC engine with camshaft control of
curve, or in reality a propeller curve above the barred speed range. the fuel injection a power limitation is
running alomost as heavy as the BP attained by limiting the maximum fuel
curve, is encountered. No more This method will, compared to passing index, i.e. limiting the maximum amount
torque can be absorbed by the pro- through the barred speed range along of fuel that can be injected per firing.
peller than along this line. the torque limit of the engine, ensure an
acceleration of the shafting as quickly A fuel index limitation is de facto a lim-
2. The engine and propeller shaft ac- as possible. itation of the maximum engine torque,
celerates quickly along the BP curve, and fuel index is limited so that the
until the torque limit is encountered. For further information on barred speed sought power is attained along the en-
The location of the BP curve is plant range passages, and recommendations gine layout curve as depicted on Fig.
specific and its intersection with the on setting of the machinery telegraph, 3.18. Limiting the engine power by a
torque limit is not necessarily found amongst others to aid passage of a torque limitation implies that at engine
between “half” and “harbour full” barred speed range, please contact speeds below the speed corresponding
which themselves are set individually MAN Energy Solutions at MarinePro- to the sought power on the layout
for the specific plant. jectEngineering2S@man-es.com. curve, the load diagram of the engine
will be restricted as the engine torque is
3. The engine again accelerates along Power limitations of main engines limited.
the torque limit. The engine will have
to accelerate the ship itself to in- The implementation of a power limita- Once the torque limitation reaches the
crease the advance number on the tion on an engine can be relevant for intersection with the original torque lim-
propeller in order to attain a reduc- different reasons. One application is to it of the engine, the original torque lim-
tion of the propeller torque required, safeguard a retrofitted propeller opti- itation prevails. The difference between
and hereby allow for a higher shaft mised for a lower ship speed than the the original and torque/power limited
speed. original, from the maximum torque of load diagram is marked on Fig. 3.18.

4. As the new engine speed set point is


Power [%SMCR]
reached, the fuel index will gradually
140
reduce until steady state is reached. Recommended operation
Heavy operation
120
As seen, point 3 and 4 of an accelera- Short-term operation 15-20%
tion during free sailing corresponds to
100
point C and D for an acceleration from
standstill. In reality there will be an in-
80
ve

clination to line 1 in Fig. 3.17 as the


ur
ll c
pu

ship itself will experience some accel-


rd

60
lla

105% SMCR

eration, and hereby increased speed


rv
Bo

cu

l
el
er

e
rv
of water arriving at the propeller. t cu
tp
r op
40 ay
ou gh
el Li
g in
En
For quick acceleration through a
20
barred speed range of an FPP plant, it
is prior to passage of the BSR recom-
0
mended to reach steady state sailing 0 20 40 60 80 100 120
at an engine speed just below the Speed [%SMCR]
barred speed range. In other words,
accelerate to a speed just below the
BSR and keep steady until the fuel in- Fig. 3.18: Impact to the engine load diagram of a fuel index limitation for an MC engine to attain a 60%
dex is stable. power limitation on the engine layout curve
50 MAN Energy Solutions
Basic principles of ship propulsion

The narrower load diagram resulting However, depending on the extent of the engine can accelerate. In order to
of an index limitation implies that ac- the power limitation, acceleration ca- aid quick acceleration and improve ma-
celeration capabilities of the ship can pabilities may still be affected, as well noeuvring capabilities, the DLF func-
be reduced, depending on the extent as it is still necessary to evaluate the tionality has been developed for ME
of heavy running of the bollard pull minimum propulsion power criteria for engines.
curve and its intersection with the new permanent limitations.
load limitations. This is important to The DLF standard system adjusts the
consider with respect to passage of a For propeller retrofits, it is important engine operating parameters with re-
barred speed range, as well as it for a to consider that the engine torque on spect to fuel injection for maximum
permanent limitation must be consid- an ME engine is not limited beyond torque when required and for maximum
ered with respect to minimum propul- the limitations implied by the power 30 minutes, see Fig. 3.20. The DLF cal-
sion power, see Chapter 4. For an limitation. The original torque limita- culates the air available in the engine
overridable power limitation, an as- tion of the engine will prevail and must cylinder before each firing. When the
sessment of the impact towards ma- be considered when evaluating the mass of available air is calculated, the
noeuvrability and minimum propulsion strength of the retrofitted propeller. engine control system can proceed to
power is not required as the limitation calculate how much fuel can be injected
can be lifted in such conditions. Extensions to the standard engine until either the minimum acceptable air
load diagram for acceleration and excess ratio is reached (the DLF lambda
Impact of a power limitation of ME encounters of adverse weather limiter) or the maximum intermittent
engines torque allowable at the actual speed is
On ME engines, with electronic con- The electronic control of the ME engine reached (the DLF torque limiter).
trol of the fuel injection, a direct power allows for individual control of parame-
lim­itation can be implemented. A di- ters relevant to the combustion such as If DLF full is applied, further improve-
rect power limitation is possible, as fuel injection timing, length, pressure ments towards torque can be attained
the engine per revolution, based on profiles, exhaust vale opening and clos- by utilising the electronic control of the
the work performed on the gas in the ing times etc. This allows for optimising exhaust valve as well. By closing the
cylinder, can calculate the developed the combustion parameters to extent exhaust valve earlier the air amounts
power directly. the regular load diagram of the engine available for combustion is increased.
in specific situations, while at the same Furthermore, the DLF full opens the ex-
As the power developed by the engine time taking precautions not to overload haust valve earlier to increase the flow
is known, it is not necessary to imple- the engine. of energy across the turbo charger in
ment limitations directly to the fuel in- order to build up scavenge air pressure
dex. Instead, the fuel index is adjusted Dynamic limiter function (DLF) faster, further increasing air available
per firing, in order not to exceed the As explained on the two previous pag- for combustion.
limited engine power. Hereby, limita- es, in the sections on acceleration, the
tions towards the heavy running capa- location of the encounter of the heavy
bilities of the engine are avoided as il- propeller curve and engine load limita-
lustrated in Fig. 3.19. tions is decisive for the rate at which

Power [%SMCR]
120
Recommended operation
Heavy operation
100
Short-term operation

80
ve
ur
ll c
pu
rd

60
lla
Bo

105% SMCR

ve
ve ur
ur rc
40 u tc e lle
a yo op
el pr
g in ht
En Lig
20

0
0 20 40 60 80 100 120
Speed [%SMCR]

Fig. 3.19: Impact to the engine load diagram of a 60% power limitation for an ME engine
51

The ambient conditions will affect the The capabilities of the DLF are at- Adverse weather condition (AWC)
maximum available index per firing. tained solely by the electronic control functionality
When the DLF functionality has been of the combustion parameters, and The AWC functionality is developed
active for 30 minutes it will gradually roll does not require extra components. along the same principles of DLF,
back to the normal fuel index limiters The DLF standard functionality is ap- though with the difference that the ex-
and load diagram, see Fig. 3.20. DLF plied for 5 and 6-cylinder engines per tension of the load diagram by the op-
will then not be available until the en- standard, as these in general experi- tional AWC functionality is available as
gine components have had sufficient ence the highest relative location of long as required in an emergency. Fig.
time to cool. This may take several the barred speed range. For further in- 3.21 shows an illustration of an engine
hours. The efficiency of the engine re- formation, see the paper “Dynamic load diagram with the AWC functional-
duces while DLF is active. limiter function”. ity. The AWC function extends the op-
erating area in the range from 60% to
97% engine speed, with the engine
working at up to 100% torque, at 80%
Power [%SMCR] of the engine speed.
120
Recommended operation
Available at Sea Trial The aim of the area of the AWC exten-
100
sion to the load diagram is to make it
e

Heavy operation
ur v

possible for the engine to follow a typi-


ll c

Short-term operation
pu

80
cal bollard pull propeller curve up to
rd
ll a
Bo

80% engine speed for regular propul-


e

DLF
rv
cu

60
e

105% SMCR

yo sion plants of bulk carriers and tankers.


ut

rv
cu

la
e l
el
er

in
En
g op
t pr
40 gh
Li In principle, the AWC functionality in-
creases the amount of fuel injected into
20
the combustion chamber, which in-
BSR creases the torque output of the en-
0
gine. In order not to overload the en-
0 20 40 60 80 100 120
gine, the AWC function, amongst other
Speed [%SMCR]
initiatives, delays the fuel injection,
which limits the peak pressure and
Fig. 3.20: Improved heavy running capabilities from DLF during acceleration temperature in the combustion cham-
ber. Thermal loads of piston crown, ex-
haust valve, cylinder liner and cylinder
cover are hereby reduced and kept be-
low the temperatures attained at the
SMCR.
Power [%SMCR]
160
The AWC functionality is not to be con-
Recommended operation
140 Available at Sea Trial
sidered a replacement for an adequate
Heavy operation light running margin. Frequent expo-
120 Short-term operation sure to adverse weather conditions with
e

utilisation of the AWC will reduce guid-


urv
ll c

100 1
ing overhaul intervals like other special
pu
rd

engine configurations. The avoidance


ll a

Temporary extension of load limits by AWC


e

80
rv
Bo

cu

of adverse weather encounters is still to


ve
ler
ur

c
el

be sought by good seamanship, weath-


t
op

60
ou

y
105% SMCR
pr

t
gh
la

Li er routing, etc.
e
in
ng

E
40
When ordering an engine, it shall be in-
20
formed if AWC is desired for that spe-
BSR cific engine. For further information on
0
0 20 40 60 80 100 120 140
availability for specific engines, see the
Speed [%SMCR] paper “Adverse Weather Condition
functionality and minimum propulsion
power”. Alternatively, contact MAN En-
Fig. 3.21: Illustration of an engine load diagram with the AWC active. From the right, the light propeller ergy Solutions at MarinePro­
curve, engine layout curve and the bollard pull curve jectEngineering2S@man-es.com.
52 MAN Energy Solutions
Basic principles of ship propulsion

