Catalog C-015 Rev. D

Catalog C-015 Rev.
D
POSITRONIC INDUSTRIES
About Us
Founded in 1966, Positronic Industries is a vertically integrated manufacturer of high quality interconnect products.
Positronic has earned the worldwide reputation as a service oriented, quick-reaction, top quality connector supplier. We
are committed to maintaining this reputation by continuous implementation of our Complete Capability concept.
Complete Capability
Design & Development
• Designs new connectors and modifies existing connectors to meet industry requirements
• Continuously conducts marketing studies to identify industry needs for new products
• Ongoing interest in unique connector designs
Tooling
Machining
• Tooling support for all manufacturing areas within company
• Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at Positronic factory locations worldwide
Machining
• Automatic screw machines produce finely crafted contacts and hardware for connector bodies
• Trained technicians operate machines from Tornos, Bechler and Brown & Sharpe
Molding
• Molds all plastic connector components such as insulators, hoods, angle brackets and more
• Overmold capability available
Plating
• Applies gold and other metal finishes to connector components to any required thickness
Molding
• Plating conforms to all military specifications
Quality Assurance Lab
• Quality assurance system certified to ISO 9001
• Maintains aggressive TQM program
• Able to test to IEC, EIA, UL, MIL-DTL-24308, MIL-DTL-28748, SAE AS 39029 and MIL-C-85049 requirements
Finished Stock Inventory
• Each main factory location maintains a large inventory of connector components and accessories
• Same day shipments available on many standard connector products
• Stocking agreements available for qualified customers
Worldwide Sales & Service
• Responsive attitude toward customer needs
• Fully trained sales staff located worldwide Finished Stock Inventory
Unless otherwise specified, dimensional tolerances are:

Products described within this catalog may be
protected by one or more of the following US. patents:
1) ±0.001 inches [0.03 mm] for male contact mating diameters.
#4,900,261 #5,255,580 #5,329,697
2) ±0.003 inches [0.08 mm] for contact termination diameters.
#6,260,268 #6,835,079 #7,115,002
3) ±0.005 inches [0.13 mm] for all other diameters.
Patented in Canada, 1992 Other Patents Pending
4) ±0.015 inches [0.38 mm] for all other dimensions.
Positronic Industries believes the data contained herein to be reliable. Since the technical information is given free of charge, the User employs
such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use
of such information in whole or in part.
Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198
Front MANUFACTURING, QUALITY
Runner AND RELIABILITY Positronic Industries
connectpositronic.com
Products
Positronic Industries manufactures a broad line of industrial and military quality D-subminiature, rectangular, power,
circular and utility connectors to international standards.
Our connectors are widely utilized in telecommunications equipment, mainframe and peripheral computers, naviga-
tional systems, avionics and aerospace applications, robotics, automotive systems, medical equipment and process
control applications.
Manufacturing
Positronic Industries was founded in 1966 in Springfield, Missouri. Positronic is a vertically integrated manufactur-
er of high quality, high reliability, high performance connectors. Our connectors, connector accessories and options
are designed, tooled, manufactured, finished and assembled within our own facilities. This integration provides quick
turnaround and controllable quality assurance.
Quality Assurance
Positronic connectors are recognized throughout the world for their reliability, durability and performance. Southwest
Missouri and Singapore facilities maintain a complete, fully documented quality assurance system which is certified to ISO
9001/2000. Singapore facility is also ISO 14001 certified. A complete testing laboratory for electrical, environmental and
dimensional verification is utilized by our engineering, plating and quality assurance departments. Positronic connectors
are qualified to appropriate military specifications and certified to Underwriter Laboratory safety requirements.
Positronic Headquarters France Facility
Puerto Rico Facility Singapore Facility
Factory Locations Include:
• Southwest Missouri, USA • Ponce, Puerto Rico

– Four facilities totaling 191,400 sq. ft., including – Three facilities totaling 85,000 sq. ft. of manu-
Positronic’s international headquarters. Serves the facturing space that includes our specialized cable
North American and Latin American markets. assemblies division.
• Auch, France • Singapore

– Two facilities totaling 57,900 sq. ft. of manufacturing – Two facilities totaling 42,100 sq. ft. of manufacturing
space which serves the European, Mid-Eastern and space which serves the Pacific Basin market.
i
African markets.
FRONT-RUNNER SERIES Front
CIRCULAR CONNECTORS Runner
Positronic Industries
HIGH PERFORMANCE, LIGHTWEIGHT,

COMPOSITE CONSTRUCTION
SIZES 11 AND 19 connector diameters.

16 CONTACT ARRANGEMENTS from 3 to 29 contacts.
EASY CONTACT SERVICING: Rear insertion/front release of
removable contacts.
TWO LEVEL SEQUENTIAL MATING OF CONTACTS.
NON-CORRODIBLE/LIGHTWEIGHT COMPOSITE MATERIALS.
ENVIRONMENTAL VERSION features dust and water ingress pro-
tection to IEC IP67 (1 meter immersion for 30 minutes) in mated
condition.
EMI/RFI SHIELDED VERSION, electroless nickel plated plastic.
THERMOCOUPLE CONTACTS.
DIMENSIONS ARE IN INCHES [MILLIMETERS].

ii ALL DIMENSIONS ARE SUBJECT TO CHANGE.
GENERAL INFO
Front
Runner
TABLE OF CONTENTS
G E N E R A L I N F O R M A T I O N
TECHNICAL INFO
General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Typical Connector Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contact Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
T E C H N I C A L I N F O R M A T I O N
Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
“Large Surface Area” Contact Mating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Temperature Rise Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DIMENSIONS
D I M E N S I O N S
Housing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Straight and 90° Printed Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Straight Printed Board Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
90° Printed Board Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ACCESSORIES
A C C E S S O R I E S
Non-Environmental Version Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Accessories and Panel Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Environmental Version Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
EMI/RFI Shielded Version Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CONTACTS
C O N T A C T S
Removable Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Thermocouple Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Crimp Shielded Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Crimping Information for Front Runner Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Contact Crimping Tools and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ORDERING INFO
O R D E R I N G I N F O R M A T I O N
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ALL DIMENSIONS ARE SUBJECT TO CHANGE. iii
GENERAL INFO
Front
GENERAL PRODUCT INFORMATION Runner
The Front Runner Series offers a

multiplicity of connector features which
makes it a first choice to meet the high
performance and high reliability require-
ments of Medical, Transportation,
Industrial Control, and Avionics applica-
tions. Front Runner features include:
1. Composite Components: Lightweight

and non-corrodible. Contacts
machined from solid copper alloy.
2. Sixteen (16) contact arrangements

from 3 to 29 contacts.
3. Hot pluggable capabilities to 25

amperes.
4. Two level sequential mating of contacts.
5. A mix of power and signal contacts in Sizes 12, 16, 20, and 22. Crimp removable contacts
and printed board straight and right angle terminations.
6. Mounting options include flange and jam nut or printed circuit board mount.
7. Environmental Version provides dust and water ingress protection to I.E.C. IP67
(1 meter immersion for 30 minutes in mated condition).
8. EMI/RFI Shielded Version, electroless nickel plated plastic.
9. Easy Contact Servicing - Rear insertion/Front release contact retention system.
10. Threaded Coupling Nut System.
Contact Technical Sales for additional information.

