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    D-1011-1012

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    822 views27 pages

    D 1011 1012

    Uploaded by

    Nestor Oyaga

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    © All Rights Reserved
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    TYPE D-1011 and D-1012 Centrifugal Pumps INSTRUCTION MANUAL AND PARTS LIST Note: ts important that —_ the entire contents ofthis FLOWSERVE booklet be studied before — installation FLOWSERVE COLOMBIA LTDA. Maron Rncitendase ACEC Ceomifugal Pumps Peuger Pumps pt s ‘Seton Pom Seetcoraree Byron Jachaon Purge Retry Pues Soran Pumps Sinoeon Durco Process Pues Stok Engmosres Fume Flowgere Pumps Unteg Goneugel Pur 2 InP Bare Lard Hal Igston Puce mare Sctnede: Pumps Werirgion Panes we Paste Pumas Centrifugal Pumps Type D—1011 and D-1012 FORWARD Ingorsol-Dresser Pugs are the result of more than a Century of progressive study and developmen Advanced design.~proper selection of materais, and precision _consttictor.rellect this, wide experience: IngersoL-Dresse Pumps wil give trouble‘teo oficiont ‘operation win minimum maintenance and repair This instruction book will femilarize management and ‘operating personnel with pertinent datas sand proper procedures for the installation, operation, and frantenance of one of these products, mainouucTion Model D- 1011 and_D-1012 pumps are frame mounies \olute typo contdugal eumos designed to be coupled to & Separate criver such as incucton motor. These pumps fare aval in a wice rango of szes ard materials of ‘consinucion that include ductle ton Gtairless steel ‘hod ant several allay atenla A varity of oational features ero avaiable fo t a wide range of appications. This product tne includes pumps which mest. Dimensional and Perlormariee Standards of ANSI B-73.1- 1984 ge mol as addhional in-between and larger sizes Mosel D-1011 pumps differ from D-1012 pumps in that they have convertible packed stuting boxes wnile the “The optional features available include the oliowign: ‘Open impeller with matching weer pate. + Inducer for improved suction pertormance of the impeler. Stuffing box cocting (Standard on smaller pumps). Beanng ame cooing tng ‘Angular contact bearings. Mechanicals sols, HOW TO READ PUMP NAMEPLATE 4, "SERIAL NO" This numiver corresponds to records fat il onabla your IngersalLirasaae Puinise Tepresentative to determina the component parts of ‘your pump <0 oxact duplicate parts or speciic fechnicalassistance canbe provides, 2, “SIZE TYPE" Therce numbers seperated by X's. Fist Number: Suction connection pioe sizo. ‘Sanna Numbar Pyscharoe connection ioe size Third Number Arbirary umber ping. the relive szeoltheliquidend. (rotexactimp. cia) GPM" Gallons por minuto “TOH(FT)" Total Hoad 7). “SAGA Space aravity of quid being pumped. “MAX DESIGN AT AMB, TEMP (PSIG)" Maximiten lowable alscharge pressure at or below 100 F Maxinium allowable pressure at higher temperatures ‘are based on many factors. Contact your Ingersoll Droseer Pumps representa fox specific imitations pase ef ) b 8 [= = A ae | [Pere = = — | : ——| ees RRIF Figure 1 IMP. DIA INSTLLD(IN)” This measurement, given in inches, is the diamater of tre Impeller when itis actualy Installed ie the pump. This number is Tequirea for ordering a iv kipcte: we duplicate pump. The wrong diameter impeller wil ro oporate propery and may overload star the pump, mater or both, ‘MAX. IMP DIAIIN|” This measurement, given in inonea, ls nemaximun avalable impeFer damete: Nise? Neterpheckle eeptadiarinahaarias “PUMP MATL! Desctiption of the major construction materiale of tho pump. For model D-1011 and D- 1012 pumps, eonsiructon materials are as follows. “duct ron = ductile ton