Degradation of light running margin This leads to an increase in friction and LRM increases for some time, likely
on a ship in service, example a heavier running propeller. The fouling from the sailing smoothening out any
can be limited by introducing biocides patches of fouling possibly left in the
As described in the previous section to the paint of the ship and/or removed cleaning.
“Light running margin (rpm margin)” (p. by mechanical means in the form of a
33) it is necessary to design with a mar- cleaning/polishing, especially after Yet a propeller polishing is performed
gin from the light propeller curve to the times of idling. Even if the hull is before the LRM slowly degrades again.
engine layout curve through SMCR. cleaned, experience however show that According to experience from online
This is in order to have a margin for it can be hard to bring back the hull to onboard data monitoring of engines, so
conditions not as ideal as sea trail con- original conditions hereby. it will continue until the ship goes to
ditions / service conditions for which dry-dock. Here the LRM can be close
the propeller is laid out. This is illustrated in Fig. 3.22 where the to completely restored to its original
light running margin of an actual Kam- state, depending on the level of work
Encounters of adverse weather will in- sarmax bulk carrier is plotted over time. performed herein and extent of dents,
creae the extent of propeller heavy run- As seen, the light running margin varies rust, etc. accumulated by the hull since
ning, see “Minimum propulsion power” not only with the loading condition of delivery.
in Chapter 4 as well. It is however not the ship (due to the variation in wetted
the only reason for a heavier running surface and hence resistance) but also Considering this in-service increase of
propeller curve. over time with various events happen- resistance, it is for a plant with a fixed
ing to the hull. pitch propeller, or controllable pitch
Over time the hull and propeller be- propeller following a set combinator
comes fouled, dents are introduced to For the first one-and-a-half year after curve, important to have designed the
the hull be encounters with the quay- delivery it appears that the biocide of propulsion plant with an adequate light
side, repaints may be conducted with- the paint is sufficient to keep the level running margin, of 4% to 7%, up to
out removing the old paint completely, of fouling at a minimum, only a propel- 10% in special cases.
as well as the hull itself may rust with ler cleaning is performed. Hereafter the
increasing roughness as a result, all in- LRM begins to degrade until a hull
creasing the skin friction. cleaning is performed whereafter the

LRM%

10

–2

–4
2016-05 2016-09 2017-01 2017-05 2017-09 2018-01 2018-05 2018-09 2019-01 Time

Still period Propeller cleanings Hull cleanings Ballast condition Loaded condition

Fig. 3.22: Development to light running margin over time for an actual Kamsarmax bulk carrier
53

Power functions and logarithmic y Fig. 3.23 depicts PB and Pprop in a nor-
scale for engine diagrams mal linearly scaled coordinate system
y = ax + b
and in logarithmic scale. The beauty of
Historically, and before the introduction i=1 the logarithmic scale is that a power
of computers, it was practical to dis- 2 function in logarithmic scale will be a
play engine layout and load diagrams in linear line, the slope of which depends
logarithmic scale. Logarithmic scale is on the exponent i of the power function,
still commonly used in the industry, and 1 according to the principal formula:
their use can be beneficial to the expe-
rienced designer, and bring additional EQ 42
clarification. x
0 PB = c × n i

0 1 2
The effective brake power PB of an en- Straight lines in linear scales
gine is proportional to the mean effec-
tive pressure (mep) and engine rate of Resulting in the logarithmic scale
rate of revolution, n. When using c as a
constant, PB may then be expressed as EQ 43
i=3
follows: log(PB) = i × log(n) + log(c)

EQ 39

PB = c × mep × ni
This means that the PB for constant
mep will follow lines of i = 1 in the loga-
i=2 rithmic scale and Pprop will follow lines
This means that for constant mep, the of i = 3.
power is proportional to the rotational i=1
speed of the engine, i = 1: Logarithmic lines of i = 1 are equivalent
Power functions in liner scales to regular linear lines, and as such the
EQ 40 shape of the engine layout diagram is
y = log (P) the same regardless of applying loga-
PB = c × n (for constant mep)
1
rithmic scales or not, only the shape of
i=0 the load diagram will change.

When only considering frictional resis-


tance, as described in the section “Pro- i=1
peller Law and speed power curves” in
Chapter 2, the power demanded for
propelling a ship with a fixed pitch pro- i=2
log (P) = i x log (n) + log (c x n)
peller at a speed V is proportional to
the cubic of this, i = 3: i=3
Logarithmic scales x = log (n)
EQ 41

Pprop ∝ c × V3 PB = engine brake power


C = constant
n = engine speed
As described in Chapter 2 the exponent
for calculating the power required for
P = c x ni ➡{ log (P) = i x log (n) + log (c)
y = ax + b
propelling the ship at a speed V can be
higher than 3 when including wave Fig 3.23: Linear and power functions in linear and
making resistance etc. logarithmic scale
54 MAN Energy Solutions
Basic principles of ship propulsion
55

Chapter 4
Environmental regulations

Sulphur %
5.0
4.5
4.0
Global limit
3.5
3.0
2.5
2.0
1.5
1.0
0.5
SOx ECA
0.0
2005 2010 2015 2020 2025 2030 Year

Fig. 4.01: Limits for sulphur emissions

Regulations limiting the emission of sul- as described in a section of their own. sulphur cap has led to the introduction
phur oxides (SOX) and nitrogen oxides As an effect of implementing EEDI, the of very low-sulphur fuel oil (VLSFO) and
(NOx) have been implemented during IMO has also made recommendations ultra low-sulphur fuel oil (ULSFO) of
the latest decades. Special emission on minimum propulsion power, de- 0.5% and 0.1% sulphur content respec-
control areas (ECA) have been de- scribed at the end of this chapter. tively. As low-sulphur fuels typically
clared, further limiting SOx and NOx have different properties with regard to
emissions in specific areas. Sulphur oxides the lubrication of fuel components,
special care must be taken as de-
Measures towards fulfilling these regu- Sulphur in fuel leads to emission of SOX scribed in the paper “Guidelines for op-
lations are briefly described in the sub- and particulate matter (PM). The IMO eration on fuels with less than 0.1% sul-
sequent sections on SOx and NOx. For has set a global limit on sulphur emis- phur”.
in-depth knowledge, the reader is ad- sions from all ships, gradually to be
vised to consult MAN Energy Solutions’ lowered as seen in Fig. 4.01. From Alternative fuels such as LNG, LPG and
“Emission Project Guide”, Ref. [4.1]. 2020, a global limit of 0.5% applies, methanol contain an insignificant
This is continuously updated and can and a limit of 0.1% already applies lo- amount of sulphur.
be downloaded from our homepage → cally in the SOX -ECAs.
Two-Stroke → Project-Guides. The IMO permits the use of fuels with a
At the time of writing (2023), the sulphur higher sulphur content if technical mea-
With the energy efficiency design index content of HFO is approx. 2-3.5% de- sures can be applied to reduce the SOX
(EEDI) and Carbon Intensity Indicator pending on origin and significantly low- emissions to a level equivalent to using
(CII) the emission of greenhouse gas- er, approx. 0.1%, for MGO, and some- low sulphur fuel, the main option for
ses is set in focus and sought limited, where in between for MDO. The ECA this is SOX scrubbers.
56 MAN Energy Solutions
Basic principles of ship propulsion

SOX scrubbers tion. Typically, NaOH is added in order reduced flow reduces pumping costs.
Scrubber technology has been known to form sulphate with the sulphur. Sul-
for decades, as inland emissions of phate accumulates in the scrubber wa- With regard to fulfilling the EEDI re-
SO2, e.g. from power plants, have been ter amongst the particulate matters quirements, it is important to note that
regulated. The primary motivation for from the combustion. Water is formed a slightly increased electric load from
using SOX scrubbers in a maritime ap- in the combustion, and constitutes a the pollution reducing measures does
plication is that HFO is significantly constant supply of fresh water, while not affect the index attained. The elec-
cheaper than low-sulphur fuels. For a water is bled off from the loop to be trical consumption to use in the EEDI
large ship, this difference can turn a cleaned in a special unit, before being calculations are based on the power of
scrubber investment into a good busi- discharged to the sea. Closed loop run- the main engine. For the CII, the slight
ness case, naturally requiring that the ning costs are higher due to the con- increase to electric load will however
space for the system can be allocated. stant addition of chemicals, even if the have a small impact.

Wet scrubbers are typically applied for


marine applications, using either sea-
water in an open loop or freshwater Exhaust gas
with additives in a closed loop. Typical- monitoring
ly, both options are included in a hybrid
solution, see Fig. 4.02. NaOH Scrubber
tank
Exhaust gas
Open loop operation offers low running
costs, as seawater is fed directly to the
scrubber, neutralising the SOX only due
Wash water
to the natural alkalinity of seawater. The FW
Cooler monitoring
water is then led back to the sea. The Circulation
discharge criteria set by the IMO guide- SW inlet tank Discharge
lines is met by the high water flow Circulation
through the scrubber. Power for pump- pump
ing the seawater will be the largest run- WCU
SW pump
ning cost.