1 ALL DIMENSIONS ARE SUBJECT TO CHANGE.
GENERAL INFO
Front
Runner
TYPICAL CONNECTOR ASSEMBLIES
In-line Female Contacts,

Plug Housing with Cable Adapter
Part Number FR11FP316K1
with FC116N2 Contacts
Fixed Flange Mount,

Male Contacts
with Receptacle Housing
Part Number
FR11MF316K0
with MC116N Contacts
In-line Male Contacts,

Plug Housing with Cable Adapter
Part Number FR11MP520K1

Receptacle Housing
with Cable Adapter
Part Number FR11FR520K1
Fixed Flange Mount,

Male Contacts,
Receptacle Housing with Jam Nut
Part Number FR11MJ922K0

Plug Housing
with Cable Adapter
Part Number FR11FP922K1

ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2
GENERAL INFO
CONTACT Front
ARRANGEMENTS Runner
CONTACT ARRANGEMENTS FOR SIZE 11 HOUSING

VOLTAGE RATINGS PER EN60950 * INSULATION RESISTANCE OF 5 G OHMS
CONTACT ARRANGEMENTS ARE SHOWN APPROXIMATELY ACTUAL SIZE
MATING FACE OF MALE OR REAR VIEW OF FEMALE CONNECTOR SHOWN
Three (3) Size 16 Contacts Five (5) Size 20 Contacts Eight (8) Size 22 Contacts
0.063 inch [1.6 mm] Minimum Creepage 0.039 inch [1.0 mm] Minimum Creepage 0.028 inch [0.7 mm] Minimum Creepage
for Operation at 300V RMS for Operation at 200V RMS for Operation at 100V RMS
Four (4) Size 20 Contacts Seven (7) Size 22 Contacts Nine (9) Size 22 Contacts
0.059 inch [1.5 mm] Minimum Creepage 0.063 inch [1.6 mm] Minimum Creepage 0.028 inch [0.7 mm] Minimum Creepage
for Operation at 250V RMS for Operation at 300V RMS for Operation at 100V RMS
CONTACT ARRANGEMENTS FOR SIZE 19 HOUSING

VOLTAGE RATINGS PER EN60950 * INSULATION RESISTANCE OF 5 G OHMS
CONTACT ARRANGEMENTS ARE SHOWN APPROXIMATELY ACTUAL SIZE
MATING FACE OF MALE OR REAR VIEW OF FEMALE CONNECTOR SHOWN
Three (3) Size 12 Contacts Five (5) Size 12 Contacts Seven (7) Size 12 Contacts Seven (7) Size 16 Contacts Nine (9) Size 16 Contacts
0.197 inch [5.0 mm] 0.091 inch [2.3 mm] 0.071 inch [1.8 mm] 0.189 inch [4.8 mm] 0.118 inch [3.0 mm]
Minimum Creepage for Minimum Creepage for Minimum Creepage for Minimum Creepage for Minimum Creepage for
Operation at 600V RMS Operation at 400V RMS Operation at 300V RMS Operation at 600V RMS Operation at 400V RMS
Nine (9) Size 20 Contacts Twelve (12) Size 20 Contacts Nineteen (19) Size 20 Contacts Eighteen (18) Size 22 Contacts Twenty-nine (29)
0.154 inch [3.9 mm] 0.102 inch [2.6 mm] 0.059 inch [1.5 mm] 0.086 inch [2.2 mm] Size 22 Contacts
Minimum Creepage for Minimum Creepage for Minimum Creepage for Minimum Creepage for 0.051 inch [1.3 mm]
Operation at 600V RMS Operation at 400V RMS Operation at 250V RMS Operation at 400V RMS Minimum Creepage for
Operation at 250V RMS
NOTE: Contact Technical Sales for availability of other contact arrangements.

Front
Runner
TECHNICAL INFORMATION
TECHNICAL INFO
TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES: Hot Pluggable
Insulator Inserts: Glass-filled DAP, Type SDG-F, black (50 couplings per
color, UL 94V-0. U.L. 1977, paragraph 15):
Size 12 Contacts: 250 VAC at 25 amperes.
Non-Environmental Connectors: Size 16 Contacts: 120 VAC at 4.5 amperes.
Housings: Glass-filled polyester, black color, UL
94V-0. MECHANICAL CHARACTERISTICS:
Coupling Nut: Glass-filled polyester, black color, UL Polarization: Plug and receptacle housings are mold-
94V-0. ed with integral polarization system.
Cable Adapters: Glass-filled polyester, black color, UL
94V-0. Removable Contacts: Rear insertion/Front release removal.
Female contact features “Closed Entry
Environmental Connectors: Design“ for highest reliability.
Interfacial O-Rings: T.P.E.
Cable Adapters: Glass-filled polyester with T.P.E. boot. Contact Retention in Insulator:
Dust Cover: Glass-filled polyester, black color, or Size 22: 6 lbs. [27 N] per IEC 512-8, Test 15a.
low density polyethylene, black color, Size 20: 10 lbs. [44 N] per IEC 512-8. Test 15a.
UL 94V-0. Size 16: 20 lbs. [89 N] per IEC 512-8, Test 15a.
Size 12: 20 lbs. [89 N] per IEC 512-8, Test 15a.
EMI/RFI Shielded Connectors:
Housings: Thermoplastic, electroless nickel over Sequential Contact
copper plated. Mating Systems: One and two level systems. Contact
Technical Sales for ordering information.
Cable Adapters: Thermoplastic, electroless nickel over
copper plated. Coupling System:
Size 11 Housing: M19 coupling nut.
Contacts: Copper alloy with gold flash over nickel
Size 19 Housing: M32 coupling nut.
or 0.000030 inch [0.76 microns] gold
plate over nickel plate. Printed Board
Contact Terminations: Straight and 90° solder terminations.
Jam Nuts: Aluminum, black anodized.
Mechanical Operations: 500 operations.
ELECTRICAL CHARACTERISTICS:
Nominal Contact Current Rating: CLIMATIC CHARACTERISTICS:
Size 12: 25 amperes. Working Temperature: -55˚C to +125˚C.
Size 16: 13 amperes.
Size 20: 7.5 amperes. Dust and Water Ingress: Per IEC IP67 (1 meter immersion for 30
Size 22: 5 amperes. minutes) in mated condition.
Initial Contact Resistance, Maximum: EMI/RFI SHIELDING CHARACTERISTICS:

Size 12: 0.001 ohms per IEC 512-2, Test 2b. Surface Conductivity: < 0.5 ohm per square.
Size 16: 0.0016 ohms per IEC 512-2, Test 2b.
Size 20: 0.007 ohms per IEC 512-2, Test 2b. Attenuation: 70-80 dB at most frequencies.
Size 22: 0.012 ohms per IEC 512-2, Test 2b.
Size 16 Micro-Coaxial Contacts: THERMOCOUPLE CONTACTS:
See page 20 for technical information. Size 20 and 22 crimp contacts are available. See page 18 for details.
Insulator Resistance: 5 G ohms per IEC 512-2, Test 3a, PCB mount contacts are available please contact Technical Sales for
Method A. details.
Creepage and
Clearance Distance: See values given with the specific
contact arrangements on page 3.
Working Voltage: See values given with the specific
contact arrangements on page 3. DIMENSIONS ARE IN INCHES [MILLIMETERS].
“LARGE SURFACE AREA” Front
CONTACT MATING SYSTEM Runner
FRONT RUNNER HIGH PERFORMANCE CONTACTS

“LARGE SURFACE AREA CONTACT MATING SYSTEM”
HIGH RELIABILITY “CLOSED ENTRY” DESIGN
PRECISION MACHINED SOLID COPPER ALLOY
TECHNICAL INFO
Insulation Support
Spring retention member provides uniform Closed Crimp Barrel
retention of male contact when mated. A
A
Female Contact Male Contact Inspection Hole
Contact Insulator Retention Clip Large Surface Area Contact Mating Surface
Spring Retention Member
All contacts of Positronic’s Front Runner Series utilize the contact to accept misaligned or bent male contacts.
“Large Surface Area (L.S.A.) Contact Mating System.” The All Front Runner Series contacts are precision machined
“L.S.A. Contact Mating System” insures the lowest level of from solid copper alloy barstock. They are durable, smooth
contact resistance during mechanical endurance tests of in construction, and have greater amperage capacities than
1000 coupling cycles or more. Contact insertion/withdrawal hollow, sheet metal-style contacts.
forces remain substantially the same during the life of the SECTION A-A Front Runner Series contacts, having a large contact
connector. ENLARGED surface area, produce less heat at the contact surface,
Front Runner Series use only “Closed Entry” design thereby permitting the connector to operate at high
female contacts. The “Closed Entry” design prevents probe amperage levels continuously and still maintain lower con-
damage to the female contacts, and will not allow the female nector temperatures.
CONNECTOR TEMPERATURE RISE CURVES

(Tested per IEC Publication 512-3, Test 5a)
Size 16 Contact / Size 20 Contacts / Size 11 Housing Size 12 Contact / Size 16 Contacts / Size 19 Housing
15 30
25
RATED CURRENT (AMPS)
RATED CURRENT (AMPS)
12
NOTE 1 NOTE 3
20
9
15
6
NOTE 2
10
NOTE 4
3
5
0 0
0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35
TEMPERATURE RISE (°C) TEMPERATURE RISE (°C)
NOTE 1: NOTE 3:
Curve developed using FR11MP316K0 and FR11FF316K0 Curve developed using FR19MF312K0 and FR19FP312K0
connectors, MC116N and FC116N2 crimp contacts and connectors, MC612N and FC612N2 crimp contacts and
16 AWG [1.5 mm2] size wire. All contacts under load. 12 AWG [4.0 mm2] size wire. All contacts under load.
NOTE 2: NOTE 4:
Curve developed using FR11MP520K0 and FR11FF520K0 Curve developed using FR19MF716K0 and FR19FP716K0
connectors, MC720N and FC720N2 crimp contacts and connectors, MC116N and FC116N2 crimp contacts and
20 AWG [0.5 mm2] size wire. All contacts under load. 16 AWG [1.5 mm2] size wire. All contacts under load.

