Client Name Bülbüloğlu Designer HAK

Project Name 230392 Company Birikim Mühendislik End.

Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

System Information
Calculation method CEMA 6th Idler Set Data
Conveyor Length / Height 12 / 3,3 m Carry Return
Material lift 2,8 m Series name Series 20 Series 20
Ambient temperature -10 °C Bearing 6204 6204
Kt factor at minimum temperature 1,12 Number of rolls 3 2
Trough angle (deg) 35 10
Material Properties Type Inline Inline
Type soda külü Idler spacing (m) 0,30 3,00
Design Tonnage 400 t/h Number of ıdler sets 9 4
Density 950 kg/m3 Roll diameter 108 108
Maximum lump size 1 mm Roll rpm 266 266
Surcharge angle 20 deg Total drag (N) 9,4 6,3
Drag range (N) 14,5 - 14,8 9,8 - 9,8
Roll length 366 540
Belt Properties
Shaft diameter (mm) 20,0 20,0
Type Fabric (4-Ply) Dynamic capacity (kN) 13,5 13,5
Width 1000 mm L10 life1 (1000 hrs) 350,0 / 350,0 350,0
Rating 400 N/mm Shaft deflection (min) 1,06 / 3,34 1,96
Speed 1,51 m/s 1
L10 life above which 95% of idlers exceed
Top / bottom cover thickness 5,0 x 2,0 mm
Total thickness 12 mm Drive Station
Weight 12,4 kg/m
Modulus 4.447 kN/m Type Squirrel cage
Tape length 25,65 m Synchronous RPM 1500 RPM
Belt cycle time 17 s Motor quantity / rating 1 / 11,0 kW
Total ınstalled power 11,0 kW
Tension Summary Running Momentary Empty / full power (46 / 78%) 5,1 / 8,6 kW
Maximum tension (kN) 12,6 14,4 Frame Size IEC 160M
Minimum safety factor 31,73 27,78 Motor Voltage 400 V
Minimum tension (kN) 8,67 8,07 Efficiency 95,5%
Maximum belt sag (%) 0,98 1,04 Maximum starting torque 150%
Inertia - Motor 0,1 kg·m²
Cross Sectional Loading Pulley lagging type Rubber
Material mass (wm) 73,8 kg/m Motor wrap angles 180
Combined mass (wm + wb) 86,3 kg/m Lagging friction factor (run / accel) 0,32 / 0,38
Edge distance (required / actual) 78 / 137 mm
Cross sectional area 0,078 m² Take-up Data
Cross sectional loading (utility / total) 70 % / 49 %
Bed depth 160 mm Type Fixed
Location Tail / Pulley #2
Steady state tension 8,67 to 8,91 kN
Momentary tension 8,11 to 9,39 kN

Required pulley displacement 0,84 m

Dynamic displacement (incl thermal) 0,00 m
Permanent elongation 0,17 m
Splice length (1 included) 0,43 m
Clearance 0,25 m

Backstops
Flooded belt tonnage 817 t/h
Flooded (wm + wb) 163,3 kg/m Location Head on Pulley #1
Backstop (quantity x type) 1 x High speed

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Pulley diameter 428 mm Tail transition length (inline) 1,80 m

Load Share Factor % 100 Head transition length (elevated 61 mm) 1,30 m
Service Factor - Material Lift 1,50
Service Factor - Motor Rating 1,50 Estimated Splice Data
Material Lift Criteria 19,2 N·m Splice type 3-Step
Motor Torque Criteria 107 N·m Splice step length 150 mm
Torque rating at high speed shaft 107 N·m 22 degree bias angle 405 mm
Torque rating at low speed shaft 2.354 N·m Total splice length 855 mm
Reducer Ratio 22,070:1

Brakes Other Information

Brake type None installed Loaded beltline mass (excluding motors) 1.634 kg
Total inertia (ref HS shaft) 0,15 kg·m2
Reducer Information
Manufacture Siemens Demand Power (kW)
Frame size B3SH-4 Demand % Motor
Reducer ratio 22,070 Case
power Nameplate
RPM (High Speed) 1500 RPM Empty - NF 5,1 46,1
RPM (Low Speed) 68,0 RPM Full - NF 8,6 78,0
Configuration Shaft Mount
Number of stages 3 Din Factor and Total Equivalent Mass
Service factor 1,5 Belt line
Case Din factor
Power rating 47,0 mass (kg)
Empty - NF 0,0725 1.934
Motor Torque Full - NF 0,0391 2.700
100% Motor Torque - High Speed 71 N·m
Motor Shaft Torque - Running (FN) 55 N·m Maximum Belt Tensions (kN)
Motor Shaft Torque - Starting (FN) 107 N·m Case Running Dynamic
100% Motor Torque - Low Speed 1.569 N·m Empty - NF 10,5 11,9
Low Speed Shaft Torque - Running (FN) 1.156 N·m Full - NF 12,6 14,4
Low Speed Shaft Torque - Running (Max) 1.156 N·m
Belt Safety Factor
Low Speed Shaft Torque - Starting (FN) 1.808 N·m
Case Running Dynamic
Low Speed Shaft Torque - Starting (Max) 1.808 N·m
Empty - NF 37,97 33,63
Full - NF 31,73 27,78
Starting and Stopping
Start control Constant torque Splice Safety Factor
Start time 0,4 to 0,8 s Case Running Dynamic
Emergency stop control Drift Empty - NF 28,48 25,22
Emergency stop time 0,8 to 0,9 s Full - NF 23,80 20,84
Material buildup in chute 0,1 m³
Minimum Belt Tensions (kN)
Tension Ratios Case Running Dynamic
Allowable (running) 2,73 Empty - NF 8,91 8,09
Running tension ratio 1,40 Full - NF 8,67 8,07
Allowable (dynamic) 3,30
Starting tension ratio 1,78
Maximum Belt Sag (%)
Case Running Dynamic
Empty - NF 0,50 0,57
Transition Lengths Full - NF 0,98 1,04
Transition method CEMA 7