A closed loop system must be used if Sludge


the alkalinity of the seawater is too low, tank
the seawater is too dirty, or where local
legislation prohibits open loop opera- Fig. 4.02: Hybrid scrubber system

Nitrogen oxides NOx limit [g/kWh]


16.0
IMO has regulated NOX emissions since
2000, implementing limits in various 14.0

Tiers, I, II and III. Tier II has applied


12.0
globally for ships which had their keel
laid after 2011. Tier III applies in NOx 10.0
-ECA-areas only, in the North American
8.0 Tier II
ECA from 2016 and in the North Euro-
pean ECA from 2021, see “Emission 6.0
control areas for SOX and NOX”. The
NOX emission limits are a function of 4.0

the rated engine speed, see Fig. 4.03. 2.0 Tier III

Both NO and NO2 is included in NOx, 0.0


and especially NO2 is harmful. NOX can 0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000
Engine speed [rpm]
be formed by different processes re-
sulting in either fuel, thermal, or prompt Fig. 4.03: Limits on NOx emissions depending on engine speed
57

EGR SCR-HP SCR-LP

Fig. 4.04: Illustration of different NO X reducing measures

NOX , see Ref. [3.1]. Thermal NOX is the entrain sufficient amounts of oxygen to Selective catalytic reduction
main source in a diesel cycle engine. burn the injected fuel. Entraining more SCR does not interfere with the com-
gas means that the heat capacity of the bustion process, but instead treats the
Temperature and especially peak tem- combustion zone is increased, i.e. more exhaust gas according to the chemical
perature during the combustion is the gas must be heated to burn the fuel, reactions described in the “Emission
main parameter governing the amount which lowers the peak temperature of project guide”, Ref. [4.1].
of NOX formed, but the timespan at the combustion. The increased mass
peak temperature is of course also im- and specific heat capacity of the CO2 Since ammonia (NH3) is poisonous in its
portant. and H2O in the recirculated gas com- pure form, it is stored and added in the
pared to O2 and N2, in fresh air, also form of urea, which is an aqueous solu-
Sufficient control of the temperature for contributes to increasing the heat ca- tion of NH3. The urea is reduced to am-
fulfilling Tier II can be achieved by ad- pacity of the combustion zone. monia in the system prior to the actual
justing engine parameters such as in- SCR catalyst.
jection timing, injection pressure, ex- An EGR system placed before the tur-
haust valve timing, etc. bocharger is a high-pressure (HP) sys- An SCR system requires an elevated
tem, whereas a low-pressure (LP) sys- temperature in order to activate the cat-
Fulfilling Tier III limits require specific tem is placed after the turbocharger. alyst elements. Furthermore, the sul-
NOX reducing technologies, described HP EGR is most commonly used in ma- phur content of the fuel sets limits for
in the following sections about EGR rine applications. the minimum temperature, as sulphur
and SCR. reacts with ammonia to form ammoni-
When recirculating the exhaust gasses, um bisulphate (ABS) at low tempera-
Exhaust gas recirculation the amount of fresh air that must be tures. If the temperature is too low, this
Tests show that the amount of NOX provided from the turbocharger de- sticky substance can build up in the
formed is related to the amount of oxy- creases. The turbocharger must be ca- catalyst elements. Often, the ABS-im-
gen found in the combustion chamber. pable of handling this condition, either posed temperature limit is higher than
The EGR-plant substitutes some of the by a bypass or if multiple turbochargers the temperature required for the ele-
fresh scavenge air with exhaust gasses are installed, by cutting out one. ments to perform the reduction.
that have a lower oxygen content. The
exhaust gas is led through a cooling Using an EGR system to achieve Tier II SCR plants for marine applications ex-
and cleaning cycle before re-entering is an option to improve Tier II SFOC ist both in a high (before the turbo-
the scavenge air receiver. (specific fuel oil consumption). Instead charger) and low-pressure (after the
of optimising the combustion parame- turbocharger) variant. The benefit of
Due to the recirculated exhaust gas, ters for fulfilment of Tier II, these can be the LP SCR is that it offers the design-
more of the gasses in the chamber optimised for maximum efficiency. This er better flexibility for arranging the in-
must be entrained in the combustion has been termed EcoEGR. stallation, compared to the HP solution
process, i.e. the flame must broaden to that must be positioned prior to the
58 MAN Energy Solutions
Basic principles of ship propulsion

turbocharger. Temperatures are lower ships both in the North American and A reduction factor of the index required
after the turbocharger than before, Northern Europe SOX- and NOX-ECA. for new ships is prescribed. It increases
which means that typically only The Mediterranean is designated SO X- the requirement over time, as generally
low-sulphur fuel can be combined with ECA from 2025. In the North American illustrated in Table 4.01 for large ships,
a low-pressure SCR system. ECA, Tier III NO X limitations are appli- Ref. [4.2]. Relaxations for small ships
cable for new ships built after 2016, are made, and for general cargo ships
Especially at low load, the application and in Northern Europe after 2021. as well as reefers, phase 2 only re-
of SCR increases the SFOC due to the quires a reduction of 15%.
required minimum temperature of the Any abatement technology reducing
exhaust gas. In the HP system, a cylin- the emission of SO X and NO X below As the EEDI regulations are continuous-
der bypass is installed to decrease the the limits set will be accepted, given ly evaluated, the reader is advised to
mass of air in the cylinders, thereby in- that the relevant IMO guidelines are consult the latest resolutions. As of
creasing the exhaust gas temperature, followed. 2023 these are available on:
and reducing the efficiency of the en-
gine. In the LP version it is required for Energy efficiency design index www.imo.org → Our Work → Marine En-
some of the exhaust gas to bypass the vironment → Pollution Prevention → Air
turbocharger and directly heat the In order to ensure the reduction of Pollutant and GHG Emissions → Index
SCR elements, thus also decreasing greenhouse gasses (GHG) from ship- of MEPC Resolutions and Guidelines
efficiency. ping, the IMO have introduced the en- related to MARPOL Annex VI → Guide-
ergy efficiency design index (EEDI) as lines related to Energy Efficiency of
Emission control areas an amendment to annex VI of MAR- Ships.
POL, Ref. [4.2].
Emission control areas (ECA) can be
declared for SO X or NO X , or for both The principle of EEDI is to compare
types of emissions. Fig. 4.05 shows the emission of GHG from new ships
the existing ECA zones. The SO X ECA with a baseline of existing ships built
limits of 0.1% sulphur apply to all from 2000 to 2010, see Fig. 4.06.

ECA

ECA

ECA SECA

ECA

Fig. 4.05: Existing SO X & NO X emission control areas around North America and North Europe, and SO X emission control area in the Mediterranean

Phase 0, Jan 2013 - 1, Jan 2015 - 2, Jan 2020 - 3, Jan 2025 -


Reduction factor, X [%] 0 10 20 30

Table 4.01: EEDI reduction factors for ship types above certain thresholds except container ships and LNG carriers. See [4.2].
59

Calculation of required EEDI


The EEDI is as implied by the name a EEDI
design index, evaluating the capabilities 30
of the design and a certification at- EEDI reference lines for selected ship types
tained upon delivery. A ship must attain 25
an EEDI value lower than a required val- Container
ue, based on the baseline established 20
for the ship type, corrected with the re-
quired reduction factor (X) as stated in
15
Table 4.01.
General cargo
EQ 44 10
Reference line value = a × b –c

Tanker
5
Here, a & c are baseline parameters, Bulk carrier
Ref. [4.2], and b is the maximum dead-
0
weight of the ship given in tonnes. For 20,000 40,000 60,000 80,000 100,000 120,000 140,000 160,000 180,000 200,000
container ships 100% dwt is applied as dwt
well.
Fig. 4.06: EEDI reference lines for selected ship types
EQ 45
Required EEDI =
The CO2 emissions relative to the trans- In general, the power of the main en-
(1 - 100
X ) × Reference line value
port work can be expressed as the re- gine (PME) and the specific fuel con-
lation of total power ∑P times the spe- sumption (SFC) are to be taken at 75%
cific fuel consumption (SFC) times the MCR, in g/kWh, also providing the ref-
If the design of the ship falls into more carbon content of the fuel type, CF, tak- erence ship speed, Vref, at 75% MCR.
than one category, the required value en relative to the capacity times the
will be the lowest one. speed by which this is moved: For passenger ships, for example a
cruise liner, but not a ro-pax, the ca-
Calculation of attained EEDI EQ 47 pacity is equal to the gross tonnage.
The EEDI expresses the CO2 emissions ∑P × CF × SFC For container ships, the capacity is set
EEDI ≈
relative to the societal benefits of the Capacity × Vref equal to 70% of the maximum dead-
transport work performed, giving a sim- weight. For all other ships the capacity
plified version of the EEDI equation: is equal to the maximum deadweight,
This equation is still a simplification of Ref [4.3].
EQ 46 the overall equation for calculating the
CO2 index, Ref. [4.3], as seen at the bottom The non-dimensional conversion factor
EEDI ≈
Transport work of the left page. This equation is here- (CF) between tonnes of fuel burned and
after referred to as the EEDI-equation. tonnes of CO2 produced accounts for

MAIN ENGINE EMISSIONS AUXILIARY ENGINE EMISSIONS SHAFT GENERATOR / MOTOR EMISSIONS EFFICIENCY TECHNOLOGIES
(∏ =1 )(∑ =1 (1) · () · )+( · · ) + ((∏ =1 · ∑ =1 ( ) − ∑ =1 () · ( )) · ) − (∑ =1 () · () · · )

