01 BPA Food Industry

your global specialist
MS11 Food Processing Industry
Basic Product Application Training

/ Slide 2
19.08.2017 19.08.2017 BPA Silver March, 17
Klüber Lubrication in Food Industry
Beverage Dairy Bakery Meat
Tobacco Industry Sugar Chocolate & Animal Feed

Confectionery
19.08.2017 / Slide 3 BPA Silver March, 17
Technical applications
Chains
Gears
Seals, valves
Rolling bearings
Linear guide
Screws Plain bearings Compressors

Requirements to be met by lubricants

used in the food industry
Compliance with
High technical international
performance + legislation
§
Food legislation
Technical requirements in the

food industry
• Wet environment– liquid filling, washing, cleaning

• Dirty environment– malting, milling of feedstuffs, transport of vegetables
• Hot environment – baking ovens, heat shrinking, film welding
• Cold environment– freezing, refrigerating, cold storage
• Contaminated water– washing of vegetables, fish processing, breweries
Food-processing machines - hygiene requirements
CIP: Cleaning In Process

Hygiene requirements
Stirring unit with two cleaning
spray nozzles
Therefore, resistance to water and

media is important
Note: Very aggressive cleaning agents are often used because the machines
are not dismantled for cleaning, making cleaning more difficult
Food-grade lubricant - What's that?
Special food-grade lubricants are required
Internationally approved products
Neutral in smell, taste and colour
Microbiologically acceptable
No impact on beer froth

Laws, registrations and standards
Product liability
Food law Chemicals law
H1 registration HALAL and Kosher
ISO 21469 HACCP
2006/42/EC
What is an H1 lubricant?
NSF - National Sanitation Foundation

Internationally recognised body in charge of ensuring compliance with foodstuffs
and drinking water protection rules.
USDA - United States Department of Agriculture
Product categories
H1: Lubricants with technically unavoidable
contact with foodstuffs
H2: Lubricants without contact with foodstuffs
3H: Release agents in direct contact with foodstuffs
HT: Heat carrier fluids with technically unavoidable
contact with foodstuffs
K1: Cleaning (degreasing) agents
(only "non-process-area")
www.klueber.com
Lubrication Criterias for H1/ H2 Lubricants
Gear box
Above food line:

H1
Food line, e. g. conveyor system
Below food line:

Gear box
H2
European Machinery Directive 2006/42/EC
The Directive 2006/42/EC also stipulates requirements (section

2.1.) for machines, which process food, cosmetics and
pharmaceutical products.
H1 lubricants are to be used for lubrication points where contact with the
food product cannot be excluded.
No hygiene risks due to chemical substances!
It is mandatory to have a maintenance plan including actions aimed at
maintaining the hygienic condition of machines.
19.08.2017 / Page 12 BPA Silver March, 17
Kosher
What is Kosher ????
 Kosher is a term used to desginate food seen as permissable by
Jewish Dietary laws.
 The raw materials used for producing Kosher products should not
contain alcohol produced from grapes and animal fatty acids.
 Kosher certification is issued by „Rabbi“, a specific person with high

religious position –
not done by leading institutions like NSF/ INS.
 While applying for Kosher certification we need to ensure the

products are in accordance with Jewish law. The certificate is valid
for 1 year and the same needs to be renewed annually.
Halal
What is Halal ??
 Halal is a term used to desginate food seen as permissble according to
Islamic Law.
 The raw materials used for producing Halal products should not contain
alcoholic and any other intoxicants and pork based ingredients.
 Halal certification is not done by leading institutions like NSF/ INS. There
are different institutions in different parts of the world where the Halal
certification can be obtained.
For eg: KLM products are certified by Halal Food Council of Europe
(HFCE )
KL Summit & KLUSA products are certified by The Islamic Food and
Nutirition council of America ( IFANCA)
 While applying for Halal certification only the list of raw materials needs
to be sent and not the formulation. The certificate is valid for 1 year and
the same needs to be renewed annually.
NSF – National Sanitation Foundation
The NSF has decades of experience in health protection in context with

drinking water plants and foodstuffs components.
• Founded in 1944
• Economically independent
• 300 employees
• Close cooperation with FDA, USDA, WHO
• More than 8000 customers from 80 countries, over 100,000
certifications already issued
www.klueber.com
Registration of NSF H1- /H2 lubricants
FDA NSF
Food and Drug National Sanitation Foundation
Administration
"Positive list" "Negative list"

FDA 21 CFR* § 178.3570
Lubricants for the food- Lubricants for the food-

processing industry processing industry
NSF H1 NSF H2
* Code of Federal
Regulations
Definition H1: Lubricants for technically unavoidable

product contact
Are special application conditions to be fulfilled in the manufacturing plant?
Only a minimum quantity of lubricant must be used to achieve the

technical effect.
The following threshold values apply in the United

States:
10 ppm mineral oil
10 ppm polyglycol
1 ppm silicone oil
Direct contact with foodstuffs is not permitted.