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Conveyor Profile
Overall length = 12 m - Overall height = 3,3 m - True Length = 12,5 m

Pulleys

Pulleys - Top View

Maximum Pulley Tensions (without any additional safety factors)

Steady State Tensions (kN) Momentary Tensions (kN)
Wrap
Pulley Type Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
Mtr 1 - Bstp 1 1-LT 180 12,6 9,25 21,6 14,4 10,1 24,5
Take-up Pulley 2-LT 179 8,919,40 18,3 9,399,63 19,0
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Pulley Shaft Results

Shaft Shaft Design Design
Bearing Pulley & Resultant Resultant Resultant Bending
Safety Slope at Deflection T1 T2
Pulley # L10 Life Shaft Force Angle Torque Moment
Factor Hub at Center Tension Tension
1000 hrs Mass (kg) (kN) (deg) (kN·m) (kN·m)
(min) (% span) (kN) (kN)
1 4,22 8,10 0,078 500 16,7 10,9 325 28,7 202 1,6 2,5
2 4,79 7,99 0,076 500 11,1 11,7 219 22,4 10 0,1 1,9
Design tensions for shaft fatigue are based on all design level 1 cases. Running tensions have an added multiplier of 1,10 on high tension
pulleys, and a multiplier of 1,25 on all other pulleys. A steady state case at 100% motor power has also been included.

Pulley Geometry Details (Pulley Types)

Diameter Shaft Bearing Pulley
Lagging Face Bearing
Lagging Diameter with Center Center Plummer Bearing Shaft
Type Thickness Width Diameter
Type (mm) Lagging Diameter Distance Block Series Bearing
(mm) (mm) (mm)
(mm) (mm) (mm) Mass (kg)
Rubber
1 Herringb 404 10,0 424 1150 85 70 1350 516 22216 356
one
2 None 320 0,0 320 1150 80 65 1350 515 22215 245

Pulley Shaft Information

Overhun
Hub Bearing
Tensile Yield Fatigue Hub Fillet Overhun g
Locking Shaft Center to Fillet
Type Strength Strength Strength Diameter Radius g Load Moment
Device Material Distance Distance
(MPa) (MPa) (MPa) (mm) (mm) (kN) Arm
(mm) (mm)
(mm)
1 XT-35 C45 630,0 360,0 315,0 85 1005 65 23 0,0 0
2 XT-35 C45 630,0 360,0 315,0 80 1010 63 23 0,0 0

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Conveyor Load Cases

During the course of operation, the conveyor experiences different operating conditions at various frequencies. Normal
operating conditions, such as steady state running, loading and unloading, and other common load cases are designated as
Design Level 1. Unusual operating conditions, such as when all incline or decline section are simultaneously loaded, are
defined as Design Level 2. These design levels allow easy summarization of the various possible loading conditions.

For this conveyor, there are two Design Level 1 loads, which are:

1. Empty
2. Fully Loaded

In the load case figures, the red line is the conveyor profile and the blue line indicates positions that are loaded.

Empty

Fully Loaded (Material Lift = 2,8 m)

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Take-up Displacement Summary

1. Type Fixed
2. Location Tail / Pulley #2
3. Steady state tension 8,67 to 8,91 kN
4. Momentary tension 8,11 to 9,39 kN

Take-up Pulley Displacement Summary

1. Dynamic displacement (incl thermal) 0,00 m
2. Permanent elongation 0,17 m
3. Splice length (1 included) 0,43 m
4. Clearance 0,25 m
5. Required displacement 0,84 m

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Pulley Details
The following table lists recommended pulley design tensions. The first column lists belt tensions for bearing L10
life and pulley fatigue stress calculations. Belt tensions for the fatigue design criterion are based on all design
level 1 cases. Running tensions have an added multiplier of 1,10 on high tension pulleys, and a multiplier of 1,25
on all other pulleys. A steady state case at 100% motor power has also been included.

Pulleys are also to be design for the structural design tensions. For structural design tensions, the pulley
manufacturer is to ensure that the pulleys will be adequate to meet these worst case conditions.

Pulley Design Tensions (added safety factors as described above)

Fatigue Design Tensions (kN) Structural Design Tension (kN)
Wrap
Pulley Type Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
Motor 1 - Backstop 1 1-LT 180 16,7 10,9 28,7 16,2 11,3 28,5
Take-up Pulley 2-LT 179 11,111,7 22,4 10,410,8 20,7

Required Pulley Diameter (Tension based on a safety factor of 10)

Required
%
Pulley Wrap Diameter Pulley % Running
Pulley Location Momentary
Type (deg) (mm) Diameter Tension
tension
(mm)
Motor 1 - Backstop 1 Head (3) 1 - LT 180 404 305 32 36
Take-up Pulley Tail (6) 2 - LT 179 320 305 23 24

Pulley Shaft Stress Analysis (Individual Pulleys)

Hub Hub Fillet Fillet Fillet Von Hub Von Overhung
Shaft Slope
Pulley Safety Bending Torsion Bending Torsion Mises Mises Von Mises
Type at Hub
# Factor Stress Stress Stress Stress Stress Stress Stress
(min)
(MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)
1 1 4,22 8,10 41,0 13,0 36,8 23,3 46,8 54,6 0,0
2 2 4,79 7,99 37,9 1,0 34,2 1,8 37,9 34,3 0,0

Running Drive Tensions by Load Case (kN)

Motor 1 - Backstop 1
Load Case Resultant
T1 T2
Force
Empty - NF 10,5 9,25 19,8
Full - NF 12,6 9,01 21,6