Type of fuel Carbon content CF, (t CO2) / (t fuel) Approx. LCV, kJ/kg
Diesel / Gas oil 0.8744 3.206 42,700
Light fuel oil, LFO 0.8594 3.151 41,200
Heavy fuel oil, HFO 0.8493 3.114 40,200
Liquefied petroleum gas, LPG 0.8213 3.015 46,000
Liquefied natural gas, LNG 0.7500 2.750 48,000
Methanol 0.3750 1.375 19,900
Ethanol 0.5217 1.913 26,800
Table 4.02: Carbon factor and lower calorific values for different fuels, as defined by the IMO, Ref. [4.3]. Note that LPG is a mixture of propane and butane,
the values given here are for a 50/50 mixture. The primary content of LNG, pure methane, has an LCV of 50,000 kJ/kg
60 MAN Energy Solutions
Basic principles of ship propulsion

the GHG emission of different types of Decreasing specific fuel consumption see Fig. 4.07. The effect of this can be
fuels, as shown in Table 4.02, Ref. [4.3]. For example, a shaft generator can be illustrated by an example of a car that
installed on the main engine to reduce has been fitted with an engine with less
In the EEDI-equation, feff refers to the the SFC for producing electric energy. power than usual.
availability of alternative energy gener- Application of waste heat recovery sys-
ating measures. Correction factors fj, fi, tems would have a similar effect. Addi- The car would have a lower top speed
fc, fl, fm, and fw relates to specific calcu- tionally, EcoEGR for Tier II can be con- and accelerate slower, and the uphill
lations for the ship type and the sys- sidered. running capability would be reduced. In
tems installed onboard, such as ice those situations, the reduced power
classed ships, cranes, ramps, etc., and If in the early design phases a ship di- would have to be compensated for by
is not treated here, see Ref. [4.3]. mensioned with a four-stroke main en- using a lower gear ratio. However, a
gine cannot attain an EEDI lower than ship with an engine coupled directly to
EEDI reducing measures required, the implementation of a two- a fixed pitch propeller cannot shift gear.
Speed reduction stroke engine with a lower SFC could, So, to cope with a reduced main engine
As explained in “Propeller law and depending on the layout of the ship, be power, the engine and propeller can be
speed power curves” in Chapter 2, the a way to secure EEDI compliance. designed with a lower gear ratio, i.e.
power required to propel the ship is higher light running margin.
proportional to the speed of the ship by Capacity
the power of about 3 to 4, P ∝ V3 to 4. Increasing the capacity while maintain- In Fig. 4.07, the absolute margin from
This means that if speed is increased ing the total displacement of the ship the same propeller curve to the load
from, for example 20 to 21 knots, the can also reduce the EEDI. Reducing the limitations of two different SMCR rat-
required power (placed in the numera- lightweight is of most significance to ings, compliant for EEDI phase 2 and 3
tor of the EEDI equation) is increased ships with a large lwt/dwt ratio, e.g. lwt/ respectively are shown with resulting
by as much as 25% even if the speed dwt > 1.5 such as ro-pax ships, and of engine load diagrams. Even if the rela-
(placed in the denominator) is only in- nearly no significance to bulk carriers tive light running margin is the same,
creased by 5%. and tankers, see Table 1.01 (p. 8). the absolute margin from the propeller
curve to the load limits reduce.
Accordingly, a small reduction in For most ship types, it is generally
speed, may result in a large reduction worth considering the above-mentioned Consequently, as the ship is the same,
in power and hereby in EEDI. When re- reducing measures prior to this option. this may result in relatively reduced
ducing the speed, and thus the power acceleration capabilities and a higher
installed, the designer must make sure EEDI and light running margin degree of heavy running for the EEDI
that the ship can still manoeuvre safely Due to the EEDI, there is a tendency to- phase 3 compliant rating. To counter-
even in harsh conditions. wards installing less powerful engines, balance this characteristic of reduced

Reducing power required


Various steps can be taken to minimise Shaft power [% of SMCR]
the power required at a given speed. 120
Details on the influence of optimum
110
propeller size and shaft speed are dis-
5%
cussed in Chapter 2. By optimising hull 100 SMCR of EEDI phase II
lines and adding energy saving devices 90
SMCR of EEDI phase III 5%
additional reductions can be achieved.
80 it
lim
ue
Changing fuel type 70 rq
To
e

As seen in Table 4.02, both the carbon


rv

60
cu
al

factor (CF) and heating values will influ-


in
om

50
ence the amount of CO 2 produced.
rn
le
el

Higher heating values will result in 40


op

ve
Pr

ur
smaller masses of fuel burned and, 30 lle
rc
pe
hereby, smaller amounts of CO 2 gener- pro
20 ht
Lig
ated, and vice versa. When heating
10 phase III
values are included, an EEDI reduction Torque
limit EE
DI

of, e.g. 23%, is attained for LNG and 0


8% for methanol. Pilot oil is injected to 0 10 20 30 40 50 60 70 80 90 100 110
ignite most alternative fuels. The Shaft speed [% of SMCR]
amount of this must be included in the
final EEDI. Fig. 4.07: Absolute margin between the light propeller curve and the torque limit for the same relative
light running margin for an example of two ratings, EEDI phase 2 and 3 compliant respectively
61

power for EEDI Phase 3 propulsion


Shaft power [% of SMCR]
plants, it is recommended to increase
120
the relative light running margin to at-
tain the same absolute margin as for 110
known designs, in order to attain simi- 100 SMCR of EEDI phase II
5%

it
lar manoeuvring capabilities.

li m
ue
90 ≈7%

rq
SMCR of EEDI phase III

To
In the example in Fig. 4.07, the light 80
running margin has to be increased 70 se
III
a
from 5% for the EEDI phase 2 compli- ph e
60 DI rv
EE cu
ant rating to 7% for the phase 3 com- lim
it
i na
l
50 ue om ve
pliant rating, if the same absolute mar- rq rn rc
ur
To lle lle
gin from the light propeller curve to 40 o pe
ro
pe
Pr p
the torque limit is to be maintained. gh
t
30 Li
This can be attained in two ways with-
20
out increasing the engine power: Ei-
ther by reducing the SMCR speed 10
while maintaining a constant propeller 0
curve, i.e. no changes to propeller 0 10 20 30 40 50 60 70 80 90 100 110
pitch, as depicted on Fig. 4.08. Or al- Shaft speed [% of SMCR]
ternatively, if the SMCR speed is
maintained, by reducing the propeller
pitch, see “Light running margin” in Fig. 4.08: Increase of the relative light running margin for the power compliant for EEDI phase 3, by a
Chapter 3. reduction of the SMCR speed
62 MAN Energy Solutions
Basic principles of ship propulsion

Energy efficiency existing ship index ue of the power limitation, see “Impact ed and fuel consumed reported to the
of an index limitation for power limita- IMO data collection system, DCS, for
The energy efficiency existing ship in- tion of MC engines”. For ME engines year 2019. The reference line for as-
dex (EEXI) was adopted by the IMO in only the power of the engine is limited, sessing a ships level of efficiency at
2022 in order to bring existing ships to not the torque, nor the heavy running the CIIs introduction in 2023 is re-
a level corresponding to the EEDI in capabilities below the set power limit, duced by 5% from the baseline fol-
phase for new ships as per 1st of April see “Impact of a power limitation of ME lowed by 2% annual reduction from
2022. I.e. EEDI phase 2 for all other engines”. 2024 to 2026, i.e. 11% in total for 2026
ships than container ships and LNG compared to 2019. For 2027 the re-
carriers for which phase 3 applies from As a result of the restrictions to the load duction rates are not yet decided (as
this date. A few differences exist diagram the impact towards the ships per 2023), see Fig. 4.09.
amongst the EEDI phase 2 reduction capabilities towards manoeuvring and
rates and EEXI reduction rates depend- maintaining a minimum course keeping Depending on the CII rating attained,
ing on the capacity, see [4.2]. speed in adverse weathers of a perma- the ship is certified as an A, B, C, D or
nent power limitation must be evaluat- E graded ship. If the ship for three
At the time of writing (2023) the EEXI is ed; see the later section “Minimum pro- consecutive years is graded as a D or
a one-time certification, phases for any pulsion power”. for one year as an E ship, a corrective
future tightening of the EEXI reduction plan will have to be made and ap-
rates have not been established. Carbon intensity indicator proved by authorities.

The EEXI is calculated according to the The CII has been adopted by the IMO A series of correction factors exist for
same equation and principles of the in 2022 to assess and promote opera- calculating the CII for various types of
EEDI. Hereby, the EEXI is reduced by tional efficiency. Unlike the EEDI that ships. A description of those lies be-
the same methods as the EEDI, des- at delivery certifies the “technical” effi- yond the scope of this paper, see [4.6].
ribed in the previous section. The most ciency of the ship in a specific condi-
typical method to attain compliance tion, the CII is an annual assessment As CII is an operational index, both
with the EEXI is to install a power limita- of the operational efficiency, i.e. how technical efficiency, state of mainte-
tion. The power limitation can be either much fuel is used relative to the trans- nance, operational profile / distribution
overridable in the form of the overrid- port work performed, where the ships of ship speed, idling, and waiting time
able power limitation (OPL) or perma- capacity is used as a proxy for actual in port etc. affects the final CII score.
nent with the engine power limitation cargo carried. However, an efficient ship with a low
(EPL) features. EEDI will, all else being equal, have a
The baseline for assessing the CII is better CII than a ship with a higher
For an overridable OPL the EEXI is cal- established by the capacity transport- EEDI.
culated at 83% of the limited power
compared to the 75% of SMCR applied
for determining the vessel EEXI in its
SEEMP audits + annual Cll rating
present, unlimited, condition. This im-
plies that for an OPL the first (1-75/83) x 15%
Rating E
100 ≈ 10% does not bring any reduc-
tion to the EEXI compared to the origi- 20%

nal SMCR power. For a permanent EPL


Rating D Example: attained annual
the EEXI is calculated at 75% of the operational Cll
30%
power limited value similar to the EEDI, In (required Cll)
Inferior
see [4.5]. Rating C
boundary
20%

Irrespective if overridable or permanent, Rating B Upper


boundary
the method of the power limitations im-
plementation depends if the fuel injec- Lower
boundary
tion is mechanically controlled by a 15%
Superior
camshaft (MC) or electronically con- Rating A
boundary
trolled (ME), see the section “Power lim-
itations of main engines” in Chapter 3.
2022 2023 2024 2025 2026 2027 2028 2029 2030 2031
Due to the nature of the fuel index
<

<

SEEMP approval Review


(torque) limitation implemented for MC
engines, the heavy running capabilities
of the engine is restricted below the val- Fig. 4.09: Reduction rate for CII
63