casing and stuffrg box oF mechanical oa! cover, "3165S" = typo 316 stainless see 11, “REF.NO. Customer relererceiiter number 12. "APM" Motor RPNata. WARNING DO NOT OPERATE THis EuUIEMER! IN EALES OF ITS RATED CAPACITY, SPEED, PRESSURE AND ‘TEMPERATURE, NOR OTHERWISE THAN IN ACCOR. DANCE WITH THE INSTRUCTIONS CONTAINED IN THIS MANUAL. THIS EQUIPMENT (OR A PROTO- TWPE) HAS BEEN SHOP TESTED AND FOUND EATIEFACTORY FOR THE CONNITIONS FOR WHICH IT WAS SOLD, BUT ITS OPERATIONS IN EXCESS OF THESE CONDITIONS WILL SUBJECT IT TO STRESSES ANDSTRAINS WHICHIT WAS NOT DESIGNED TO. WITHSTAND. FAILURE TO HEED THIS WARNING MAY RESULT IN AN ACCIDENT CAUSING PERSONAL INJUR) WARNING 1 -oSEVE EXTREME CAUTION WEN VENTING AND‘OR DRANG HAZAANO.S LOUDS WEAR PROTEOTNE CLIT-MG THE PRESENCE OF CAUSTIC, CORADSHE Hae RURHNGSLE CR HOT LUE. DD NST BATHE TRE VAPORS, CO NOT ALLOW SPAREN, FLANES, OR HOT SURFACES IN VIGTY FTE EOUPWENT ey Table of Contents ‘TABLE OF CONTENTS SECTION |: PREANSTALLATION Un loading Ansoecina Eovio Sting. Eaupment Took 8, Lita Devices iruow'ers Sones Ste Preparation Foundation Requiements feces for Maintenance SECTION iI: INSTALLATION iting Pures eure. Suing Box Care Shira: Genoa Coren Staten Pong, Doan Stcharge "Png Desi tircalon Sirls aod Als SECTION III: OPERATION ‘system Preparation Bearing Lubrication Vee Seting Checking Rotation Fisal Alignment Water Hamer Hie "BI Bees uperaon Start Up Minimum ow ° Stopping Uni 5 SECTION IV; OPERATING PROBLEMS. Towne Sowing 10 Fale INer Laus 19 Fsulcert™ “Capacity 19 Tesuiciert Pressure 10 Bicessne Power Consurion 10 Mibrattn and” Noise 10 SECTION V: REPAIR INSTRUTIONS Rotor_Assembly Removal tt Ingpoction "anc. “Hosar of Componens 1B Disassomby of Searng Frame 13 Asserrby of “Bearng Frame 4 ‘Aesemby) of -1011. Pumps 15 ‘Open Impaler Ssting Dimensions 8 Yo Restore Font Clearance 7 ctering Reps Parts 7 Returning Pars 7 Sectonal Orawing, Fame 18 18 18 Bectonal Drawing, Frame 3 (6° ino | 2 Sactonal Drawing, All ether 2 Soctonal Drawing, ‘ncueer a = hey OS Sectoral Brawina, Bg Cooing, Mech Seal SECTION I: Pre- installation UNLOADING / INSPECTING EQUIPMENT. Inmedietely upon teosict of pump equipment, check catotuly 10 s9e that al equipment has been receives dint good conditon. Repert any shoriago or camago to ‘he vansportaion company handing he shipment,noting ‘ho aontof damagaor shortageon the feightbil andbil ‘of lading. This should be dono at once. Do net eave the Unt exposed 1 consinxcion ‘or weather hazards. where it may be damaged mechenicaly or motor and bak earings became wel STORING EQUIPMENT ‘short Tex The pump. and ecuipment, as shipped, have adequate proveion for. short ter soraga in acovered, diy Ghd ventlstedioeation at the Jobaeaprar fo. inotwleton ind “startup. Long Term WA is. amicpated that the equipment wil be Subject fo eendes 'slorage’” condlens prlar t Installation, the manutacurer should be acisedso_ that special prolecton can bo provided to tho oqupmont. Poriodie fotation of the pump and diver shall is Fecommended during long tormstorage, TOOLS AND LIFTING DEVICES For normal fnstallation, overhead handling equipment, wit proper sings or’ chains for seting pump. and feauloment wll be rogued. A bubble, leval isa Fequited "tool to determina. pump and driver alignment IS Wal as “proper pump ofenlaton. MANUFACTURER'S SERVICE It is racommendended thatthe services of menutecurere verering enginser bo employed inataling and staring purep equipment which I oF ‘appreciable value or ofa procsion type. Tisistoassure that the equipment is_properly installed. The purchaser than ie aleoatorcod the opportunity of recoving adequate and autnaritalve instfuctions and seeing. them Implemented. SITE PREPARATION Berents / Environment When hancing