Front HOUSING
Runner DIMENSIONS Positronic Industries
FIXED FLANGE-MOUNT HOUSING

RECEPTACLE HOUSING, MALE OR FEMALE CONTACTS
DIMENSION SIZE 11 HOUSING SIZE 19 HOUSING
DIMENSIONS
A 0.719 [18.26] 1.062 [26.97]
B 0.938 [23.83] 1.438 [36.53]
C Thread M19 M32
D Thread M15 M28
MATERIALS:
Insert: Glass-filled DAP.
Housing: Glass-filled polyester.
FREE IN-LINE HOUSINGS

Plug Housing, Receptacle Housing,
Male or Female Contacts Male or Female Contacts
DIMENSION SIZE 11 HOUSING SIZE 19 HOUSING DIMENSION SIZE 11 HOUSING SIZE 19 HOUSING
A 1.165 [29.59] 1.165 [29.59] A 1.165 [29.59] 1.165 [29.59]
B 0.890 [22.61] 1.435 [36.45] B ø 0.750 [19.05] ø 1.260 [32.00]
D Thread M15 M28 C Thread M19 M32
D Thread M15 M28

NOTE:
This connector may be ordered without the coupling nut.
MATERIALS:
Housing & Coupling Nut: Glass-filled polyester.
HOUSING Front
DIMENSIONS Runner
FIXED JAM NUT MOUNTING

DIMENSION SIZE 11 HOUSING SIZE 19 HOUSING

DIMENSIONS
A 0.719 [18.26] 1.062 [26.97]
B 0.938 [23.83] 1.438 [36.53]
C Thread M19 M32
D Thread M15 M28
MATERIALS AND FINISHES:

Housing: Glass-filled polyester.
Jam Nut: Aluminum, black anodize.
IN-LINE TO IN-LINE MOUNTING CONTACT HOLE DIAMETER

LENGTH OF MATED PAIR TERMINIATION SIDE OF INSULATOR
ØA
CONTACT SIZE ØD
MATERIALS: 12 0.195 [4.95]

Housing & Coupling Nut: Glass-filled polyester. 16 0.125 [3.18]
20 0.097 [2.46]
NOTE:
This connector may be ordered without the coupling nut. 22 0.079 [2.01]

Front STRAIGHT AND 90° PRINTED
Runner BOARD CONNECTORS Positronic Industries
STRAIGHT PRINTED BOARD MOUNT CONNECTOR

CONTACT SIZE ØD
12 0.094 [2.39] Push-on fastener,

phosphor bronze 0.990 [25.15] Typical Part Number:
16 0.035 [0.89]
receptacle housing only FR11FF316K0-1554.0
20 0.028 [0.71]
22 0.025 [0.64]
ØD
0.125 [3.18] Nominal
DIMENSIONS
90° PRINTED BOARD MOUNT CONNECTOR
1.001 [25.43] 1.001 [25.43] 1.001 [25.43]
0.063 0.063 0.063

[1.60] [1.60] [1.60]
0.125 0.125 0.125
[3.18] [3.18] [3.18]
TYP. TYP. TYP.
ø0.035 [0.89] 0.250 [6.35] ø0.028 [0.71] TYP. 0.250 [6.35] ø0.028 [0.71] TYP. 0.250 [6.35]
TYP.
0.305 [7.75] 0.164 [4.17] 0.278 [7.06] 0.138 [3.51] 0.260 [6.60]
0.164 [4.17] 0.223 [5.66]
Typical Part Number: Typical Part Number: Typical Part Number:
FR11FF316K0-1553.0 FR11FF420K0-1553.0 FR11FF520K0-1553.0
1.001 [25.43] 1.001 [25.43] 1.001 [25.43]
0.063 0.063 0.063

[1.60] [1.60] [1.60]
0.125 0.125
0.125
[3.18] [3.18]
[3.18]
TYP. TYP.
TYP.
ø0.025 [0.64] TYP. 0.250 [6.35] ø0.025 [0.64] TYP. 0.250 [6.35] ø0.025 [0.64] TYP.. 0.250 [6.35]
0.119 [3.02] TYP. 0.241 [6.12] 0.137 [3.48] TYP. 0.223 [5.66] 0.137 [3.48] TYP. 0.223 [5.66]
0.097 [2.46] TYP. 0.097 [2.46] TYP.

Front
90° PRINTED BOARD CONNECTORS Runner
1.438 1.438
[36.53] [36.53]
0.125 0.125
[3.18] [3.18]
TYP. TYP.
ø0.094 [2.39] TYP. 0.250 [6.35] ø0.094 [2.39] TYP. 0.250 [6.35]
0.343 [8.71] 0.430 [10.92] 0.285 [7.24] TYP. 0.246 [6.25]
Typical Part Number: Typical Part Number:
FR19FF312K0-1553.0 FR19FF512K0-1553.0
1.438 1.438
DIMENSIONS
[36.53] [36.53]
0.125 0.125
[3.18] [3.18]
TYP. TYP.
ø0.094 [2.39] TYP. 0.250 [6.35] ø0.035 [0.89] TYP. 0.250 [6.35]
0.234 [5.94] TYP. 0.297 [7.54] 0.277 [7.04] TYP. 0.254 [6.45]
Typical Part Number: Typical Part Number:
FR19FF712K0-1553.0 FR19FF716K0-1553.0
1.438 1.438 1.438

[36.53] [36.53] [36.53]
0.125 0.125 0.125

[3.18] [3.18] [3.18]
TYP. TYP. TYP.
ø0.035 [0.89] 0.250 [6.35] ø0.028 [0.71] TYP. 0.250 [6.35] ø0.028 [0.71] TYP. 0.250 [6.35]
0.319 [8.10] TYP. 0.212 [5.38] 0.336 [8.53] TYP. 0.195 [4.95] 0.198 [5.03] TYP. 0.215 [5.46]
0.226 [5.74] TYP. 0.237 [6.02] TYP.
1.438 1.438 1.438

[36.53] [36.53] [36.53]
0.125 0.125 0.125
[3.18] [3.18] [3.18]
TYP. TYP. TYP.
ø0.028 [0.71]
TYP. 0.250 [6.35] ø0.025 [0.64] TYP. 0.250 [6.35] ø0.025 [0.64] TYP. 0.250 [6.35]
0.150 [3.81] TYP. 0.231 [5.87] 0.145 [3.68] TYP. 0.286 [7.26] 0.074 [1.88] TYP. 0.235 [5.97]
Front STRAIGHT PRINTED BOARD
Runner CONTACT HOLE PATTERN Positronic Industries
3 Size 16 4 Size 20 5 Size 20

Suggest Ø 0.114 [2.90] plated 2X 0.117 [2.97]
through hole for size 12 contact 0.109 [2.77] 0.085 [2.16]
termination positions.
2X 0.082 0.223 [5.66]
Suggest Ø 0.052 [1.32] plated [2.08]
through hole for size 16 contact
termination positions. 4X 0.360 [9.14] 0.164 [4.17] 4X 0.360 [9.14] 4X 0.360 [9.14] 0.123 [3.12]
Suggest Ø 0.045 [1.14] plated
through hole for size 20 contact 2X 0.095 [2.41] 2X 0.082 [2.08]
2X 0.072 [1.83]
termination positions. 4X 0.360 [9.14] 4X 0.360 [9.14]
4X 0.360 [9.14]
through hole for size 22 contact
termination positions. 7 Size 22 8 Size 22 9 Size 22
2X 0.137 [3.48] 2X 0.119 4X 0.097 [2.46] 4X 0.097 [2.46]
Suggest Ø 0.123±0.003 [3.12±0.08] [3.02] 4X 0.097 2X 0.137
hole for mounting connector with 2X 0.137 4X 0.097
[2.46] [3.48]
push-on fasteners. [3.48] [2.46]
4X 0.360 [9.14] 4X 0.360 [9.14]