Minimum propulsion power The added wave resistance from the od as specified by [4.4].
conditions as defined in Table 4.03 can
While lowering a ship’s installed power be established in two ways. Either by In assessment level 2 it is evaluated if
has been acknowledged as a common an emperic expression the mean power and rotational speed
method to obtain a lower EEDI value, required of the propeller to maintain a
it has also raised a concern that it EQ 48 minimum maneuvering speed of two
could result in underpowered ships Radd = 1,336 (5.3×Vship)×�B×T�
0.75
× HS2 knots can be accommodated within the
with reduced manoeuvrability in heavy LPP continuous load limits of the main en-
weather. As a result of this, the IMO gine. As such, assessment level 2 ac-
has published an assessment method cesses the torque capabilities of the
for determining the minimum propul- where B is the breadth of the ship and engine compared to the heavy running
sion power required to maintain the T the draught at maximum capacity. Al- propeller rather than the maximum
safe manoeuvrability of ships in ad- ternatively, by use of a spectral method, power of the engine: For an FPP plant,
verse conditions, Ref. [4.4], for bulk considering the transfer function of the the torque limit will be the limiting factor
carriers, tankers, and combination added resistance and wave spectrum. rather than the maximum power of the
carriers .The guideline was finalised by The transfer function can be deter- engine, see Fig. 4.10 for an example of
the IMO in 2021 and replaces the in- mined either by seakeeping (model a calculation according to assessment
terim guideline. tank) tests or by a semi-empirical meth- level 2.

The evaluation of minimum propulsion


power can be performed by assess-
Power [%]
ment level 1 or assessment level 2.
110 7

Assessment level 1 Recommended operation SMCR


100
Assessment level 1 allows calculation Available at Sea Trial
6 7,800 kW
of the minimum power line value 90
Heavy operation 82 rpm

based on ship type and deadweight, Short-term operation


Speeds, HS = 4 m
with value a and b according to Ref. 80 5
[4.4]:
its
im

its
el

70
lim
as

e
ad ma ncre

as

4
urv

rve
EQ 47
re

tc

cu
lim l inc
i
No WC

60
ou

er

Minimum Power Line Value = a × dwt + b


its

lay

e ll
A
r

105% SMCR
op
e

3
gin

pr
lo

ht

50
En
ne

Lig
gi
En

2
40
ll
pu

However, if the propulsion power in-


rd
lla

stalled is below the given minimum


Bo

30
power line value of assessment level
1, then an evaluation on the ship’s de- 20
sign must be performed according to
assessment level 2. In practice, most 10
ships on traditional bunker attaining
EEDI phase 3 compliance by a power 0
reduction will have to be assessed by 0 20 40 60 80 100
level 2, as the EEDI phase 3 compliant Speed [%]
SMCR power will be below the value
determined by level 1.
Fig. 4.10: Heavy propeller curve resulting from conditions of Table 4.03 for an example EEDI phase 3
compliant Kamsarmax bulk carrier, 82000 dwt, Lpp = 225 m, and SMCR 7800 kW at 82 rpm with 5%
Assessment level 2 LRM. Integers along the resulting heavy propeller curve indicates the ship speed in knots for a example
Assessment level 2 evaluates the significant wave height of 4.0 meters.
Wageningen B series applied for establishing the open water diagram.
specifc capabilities of the propulsion
plant, considering the open water dia-
gram of the specific propeller (see Fig.
2.08), load diagram of the specific en-
gine (see Fig. 3.10) as well as the added
wave resistance in conditions specified
by [4.4].
64 MAN Energy Solutions
Basic principles of ship propulsion

If the AWC functionality is applied, the If the ship cannot fulfil the criteria to compliance by optimisation of the hull
continuous load limits of the engine is any of the assessment levels, various form will require individual model tank
extended, see “Extensions to the stan- options can be considered. Alternative seakeeping tests.
dard engine load diagram for accelera- fuels, that lower the EEDI, will allow for
tion and encounters of adverse weath- a more powerful engine. A lighter pro-
er“ in Chapter 3. For further details peller can be applied, hull lines and the
towards the resistance calculations, bow can be refined to minimise resis-
determination of propeller power and tance in general and from interaction
speed, as well as examples see [4.7]. with waves specifically, etc. Attaining

Ship length L pp [m] Sig. wave height, H S [m] Peak wave period, Tp [s] Mean wind speed, Vw [m/s]
Less than 200 4.5 7.0 to 15 19.0

200 ≤ Lpp ≤ 250 Linear interpolation 7.0 to 15 Linear interpolation

More than 250 6.0 7.0 to 15 22.6

Table 4.03: Adverse conditions applied to ships defined as the threshold value of ship size for assessment level 2 in which a minimum course keeping speed of
2 knots must be attained [4.4]. Most severe peak wave period to be investigated.
65

Chapter 5
Examples of engine selections
for selected ship types

This chapter exemplifies the selection EEDI phase 3 from 2025 and minimum Europe, applying NOX reducing mea-
of main engine(s) for selected ship propulsion power. sures.
types based on the engine selection
spirals for FP- and CP-propellers. The tanker is designed for operation on The principal parameters of the MR
methanol in North America or North tanker are shown in Table 5.01.
All calculations are performed with sim-
ple, open access tools, to underline the
exemplarity of the calculations.
Deadweight, scantling 50,000 dwt
Three ships are considered: Deadweight, design 44,000 dwt
Length oa. L OA 185 m
– MR tanker, 50,000 dwt, FPP, with/ Length bp. L PP 177 m
without PTO, methanol Breadth 32.2 m
– Container carrier, 24,000 teu, FPP Depth to main deck 19.1 m
with PTO, LNG Draught, scantling, Ts 12.8 m
– Ro-ro, 6000 lm, twin screw CPP with Draught, design, Td 11.6 m
PTO, LNG Displacement, scantling 59,700 t
Lightweight 9,700 t
Furthermore the reader is advised to lwt/dwt 0.19
consult the example given for a 320,000 Block coefficient, CB scantling 0.82
dwt VLCC in the separate paper “Pro- Block coefficient, CB design 0.81
pulsion of VLCC” and similar papers. Design speed 14.0 kn
Froude number at design speed 0.18
Example 1 - MR tanker Propeller diameter, d 6.8 m

Table 5.01: Principal parameters of example 1


This example uses a 50,000 dwt MR
tanker, and includes considerations on
66 MAN Energy Solutions
Basic principles of ship propulsion

1. Calm water resistance The combined inclusion of margins re- CEAS Engine Calculations, the SMCR
and propulsion coefficients sult in an SMCR = 7,350 kW at 89.0 is plotted on the engine layout diagram
There are various methods for deter- rpm, Fig. 5.01, see p. 33 for the relevant of various possible engines, one of
mining the calm water towing resis- equations. which is illustrated in Fig. 5.01.
tance. In this case, the Ship-DESMO
program is used, Ref. [2.5] which is 4. SMCR on engine layout diagram This allows plotting of consumption
based on Ref. [1.2]. The calculated re- Using the CEAS calculation tool, which values as a function of engine load,
sistance is often validated and opti- can be accessed from the MAN Ener- see Fig. 5.02, in this case in Tier II
mised by a towing tank test at a later gy Solution website → Two-stoke → mode.
stage of a project.

Apart from the towing resistance, it is Power [kW]


necessary to determine the wake frac-
tion coefficient and the thrust deduc- 10,000
tion coefficient used to establish the
hull and rotative efficiency as described Recommended operation
Heavy operation
in Chapter 2. For a first estimate the fol- 8,000
Short-term operation
1
lowing formulas could be used, see 1 SMCR 7350kW@89rpm

also Table 2.02 (p. 22). ou


s

ve
u

ur
6,000 ti n

rc
on

lle
c
er

pe
w

ro
EQ 49 Po

tp
Li

gh
w = 0.5 × CB - 0.05 = 0.35 and

105% SMCR
1-t 4,000 rlo
a d
rv
e
t = 0.27 × CB = 0.22 ⇒ ηH = ( ) = 1.2 ve tl
it
im cu
1-w we
ro o u yo u
t
Po lay l a
T O n e
P g i
En
2,000
2. Light propeller curve
The light propeller curve is calculated
BSR
for the design condition, based on the 0
calm water towing resistance, propul- 0 10 20 30 40 50 60 70 80 90 Speed [rpm]
sion coefficients, and the propeller
characteristics, see Fig. 5.01. Prelimi- Fig. 5.01: Light propeller curve, margins and layout curve for SMCR = 7,350 kW with load diagram and
nary values for propeller data could be layout diagram for a potential engine for a 50,000 dwt MR tanker. Maximum available PTO power at 75%
MCR is approx. 1,050 kWm
obtained from the Wageningen B-series
or another propeller-series. For more
SGC [g/kWh] SPOC [g/kWh]
accurate values of resistance and pro-
350 30
peller characteristics, tank test data, or
CFD analysis of the actual ship design
can be applied. 340 25

Considering that the propeller must be


submerged when the MR tanker is sail- 330 20
ing in ballast, the maximum propeller 6G
50 M
6S5 E-C
diameter is set to d = 6.8 m, d / Td = 0M SP
OC
E-C
0.59 with four blades. 320 SPO 15
C

The shafting efficiency is set to 99% as


the engine is located aft and the shaft 310
6S50ME-C SGC
10
is short.