Pulley Tension Summary - All Load Cases and Conditions

Load Case Running Starting O-Stop E-Stop
Pulley T1 T2 T1 T2 T1 T2 T1 T2
ID Description
(kN) (kN) (kN) (kN) (kN) (kN) (kN) (kN)
Mtr 1 - Bstp 1 10,5 9,25 11,9 8,09 9,86 9,77 9,86 9,77
EM-N Empty - NF
Take-up Pulley 8,91 9,40 8,50 9,46 9,12 9,40 9,12 9,40
Mtr 1 - Bstp 1 12,6 9,01 14,4 8,07 10,7 10,1 10,7 10,1
FL-N Full - NF
Take-up Pulley 8,67 9,16 8,11 8,83 9,39 9,63 9,39 9,63

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

28. Bearing L10 500.000 hours

#1 - Motor 1 - Backstop 1
Pulley Location and Geometry Design Tensions and Loads
1. Name (Type-1) Motor 1 - Backstop 1 29. Running T1 Tension 12,6 kN
2. Pulley Diameter 404 mm 30. Running T2 Tension 9,01 kN
3. Face Width 1150 mm 31. Design T1 Tension 16,7 kN
32. Design T2 Tension 10,9 kN
33. Wrap angle 180 deg
Lagging
34. Design Resultant Tension 28,7 kN
4. Lagging Type Rubber
35. Resultant Angle 202 deg
5. Lagging Pattern Herringbone
36. Resultant Moment 2,47 kN·m
6. Lagging Thickness 10 mm
37. Resultant Torque 1,57 kN·m
7. Diameter with lagging 424 mm
38. Estimated Pulley & Shaft Mass 325 kg
39. Estimated Mass with Bearings 356 kg
Shaft Specification
8. Shaft Center Diameter 85 mm
Shaft Stresses & Deflections
9. Shaft Material C45
40. Shaft slope at hub 8,10 min
10. Yield Strength 360,0 MPa
41. Shaft slope at bearing 9,72 min
11. Fatigue Strength 315,0 MPa
42. Shaft deflection at center 1,05 mm
43. Shaft deflection at center (%) 0,078
Locking Device 44. Shaft Safety Factor (CEMA) 4,22
12. Hub Center Distance 1005 mm 45. Shaft Safety Factor (AS1403) 3,23
13. Shaft diameter at hub 85 mm 46. Bending Stress 41,0 MPa
14. Turndown radius at hub 0 mm 47. Torsional Stress 13,0 MPa
15. Locking Device XT-35 48. Von Mises Stress 46,8 MPa
16. Size 85 x 165 49. Fillet Von Mises Stress 54,6 MPa
17. Hub width 44 mm
18. Hub pressure 0,0 N/mm²
Shell Dimension and Stresses
19. Maximum torque 0 N·m
50. Shell thickness 18 mm
20. Hub outer diameter 165 mm
51. Sitzwohl reqd shell thickness1 4 mm
52. Sitzwohl shell stress 3,9 MPa
Bearing Specifications 53. Shell stress at 180 wa 3,9 MPa
21. Bearing Center Distance 1350 mm 1
Assumes 180 deg wrap and allowable stress of 34,0 MPa
22. Shaft diameter at bearing 70 mm
23. Bearing to Fillet Distance 65 mm End Disk Dimension and Stresses
24. Turndown radius at bearing 23 mm 54. End disk thickness 27 mm
25. Bearing 22216 55. End disk stress 28,4 MPa
26. SNL Plummer Block 516
27. Dynamic Capacity 236 kN

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 Client Name Bülbüloğlu Designer HAK
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Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

27. Bearing L10 500.000 hours

#2 - Take-up Pulley
Pulley Location and Geometry Design Tensions and Loads
1. Name (Type-2) Take-up Pulley 28. Running T1 Tension 8,67 kN
2. Pulley Diameter 320 mm 29. Running T2 Tension 9,16 kN
3. Face Width 1150 mm 30. Design T1 Tension 11,1 kN
31. Design T2 Tension 11,7 kN
32. Wrap angle 179 deg
Lagging
33. Design Resultant Tension 22,4 kN
4. Lagging Type Rubber
34. Resultant Angle 10 deg
5. Lagging Thickness 0 mm
35. Resultant Moment 1,91 kN·m
6. Diameter with lagging 320 mm
36. Resultant Torque 0,10 kN·m
37. Estimated Pulley & Shaft Mass 219 kg
Shaft Specification 38. Estimated Mass with Bearings 245 kg
7. Shaft Center Diameter 80 mm
8. Shaft Material C45
Shaft Stresses & Deflections
9. Yield Strength 360,0 MPa
39. Shaft slope at hub 7,99 min
10. Fatigue Strength 315,0 MPa
40. Shaft slope at bearing 9,57 min
41. Shaft deflection at center 1,03 mm
Locking Device 42. Shaft deflection at center (%) 0,076
11. Hub Center Distance 1010 mm 43. Shaft Safety Factor (CEMA) 4,79
12. Shaft diameter at hub 80 mm 44. Shaft Safety Factor (AS1403) 4,03
13. Turndown radius at hub 0 mm 45. Bending Stress 37,9 MPa
14. Locking Device XT-35 46. Torsional Stress 1,0 MPa
15. Size 80 x 165 47. Von Mises Stress 37,9 MPa
16. Hub width 44 mm 48. Fillet Von Mises Stress 34,3 MPa
17. Hub pressure 0,0 N/mm²
18. Maximum torque 0 N·m
Shell Dimension and Stresses
19. Hub outer diameter 165 mm
49. Shell thickness 14 mm
50. Sitzwohl reqd shell thickness1 4 mm
Bearing Specifications 51. Sitzwohl shell stress 5,2 MPa
20. Bearing Center Distance 1350 mm 52. Shell stress at 180 wa 5,1 MPa
21. Shaft diameter at bearing 65 mm 1
Assumes 180 deg wrap and allowable stress of 34,0 MPa
22. Bearing to Fillet Distance 63 mm
23. Turndown radius at bearing 23 mm End Disk Dimension and Stresses
24. Bearing 22215 53. End disk thickness 44 mm
25. SNL Plummer Block 515 54. End disk stress 6,9 MPa
26. Dynamic Capacity 212 kN

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Belt Flap Summary

Belt flap may occur when the natural frequency of the belt matches the rotational frequency of the idlers. If belt flap is
severe, it can destroy the idlers and increase the demand power of the conveyor. Belt flap should be avoided.