water, care should be taken to prevent the pun ftom ffeezing curing cold weather when the ump e not In operation, 1” may be necessary. wnen there is ary possibilty of feezing, toda the pump gashg on dry ptapplcatonscurng ut-dovr cevods by removing thé. bottom crainolug. In some pumps aning of auctor tre te wulsent FOUNDATION REQUIREMENTS: ‘Tho foundation should be _suffelemly substantial to absorb vibration (0g..6 times. or more. the weight of the, Pune, unk) end form a permanent, nit hele important fn martaring the alignment of rect conected unit A concrete foundation on 2 sold base should be saistaciory. Foundaton bolts of the proger size shouls be em- Desded inthe concrete, cated by 2 drawengor template ‘A pipe sleave larger in clameter than the bolt shou fe) es 10 atow moveront for tral postcnng othe ts, ACCESS FOR MAINTENANCE. Pumps should haveadequate access and working room for malntenancs operations. ‘The pump should be located 2s near the liquid souteo a5 practical, other cubmerged oF so that a short,direct suction pipe may be ussd. The pump" should be located s0 ‘hat @ shor, direct iscrarge pips, wth the beast number of et bows. and fittnge,may beusediominimzohead loss from tiction, ‘Agecuate ovethoad space should be provided, to Use lifting Gevices when necessary. Equipment Selections should be compatible with tre environment Pumps and oives,shouldbe protected against foocing, SECTION II: Installation urtiING puMe Ltng equipment may be needed Proper ‘working ‘earances musi be proved. Gereraly. Iivng tage ata mean: tobe usd. oly for fing components, mot" complete assembles. Provide reper “singing” when Hing” complete assomblos. ALIGNMENT STEPS Alignment General Pumpe and stvers that aro received trom the factory ‘wth bot machines mounted on a common base plate wero algres or checked for algnabity before shpment. All base plies are flenible to somo extent fang thorefors, must not be reled upon to mania the factory alignment Realgrment is necesary alter the complete unit has been Ioveled onthe founsation and again atter tho ‘grout has. set and foundation bots. have been {ightened. The alignment must be chockod ator the Unt is. piped and rechecked periodically. To facitate scquate ed clone te, mandir does rot Sir fae Bama Or aevers Gn ‘te tase pmo tear shipmant, oF at most, dowels the pump only. When the diver is to be mounted at the place of Inetallaian, the pump Is postioned and bolted to the ‘base at the factory but tho holes for fastening the diver are not provived. ‘Type Of Misatgnment ‘There are two forme of migalignment betweon tho pump shaft and the driver shaft, as follows Angular’ Misalignments shafts, with, axis concentric but not paratiel. wisalignment - snafts with axes paral bui not concentic. Msalgnmere_can_ ba messuied wih 8 sult ro enlor 'oanes, ela indiestore" eter iatumerts eft" “to the suping = mandecturers Instudions for details and mlealgreent ‘olerarces BRACKET nt Wy" 2 FLAT STOCK, yinoictron = C1 a p Fig. 2 ALIGNMENT OF SPACER TYPE ‘COUPLINGS: 10-1000 pumps_ate normaly supated wih spacer ype Couplings The mest common metnado! alignment check fequres’ 8 dal indostor anc nods mictreter Noro fredern methods make use of laser beams and Computers and are simple to us Coupling Alignment ‘Taian units th spacer coupling, removethe spacer Beween the ‘pump and crver Wake "a Drache as shown in Fg. 2 when. canbe fastwred 10 070 ot the coupling haves and ‘which Is long enough io reach the other coupling hal. Fasten. this bracket to one coupling half “anda ialtype indicator to the breckatarm aa thatthe incon Dutt iin contact wih he other coupling Nall ae shown ai A, Fig.2. Mace a chalk markontho coupling, te hat “Decide. ‘whore the button “rests and set dial 0 