300 6G50ME-C SGC 5


At an initial design speed of 14.0 knots,
the light propeller curve demands 5,750
kW at 86.3 rpm.
290 0
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
3. Propulsion margins Engine Load [%]
Initially, a sea margin of 15% and an en-
gine margin of 10% is set for the ship. Fig. 5.02: Specific gas consumption (methanol) and specific pilot oil consumption excluding tolerances
of possible engines for a 50,000 dwt MR tanker in Tier II mode and a SMCR of 7,350 kW at 89 rpm, as of
2023. Values may change, please use CEAS for specific values
The light running margin is set to 5%.
67

5. Select engine the saving potential offered by electric power to use in the EEDI equa-
Usually, the most derated engine will re- EcoEGR. By methanol as fuel SOX tion is calculated to 368 kW, Ref. [4.3].
sult in the lowest fuel consumption over compliance in any area is attained. If
the full range but also the highest initial operated in fuel mode, ULSFO fuel is As seen, the MR tanker fulfills the
cost as well as the largest engine di- needed to maintain compliance within phase 3 requirements for EEDI as the
mensions. SOX-ECA whereas VLSFO is needed in attained value of 4.22 > 4.34. Had the
fuel mode for global operation. MR tanker, of the speed capabilities
For LGIM engines SCR is not available considered here, been for traditional
as Tier III technology. In Tier II mode, With regard to EEDI, the ship consid- bunker, the EEDI would have been 8%
which is of significance to EEDI calcula- ered here is to be built to phase 3 stan- higher due to the higher carbon content
tions, EGR offers the potential of imple- dards (30% reduction from the EEDI to LCV ratio of traditional bunker com-
menting EcoEGR, which reduces the reference line) implemented from 2025. pared to methanol, see Chapter 4. A
consumption further. power reduction would be required if
With a capacity of 50,000 dwt, the re- EEDI phase 3 compliance is to be at-
The optimum choice of engine will de- quired EEDI can be calculated by first tained for traditional bunker for this ex-
pend on the priorities of the project. A establishing the reference line value for ample.
sensible compromise between opera- a tanker, as set by Ref. [4.3], see equa-
tional (OPEX) and capital (CAPEX) ex- tion 50. The MR tanker does not fulfil the MPP
penses could in this case be the requirements at assessment level 1
6G50ME-C9. The 6G50ME-C9 will be With the reduction from phase 3 result- (7,350 kW < 9,220 kW), and will instead
used for the first iteration through the ing in a required EEDI, see equation 51. have to be evaluated by assessment
engine selection spiral. level 2, which based on experience
Through the same power prediction should be possible, provided that the
6. Passage of barred speed range method as applied in step 1, applying light running margin of the design is
Quick passage of a barred speed Ref. [2.5], the reference speed at 75% within the general recommendations.
range can in some cases be a chal- engine load and 100% capacity utilisa-
lenge for 5 and 6-cylinder engines. tion in trial condition is established, An often relatively simple solution to
Here, a 7-cylinder engine is employed Vref = 14.10 knots. further reduce EEDI is to install a PTO,
and, therefore, the BSR is expected to as this both reduces the SFOC for gen-
be passed quickly because the BSR is The attained index calculated is based erating electric power, and allows for
placed at a relatively low rpm relative to on the EEDI equation in Chapter 4, in some of the main engine power to be
SMCR-speed and the required propel- this case for MDO. The methanol and allocated to the electric power produc-
ler power therefore is quite low. pilot oil consumption of the main engine tion. This allocation of main engine
at 75% MCR in Tier II mode is used for power leads to a reduction in reference
For this example ship, the highest rpm in the calculation. The consumption is ob- speed. A PTO is especially relevant for
the BSR is estimated to be at 50% of tained though CEAS, and the 6% toler- a dual fuel ship, as the PTO will allow
SMCR speed, see Fig 5.01. The location ance on this number is included in the the main engine, operated by the alter-
of the BSR and the ability to pass it calculations. In this example the SFO- native fuel, to cover the onboard elec-
quickly should be evaluated specifically CAE of a smaller single fuel auxiliary en- tric consumption while at sea. This can
for each project. gine at 50% load is estimated to 220 g/ possibly reduce the need for dual fuel
kWh MDO including tolerance. The gensets.
The barred speed range power margin
(BSRPM) is calculated as described in the
corresponding step in the FPP selection
spiral in Chapter 3, and is well above the EQ 50
recommendation of minimum 10%. P -P 1,900 - 1,400
BSRPM = L P × 100 = × 100 = 35%
PP 1,400
7. Standard engine load diagram
The selected SMCR and the resulting
load diagram is included in Fig. 5.01. EQ 51

Reference line value = a × b-c = 1218.8 × 50000-0.488 = 6.21


8. Compliance with regulation
The operational profile of an MR tanker
operating near North America or North
Europe will involve operation within EQ 52
X 30
NOX-ECA zones. An EGR solution is se- Required EEDI = (1 - ) × Reference line value = (1 - ) × 6.21 = 4.34
lected as the NOX reducing measure in 100 100
this example, one of the reasons being
68 MAN Energy Solutions
Basic principles of ship propulsion

The required rated electric “name EQ 53


plate” output of the PTO to be able to SMCR × 0.75 × (CF, PO × SPOC + CF, Alt. × SGC) + PAE × CF, AE × SFOCAE
Attained EEDI =
cover 368 kW in the EEDI calculation is capacity × Vref
445 / 0.75 / 0.75 = 657 kW. The engine
selection spiral can be re-entered at
step 7 in order to ensure that the mar-
gin between the light propeller curve
and the PTOlayout limit.With a PTO, the EQ 54
EEDIPTO of the MR tanker is 3.94. 7,350 × 0.75 × (3.206 × 15.8 + 1,375 × 321.2) + 368 × 3.206 × 220
Attained EEDI = = 4.22
50,000 × 14.1
Other EEDI reducing measures could
also be considered. For instance a
Kappel propeller, rudder bulb, and/or a
wake equalising duct, could also be rel-
evant, in order to reduce required pow- EQ 55
er for a given ship speed, and thereby Minimum Power Line Value = a × dwt + b = 0.0652 × 50,000 + 5,960.2 = 9,220 kW
the EEDI.

Considerations on such energy saving


devices, further derating, and possibly
additional speed reductions will be re-
quired to meet EEDI phase 3, if alterna-
tive fuels are not considered as in this
example.

Example 2 - container carrier

This example considers a 24,000 teu


Deadweight, scantling 228,000 dwt
container carrier for LNG as fuel, illus-
trating the inclusion of a PTO for ships Deadweight, design (80%) 182,000 dwt
with a high electric consumption. The Length oa. L OA 400 m
principal parameters of the container Length bp. L PP 385 m
carrier are shown in Table 5.02. Breadth 60.5 m
Depth to main deck 30.5 m
1. Calm water resistance
Various measures exist for determining Draught, scantling, Ts 16.5 m

the calm water resistance. Here, the Draught, design, Td 14.0 m


Ship-DESMO program is used, Ref. Displacement, scantling 292,000 t
[2.5] which is based on Ref. [1.2]. Lightweight 64,000 t
lwt/dwt 0.28
2. Light propeller curve
Block coefficient, CB scantling 0.74
The light propeller curve is determined
using the same methods as in Block coefficient, CB design 0.73
example 1. Design speed 22 kn
Froude number at design speed 0.184
Considering limitations of propeller
Propeller diameter, d 10.7 m
casting and the fact that the propeller
must be submerged in all conditions, Table 5.02: Principal parameters of example 2
the maximum diameter of the propeller
has been set to d = 10.7 with 5 blades.
This is on the upper edge of current de-
signs with a d/Td - ratio of 0.74.

3. Propulsion margins
Initially a sea margin of 20% is set for
the ship with an engine margin of 15%.
Relative high margins are desirable in
order to be able to catch up delays.
69

The light running margin is initially set Shaft power [kW]


to 4%, the lowest recommendable val- 90,000
ue, due to the slender hull lines of this
ship and the corresponding relatively Recommended operation
Heavy operation
low increase in resistance in heavy 80,000
Short-term operation
weather. 1 SMCR E-C
10
95M
70,000 12G
10
The result is an SMCR point at 63,000 E-C
95M
11G LP
kW and 79 rpm. 10 1
5M E-C
60,000 0G9
1
4. SMCR on engine layout diagram ad
rlo PD’
Using the CEAS online calculation tool, ve s
50,000 e r o uou
w in
the SMCR is plotted on the engine lay- Po c o n t t
we
r mi
Po t l i ve
out diagram of various possible en- ou
l ay t c u
r
PD
40,000 PT
O ou ve
gines, see Fig. 5.03. ur

105% SMCR
y
l a rc
g ine p e lle
En pro
ht
5. Select engine 30,000 Lig

Depending on the priorities of the proj-


ect, the optimum engine can be select-
20,000
ed based on the CEAS reports, see Fig.
5.04. In this case the 11G95ME-C10-GI-
EGRTC is selected as a compromise 10,000
between minimum LNG consumption,
pilot oil consumption, engine dimen-
0
sions as well as maintenance.
50 55 60 65 70 75 80 85
Shaft speed [rpm]
When evaluating the lower fuel con-
sumption of a derated engine, it is im-
portant to consider the increased lubri- Fig. 5.03: Layout diagrams for selected engines possible and load diagram for the rating of 63,000 kW at
cation oil consumption from added 79 rpm for the example 24,000 teu container carrier

cylinders as well as for dual fuel en-


gines the added pilot oil consumption. SGC [g/kWh] SPOC [g/kWh]
The pilot oil amount is absolute per cyl- 132 7
inder why the pilot oil fraction for the 12G95ME-C-EGRTC GI-opt SGC
same engine power increases with the 12G95ME-C-EGRTC GI-opt SPOC
cylinder number, see Fig. 5.04. 130 11G95ME-C-LPSCR GI-opt SGC 6

11G95ME-C-EGRTC GI-opt wo TCCO SGC


Besides illustrating the difference in pi- 11G95ME-C-EGRTC GI-opt SGC
lot oil consumption by cylinder number 128
11G95ME-C-EGRTC std-opt SGC
5

Fig. 5.04 indicates the impact of various 11G95ME-C-EGRTC std-opt SPOC


technologies on the engine. The tier II
consumption of LPSCR and EGR is 126 4

identical, apart from when the turbo


charger cut out (TCCO) made possible
by the EGR is applied to optimise the 124 3

performance at lower loads.