Definition ppm
parts per million (ppm) is equal to 10−6 and is used in

science for the millionth part, as per cent (%) is the hundredth
part.
1 ppm = 10−6 = parts per million = 0.0001 %
Substances contained in lubricants
Substances contained Industrial Lubricants for the food industry

In lubricants lubricants with NSF registration
H1 H2
Additives
Chlorine yes no yes
Sulphur yes yes yes
Lead yes no no
Molybdenum yes no yes
Antimony yes no no
Cadmium yes no no
Graphite yes no yes
Nickel yes no no
Negative list for NSF H2 lubricants
A common misconception is that NSF H2 lubricants are nothing more than

any other lubricant without NSF H1 certification. Unlike H2 products,
lubricants without certification may contain undesired compounds.
Klüber NSF H2 lubricants are free of the following compounds, so that no

dangerous substances can enter the food-processing area.
antimony, arsenic, lead, mercury, etc.

dangerous substances
carcinogenic, mutagenic, teratogenic
substances
potentially dangerous chromic acid, fluoric acid, etc.
substances salts of these acids, nut oils
odour-bearing substances perfume oils, dichlorobenzene, needle

oil, etc.
New ISO standard 21469
Hygiene requirements of H1 lubricants:
• Manufacture
• Bearing
• Handling
• Application
• Training
ISO 21469
What is ISO 21469 ??
 Certification available since 2009. Klüber was one of the developpers involved along with NSF to
formulate the policy draft for ISO 21469.
 ISO 21469 is an international standard for hygienic production of H1 and HT1 products.
 Additional activities in ISO 21469 when compared to normal H1 registration.
I. Audit of the production site – A Risk Analysis is done which is comparable to HACCP
followed in Food Industry. After the initial certification of the production plant, annual audits are
done to obtain the certification. During the annual audits steps for further improvement in
hygenic standards are recommended and need to be implemented.
II. Product certification – Initial samples for each product from different batches are sent. NSF
will check if the IR spectrum from different batches are equal to see the consistency in
production and hygenic standard.
III. ISO 21469 certification clearly states that this certification is applicable not only for food
industry but also for Cosmetics, Medicine and Animal feed.
Additional points to be considered in an ISO 21469 plant
 Specific Packaging
 Seperate storage of ISO 21469 raw materials and products to avoid contamination with any other
raw materials
 specific cleaning
Auditor:
- checks hygenic standard of the plant and measures to avoid contamination
- checks raw-material documents (confirmations, specification)
- checks records of released products
- checks quality of control features
Certified acc. to NSF ISO 21469
Based on ISO 21469, the NSF (National Sanitation

Foundation) – as an internationally recognised institute
with a comprehensive certification programme for
the drinking water and food-processing industries has developed a
certification procedure.
Certification according to the NSF ISO 21469 certification programme

currently is the most demanding
and comprehensive certification of H1 lubricants.
Norms and standards
§§§ §§ Any other relevant norms and standards?

§ §§
§
§
§
Important points which have to be taken into

consideration in a food-processing plant
1. Using special lubricants for the food-processing industry is necessary to

ensure that the lubricant does not affect the foodstuff's odour or taste nor
causes any health detriment.
2. Training of production and maintenance staff
3. Storage and handling of lubricants
4. Management systems for food safety, lubricant management programs,

HACCP lubrication plans, management of possible contamination risks due
to residues in the product without health detriment
Favourite NSF H1 Lubricants Product Portfolio

Specialty lubricants for all kind of technical elements
Bonded coatings
Oils Greases Others
 Klübertop TP 38-901
 Paraliq 91 / P 12  Paraliq GA 343 / 351 Paraliq Corrosion protection

 Paraliq P
GA 3400
 Klüberfood NH1 K 32 and K
 Paraliq GB 363 32 Spray
Waxes
 Klüberoil 4 UH1…N
 Klüberlub NH1 11 Cleaning Agent
 Klübersynth UH1 6
 Klübersynth UH1 14  Klüberfood NK1 Z 8-001
 Klüberfood 4 NH1
Klübersynth UH1 14-151 Spray
 Klüberfood NH1 M 4 Klübersynth UH1 14-1600
Water Displacement
 Klüberfood NH1 C 4-58  Klübersynth UH1 64-62
 Klüberfood NH1 4-002 Spray
 Klüberfood NH1 C 6-150 Klübersynth UH1 64-1302
Solvents  Klüberplus SK 02-295
Klübersynth UH1 64-2403
 Klüberfood NH1 C 8-80
Klüberfood NH1 64-422  Klüberfluid NH1 1-002
 Klüberfood NH1 CH 2
 Klüberfood NH1 94-402 Heat Transfer Oil
 Klüberfood NH1 CH 2 Plus Klüberfood NH1 94-301 Pastes
Klüberfood NH1 94-6000  Klüberfood NHT1 1-16
 Klüber Summit RPS 52
 Barrierta L 55 Sugar disolvers
 Klüber Summit R
 Klüberalfa HPX 93-1202  Klüberfood NH1 6 -10 / NH1
 Klüber Summit FG 6-180
 Klübertemp RHB 83-202
 Klüber Summit HySyn FG  Klüberfood NH1 1-17
 Paraliq GTE 703
 Klüberpaste UH1 84-201
Spray
Product portfolio food-grade lubricants
H1 lubricating greases in the course of time
H1 greases based on: H1 greases based on: H1 greases based on: H1 gerases based on:
white oil + Al complex synth. hydrocarbon + synth. hydrocarbon + synth. hydrocarbon +
soap Al complex soap silicate calcium sulphonate
 PARALIQ GA 3400  Klübersynth UH1  Klübersynth UH1  Klüberfood NH1