zero, To.check for paralel aigrmont rotate botnshats by theca amount. -e. all readingsare made withthe button besidethe cak mark, ‘Ate pavalel allyumert nas Beenootained, change the incicaior ‘sot Bears. against tho fase of the same coupling ha! and follow the same procedure tocheck forangulat algnmentthat was used paralp! alignment ithe shaits have andpiay, tis preforabete make this Sreck of angular alignment by using insige micrometers asshown at B Fi. 2 ‘fer nal alignmant ie obiained, replace te paces, routine When thealpment iscorect, thefouncation bole shew ‘be tigntorod evenly. But not uly, The unitcan then begrauiesto me foundation. The base Bate should 86 completely filed with grout, and. tls deoiabie tograut the leveling pieces, shims oF wedge In place Vert holes srernormaly provided ca all but the Ssmalor bases toallon the ai lobe pushed out. Gro.t should come up tothese vert holes. Foundaton botts should not be tuly tightened unt tha grout Fendened, usualy “about ae hours ater" pobrng. STUFFING BOX CARE Packing ‘The stuftng-tox is not packed before shipment Wt should be cavetuly cleanedana packed “when the une teu into Operation ituciors mil usualy ‘be urdwith the box of packing. When alanter ring is Fequired. be sure that suffcert packing is placed bac of thelantem rngsothat the liquid. for" sasiing's brought inatthe lantem ring and not atthepacking, Soa Fig. for Stufing Box Arrangemens ‘ine ive supuiyiny tte semng quia sfouta De ntog tightyso that'no’ air enters, On suetion ifs, a. sell uannty of ir entering the pump althis pone may fesut in ss of suction. W the iquis to bepamped. & ry, arty, seaing liquid shouldbe piped tothe suing boxes “fom a clean outsice source suprlyin order {9 prevent camago tothe packing and shaft” sesves, This may sien be woqulted tho) pum pogeis os cd ‘non. comosve siuting boxmateriais arerot sed. Sealing quid shouds be ai a prassuresuffeten to insure low ‘of cloan ‘igul into the puma. but not so hign as 10 teguta octave tgrening of te. pacing op Seenndieakape) AME [rin | suatron |rewmone | scx | norma [oierance rol cca cae suevebia| "pin | pertH | “size” |seutcaaes| “wont ri Cs SA yas | 2980 [ae saee | 2.08 | 5.267 |vaesiva] eax ral 3.108 | e007 see Bagh sie} 7 2 ager vars | 240s | 2000] coco | ose | 20s tas | a8 1978 ‘adaa> | 38 allt Bags & = mal 2 adios ‘are | sam | 2020] sam | 2 | sme + | 2ae0 | oe | EiBes | ac S| | o | ese = 1780 | 4 SS 2 BBE | 00 | smo] ane] asso] eam | oem | rome] a? | & [ze awa] oe [vam Ee 1 445 | 2500/ e280 | 2.09 go | sa | 2 | 200] 75 | 006 oof, | 80 | ime 2 | eo | ue + | 80 | 21a see] cars| zoo | 2m [sme] 3 | [see [ano] ve [ame 5 2750 | eons | 3750 | 0 are | seo} 2! | 127 | 150 | se10| 100 | ese 2 ca so | sa 7.3 SORE, nT ee Eachpacking ring shouls becutto the proper lang so that the ends come Yogother but co not_ovola. stuffing - box 60 that tho Joins of tho eoveral rings of packing are staggered. Packing. should not be pressed foo tightly 2s is may result in burring tha packing and scoring theshaftor shaft sieeve When a pump is fist put Into operation, tha stufing -boxpacking should beteftquite Tose ‘Altet_the pump has been found to operate property the Stuflng-box glans) may be tightened very: sowiy the Teakage is excoEve, Astigrt flow of iquc. eg. 1 drop / ‘second, from the. stung. box is necessary fo provice TUrication and coating Mechanical Seals Pumps handing hazardous or expensivelquics, or liuids where, the necessary leakage rom the siting box 1s Shecionabie, are oflen furnished with mechanical seals ‘A machanicalseal consiste ola, rotatna element, anda Stationary element. ‘The. sealing taces. sre highly lapped. surtzoas on materais "solected or their low cneficentolfction andithelr resistance tocorrasion