4X 0.360 [9.14]
DIMENSIONS
4X 0.069 [1.75] 2X 0.137 [3.48] 2X 0.137 [3.48]
4X 0.360 [9.14] 4X 0.360 [9.14] 4X 0.360 [9.14]
3 Size 12 5 Size 12 7 Size 12 7 Size 16

4X 0.135 [3.43] 4X 0.160 [4.06]
4X
0.242 [6.15] 0.277
4X 0.234 [5.94]
[7.04]
2X 0.285 [7.24]
4X 4X 4X
4X 0.531 [13.49] 2X 0.101 [2.57] 0.531 [13.49] 0.531 [13.49]
0.531 [13.49]
2X 0.198 [5.03] 2X 0.285 [7.24] 2X 0.270 [6.86] 2X 0.319 [8.10]

4X 0.531 [13.49] 4X 0.531 [13.49] 4X 0.531 [13.49] 4X 0.531 [13.49]

4X 0.226 [5.74] 4X 0.237 [6.02] 4X 0.205 [5.21]
3X 0.278 [7.06]
4X 0.080 [2.03]
4X 0.226 [5.74] 2X 0.319 [8.10] 2X 0.336 [8.53] 3X 0.118 [3.00]
4X 0.237 [6.02]
2X 0.316 [8.03]
4X 0.531 [13.49] 4X 0.531 [13.49]
4X 0.531 [13.49]
2X 0.319 [8.10] 2X 0.336 [8.53] 4X 0.102 [2.59]

4X 0.531 [13.49] 4X 0.531 [13.49] 2X 0.307 [7.80] 4X 0.531 [13.49]
19 Size 20 18 Size 22 29 Size 22

4X 0.248 [6.30]
6X 0.164 [4.17]
4X 0.247 [6.27] 6X 0.166 [4.22] 10X 0.209 [5.31]
3X 0.190 [4.83] 6X 0.222 [5.64]
4X 0.045 [1.14] 6X 0.074 [1.88]

6X 0.300 [7.62] 5X 0.100 [2.54] 2X 0.335 [8.51] 0.370 [9.40]
8X 0.150 [3.81] 8X 0.148 [3.76]
4X 0.245 [6.22] 4X 0.296 [7.52]
4X 0.531 [13.49] 4X 0.531 [13.49]
4X 0.531 [13.49]
0.083 0.083 0.104
[2.11] [2.11] [2.64]
2X 0.329 [8.36] 4X 0.531 [13.49] 2X 0.331 [8.41] 4X 0.531 [13.49] 6X 0.313 [7.95] 4X 0.531 [13.49]
10
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
90° PRINTED BOARD Front
CONTACT HOLE PATTERN Runner

Suggest Ø 0.114 [2.90] plated 0.085 [2.16]
through hole for size 12 contact 0.109 [2.77] 2X 0.117 [2.97]
termination positions. 2X 0.082 0.223 [5.66]
[2.08]
through hole for size 16 contact 2X 0.360 [9.14] 2X 0.360 [9.14]
termination positions. 0.164 [4.17] 2X 0.360 [9.14] 0.123 [3.12]
Suggest Ø 0.045 [1.14] plated 2X 0.095 [2.41] 2X 0.082 [2.08]

through hole for size 20 contact 2X 0.072 [1.83]
2X 0.360 [9.14] 2X 0.360 [9.14]
termination positions. 2X 0.360 [9.14]
through hole for size 22 contact 7 Size 22 8 Size 22 9 Size 22
termination positions. 2X 0.119 4X 0.097 [2.46]
2X 0.137 [3.48] 4X 0.097 [2.46]
[3.02] 4X 0.097 2X 0.137
Suggest Ø 0.123±0.003 [3.12±0.08] 2X 0.137 4X 0.097
hole for mounting connector with
[2.46] [3.48]
[3.48] [2.46]
push-on fasteners.
2X 0.360 [9.14] 2X 0.360 [9.14]

2X 0.360 [9.14]
DIMENSIONS
4X 0.069 [1.75] 2X 0.137 [3.48] 2X 0.137 [3.48]

2X 0.360 [9.14] 2X 0.360 [9.14] 2X 0.360 [9.14]
3 Size 12 5 Size 12 7 Size 12 7 Size 16

4X 0.135 [3.43] 4X 0.160 [4.06] 4X
0.242 [6.15] 0.277
4X 0.234 [5.94]
[7.04]
2X 0.285 [7.24]
2X 2X 2X
X 0.531 [13.49] 2X 0.101 [2.57] 0.531 [13.49] 0.531 [13.49]
0.531 [13.49]
2X 0.198 [5.03] 2X 0.285 [7.24] 2X 0.270 [6.86] 2X 0.319 [8.10]

2X 0.531 [13.49] 2X 0.531 [13.49] 2X 0.531 [13.49] 2X 0.531 [13.49]

4X 0.226 [5.74] 4X 0.237 [6.02] 4X 0.205 [5.21]
3X 0.278 [7.06]
4X 0.080 [2.03]
2X 0.226 [5.74] 2X 0.319 [0.810] 2X 0.336 [8.53] 3X 0.118 [3.00]
2X 0.237 [6.02]
2X 0.316 [8.03]
2X 0.531 [13.49] 2X 0.531 [13.49]
2X 0.531 [13.49]
2X 0.319 [8.10] 2X 0.336 [8.53] 4X 0.102 [2.59]

2X 0.531 [13.49] 2X 0.531 [13.49] 2X 0.307 [7.80] 2X 0.531 [13.49]
19 Size 20 18 Size 22 29 Size 22

4X 0.248 [6.30]
6X 0.164 [4.17]
4X 0.247 [6.27] 6X 0.166 [4.22] 10X 0.209 [5.31]
3X 0.190 [4.83] 6X 0.222 [5.64]
4X 0.045 [1.14] 6X 0.074 [1.88]

6X 0.300 [7.62] 5X 0.100 [2.54] 2X 0.335 [8.51] 0.370 [9.40]
8X 0.150 [3.81] 8X 0.148 [3.76]
4X 0.245 [6.22] 4X 0.296 [7.52]
2X 0.531 [13.49] 2X 0.531 [13.49]
2X 0.531 [13.49]
0.083 0.083 0.104
[2.11] [2.11] [2.64]
2X 0.329 [8.36] 2X 0.531 [13.49] 2X 0.331 [8.41] 2X 0.531 [13.49] 6X 0.313 [7.95] 2X 0.531 [13.49]
11 DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Front NON-ENVIRONMENTAL
Runner VERSION ACCESSORIES Positronic Industries
CABLE ADAPTERS
A
MATERIALS:
Cable Adapter & Cable Clamp: Glass-filled polyester.
Long Cable Adapter

A
C
LONG CABLE ADAPTER SHORT CABLE ADAPTER Short Cable Adapter

C C
DIMENSIONS A B A B
Cable Range Cable Range
0.300 0.300
Size 11 1.350 0.750 0.975 0.750
[7.62] [7.62]
Housing [34.29] [19.05] [24.77] [19.05]
Maximum Maximum
ACCESSORIES
0.570 0.570
Size 19 1.350 1.285 0.975 1.285
[14.48] [14.48]
Housing [34.29] [32.64] [24.77] [32.64]
Maximum Maximum
MOLDED CABLE ASSEMBLY

Shell size 11 shown Contact Technical Sales
in drawing. Size 19 for ordering information.
also available. Ø 0.807±0.030
[20.50±0.75]
Ø 0.807±0.030
[20.50±0.75] 1.250±0.030
[31.75±0.75]
1.683±0.030
[42.75±0.75]

ACCESSORIES Front
AND PANEL CUTOUTS Runner
KEYING PLUGS KEYING PLUG

CONTACT SIZE PART NUMBER
SIZE 12 5123-1-0-0
SIZE 16 5123-2-0-0
MATERIAL: Nylon.
SIZE 20 5123-3-0-0
SIZE 22 5123-4-0-0
Keying Plug
PRESS-ON DUST COVERS THREADED DUST COVERS
PART NUMBER PART NUMBER THREAD
5125-11-2-0 5125-11-0-0
M19
for Size 11 Connector for Size 11 Connector
ACCESSORIES
5125-19-2-0 5125-19-0-0
M32
for Size 19 Connector Use with Plug Shell for Size 19 Connector
MATERIAL: Low density polyethylene. Use with Receptacle Shell MATERIAL: Glass-filled polyester.
PART NUMBER
5125-11-1-0
for Size 11 Connector
5125-19-1-0
for Size 19 Connector
Use with Receptacle Shell
PANEL MOUNTING CUTOUTS