The belt flap ratio is defined as the rotational frequency of the idler divided by the natural frequency of the belt. If this ratio
is equal to an integer (i.e. 1, 2, 3) then the idler may induce transverse vibrations at the natural frequency mode and result in
resonance.

The chart below shows the flap ratio along the length of the conveyor. The solid green line shows flap mode of the empty
belt under the normal friction case. The shaded pink areas should be avoided.

*
Belt flap resonance occurs at flap ratios 1, 2, 3, and 4

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Material Trajectory
The image below shows the material trajectory for the fully loaded normal friction case.

Material Trajectory

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Belt Transition Length Requirements

The table below lists the required transition length at head and tail pulleys. Transition lengths are based on the CEMA 7th
Method. The figure below shows the geometry of the inline transition and elevated pulley transition.

Geometry of inline and elevated pulley transition

Required transition lengths

Head pulley transition
Tail pulley transition (m)
(m)
Inline transition (L1) 1,80 1,80
Elevated pulley transition (L2) 1,20 1,20
Pulley elevation (h) 60,656 60,656

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Material Loading Profiles

Material Properties Material 1 on Idler Set 1

Type soda külü
Design Tonnage 400 t/h
Density 950 kg/m3
Maximum lump size 1 mm
Surcharge angle 20 deg
Material 1 on Idler Set 3
Tonnage 400 t/h
Belt speed 1,51 m/s
Material mass 73,8 kg/m
Edge distance (required / actual) 78 / 137 mm
Cross sectional loading (utility / total) 70 % / 49 %
Bed depth 160 mm
Tonnage 400 t/h
Belt speed 1,51 m/s
Material mass 73,8 kg/m
Edge distance (required / actual) 78 / 137 mm Empty Idler Set 2
Cross sectional loading (utility / total) 70 % / 49 %
Bed depth 160 mm

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Idler Specifications

Idler Specifications
Equal Roll Equal Roll
Type VEE
Trough Trough
Number of rolls 3 2 3
Trough angle (deg) 35 10 35
Roll diameter (mm) 108 108 102
Roll length (mm) 366 540 366
Shaft diameter (mm) 20,0 20,0 20,0
Bearing series 6204 6204 6204
Maximum roll RPM 266 266 282
Min Life (1000 hrs) 350 / 350 350 350 / 350
95% life1 (1000 hrs) 350 / 350 350 350 / 350
Shaft deflection (min) 1,06 / 3,34 1,96 0,74 / 2,23
Mass per Roll (kg) 3,6 5,0 3,3
Rotating mass for set (kg) 10,7 10,1 10,0
Wk2 for set (kg·mm²) 27.496 26.427 22.952

Idler Spacing and Count Summary

General Carry Return Impact
Idler spacing (m) 1,00 3,00 0,30
Number of ıdler sets 9 4 10
Number of rolls 27 8 30
Total drag (N) 9,4 6,3 10,0

Idler Life and Shaft Deflection Summary-Carry Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
1 0,0 2,1 1,00 1 350.000 350.000 0,40 0,52
2 2,0 3,1 0,30 3 350.000 350.000 0,74 2,23
3 5,0 7,3 1,00 1 350.000 350.000 1,06 3,34

Idler Life and Shaft Deflection Summary-Return Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
5-6 12,1 12,5 3,00 2 350.000 1,96

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Structural Loads
The live load structural design tensions should be based on the maximum dynamic tensions plus 10% (to account for
misalignment and abnormalities in the belt, pulleys, and structures). Additionally they must include any other external loads
(wind & snow loads, seismic, etc.) that the system will encounter. These forces must then be multiplied by the required live
load structural design safety factor requirements (typically 1.6) to meet the specific structural design codes for the project.

The dead load structural design loads must be calculated from the masses of the pulleys, drives, reducers, and other
components. These loads are not included in this report as they will depend on the specific manufacture selection and other
details. These forces must then be multiplied by the required dead load structural design safety factor requirements (typically
1.2) to meet the specific structural design codes for the project. The live and dead loads are then added together to obtain the
total structural design forces.

The table below includes the belt tensions from all current load cases. Additionally, steady state and dynamic tensions for the
high friction case with 463 t/h have also been included. This specific load case results in 100% nameplate motor power,
excluding any reducer losses. The starting torque has been set to 150% for this case. The maximum tension values have been
multiplied by 110% and the pulley shaft calculations shown in the table reflect these values. The minimum tensions have
been reduced by 10%. The resultant force values include the vertical weight of the pulley.