by tho ligud beng pumped. The faces run witha very thin fimoffquié betwoon them. Inadsiion there mustbe a meansol loading the seal and providing flexbilly, This Is ascomelicned Bier Geatra Sonng erspemgs) ans. Sra Sores ot ltratiacblo. momber ot some organe material ‘Shoo mechanical seals are made ina wide varaty of designs, the instructions forthe spacife. sealmust be Gareluly studied and flowed. A rachanical seal is preasion ‘must be teated accorinaly. When fhe" pure is equipped ‘wih a mecnantea soe), no ‘attontion oF adjustment 10 the seal is normally. requied. Exceptfor possible alight intial eakago, tho seal snoulc ‘operate wih negligbie leakage, IPING-GENERAL COMMENTS Five Support / Anchors ‘Suclon and discharge piping mustbearchared. supported fang _esirained near the pump to avod applicaton of fexcessforces and moments, tothe pump. In calculating forces and. momants, the wolghts 0% vie pp, coniained {id and rsulaion as well as thermal exoansion and ontasion must ve consasted. Piping Expansion Joints And Couplings. if an expansion jolntls Installed In_the piping between ‘he pure andthe nearest anchor inthe piping, a force Sul o he area of themaxmum'. d.oF expansion Jon times tre. prossute in the pipe willbe vansmitted 1 the pur Pipe couplings which are not axially rigidhavethe same fect This fores may be larger han can be sal Shenae bythe fume or He. uppor eyatom, Mie fretelors tecommendad that edequale ike rods. be provided and progery adjustod to protect the puma En the expansion jon Flat Faced Flanges Castiron and nonmetatic pup farges are usuelly mace wi fat ‘aose. To. avoid. broaking the lance When lightening he boting, mating ppe flanges Should aso have flat faces, anc 2 fullace or scalloped gasket should be used. SUCTION PIPING DESING ‘Accenttfugal pump _can perform property only itis the pump’ sucfon flange, wih’ suficient pressure to. provise adequate NSH” to pump and, vith a Uunorm. nonsuiing, velocty profile. Velocity profi should bo uniform and svwiisnould be negigbe. falure of the suction piping to deliver the liquid to te pump in this conation can lead to noisy operation, Pannen aval needling. nf tha rotor peamtire beating falls, ane catation damage 1 ihe Ppa and inlet portions of the casing. Slope and Flow Restrictions By Trapped Al For pumps opeatingwita suction lit. the | suction fina Tawnted aann eansianty unwarde towarc he pum. ‘Check Valves ‘GheckvaNes shouldrotbe usedinthosuction Ena, in ‘order to avoid increased suction pressure ‘drop ‘andto prevent the exposure of the pumpcashg Ieotation Valves Isolation valves on suction and discharge lines ave recommended 10 faciltste future inspector and repair Strainers TToksop unwanted solids out ofthe pump. strainers may beinsialed in the pump sucton piping. ‘Tho Strainer Ise’ usually intioduces, only a moderate preeeue drop, but. ‘at accurate" debre tne Fosommended "that. straine ‘installed with upstream and downstream pressure tepe and that the pressure drop be monitored Elbow At Pump Suction Yen aswalght ron uF ple | ate panne sunt ‘cannat provided, Dresser can {urish’a pated elbow design whitch ‘wil not cause flow distortion and whitchcan be mounted dlrecty on the pump sustion, Acheck valve and a shut offvaNe should be installed Inthe discharge line, The check vale placad Henwoon the pump and the. shut offvaNe, is to protect the fumptom foveree low ardexcessive back pressure shut off» vave is used in parneng, stating’ and when shuting down the pump rfl for maintenance. Is advisable to close the shutoff valve before stopping the pump. This especialy important when the pump. le operated agains! high static head. lt neroasors ‘are used on the dscrarge piping they “should be Placed between the check vale and pump. i oxpansionjoinisareused. they shoud beniaced on tre pump sae one Ghee VAN, the pump, SECTION III: Operation LUBRICATION Belore the pumping unit ie otateus tie ump ctiver should Be checked tose f 1) Grease lubricated bearings have been properly greased with manuiacturer’s recommenced grease. 