4X
A Suggest 0.092 [2.34] maximum panel thickness if
ø0.130 [3.30] ØB using environmental flange gasket or 0.122 [3.10]
ØB maximum panel thickness without gasket.
SIZE 11 SIZE 19
DIMENSION
HOUSING HOUSING
A C A 0.719 [18.26] 1.062 [26.97]
0.760 ±0.003 1.275 ±0.003

ØB [19.30 ±0.08] [32.39 ±0.08]
0.715 ±0.003 1.227 ±0.003

C [18.16 ±0.08] [31.17 ±0.08]
Flange Mounting Jam Nut

Front ENVIRONMENTAL
Runner VERSION Positronic Industries
ENVIRONMENTAL DESIGN FEATURES
PANEL
ENVIRONMENTAL GASKET ENVIRONMENTAL HOOD

SPACER
COUPLING NUT CABLE SEAL
O-RING SEAL CABLE CLAMP
Fixed Female Flange Mounted Connector Please restore my Free Male In-line Connector
folderMATERIALS:
on x drive!
O-Ring: Thermoplastic elastomer.
ENVIRONMENTAL VERSION ACCESSORIES
ACCESSORIES
Environmental Cable Adapter Assembly
NOTE: Male or Female, Free In-Line Connectors
Environmental
flange gaskets
supplied with
In-line Shell, Receptacle Screw
flange mount
environmental
connectors.
Part numbers Spacer
are shown for Cable Cable Clamp
replacement Seal
parts only.
Environmental Flange Gasket

Long Cable Adapter
Cable
PART NUMBER: MATERIALS:

5124-11-0-0 for Size 11 Connector Cable Seal: Thermoplastic elastomer.
5124-19-0-0 for Size 19 Connector Spacer: Nylon.
Cable Adapter: Glass-filled polyester.
MATERIAL: Neoprene sheet, 0.030 thick. Cable Clamp: Glass-filled polyester.

Front
EMI/RFI SHIELDED VERSION Runner
TECHNICAL DATA
ACCESSORIES
MATERIAL: Electroless nickel over copper. Electroless plating

offers surface conductivity of < 0.5 ohm per square
and attenuation of 70-80 dB at most frequencies. Due
to differences in cable construction and termination,
results may vary and should be tested under actual
operating conditions to determine exact values.
NOTE: Dimensions are consistent with non-shielded versions.

Front REMOVABLE
Runner CONTACTS Positronic Industries
SIZE 12 REMOVABLE CONTACTS
0.749 [20.18] 0.789 [19.96]

0.311 [7.90] 0.311 [7.90]
Ø"B" Ø"A" 0.094 [2.39] Ø"A" Ø"B"
Male Contact Female Contact
MALE CONTACT WIRE SIZE FEMALE CONTACT WIRE SIZE

Ø “A” Ø “B” Ø “A” Ø “B”
PART NUMBER AWG [mm2] PART NUMBER AWG [mm2]
12 0.100 0.170 12 0.100 0.170

MC612N FC612N2
[4.0] [2.54] [4.32] [4.0] [2.54] [4.32]

Material: Copper Alloy.
Finish: Gold flash over nickel or copper.
0.000030 inch [0.76 µ] gold over nickel available by adding “-14” suffix onto the part
number. Example: MC612N-14.
0.757 [19.23] 0.764 [19.41]

0.255 [6.48] 0.255 [6.48]
Ø"A"
Ø"B" 0.062 [1.57] Ø"B"
Ø"A"
CONTACTS
Ø “A” Ø “B” Ø “A” Ø “B”
14 / 16 0.081 0.105 14 / 16 0.081 0.105
MC114N FC114N2
[2.5 / 1.5] [2.06] [2.67] [2.5 / 1.5] [2.06] [2.67]
16 / 18 0.067 0.093 16 / 18 0.067 0.093

MC116N FC116N2
[1.5 / 1.0] [1.70] [2.36] [1.5 / 1.0] [1.70] [2.36]
20 / 22 / 24 0.045 0.065 20 / 22 / 24 0.045 0.065

MC120N FC120N2
[0.5 / 0.3 / 0.25] [1.14] [1.65] [0.5 / 0.3 / 0.25] [1.14] [1.65]

number. Example: FC612N-14.

REMOVABLE Front
CONTACTS Runner

0.649 [16.48] 0.764 [19.41]
0.255 [6.48] 0.255 [6.48] Ø"A"
ø0.040 [1.02]
Ø"B" Ø"B"
Ø"A" Male Contact Female Contact

Ø “A” Ø “B” Ø “A” Ø “B”
20 / 22 / 24 0.045 0.068 20 / 22 / 24 0.045 0.068

MC720N3 FC720N2
[0.5 / 0.3 / 0.25] [1.14] [1.73] [0.5 / 0.3 / 0.25] [1.14] [1.73]

number. Example: FC720N2-14.

0.610 [15.49] 0.774 [19.66]
0.132 [3.35] 0.132 [3.35] Ø"A"
ø0.030 [0.72]
Ø"B" Ø"B"
Ø"A"
Ø “A” Ø “B” Ø “A” Ø “B”
22 / 24 / 26 0.035 0.056 22 / 24 / 26 0.035 0.056

MC422N FC422N6
[0.3 / 0.25 / 0.12] [0.89] [1.42] [0.3 / 0.25 / 0.12] [0.89] [1.42]

number. Example: MC422N-14.
CONTACTS
ADVANTAGES OF REAR INSERTION-FRONT RELEASE

CONTACT RETENTION SYSTEM
CONSIDERATION FRONT RELEASE ADVANTAGE
1. Size Will accept a wire with oversized insulation diameter.
Less open wiring is required between the connector and the lacing or between the connector and the
2. Connector Wiring cable jacket. Minimum service time is required for repairs.
Provides the most effective RFI shielding as the shielding can be brought closer to the grommet surface
3. Shielded Wires
for terminations to the connector shell.
4. Contact Servicing Since the removal tool is inserted from the front, finding the correct position is relatively simple.
The standard removal tool can be used to remove a contact which has a broken wire at the contact crimp
5. Wire Breakage
joint.
6. Service Tools Metal tools are available for inserting and removing contacts.

Front THERMOCOUPLE
SIZE 20 CRIMP THERMOCOUPLE CONTACTS

0.649 [16.48] 0.764 [19.41]
0.255 [6.48] 0.255 [6.48] 0.045 [1.14]
ø0.040 [1.02]
0.068 [1.73] 0.068 [1.73]
0.045 [1.14]
MALE FEMALE COLOR WIRE SIZE

TYPE MATERIAL For more information on the
PART NUMBER PART NUMBER CODE AWG [mm2]
availability of Type J thermo-
20 / 22 / 24
CHROMEL (+) MC720N3CH FC720N2CH WHITE couple contacts, please
[0.5 / 0.3 / 0.25]
K contact Technical Sales.
20 / 22 / 24
ALUMEL (-) MC720N3AL FC720N2AL GREEN
[0.5 / 0.3 / 0.25]
For more information about
20 / 22 / 24 thermocouple contacts with
COPPER (+) MC720N3CU FC720N2CU RED
[0.5 / 0.3 / 0.25] PCB solder termination,
T please contact Technical
20 / 22 / 24
CONSTANTAN (-) MC720N3CO FC720N2CO YELLOW
[0.5 / 0.3 / 0.25]
Sales.
20 / 22 / 24
CHROMEL (+) MC720N3CH FC720N2CH WHITE See page 22 for
[0.5 / 0.3 / 0.25]
E Crimp Tool information.
20 / 22 / 24
CONSTANTAN (-) MC720N3CO FC720N2CO YELLOW
[0.5 / 0.3 / 0.25]
Chromel® and Alumel® are registered trademarks of Hoskins Manufacturing Company
SIZE 22 CRIMP THERMOCOUPLE CONTACTS