Structural Live Loads - Includes case with 463 t/h under steady state and dynamic conditions + 110% multiplier
Shaft Shaft Shaft Minimum Tensions (kN) Maximum Tensions (kN)
Wrap Hub stress Center
Pulley Type Resultant Resultant
(deg) Slope safety Def. T1 T2 T1 T2
Force Force
(min) factor (mm)
Motor 1 -
1 180 8,04 4,22 1,04 8,87 7,26 17,3 16,2 11,3 28,5
Backstop 1
Take-up Pulley 2 179 7,38 4,79 0,95 7,197,94 14,7 10,410,8 20,7

Bearing Reaction Forces (excluding any overhung loads)

Entry Exiting Pulley, Bearing Horizontal Direction (kN) Bearing Vertical Direction (kN)
Wrap Vector Vector Shaft & Structural Structural Structural Structural
Pulley FL-N FL-N
(deg) Angle Angle Bearings Min Max Min Max
Case Case
(deg) (deg) Mass (kg) Tension Tension Tension Tension
Motor 1 -
180 196 196 356 -15,6 -20,8 -26,5 -7,81 -9,27 -10,8
Backstop 1
Take-up Pulley 179 15 16 245 14,6 17,2 20,4 1,58 2,29 3,16

The idler stringer loading should be based on the flooded belt surge capacity of 817 t/h and 163,3 kg/m plus the idler and
frame masses. Additionally, all other loads (hood covers, wind loads, etc.) must also be taken into consideration.
 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Element Summary Details

Tension Summary

Power Summary

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Element Summary Details

Summary of Conveyor Elements
Vertical Idler
Station Elevation Length Height Slope Idler
# Name Radius Spacing
(m) (m) (m) (m) (deg) Type
(m) (m)
1 0,0 0,00 2,1 0,55 15,50 1,00 1
2 Loading Point 2,0 0,55 3,1 0,83 15,50 0,30 3
3 5,0 1,39 7,3 1,94 15,50 1,00 1
4 Motor 1 - Backstop 1 12,0 3,33 0,4 -0,41 ---
5 12,1 2,92 1,0 -0,27 -15,50 3,00 2
6 11,1 2,65 11,5 -2,96 -14,98 3,00 2
7 Take-up Pulley 0,1 -0,31 0,3 0,31 ---

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Min/Max Tension Summary per Element

Element Tension (kN)
Running Momentary
# Name
Maximum Minimum %Sag Maximum Minimum %Sag
1 9,40 9,16 0,17 9,63 8,83 0,17
2 Loading Point 9,50 9,26 0,35 9,74 9,02 0,36
3 10,8 10,2 0,98 11,2 9,77 1,04
Motor 1 -
4 12,6 10,5 0,00 14,4 9,86 0,00
Backstop 1
5 9,25 9,01 0,51 10,1 8,07 0,57
6 9,22 8,98 0,51 10,0 8,07 0,57
7 Take-up Pulley 8,91 8,67 0,00 9,39 8,11 0,00

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Te Tension Summary per Load Cases

Belt Tension Summary per Load Case (N)
EM-N FL-N
Total (Beltline) 1.240 3.550
Total (Power) 3.353 5.699

Lift Force 0 2.007

Frictional Drag 1.240 1.542
Motor Pulley/Reducer Drag 2.113 2.150

Rolling Resistance 12 49
Material+Belt Flexure 0 27
Idler Bearing Drag 337 340
Idler Alignment 19 65
Pulleys & Accessories 600 600
Loading Point 273 461

Mechanical Losses 263 300

Motor Pulley Drag Components 1.850 1.850

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Pulley Summary Table - All Cases

Pulley Geometry Details
Type 1 2
Lagging Type Rubber None
Diameter (mm) 404 320
Lagging Thickness (mm) 10,0 0,0
Diameter with Lagging (mm) 424 320
Face Width (mm) 1150 1150
Shaft Center Diameter (mm) 85 80
Bearing Diameter (mm) 70 65
Bearing Center Distance (mm) 1350 1350
Plummer Block 516 515
Pulley & Shaft Mass (kg) 325 219
Locking Device XT-35 XT-35
Hub Center Distance (mm) 1005 1010
Hub Diameter (mm) 85 80
Bearing to Fillet Distance (mm) 65 63
Fillet Radius (mm) 23 23
Shaft Material C45 C45
Yield Strength (MPa) 360,0 360,0
Fatigue Strength (MPa) 315,0 315,0

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Element Tension Details per Case

Element Tension Breakdown - (EM) Empty - Normal

Individual drag components per element
Running Running Element Pulley Feeder Extra
Wm+Wb Lift Belt Idler
# Tension Ten Diff Tonnage Drag Pt. Force Accessory
(kg/m) Force (N) Force (N) Force (N)
(N) (N) (t/h) Force (N) (N) Force (N)
1 9.398 100 12,4 68 1 32
2 9.498 688 12,4 101 1 163 273 150
3 10.186 350 12,4 237 2 111
4-M 10.535 -1.290 12,4 -50 100 1.750
5 9.245 -28 12,4 -33 1 4
6 9.217 -307 12,4 -361 8 46
7-T 8.910 488 12,4 38 100 350

Element Tension Breakdown - (FL) Fully Loaded - Normal

Individual drag components per element
Running Running Element Pulley Feeder Extra
Wm+Wb Lift Belt Idler
# Tension Ten Diff Tonnage Drag Pt. Force Accessory
(kg/m) Force (N) Force (N) Force (N)
(N) (N) (t/h) Force (N) (N) Force (N)
1 9.160 100 12,4 68 1 32
2 9.260 1.502 400 86,2 704 9 178 461 150
3 10.762 1.845 400 86,2 1.642 57 146
4-M 12.607 -3.600 12,4 -50 100 1.750
5 9.008 -28 12,4 -33 1 4
6 8.980 -307 12,4 -361 8 46
7-T 8.672 488 12,4 38 100 350

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Equipment Tags and Commodity Codes

Table of major items with description, tags, and commodity codes.
Item Description Equipment Tag Commodity Code
Pulley Pulley 1
Motor Motor 1
Reducer Reducer 1
Backstop Backstop 1
Pulley Pulley 2

Idlers Carry
Idlers Return
Idlers 6204

Belt -

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Belt Supplier Data Sheet System Information