122 2
In addition Fig. 5.04 illustrates the im-
pact of selecting a GI-optimisation
compared to a standard tuning where
120 1
there are no differentiation between oil
and gas mode. The GI-optimisation im-
plies a penalty for oil mode and must
118 0
be selected based on an evaluation of 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
expected bunker availability etc. Engine Load [%]

With TCCO and GI-optimisations the Fig. 5.04: Tier II SGC and SPOC of selected possible engines with Tier III equipment and possible GI
possible engines attains efficiencies optimisations as well as turbo charger cut out (TCCO) for the rating of 63,000 kW at 79 rpm. Values may
change, please use CEAS for specific values.
70 MAN Energy Solutions
Basic principles of ship propulsion

above 58% at 65% engine load. If a the possibility for a turbo charger cut- As the specific gas consumption of the
waste heat recovery plant is added, out at low loads, improving the perfor- engine is stated for pure methane
plant efficiencies well above 60% are mance of the engine in part load as re- with an LCVmethane = 50 MJ/kg, the spe-
within reach. flected by Fig. 5.04. cific gas consumption must be correct-
ed to correspond to the LCV value of
6. Passage of barred speed range The reference EEDI is calculated, with LNG stated by the IMO, LCVLNG = 48
The barred speed range will, when con- phase 3 (50%) reduction, Ref. [4.3]. MJ/kg, in order to apply the carbon
sidering the many cylinders of the en- factor of LNG, CF,LNG = 2.75, as deter-
gine and the long shaft line for such a The reference speed at 70% dead- mined by the IMO. This has been in-
ship, be located at a low rpm. The BSR weight utilisation (for container carriers cluded in the values applied in the
power margin will be large and the BSR only) and 75% MCR in trial condition is equations, as reflected in the EEDI
passage will therefore be quick. calculated to 22.4 knots, and 22.1 section of the CEAS report.
knots with PTO.
7. Standard engine load diagram As of 2028, the IMO has not specified
As a PTO is desired, the engine load The attained index is calculated based rules for container carriers with regard
diagram is of special interest in this on the EEDI equation in Chapter 4. The to minimum propulsion power. A con-
case. A 6-MWe PTO is sought includ- method is similar to example 1, the tainer carrier has a significantly higher
ed. The maximum power demanded by PTO is included along with the 6% tol- design speed than bulk carriers and
the light propeller curve and PTO com- erance on the combined heat rate of tankers, and is hereby considered to
bined is to be designed to the PTO layout the pilot oil and gas consumption. As have, sufficient installed power for all
limit , see Chapter 3 “Engine load dia- seen below, the attained EEDI of 5.15 is relevant conditions.
gram & considerations of PTO”. well below the required EEDI.

When considering the difference be-


tween the PTO layout limit and the light pro-
peller curve (see Fig. 5.04) over the full EQ 56
shaft speed-range as it is plotted on 50 50
Required EEDI = a × b = 174,22 × 159,600
-c -0.201
× (1- ) = 15.22 × (1 - ) = 7.61
Fig. 5.05, the availability of PTO power 100 100
can be investigated. When operating
along the light propeller curve and us-
ing, for example, 75% MCR for propul- 1,825 EQ 57
sion, the engine will operate at 74.5 �(63,000 – )× 0.75 + 1,825� × 3.206 × 4.4 + 2.75 × 134.7)
0.75
rpm on the light propeller curve. Fig. Attained EEDI = = 5.15
159,600 × 22.1
5.05 shows that 7,700 kWm is available
for a PTO at this speed, and can ac-
commodate a 6 MWe generator, in-
cluding the generator efficiency of 0.9,
resulting in 6,666 kWm load on the
PTO power avilabe [kWm]
shaft.
9,000

If it is desired to increase the PTO 8,000


Recommended operation
power available or to minimise the ratio Heavy operation

of heavy operation (yellow area on Fig. 7,000

5.05) while the PTO is engaged, the en- 6,000


gine selection spiral is re-entered at
step 4. For a fixed propeller curve the 5,000

SMCR speed can be decreased or the


4,000
SMCR power increased to increase the
margin from the light propeller curve to 3,000
the PTO layout limit or for a fixed SMCR the
2,000
propeller pitch can be reduced.
1,000
8. Compliance with regulation
Compliance with global SOX regula- 0

tions are achieved by the application of 0 10 20 30 40 50 60 70 80 90 100


Shaft speed [rpm]
LNG as a fuel. EGR is selected to make
it possible to trade globally. Further- Fig. 5.05: PTO availability over the full speed range for the rating of 63,000 kW at 79 rpm with 4% light
more, EGR for the G95 engine offers running margin. Colours reflect the colour of the load diagram for the specific power, see Fig. 5.03.
71

Example 3 - ro-ro cargo 2. Possible propeller operation for CPP ler. The application of a well-designed
& required power rudder bulb (see Chapter 2) would in
A ro-ro cargo ship with CP-propellers The ship is equipped with two CP-pro- most cases reduce the difference be-
and PTO is considered, including the pellers, and it is assumed that the con- tween FPP and CPP efficiency signifi-
positive influence on EEDI by applying trol system is capable of controlling cantly, as a rudder bulb eliminates the
LNG as fuel. The principal parameters the pitch independently of propeller low pressure/drag behind the hub.
of the 6,000 lm ro-ro cargo ship are rpm.
shown in Table 5.03. The draught is limited because the
As an initial estimate, the power re- cargo is light, which also limits the
1. Calm water resistance quired has been calculated for a maximum size of the propeller.
Again the Ship-DESMO program is FP-propeller and since corrected for
used for establishing the calm water an assumed 1.5% less effectiveness Considering that there will be no sig-
resistance, Ref. [2.5]. due to the larger hub of the CP propel- nificant difference between ballast and
loaded condition, as cargo amounts
are assumed to be equal on both
Deadweight, scantling 15,000 dwt
crossings, and the fact that the light-
Deadweight, design 14,000 dwt weight constitutes the major part of
Length oa. L OA 228 m the displacement, the propeller size is
Length bp. L PP 220 m set relatively large to d = 6.1 m with 4
Breadth 33 m
blades. This gives a ratio of d/Td =
0.79, which will require special consid-
Depth to main deck 10.5 m
erations when designing the aft hull
Draught, scantling, Ts 8.0 m lines.
Draught, design, Td 7.7 m
Displacement, scantling 34,000 t Twin-screw ships can be designed as
Lightweight 19,000 t a regular hull or as a twin-skeg hull, in
this case the first option is selected.
lwt/dwt 1.27
Block coefficient, CB scantling 0.57
The transmission efficiency is estimat-
Block coefficient, CB design 0.57 ed at 99%. The propeller design point
Design speed 22 kn (PD) without any margins is located at
Froude number at design speed 0.24 PD = 10,025 kW at 117 rpm per shaft for
a ship speed of 22 knots.
Propeller diameter, d 6.1 m

Table 5.03: Principal parameters of example 3


72 MAN Energy Solutions
Basic principles of ship propulsion

3. CPP operating principles for inclu- Using the margins, the SMCR power stant speed / generator curve operation
sion of PTO and rpm requirements are calculated. at the SMCR speed.
As the ro-ro ship is intended for a large
capacity of reefer units, a PTO is in- 5. Engine layout diagram with SMCR In this simple example, the fuel con-
tended on each shaft. for CPP sumption along a conceptual combina-
The following engines are possible tor curve can be calculated by interpo-
In order to maximise the flexibility of candidates for this project based on lating between the SFOC on the engine
the ro-ro ship and minimise the fuel the power and rpm requirements cal- layout curve and the SFOC on the con-
consumption as much as possible, a culated: stant speed (equal to SMCR-speed)
solution allowing for variable rpm is se- curve. Both curves can be obtained
lected. This is at the cost of including S50ME-C9-GI with L1 at 125 rpm and through CEAS, the result is shown in
power electronics, for the conversion of S50ME-C8-GI with L1 at 127 rpm. Fig. 5.07 for Tier III mode. Alternatively,
the variable electric frequencies gener- please contact MarineProjectEngineer-
ated by the PTO to the constant fre- A high load pitch increase is a typical ing2S@man-es.com for estimations of
quency of the ship’s electric grid. feature for CP-propellers with a combi- fuel consumptions different from the
nator curve. The high load pitch in- curves avilable in CEAS.
4. Propulsion margins for CPP crease is typically applied for the last
Initially, a sea margin of 25% is set for 10 to 15% power, see Fig. 5.06, left. In Fig. 5.07 illustrates the difference in
the ship with an engine margin of 15%. order to account for the slightly lower L1 specific gas consumption (SGC) and
The ro-ro ship is intended for sched- speed of the S50ME-C9-GI engine de- specific pilot oil consumption (SPOC)
uled traffic in the North Sea and there- sign, high load pitch increase is applied from following the engine layout curve,
fore a large sea margin is included in to a larger extent for this design, see as for CEAS FPP values, or from follow-
order to avoid or catch up delays. Fig. 5.06, right. ing a generator curve from CEAS CPP
values. The S50ME-C9 has a pilot oil
If a fixed combinator curve is followed, As the pitch is increased at high loads, fraction of 1.5% while the S50ME-C8
a rather high LRM, of e.g. 7% if possi- it will be slightly off the design pitch operates with a fraction of 3%.
ble, would be relevant as heavy seas and result in a small reduction in effi-
can be encountered in the intended ciency. For reasons of simplicity further Both the SGC and SPOC increases with
operation area, as well as the ship is in- considerations of this have been omit- lower loads at a higher rate for constant
tended for PTO operation. As the CPP ted in this example. speed CPP operation compared to op-
control system is assumed to be able to eration along a nominal FP propeller
control the pitch independently of shaft 6. Select engine for CPP curve. For constant speed CPP opera-
speed, depending on the extent of In CEAS there is an FPP option with tion the constant amount of pilot oil in-
heavy running, no light running margin fuel consumption given along the en- jected per firing means that pilot oil
is required in the design of a dynamic gine layout curve, and a CPP option constitutes a relatively larger share of
combinator curve. with fuel consumption given for con- the total energy consumption as the