0.610 [15.49] 0.774 [19.66]
0.132 [3.35] 0.132 [3.35] 0.035 [0.89]
ø0.030 [0.72]
0.056 [1.42] 0.056 [1.42]
0.035 [0.89]
CONTACTS
MALE FEMALE COLOR WIRE SIZE
TYPE MATERIAL For more information on the
PART NUMBER PART NUMBER CODE AWG [mm2]
availability of Type J thermo-
22 / 24 / 26
CHROMEL (+) MC422NCH FC422N6CH WHITE couple contacts, please
[ 0.3 / 0.25 / 0.12]
K contact Technical Sales.
22 / 24 / 26
ALUMEL (-) MC422NAL FC422N6AL GREEN
[ 0.3 / 0.25 / 0.12]
For more information about
22 / 24 / 26 thermocouple contacts with
COPPER (+) MC422NCU FC422N6CU RED
[ 0.3 / 0.25 / 0.12] PCB solder termination,
T please contact Technical
22 / 24 / 26
CONSTANTAN (-) MC422NCO FC422N6CO YELLOW
[ 0.3 / 0.25 / 0.12]
Sales.
22 / 24 / 26
CHROMEL (+) MC422NCH FC422N6CH WHITE See page 22 for
[ 0.3 / 0.25 / 0.12]
E Crimp Tool information.
22 / 24 / 26
CONSTANTAN (-) MC422NCO FC422N6CO YELLOW
[ 0.3 / 0.25 / 0.12]
Chromel® and Alumel® are registered trademarks of Hoskins Manufacturing Company

CRIMP SHIELDED Front
CONTACTS Runner
SIZE 12 CRIMP SHIELDED CONTACTS
A A
ØB ø0.094 [2.38] ØB
CONTACT PART
A ØB CABLE SIZE
DESIGNATION NUMBER
0.936 0.041 RG 178 B/U
MALE MC601D
[23.77] [1.04] RG 196 B/U
0.984 0.041 RG 178 B/U

FEMALE FC601D
[24.99] [1.04] RG 196 B/U
0.936 0.070 RG 179 B/U

MALE MC602D
[23.77] [1.78] RG 316 /U
0.984 0.070 RG 179 B/U

FEMALE FC602D
[24.99] [1.78] RG 316 /U
MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS:
Insulating Material: (Dielectric) PTFE, Teflon. Removable Contacts: Rear insertion, front release.
Inner Contacts: Brass & Phosphor bronze, Durability: 100 cycles minimum.
0.000030 inch [0.76 microns] gold Vibration: 20g from 10 HZ to 500 HZ.
over nickel and 0.000050 inch
[1.27 microns] gold over nickel. Shock: 30g - 11rms.
Contact Body: Brass and Phosphor bronze, gold CLIMATIC CHARACTERISTICS:

flash over nickel. Temperature Range: -55˚C to +125˚C.
ELECTRICAL CHARACTERISTICS:
Initial Contact
Resistance: 0.010 ohms maximum.
Nominal Impedance: 50 ohms.
Insertion Loss: 0.35 dB at 1 GHz CRIMP TOOL
1.35 dB at 2 GHz Use 9504-0-0-0 Crimp Tool
1.53 dB at 3 GHz
CONTACTS
VSWR: 1.20 average at 1 GHz

1.45 average at 2 GHz
1.63 average at 3 GHz SHIELDED CABLE STRIP LENGTH
Proof Voltage: 600 V r.m.s.
0.275 [6.99]
Above values measured using frequency domain techniques.
0.225 [5.72]
0.125 [3.18]
Insulation
Braid
Dielectric
Center Conductor

Front CRIMP SHIELDED
SIZE 16 CRIMP SHIELDED CONTACTS
A A
Ø0.078 [1.98]
ØB ØB
CONTACT PART
A ØB CABLE SIZE
DESIGNATION NUMBER
0.993 0.045 RG 178 B/U
MALE MCS126N
FCS126N2 [25.22] [1.14] RG 196 A/U
0.967 0.045 RG 178 B/U

FEMALE FCS126N2
[24.56] [1.14] RG 196 B/U
1.048 0.070 RG 179 B/U

MALE MCS226N
[26.62] [1.78] RG 316 /U
MCS126N
1.022 0.070 RG 179 B/U
FEMALE FCS226N2
[25.96] [1.78] RG 316 /U
MATERIALS AND FINISHES: Dielectric Strength
Insulating Material: (Dielectric) Teflon.
CONTACT/WIRE COMBINATIONS
Inner Contacts: Phosphor bronze, 0.000030 inch MICRO-COAXIAL
[0.76 microns] gold over nickel. 126N 226N
CONTACTS
Outer Contacts: Brass and beryllium copper, gold RG178 RG196 RG179 RG316
flash over nickel. Characteristic Impedance (ohms) 50 50 75 50
MECHANICAL CHARACTERISTICS: Frequency Range 0-500 MHz
Contact Retention in VSWR
Insulator: 20 lbs. [89N]. 0 to 200 MHz 1.25
200 to 500 MHz 1.70 2.25
Removable Contacts: Rear insertion, front removable.
Insertion Loss @ 500 MHz 0.2 dB 1.0 dB
Insertion Force
per Contact: 8 oz. [2.2 N] per contact maximum. at Sea Level: 600 V rms.
Durability: 100 cycles minimum. Initial Contact Resistance: 0.012 ohms maximum.
Vibration: 20g from 10 HZ to 500 HZ. Insulator Resistance: 5 G ohms.
Shock: 30g - 11rms. CLIMATIC CHARACTERISTICS:
CONTACTS
ELECTRICAL CHARACTERISTICS: Temperature Range: -55˚C to +125˚C
SHIELDED CABLE STRIP LENGTH

0.190 [4.83]
0.160 [4.06]
0.175 [4.45]
Insulation
Braid
Dielectric
Center Conductor
9506-0-0-0 CRIMP TOOL

CONTACT CRIMPING Front
INFORMATION Runner
CRIMPING INFORMATION FOR FRONT RUNNER CRIMP CONTACTS
Step 1: Strip wire to indicated length.

Take care not to: - Damage or remove strands.
- Untwist or overtwist strands.
Insulation
- Leave insulation particles on strands.
- Damage insulation.
Correctly “L”
Stripped Wire: “L”
CONTACT SIZE
±0.020 [0.51]
Stranded Wire 12 0.290 [7.37]
16 0.230 [5.84]
20 0.230 [5.84]
22 0.125 [3.18]
Strands damaged
or removed Strands overtwisted.
by stripping tool.
Examples
of Stripping Faults
Insulation cut Particles of
incorrectly. insulation left
on the striped
part of the wire.
Strands untwisted. Wire insulation damaged.

CONTACTS
Step 2: Crimp wire to contact.
For Hand Crimp Tool: - Place contact into crimping tool.

- Insert wire into contact.
- Center contact by slowly closing crimping tool until crimp inden-
ters make contact with crimp barrel.
- Complete the cycle of the crimping tool in one smooth motion.
- Remove the crimped contact.
For Automatic Feed Pneumatic Crimp Tool: - Insert wire into the contact, positioned in the crimp tool by the
plastic carrier.
- Depress the activating device of the crimping tool to start crimp-
ing cycle.
- Remove the crimped contact.
Front CONTACT CRIMPING
Runner INFORMATION Positronic Industries
CRIMPING INFORMATION FOR FRONT RUNNER CRIMP CONTACTS

Step 3: Inspect crimp.
For All Tools: - Strands to be visible through the inspection hole.
- Strands not to be visible beyond the insulation support.
Crimp to meet - Crimped contact to meet recommended conductor ten-
recommended sile force shown in chart (below, left).
tensile strength.
- Check for peeled gold and bent contact.
Correctly Crimped Cross-section of

Contact Correctly Crimped
Contact
Stripped wires compressed 8 Crimp

for improved conduction. Indents
Strands visible beyond Strands not visible

insulation support. through inspection hole.
8 Crimp
Indents
Stripped part of the wire too long. Stripped part of Crimp indents
the wire too short. incorrectly located.
Examples of Crimping Faults
Positronic Recommended POSITRONIC RECOMMENDED TOOLS