Type Fabric (4-Ply) Calculation method CEMA 6th
Width 1000 mm Conveyor Length / Height 12 / 3,3 m
Rating 400 N/mm Ambient temperature -10 °C
Speed 1,51 m/s Kt factor at minimum temperature 1,12
Top / bottom cover thickness 5,0 x 2,0 mm
Total thickness 12 mm Material Properties
Weight 12,4 kg/m Type soda külü
Modulus 4.447 kN/m Design Tonnage 400 t/h
Tape length 25,65 m Density 950 kg/m3
Belt cycle time 17 s Maximum lump size 1 mm
Cross Sectional Loading Surcharge angle 20 deg
Material mass (wm) 73,8 kg/m
Combined mass (wm + wb) 86,3 kg/m Drive Station
Edge distance (required / actual) 78 / 137 mm Type Squirrel cage
Cross sectional area 0,078 m² Synchronous RPM 1500 RPM
Cross sectional loading (utility / total) 70 % / 49 % Motor quantity / rating 1 / 11,0 kW
Bed depth 160 mm Total ınstalled power 11,0 kW
Empty / full power (46 / 78%) 5,1 / 8,6 kW
Maximum starting torque 150%
Pulley lagging type Rubber
Motor wrap angles 180

Idler Set Data

Carry Return
Series name Series 20 Series 20
Bearing 6204 6204
Number of rolls 3 2
Flooded belt tonnage 817 t/h Trough angle (deg) 35 10
Flooded (wm + wb) 163,3 kg/m Type Inline Inline
Idler spacing (m) 0,30 3,00
Tension Summary Running Momentary
Maximum tension (kN) 12,6 14,4
Minimum safety factor 31,73 27,78 Pulley Details
Pulley diameter (Type 1) 404 mm
Estimated Splice Data Pulley diameter (Type 2) 320 mm
Splice type 3-Step
Take-up Data
Splice step length 150 mm
22 degree bias angle 405 mm Type Fixed
Total splice length 855 mm Location Tail / Pulley #2
Steady state tension 8,67 to 8,91 kN
Transition Lengths Momentary tension 8,11 to 9,39 kN
Required pulley displacement 0,84 m
Transition method CEMA 7
Tail transition length (inline) 1,80 m
Head transition length (elevated 61 mm) 1,30 m

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

System Information
Idler Set Data Calculation method CEMA 6th
Carry Return Conveyor Length / Height 12 / 3,3 m
Series name Series 20 Series 20 Ambient temperature -10 °C
Bearing 6204 6204 Kt factor at minimum temperature 1,12
Number of rolls 3 2
Trough angle (deg) 35 10 Material Properties
Type Inline Inline Type soda külü
Idler spacing (m) 0,30 3,00 Design Tonnage 400 t/h
Roll diameter 108 108 Density 950 kg/m3
Roll rpm 266 266 Maximum lump size 1 mm
Total drag (N) 9,4 6,3 Surcharge angle 20 deg
Drag range (N) 14,5 - 14,8 9,8 - 9,8
Roll length 366 540 Cross Sectional Loading
Shaft diameter (mm) 20,0 20,0 Material mass (wm) 73,8 kg/m
Dynamic capacity (kN) 13,5 13,5 Combined mass (wm + wb) 86,3 kg/m
L10 life1 (1000 hrs) 350,0 / 350,0 350,0 Edge distance (required / actual) 78 / 137 mm
Shaft deflection (min) 1,06 / 3,34 1,96 Cross sectional area 0,078 m²
Cross sectional loading (utility / total) 70 % / 49 %
Number of ıdler sets 9 4 Bed depth 160 mm
Number of rolls 27 8

Idler Set Data

Impact Transition
Series name Series 20
Bearing 6204
Number of rolls 3 0
Trough angle (deg) 35 0
Type Inline
Idler spacing (m) 0,30 3,00 Flooded belt tonnage 817 t/h
Roll diameter 102 0 Flooded (wm + wb) 163,3 kg/m
Roll rpm 282 0 Belt Supplier Data Sheet
Total drag (N) 10,0 0,0
Type Fabric (4-Ply)
Roll length 366 0
Width 1000 mm
Shaft diameter (mm) 20,0 0,0
Rating 400 N/mm
Dynamic capacity (kN) 13,5 0,0
Speed 1,51 m/s
L10 life1 (1000 hrs) 350,0 / 350,0 0,0 / 0,0
Top / bottom cover thickness 5,0 x 2,0 mm
Shaft deflection (min) 0,74 / 2,23 0,00
Weight 12,4 kg/m
Number of ıdler sets 10 0 Tension Summary Running Momentary
Number of rolls 30 0 Maximum tension (kN) 12,6 14,4
Minimum safety factor 31,73 27,78
1
L10 life above which 95% of idlers exceed