 PARALIQ GA 351 14-1600 64-62
94-402
 Klübersynth UH1 14-31  Klübersynth UH1
 Paraliq GA 343
64-422  Klüberfood NH1
 Klüberfood NH1 14-261  Klübersynth UH1
14-151  Klübersynth UH1 94-301
 Klüberlub NH1 11-222 64-1302
 Klübersynth UH1  Klüberfood NH1
 Klüberlub NH1 14-231  Klübersynth UH1
14-222
64-2403 (PAO) 94-6000
 Paraliq GB 363 (Min.)
 Upper service temp. up  Upper service temp. up  Upper service temp. up  Upper service temp. up
to 120 / 160 °C
to 110 °C to 120 °C to 140 °C
 Better load-carrying
 ( up to 100°C )  Not based on mineral  Better resistance to capacity, water
oil water and media resistance, corrosion
protection
2 Product Presentation
H1 High Temperature Chain Oils
Klüberfood NH1 Klüberfood NH1 Klüberfood NH1 Klüberfood NH1 Klüberfood NH1
CH 2-220 CH 2-220 Plus CH 2-260 Plus CH 2-75 Plus CH 2-460 (NEW!)
Kinematic viscosity
220 220 260 75 457
40 ºC (mm²/s)
Kinematic viscosity
17 21 21 11 31
100 ºC (mm²/s)
VI ≥ 70 ≥ 105 ≥ 90 129 97
Flash point 270.2 254 260.4 NA 270
Service temperature range 0 to +250 -20 to +250 -15 to +250 -20 to +250 -20 to +250
HTG Chain test rig 180C,
81 128 78 Not available 150
2.600N, 0,5m/s
HTG Chain test rig 220C,
29 36 28 24 43
2.600N, 0,5m/s
Covered dish test 250°C/24h
37.4 24.8 30.6 Not available 45
Evaporation loss (%)
EisenmannTest 220°C/120h
10.8 23.2 5.6 Not available 5.6
residue (%)
Re-solubility
6.9 12.4 2.6 Not available 3.4
residue (%)
Re-solubility
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01 BPA Food Industry

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your global specialist

MS11 Food Processing Industry

Basic Product Application Training

Klüber Lubrication in Food Industry

Beverage Dairy Bakery Meat

Tobacco Industry Sugar Chocolate & Animal Feed

Screws Plain bearings Compressors

Requirements to be met by lubricants

Technical requirements in the

• Wet environment– liquid filling, washing, cleaning

Food-processing machines - hygiene requirements

CIP: Cleaning In Process

Therefore, resistance to water and

Food-grade lubricant - What's that?

Special food-grade lubricants are required

Internationally approved products

Neutral in smell, taste and colour

No impact on beer froth

Laws, registrations and standards

Food law Chemicals law

H1 registration HALAL and Kosher

ISO 21469 HACCP

NSF - National Sanitation Foundation

Lubrication Criterias for H1/ H2 Lubricants

Above food line:

Food line, e. g. conveyor system

Below food line:

European Machinery Directive 2006/42/EC

The Directive 2006/42/EC also stipulates requirements (section

 Kosher certification is issued by „Rabbi“, a specific person with high

 While applying for Kosher certification we need to ensure the

NSF – National Sanitation Foundation

The NSF has decades of experience in health protection in context with

Registration of NSF H1- /H2 lubricants

"Positive list" "Negative list"

Lubricants for the food- Lubricants for the food-

Definition H1: Lubricants for technically unavoidable

Only a minimum quantity of lubricant must be used to achieve the

The following threshold values apply in the United

Direct contact with foodstuffs is not permitted.

parts per million (ppm) is equal to 10−6 and is used in

Substances contained in lubricants

Substances contained Industrial Lubricants for the food industry

Sulphur yes yes yes

Molybdenum yes no yes

Graphite yes no yes

Negative list for NSF H2 lubricants

A common misconception is that NSF H2 lubricants are nothing more than

Klüber NSF H2 lubricants are free of the following compounds, so that no

antimony, arsenic, lead, mercury, etc.

odour-bearing substances perfume oils, dichlorobenzene, needle

New ISO standard 21469

Hygiene requirements of H1 lubricants:

 Additional activities in ISO 21469 when compared to normal H1 registration.

Additional points to be considered in an ISO 21469 plant

Certified acc. to NSF ISO 21469

Based on ISO 21469, the NSF (National Sanitation

Certification according to the NSF ISO 21469 certification programme

Norms and standards

§§§ §§ Any other relevant norms and standards?

Important points which have to be taken into

1. Using special lubricants for the food-processing industry is necessary to

2. Training of production and maintenance staff