Conductor Tensile Strength
CONTACTS
WIRE SIZE AXIAL LOAD SIZE 12 SIZE 16 SIZE 20 SIZE 22
TOOL DESCRIPTION
CONTACT CONTACT CONTACT CONTACT
12 AWG [4.0 mm2] 110 lbs. [489N]
9507-0-0-0 with 9507-0-0-0 with
14 AWG [2.5 mm2] 70 lbs. [311N] 9501-0-0-0 with 9501-0-0-0 with 9502-27-0-0 positioner 9502-12-0-0 positioner
Hand Crimp Tool 9502-19-0-0 9502-1-0-0 for Male contacts or for Male contacts or
16 AWG [1.5 mm2] 50 lbs. [222N] positioner positioner 9502-22-0-0 positioner 9502-20-0-0 positioner
for Female contacts for Female contacts
18 AWG [1.0 mm2] 28 lbs. [125N]
Pneumatically Actuated
------------- 9550-0-0-0 9550-1-0-0 9550-1-0-0
20 AWG [0.5 mm2] 20 lbs. [89N] Automatic Crimp Tool
22 AWG [0.3 mm2] 12 lbs. [53N]

Contact Insertion Tool 9099-3-0-0 9099-0-0-0 9099-4-0-0 9099-1-0-0
24 AWG [0.25 mm ]
2
8 lbs. [36N]
26 AWG [0.12 mm2] 5 lbs. [22N] Contact Extraction Tool 2711-0-0-0 9081-0-0-0 9081-2-0-0 9081-3-0-0

CONTACT CRIMPING TOOLS Front
AND ACCESSORIES Runner
CONTACT INSERTION TOOL CYCLE-CONTROLLED STEP ADJUSTABLE

An easy-to-use contact insertion tool for 12 AWG [4.0 mm ] and
2
HAND CRIMP TOOL
smaller wires. Reference photos at the bottom of this page for Features of this positive ratchet action tool include accom-
recommended insertion procedure. modations for wire sizes 12 AWG [4.0 mm2] through 26 AWG
[0.12 mm2] and eight (8) impression crimp-on wires and contacts
of various compositions. A turret head is required for use with
this basic tool.
CONTACT EXTRACTION TOOLS

These spring-loaded contact extraction tools simplify the
extraction of removable contacts from the connector insulators.
Simply insert the hollow tool tip over the male or female contact
from the front face of the insulator, rotate the tool slightly while
increasing the pushing force against the butt of the extraction
tool. The contact will be released from the insulator retention
system and will “pop out” of the rear face of the insulator. AUTOMATIC CRIMP TOOL,
Reference photos at the bottom of this page for recommended
removal procedure. PNEUMATICALLY ACTIVATED
This fast cycling and reliable automatic crimp tool produces a
four, double-indent crimp, meeting Military Standard and
proprietary specifications on wire sizes 12 AWG [4.0 mm2]
through 26 AWG [0.12 mm2].
The tool is a bench mount unit of compact size and weight.

Contacts must be ordered separately and are supplied on a
reel in quantities of 2000. A foot pedal control valve is supplied
as a standard accessory.
CONTACT INSERTION CONTACT EXTRACTION

CONTACTS
NOTE:
Reference chart, bottom of page 22,
for recommended tool part numbers.

Front
Runner
ORDERING INFORMATION
ORDERING INFORMATION - CODE NUMBERING SYSTEM

Specify Complete Connector By Selecting An Option From Step 1 Through 6
STEP 1 2 3 4 5 6 7 8
EXAMPLE FR 11 MP 922 K 1 /AA -1554.0
STEP 1 - BASIC SERIES STEP 8 - SPECIAL OPTIONS

FR - Front Runner Series
1512.0 - Without Coupling Nut.
STEP 2 - HOUSING SIZE 1553.0 - 90° Printed Board Mount
Terminations with 0.125 [3.18]
11 - Size 11 Housing
19 - Size 19 Housing Contact Tail Length. Metal
Mounting Brackets with Push-On
Fasteners are included. Receptacle
STEP 3 - HOUSING STYLE AND GENDER
Housing Connectors Only.
MP - Free In-line, Male Contacts with Plug Housing 1554.0 - Straight Printed Board Mount
FP - Free In-line, Female Contacts with Plug Housing Terminations with 0.125 [3.18]
MF - Fixed Flange Mount, Male Contacts with Receptacle Housing Contact Tail Length. Push-On
FF - Fixed Flange Mount, Female Contacts with Receptacle Housing Fasteners are included. Receptacle
MJ - Fixed Jam Nut, Male Contacts with Receptacle Housing Housing Connectors Only.
FJ - Fixed Jam Nut, Female Contacts with Receptacle Housing
MR - Free In-line, Male Contacts with Receptacle Housing CONTACT TECHNICAL SALES FOR ORDERING
FR - Free In-line, Female Contacts with Receptacle Housing DETAILS OF THE FOLLOWING:
Sequential Mating System.
STEP 4 - CONTACT ARRANGEMENTS AND SIZE Other Special Requirements.
Straight and Right Angle Thermocouple
SIZE 11 HOUSING PCB mount contacts
316 - Three (3) Size 16 Contacts
420 - Four (4) Size 20 Contacts
520 - Five (5) Size 20 Contacts
722 - Seven (7) Size 22 Contacts
822 - Eight (8) Size 22 Contacts
922 - Nine (9) Size 22 Contacts NIC INDU
R
O STEP 7 - ENVIRONMENTAL
S
RoHS
IT
COMPLIANCE OPTIONS
TR
POS
SIZE 19 HOUSING
IES
312 - Three (3) Size 12 Contacts /AA - Compliant per EU Directive

• pe
512 - Five (5) Size 12 Contacts Compliant

EC
2002/95/EC (RoHS)
r
5/
EU
712 - Seven (7) Size 12 Contacts Di /9

rec
tive 2002 Note: If compliance to environmental
716 - Seven (7) Size 16 Contacts legislation is not required, this step will
916 - Nine (9) Size 16 Contacts not be used. Example: FR11MP922K1
920 - Nine (9) Size 20 Contacts
1220 - Twelve (12) Size 20 Contacts
1822 - Eighteen (18) Size 22 Contacts
1920 - Nineteen (19) Size 20 Contacts
2922 - Twenty-nine (29) Size 22 Contacts
STEP 6 - CABLE ADAPTERS (HOOD)
0 - None
STEP 5 - SERVICE CLASS 1 - Long, Straight, Non-Environmental
2 - Short, Straight, Non-Environmental
K - Non-Environmental 4 - Long, Straight, Environmental
L - Environmental 5 - Long, Straight, EMI/RFI
M - EMI/RFI Shielded 6 - Short, Straight, EMI/RFI
LM - Environmental and EMI/RFI Shielded
Note: Crimp contacts must be ordered separately. Select desired

contact size and wire gauge size from pages 16 and 17.
Order thermocouple contacts from page 18.

ORDERING INFO
Order size 16 micro-coaxial contacts from page 20.

Positronic Cablized Connectors
SAVE TIME AND MONEY!

Let Positronic support
your connector requirements
by cablizing your
Front Runner connector
selection. Positronic offers
technical support and
manufacturing capability for
cablized connectors. Contact
your factory direct sales
representative for details!
Design and Testing Service - Positronic Industries’

Engineering Department:
1. Works closely with customers.
2. Prepares component and cablized connector systems,
hardware design, and performance specifications.
3. Designs each system in accordance with applicable
customer, domestic, and international standards.
4. Defines and directs required performance and
verification testing.
Engineering Management
Puerto Rico Cable Assembly Quality Assurance Springfield Cable Assembly

POSITRONIC INDUSTRIES
Positronic Products
Power D-subminiature
Contact Sizes: 0, 8, 12, 16, Contact Sizes: 8, 20 and 22
20 and 22 Current Ratings: To 40 amperes
Current Ratings: To 100 amperes nominal
Terminations: Crimp, wire Terminations: Crimp, wire
solder, straight solder, right angle solder, straight solder, right angle
solder, straight press-fit and right solder and straight press-fit
angle press-fit Configurations: Multiple
Configurations: Multiple variants variants in both standard
in a variety of package sizes and high densities
Compliance: PICMG 2.11, Qualifications: MIL-DTL-24308,
PICMG 3.0, VITA 41 Goddard Space Flight S-311-P,
SAE AS 39029, IP65, IP67
FEATURES: Three performance levels available:

FEATURES: Hot swap capability • AC/DC operation in a single professional quality, military quality and space-flight quality
connector • Signal contacts for hardware management provide multiple performance-to-cost choices • Options
• Blind mating • Sequential mating • Large surface area contact include thermocouple contacts, environmentally sealed and
mating system • Wide variety of accessories • Customer spec- dual port package including mixed density • Broad selection of
ified contact arrangements accessories
Rectangular Circular
Contact Sizes: 16, 20 and 22 Contact Sizes: 12, 16, 20
Current Ratings: To 13 amperes and 22
Terminations: Crimp, wire Current Ratings: To 25 amperes
solder, straight solder and nominal
right angle solder Terminations: Crimp, wire
Configurations: Multiple solder, straight solder and
variants in both standard right angle solder
and high densities Configurations: Multiple variants
Qualifications: MIL-DTL-28748, Qualifications: Environmental
SAE AS 39029, CCITT V.35 protection to IP67
FEATURES: Two performance levels available: industrial FEATURES: Non-corrodible / lightweight composite
quality and military quality provide two performance to cost construction • EMI/RFI shielded versions • Thermocouple
choices • Large surface area contact mating system contacts • Environmentally sealed versions • Rear insertion/
• A wide variety of accessories • Broad selection of contact front release of removable contacts • Two level sequential mat-
variants and package sizes ing • Overmolding available on full assemblies
Cable Hermetic
All Positronic connector products Contact Sizes: 8, 12, 16,
can be supplied as part of cable 20 and 22
assemblies whose technical Current Ratings: To 40 amperes
characteristics would reflect nominal
those of the connectors being Terminations: Feedthrough
used within the assembly. is standard; flying leads and
board mount available upon
request
Configurations: See
D-subminiature and
circular configurations above
Qualifications: Space-D32
FEATURES: Shorten the supply chain and reduce additional FEATURES: Intended for use as an electrical feedthrough in
costs and delays by “cablizing” • Overmolding available high vacuum applications • Leakage rate: 5 x 10-9 mbar.l/s @
• Shielded and environmentally sealed versions available vacuum 1.5 x 10-5 atm • Signal, power, coax and high voltage
• Power cables and access boxes which meet the SAE J2496 versions available • Connectors can be mounted
specification on flange assembly per customer specification
For more information, visit www.connectpositronic.com or call your nearest

Positronic sales office as given on the back of this catalog.
NORTH AMERICAN LOCATIONS
UNITED STATES, Springfield, Missouri, Corporate Headquarters
Factory Sales and Engineering Offices (800) 641-4054
PUERTO RICO, Ponce Factory
MEXICO
CANADA
ASIA/PACIFIC LOCATIONS
SINGAPORE, Asia/Pacific Headquarters
Factory Sales and Engineering Offices (65) 6842-1419 singapore@connectpositronic.com
ASIA, Direct Sales Offices
China -Shenzhen Sales Office (86) 755-2643-7578 shenzhen@connectpositronic.com
China -Shanghai Sales Office shanghai@connectpositronic.com
Korea Sales Office (82) 31-909-8047/8 korea@connectpositronic.com
Taiwan Sales Office (88) 62-2937-8775 taiwan@connectpositronic.com
JAPAN, Direct Sales Offices
Sales and Engineering Offices (81) 3-5812-7720 japan@connectpositronic.com
INDIA, Direct Sales Offices
Factory Sales and Engineering Offices (91) 20-2439-4810 india@connectpositronic.com
ASIA/PACIFIC, Technical Agents
Technical Agents in Malaysia, Australia, New Zealand, Philippines, Hong Kong, Vietnam, Thailand
EUROPEAN LOCATIONS
FRANCE, Auch Factory, European Headquarters
Factory Sales and Engineering Offices 33 (0)5 62 63 44 91 contact@connectpositronic.com
EUROPE, Direct Sales Offices
Northern France Sales Office 33 (0)1 45 88 13 88 jchalaux@connectpositronic.com
Southern France Sales Office 33 (0)4 67 72 80 28 plafon@connectpositronic.com
Italy Sales Office 39 (0)2 54 116 106 rmagni@connectpositronic.com
Northern Germany Sales Office 49 (0)2351 63 47 39 cbouche@connectpositronic.com
Southern Germany Sales Office 49 (0)2351 63 47 39 cbouche@connectpositronic.com
EUROPE, Technical Agents
Technical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Scandinavia, Spain,
Switzerland and the United Kingdom
MIDEAST, Technical Agents
Technical Agents in Israel and Turkey
POSITRONIC INDUSTRIES, INC.

423 N Campbell Avenue • PO Box 8247 • Springfield, MO 65801
Tel (417) 866-2322 • Fax (417) 866-4115 • Toll Free (800) 641-4054
info@connectpositronic.com
POSITRONIC INDUSTRIES, S.A.S.

Zone Industrielle d’Engachies • 46 Route d’Engachies
France 32020 Auch Cedex 9
Telephone 33 (0)5 62 63 44 91 • Fax 33 (0)5 62 63 51 17
contact@connectpositronic.com
POSITRONIC ASIA PTE LTD.

3014A Ubi Road 1 #07-01 • Singapore 408703
Telephone (65) 6842 1419 • Fax (65) 6842 1421
singapore@connectpositronic.com

Catalog C-015 Rev. D

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Unless otherwise specified, dimensional tolerances are:

Positronic Headquarters France Facility

Puerto Rico Facility Singapore Facility

Factory Locations Include:

• Southwest Missouri, USA • Ponce, Puerto Rico

• Auch, France • Singapore

HIGH PERFORMANCE, LIGHTWEIGHT,

SIZES 11 AND 19 connector diameters.

DIMENSIONS ARE IN INCHES [MILLIMETERS].

DIMENSIONS ARE IN INCHES [MILLIMETERS].

The Front Runner Series offers a

1. Composite Components: Lightweight

2. Sixteen (16) contact arrangements

3. Hot pluggable capabilities to 25

4. Two level sequential mating of contacts.

8. EMI/RFI Shielded Version, electroless nickel plated plastic.

9. Easy Contact Servicing - Rear insertion/Front release contact retention system.

10. Threaded Coupling Nut System.

Contact Technical Sales for additional information.

DIMENSIONS ARE IN INCHES [MILLIMETERS].

In-line Female Contacts,

Fixed Flange Mount,

In-line Male Contacts,

In-line Female Contacts,

Fixed Flange Mount,

In-line Female Contacts,

DIMENSIONS ARE IN INCHES [MILLIMETERS].

CONTACT ARRANGEMENTS FOR SIZE 11 HOUSING

CONTACT ARRANGEMENTS FOR SIZE 19 HOUSING

NOTE: Contact Technical Sales for availability of other contact arrangements.

DIMENSIONS ARE IN INCHES [MILLIMETERS].

Initial Contact Resistance, Maximum: EMI/RFI SHIELDING CHARACTERISTICS:

FRONT RUNNER HIGH PERFORMANCE CONTACTS

Spring Retention Member

CONNECTOR TEMPERATURE RISE CURVES

RATED CURRENT (AMPS)

DIMENSIONS ARE IN INCHES [MILLIMETERS].

FIXED FLANGE-MOUNT HOUSING

DIMENSION SIZE 11 HOUSING SIZE 19 HOUSING

B 0.938 [23.83] 1.438 [36.53]

C Thread M19 M32

D Thread M15 M28

FREE IN-LINE HOUSINGS

A 1.165 [29.59] 1.165 [29.59] A 1.165 [29.59] 1.165 [29.59]

B 0.890 [22.61] 1.435 [36.45] B ø 0.750 [19.05] ø 1.260 [32.00]

D Thread M15 M28 C Thread M19 M32

D Thread M15 M28

FIXED JAM NUT MOUNTING

DIMENSION SIZE 11 HOUSING SIZE 19 HOUSING

A 0.719 [18.26] 1.062 [26.97]

B 0.938 [23.83] 1.438 [36.53]

C Thread M19 M32

D Thread M15 M28

MATERIALS AND FINISHES:

IN-LINE TO IN-LINE MOUNTING CONTACT HOLE DIAMETER

MATERIALS: 12 0.195 [4.95]

DIMENSIONS ARE IN INCHES [MILLIMETERS].

STRAIGHT PRINTED BOARD MOUNT CONNECTOR

12 0.094 [2.39] Push-on fastener,

1.001 [25.43] 1.001 [25.43] 1.001 [25.43]

0.063 0.063 0.063

0.063 0.063 0.063