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

System Information Flooded belt tonnage 817 t/h

Calculation method CEMA 6th Flooded (wm + wb) 163,3 kg/m
Conveyor Length / Height 12 / 3,3 m
Material lift 2,8 m Idler Set Data
Ambient temperature -10 °C Carry Return
Kt factor at minimum temperature 1,12 Series name Series 20 Series 20
Bearing 6204 6204
Material Properties Number of rolls 3 2
Type soda külü Trough angle (deg) 35 10
Design Tonnage 400 t/h Type Inline Inline
Density 950 kg/m3 Idler spacing (m) 0,30 3,00
Maximum lump size 1 mm Number of ıdler sets 9 4
Surcharge angle 20 deg Roll diameter 108 108
Roll rpm 266 266
Total drag (N) 9,4 6,3
Belt Properties
Drag range (N) 14,5 - 14,8 9,8 - 9,8
Type Fabric (4-Ply) Roll length 366 540
Width 1000 mm Shaft diameter (mm) 20,0 20,0
Rating 400 N/mm Dynamic capacity (kN) 13,5 13,5
Speed 1,51 m/s L10 life1 (1000 hrs) 350,0 / 350,0 350,0
Top / bottom cover thickness 5,0 x 2,0 mm Shaft deflection (min) 1,06 / 3,34 1,96
Total thickness 12 mm 1
L10 life above which 95% of idlers exceed
Weight 12,4 kg/m
Modulus 4.447 kN/m Drive Station
Tape length 25,65 m
Belt cycle time 17 s Type Squirrel cage
Synchronous RPM 1500 RPM
Tension Summary Running Momentary Motor quantity / rating 1 / 11,0 kW
Maximum tension (kN) 12,6 14,4 Total ınstalled power 11,0 kW
Minimum safety factor 31,73 27,78 Empty / full power (46 / 78%) 5,1 / 8,6 kW
Minimum tension (kN) 8,67 8,07 Frame Size IEC 160M
Maximum belt sag (%) 0,98 1,04 Motor Voltage 400 V
Efficiency 95,5%
Cross Sectional Loading Maximum starting torque 150%
Material mass (wm) 73,8 kg/m Inertia - Motor 0,1 kg·m²
Combined mass (wm + wb) 86,3 kg/m Pulley lagging type Rubber
Edge distance (required / actual) 78 / 137 mm Motor wrap angles 180
Cross sectional area 0,078 m² Lagging friction factor (run / accel) 0,32 / 0,38
Cross sectional loading (utility / total) 70 % / 49 %
Bed depth 160 mm Take-up Data
Type Fixed
Location Tail / Pulley #2
Steady state tension 8,67 to 8,91 kN
Momentary tension 8,11 to 9,39 kN

Required pulley displacement 0,84 m

Dynamic displacement (incl thermal) 0,00 m
Permanent elongation 0,17 m
Splice length (1 included) 0,43 m
Clearance 0,25 m

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Conveyor Profile
Overall length = 12 m - Overall height = 3,3 m - True Length = 12,5 m

Pulleys

Pulleys - Top View

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Maximum Pulley Tensions (without any additional safety factors)

Steady State Tensions (kN) Momentary Tensions (kN)
Wrap
Pulley Type Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
Mtr 1 - Bstp 1 1-LT 180 12,6 9,25 21,6 14,4 10,1 24,5
Take-up Pulley 2-LT 179 8,919,40 18,3 9,399,63 19,0
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.

Pulley Shaft Results

Shaft Shaft Design Design
Bearing Pulley & Resultant Resultant Resultant Bending
Safety Slope at Deflection T1 T2
Pulley # L10 Life Shaft Force Angle Torque Moment
Factor Hub at Center Tension Tension
1000 hrs Mass (kg) (kN) (deg) (kN·m) (kN·m)
(min) (% span) (kN) (kN)
1 4,22 8,10 0,078 500 16,7 10,9 325 28,7 202 1,6 2,5
2 4,79 7,99 0,076 500 11,1 11,7 219 22,4 10 0,1 1,9
Design tensions for shaft fatigue are based on all design level 1 cases. Running tensions have an added multiplier of 1,10 on high tension
pulleys, and a multiplier of 1,25 on all other pulleys. A steady state case at 100% motor power has also been included.

Pulley Geometry Details (Pulley Types)

Diameter Shaft Bearing Pulley
Lagging Face Bearing
Lagging Diameter with Center Center Plummer Bearing Shaft
Type Thickness Width Diameter
Type (mm) Lagging Diameter Distance Block Series Bearing
(mm) (mm) (mm)
(mm) (mm) (mm) Mass (kg)
Rubber
1 Herringb 404 10,0 424 1150 85 70 1350 516 22216 356
one
2 None 320 0,0 320 1150 80 65 1350 515 22215 245

Pulley Shaft Information

Overhun
Hub Bearing
Tensile Yield Fatigue Hub Fillet Overhun g
Locking Shaft Center to Fillet
Type Strength Strength Strength Diameter Radius g Load Moment
Device Material Distance Distance
(MPa) (MPa) (MPa) (mm) (mm) (kN) Arm
(mm) (mm)
(mm)
1 XT-35 C45 630,0 360,0 315,0 85 1005 65 23 0,0 0
2 XT-35 C45 630,0 360,0 315,0 80 1010 63 23 0,0 0

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

28. Bearing L10 500.000 hours

#1 - Motor 1 - Backstop 1
Pulley Location and Geometry Design Tensions and Loads
1. Name (Type-1) Motor 1 - Backstop 1 29. Running T1 Tension 12,6 kN
2. Pulley Diameter 404 mm 30. Running T2 Tension 9,01 kN
3. Face Width 1150 mm 31. Design T1 Tension 16,7 kN
32. Design T2 Tension 10,9 kN
33. Wrap angle 180 deg
Lagging
34. Design Resultant Tension 28,7 kN
4. Lagging Type Rubber
35. Resultant Angle 202 deg
5. Lagging Pattern Herringbone
36. Resultant Moment 2,47 kN·m
6. Lagging Thickness 10 mm
37. Resultant Torque 1,57 kN·m
7. Diameter with lagging 424 mm
38. Estimated Pulley & Shaft Mass 325 kg
39. Estimated Mass with Bearings 356 kg
Shaft Specification
8. Shaft Center Diameter 85 mm
Shaft Stresses & Deflections
9. Shaft Material C45
40. Shaft slope at hub 8,10 min
10. Yield Strength 360,0 MPa
41. Shaft slope at bearing 9,72 min
11. Fatigue Strength 315,0 MPa
42. Shaft deflection at center 1,05 mm
43. Shaft deflection at center (%) 0,078
Locking Device 44. Shaft Safety Factor (CEMA) 4,22
12. Hub Center Distance 1005 mm 45. Shaft Safety Factor (AS1403) 3,23
13. Shaft diameter at hub 85 mm 46. Bending Stress 41,0 MPa
14. Turndown radius at hub 0 mm 47. Torsional Stress 13,0 MPa
15. Locking Device XT-35 48. Von Mises Stress 46,8 MPa
16. Size 85 x 165 49. Fillet Von Mises Stress 54,6 MPa
17. Hub width 44 mm
18. Hub pressure 0,0 N/mm²
Shell Dimension and Stresses
19. Maximum torque 0 N·m
50. Shell thickness 18 mm
20. Hub outer diameter 165 mm
51. Sitzwohl reqd shell thickness1 4 mm
52. Sitzwohl shell stress 3,9 MPa
Bearing Specifications 53. Shell stress at 180 wa 3,9 MPa
21. Bearing Center Distance 1350 mm 1
Assumes 180 deg wrap and allowable stress of 34,0 MPa
22. Shaft diameter at bearing 70 mm
23. Bearing to Fillet Distance 65 mm End Disk Dimension and Stresses
24. Turndown radius at bearing 23 mm 54. End disk thickness 27 mm
25. Bearing 22216 55. End disk stress 28,4 MPa
26. SNL Plummer Block 516
27. Dynamic Capacity 236 kN