Power [kW] Power [kW]


18,000 18,000
Recommended operation Recommended operation
16,000 Heavy operation 16,000 Heavy operation
Short-term operation Short-term operation
ad

14,000 Cavitation erosion risk at 14,000


rlo

p/d > design p/d > design


ve

continuous operation
ro

12,000 12,000
we
Po

e
ve

10,000 10,000
rv

u
ur

ve
c
rc

b cur
105% SMCR

at
or
to

8,000 8,000 in
na

o m out

it it
105% SMCR
bi

l ay

lim im
m

tl
ut mit C
Co

ne

u
6,000 o
y li p/d = design 6,000 yo p/d = design
gi

la t la
En

O ou TO
PT lay P
4,000 gi
n e 4,000
En
2,000 2,000 ous
ntinu
er co
Pow
BSR p/d < design BSR p/d < design
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Shaft speed [RPM] Speed [RPM]

Fig. 5.06: The light propeller curve with conceptual combinator curves plotted on engine load diagram for specific ratings with the layout diagram of the
S50ME-C8-GI and S50ME-C9-GI respectively
73

power is reduce at constant speed. The 7. Engine load diagram for CPP and 8. Compliance with regulation
SFOC at low loads will also increase at considerations of PTO power The ro-ro ship is considered to be in
a faster rate for constant speed CPP The difference between the selected need of compliance with both the NOX
operation, due to the increased relative combinator curve and the PTOlayout limit is and SOX ECA regulations, as a typical
fictional losses in the engine for low evaluated, see Fig. 5.06. This indicates area of operation would be northern
power at constant speed. up to approx. 3,000 kW capacity per Europe. The EEDI reference line with
shaft due to the high margins included phase 3 (30%) reduction is calculated,
The S50ME-C9-GI design will be ap- in this example. Ref. [4.3]. Note that for ro-ro cargo
prox. 5.5% more efficient overall and ships the value of the parameter a set
will be preferred. A significant margin is In situations at sea where the margins for phase 2 and 3 is different from the
left to the S50ME-C8-GI design, even if are exploited and all main engine power value set for phase 0 and 1.
a slight reduction in efficiency as a re- is utilised for propulsion, the auxiliary
sult of the extended high load pitch in- engines on-board must take over the For engines connected to CP propel-
crease is considered. electric load. lers, the engine will have to be NOX-cer-
tified according to the constant speed
generator curve, irrespectively if a com-
EQ 58 binator curve is applied. This means
100 + SM 100 + 25 that the SGC and SPOC of the genera-
tor curve is what will appear in the NOX
100 100
SMCRpower = PD × = 10,025 × = 14,750 kW certificate and what is to be used in the
100 - EM 100 - 15 calculation of the EEDI.
100 100
1
/3 The electric consumption at sea is cal-
14,750
SMCRrpm = 117 x ( ) = 133 rpm culated to be 988 kW, Ref. [4.3]. The
10,025 reference speed at scantling draught
and 75% SMCR is calculated to be
22.73 knots without PTO and 22.47
knots with PTO, using Ref. [2.5].

SGC [g/kWh] SPOC [g/kWh] The attained index is calculated based


144 25 on the EEDI equation in Chapter 4, con-
9S50ME-C9 CPP SGC sidering PTO, the 6% tolerance on the
142 9S50ME-C9 CPP SPOC SFOC values, and the fj correction fac-
9S50ME-C8 CPP SGC tor for ro-ro cargo ships.
140 9S50ME-C8 CPP SPOC 20

9S50ME-C9 FPP SGC


The calculated correction factor of
138
fj = 0.3159 applied to the main engine
9S50ME-C9 FPP SPOC
related term is only displayed here, the
9S50ME-C8 FPP SGC
calculation is described in Ref. [4.3].
136 9S50ME-C8 FPP SPOC 15

As the specific gas consumption of the


134
engine is stated for pure methane
with an LCVmethane = 50 MJ/kg, the spe-
132 10
cific gas consumption must be correct-
ed to correspond to the LCV value of
130 LNG stated by the IMO, LCVLNG = 48
MJ/kg, in order to apply the carbon fac-
128 5 tor of LNG, CF,LNG = 2.75, as determined
by the IMO. This has been included in
126 the values applied in the equations, as
reflected in the EEDI section of the
124 0
CEAS report.
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Engine Load [%] For reference, the EEDI for MDO is
calculated as well. A significant reduc-
Fig. 5.07: Tier II SGC and SPOC of selected possible engines along the engine layout curve (CEAS FPP) tion is attained for LNG with MDO as
and the generator curve (CEAS CPP). Values may change, please use CEAS for specific values pilot oil.
74 MAN Energy Solutions
Basic principles of ship propulsion

If the design speed needs to be kept at EQ 59


22 knots due to a desired operational
Required EEDI = a × b = 1686.17 × 15,000
-c -0.498
(1 - 100
30
) = 14.03 × (1 - 100
30
) = 9.82
schedule, LNG is a good option for
compliance with EEDI phase 3, reach-
ing 40% reduction from the reference
line.

If traditional fuels are employed EEDI


((29,500 - 987.5 ) × 0.75 × 0.3159 + 987.5) × (3.206 × 3.83 + 2.75 × 143.2)
EQ 60
phase 2 compliance can be attained. 0,75
Attained EEDIPTO, LNG = = 8.43
Energy saving devices and likely a re- 15,000 × 22.47
duction of sea and engine margins will
be necessary for compliance with EEDI
phase 3.

Similar to example 2, no considerations EQ 61


are currently required with regard to ((29,500 - 987.5
0.75
) × 0.75 × 0.3159 + 987.5) × (3.206 × 165.2)
minimum propulsion power for this type Attained EEDIPTO, MDO = = 11.0
15,000 × 22.47
of ship.
75

Closing remarks References [2.6] Breslin, J. P. & Andersen, P. “Hy-


drodynamics of Ship Propellers”,
In practice, the calculated resistance of Chapter 1 Cambridge Ocean Technology Se-
the ship will frequently be checked [1.1] Harvald, Sv. Aa. and Guldhammer, ries, 1996.
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The interaction between ship and main [1.3] Holtrop, J. and Mennen, G.G.J.:
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the lowest possible fuel consumption method“, MARIN, 1982 [3.1] Basshuysen, R. V. & Schaefer, F.:
for the specific ship design. Different “Internal Combustion Engine
paths for optimising the design can be [1.4] Kitamura, F., Ueno, M., Fujiwara, T. Handbook”, 2nd edition, SAE In-
taken by the ship designer. This also & Sogihara, N.: “Estimation of ternational, 2016
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When the ship’s necessary power re- 2017 Change, IPCC, 2014
quirement, including margins, and the
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The placing of the engine’s load dia- relationship at speed intervals be- ergy Solutions, 2023
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relation to the engine’s (ship’s) opera- tation Research Part D 99, 2021 [4.2] “MARPOL Annex VI”, IMO
tional propeller curve, must be made
carefully in order to achieve the opti- Chapter 2 [4.3] “2014 Guidelines on the method of
mum propulsion plant. [2.1] Tornblad, J.: “Fartygspropellrar calculation of the attained energy
och Fartygs Framdrift”, KaMeWa, efficiency design index (EEDI) for
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CP propellers, respectively, will ease pellers and ship propulsion” tion MEPC.263(83) and
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2012 mum propulsion power to maintain
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76 MAN Energy Solutions
Basic principles of ship propulsion

List of abbreviations

AWC adverse weather conditions MARPOL The International Convention for the Prevention of
Pollution from Ships
BSR barred speed range
MCR maximum continuous rating
BSRPM barred speed range power margin
mep mean effective pressure
CAPEX capital expenditure
MPP minimum propulsion power
CEAS computerised engine application system
NCR normal continuous rating
CII carbon intensity indicator
NMCR nominal maximum continuous rating
CP controllable pitch
OPEX operating expense
CPP controllable pitch propeller
PD propeller design point
DF dual fuel
PM particulate matter
DLF dynamic limiter function
PTI power take in (shaft motor)
dwt deadweight tonnage
PTO power take off (shaft generator)
ECA emission control area
SCR selective catalytic reduction
EEDI energy efficiency design index
SFC specific fuel consumption
EEXI energy efficiency existing ship index
SFOC specific fuel oil consumption
EGR exhaust gas recirculation
SGC specific gas consumption
EM engine margin
SM sea margin
FP fixed pitch
SMCR specified maximum continuous rating
FPP fixed pitch propeller
SPOC specific pilot oil consumption
GHG greenhouse gasses
TCCO turbocharger cut-out
IMO International Maritime Organisation
WHR waste heat recovery
LCB longitudinal centre of buoyancy

LCF longitudinal centre of flotation

LNG liquefied natural gas

LRM light running margin

lwt lightweight tonnage


77
MAN Energy Solutions
2450 Copenhagen SV, Denmark
P + 45 33 85 11 00
F + 45 33 85 10 30
info-cph@man-es.com
www.man-es.com

All data provided in this document is non-binding.


This data serves informa­tional purposes only and
is not guaranteed in any way. Depending on the
subsequent specific indivdual projects, the
relevant data may be subject to changes and will
be assessed and determined individually for each
project. This will depend on the particular
characteristics of each individual project,
especially specific site and operational conditions.

Copyright © MAN Energy Solutions.


5510-0004-05ppr Apr 2023
Printed in Denmark.

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