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

#2 - Take-up Pulley Design Tensions and Loads

Pulley Location and Geometry 28. Running T1 Tension 8,67 kN
1. Name (Type-2) Take-up Pulley 29. Running T2 Tension 9,16 kN
2. Pulley Diameter 320 mm 30. Design T1 Tension 11,1 kN
3. Face Width 1150 mm 31. Design T2 Tension 11,7 kN
32. Wrap angle 179 deg
33. Design Resultant Tension 22,4 kN
Lagging
34. Resultant Angle 10 deg
4. Lagging Type Rubber
35. Resultant Moment 1,91 kN·m
5. Lagging Thickness 0 mm
36. Resultant Torque 0,10 kN·m
6. Diameter with lagging 320 mm
37. Estimated Pulley & Shaft Mass 219 kg
38. Estimated Mass with Bearings 245 kg
Shaft Specification
7. Shaft Center Diameter 80 mm
Shaft Stresses & Deflections
8. Shaft Material C45
39. Shaft slope at hub 7,99 min
9. Yield Strength 360,0 MPa
40. Shaft slope at bearing 9,57 min
10. Fatigue Strength 315,0 MPa
41. Shaft deflection at center 1,03 mm
42. Shaft deflection at center (%) 0,076
Locking Device 43. Shaft Safety Factor (CEMA) 4,79
11. Hub Center Distance 1010 mm 44. Shaft Safety Factor (AS1403) 4,03
12. Shaft diameter at hub 80 mm 45. Bending Stress 37,9 MPa
13. Turndown radius at hub 0 mm 46. Torsional Stress 1,0 MPa
14. Locking Device XT-35 47. Von Mises Stress 37,9 MPa
15. Size 80 x 165 48. Fillet Von Mises Stress 34,3 MPa
16. Hub width 44 mm
17. Hub pressure 0,0 N/mm²
Shell Dimension and Stresses
18. Maximum torque 0 N·m
49. Shell thickness 14 mm
19. Hub outer diameter 165 mm
50. Sitzwohl reqd shell thickness1 4 mm
51. Sitzwohl shell stress 5,2 MPa
Bearing Specifications 52. Shell stress at 180 wa 5,1 MPa
20. Bearing Center Distance 1350 mm 1
Assumes 180 deg wrap and allowable stress of 34,0 MPa
21. Shaft diameter at bearing 65 mm
22. Bearing to Fillet Distance 63 mm End Disk Dimension and Stresses
23. Turndown radius at bearing 23 mm 53. End disk thickness 44 mm
24. Bearing 22215 54. End disk stress 6,9 MPa
25. SNL Plummer Block 515
26. Dynamic Capacity 212 kN
27. Bearing L10 500.000 hours

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 Client Name Bülbüloğlu Designer HAK
Project Name 230392 Company Birikim Mühendislik End.
Conveyor Name 12 metre konveyör Filename 12 m konveyör
Location Date Nisan 3, 2023
Description:

Demand Power (kW)

Drive Station Case
Demand % Motor
Type Squirrel cage power Nameplate
Synchronous RPM 1500 RPM Empty - NF 5,1 46,1
Motor quantity / rating 1 / 11,0 kW Full - NF 8,6 78,0
Total ınstalled power 11,0 kW
Empty / full power (46 / 78%) 5,1 / 8,6 kW
Frame Size IEC 160M
Motor Voltage 400 V
Efficiency 95,5%
Maximum starting torque 150%
Inertia - Motor 0,1 kg·m²
Pulley lagging type Rubber
Motor wrap angles 180
Lagging friction factor (run / accel) 0,32 / 0,38

Reducer Information
Manufacture Siemens
Frame size B3SH-4
Reducer ratio 22,070
RPM (High Speed) 1500 RPM
RPM (Low Speed) 68,0 RPM
Configuration Shaft Mount
Number of stages 3
Service factor 1,5
Power rating 47,0

Motor Torque
100% Motor Torque - High Speed 71 N·m
Motor Shaft Torque - Running (FN) 55 N·m
Motor Shaft Torque - Starting (FN) 107 N·m
100% Motor Torque - Low Speed 1.569 N·m
Low Speed Shaft Torque - Running (FN) 1.156 N·m
Low Speed Shaft Torque - Running (Max) 1.156 N·m
Low Speed Shaft Torque - Starting (FN) 1.808 N·m
Low Speed Shaft Torque - Starting (Max) 1.808 N·m

Starting and Stopping

Start control Constant torque
Start time 0,4 to 0,8 s
Emergency stop control Drift
Emergency stop time 0,8 to 0,9 s
Material buildup in chute 0,1 m³

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