2| Of lubricated “bearings on aiivere and or gear Doxoo reseroits have been filed to requited level wih manulacturer’s recommended of, 3) Mochanical “seal manaire are fad with propor isolating® hau. CONTROLS AND ALARMS. Abconel and arn stan shous be chackos ‘oxproger nsallaton.magsordanon witha marsineicas IRolen Tnseustons Ai la pony sedis Std be verte a SISTEM PREPARATION Flushing Newandold systems should be fushed oetmnate any posse foreng mater tom ertetng the rump and wie rather Teige foreign. matty ean” clog ‘hepump impeliot Ths wil reduce. the capacty at the pump causing cavtalion oe excessive vibration, Small size foreign mater wit ether clog taht ‘learances or orcs ther’ open. Intially, the system should be flushed to waste, tena temporary stsiet witha, dner mesh fetmanant mininae SASS" ple padbier edad aang |Whon it appears. that_the flushing has adequately ‘elminated foreign mati ten a parmanant stalner of adequate sizo” chouldbo put place. Fitting t practeal, vents. should be located al the highest ont so etiiaived gases andarean secape, Howover it tne gases are fammasla, toxic, o° corrosive thy Srould Bo vontedte an appropriate plate to provent nett fo persomel or other pare of te. System. Pps rangers "ara ” ancors rou be ‘checked i. eke Woant of tre wale” Alciins ‘Srould be’ ioeed whan filing. the ‘System. Flirg snoud be done tonly sotvat excessve veloctis do ro! caute rolaionct the pumpng ements wnichimay causo damage tthe. pure “Tho pump must notte rununlessi iscompleely lod with liquid as there lhenwisa is danger ot damaging some of te pun sompan ‘ypecaly weanng rings. bushing. seas or pasngs, and intemal’ sesve beetinjs depend on quid for thelr uorication and _may seize. itthe ump io rund. When. required, the pump may bbe “primed by one of the folowing methods, 3 may ‘beet be sulted to the conditions Priming By Ejector Or Exhauster When steam, high pressure water or compressed a's avaiiablo, the pump may be primed by Gtaching en air ejector io the highest polets the pump casing. Tis wil’ remove. the “air Fom the pump and euction line, provideda tight valve Is located nthe cischarce line ces to th Ae gee ee es git wane pes ace er oninucusy, the " pumps may” "be stare! “tar Stating, 2 steady stream of water om the waste ipo Incicates that the pump “is primed Priming with Foot Vaive When itis mot pracicabe 10 prime by ojctor of Prevent fiquid "ftom running out the’ suction int andthe pump can’ bo complately filed with iouid from some oulskie source. Pet cocks ‘on top of the pump shouldbe opored during filing. to alow the ‘Bir to escape, ‘Tho pump mayaso be primed by the use of a yacuum pump fo exhaust the air fom the pump. casing and " suction ine. A wot vacuum pump 1s Proforable, ae itwil not be injured wale’ enters fe. When a dry vacuum pump fs to ba used, tho infafation must be such a8 to provent quid being BEARING LUBRICATION Model 0-101, and 0-1012 pumps are fumished with either “of “two. lubrieaton ”eystems, ll or {ease Oi lube pumes may be ideriied by the eee 7 externally mounted oiler and two oll slingers ‘akachod to tho pump-chat between the bearings. Crease lubo pumps nave grease fitings installed on thee and” thrust bearing ends offre ‘bearing rousing ll Lubrication UUbvcator Tico Gil) fan enternaily mounted oi! Rotating ol trowors fil the inside of the ‘ame with oll droplets which continually coat the bearings wan fresh ubricat. sary to Gi ‘reper lubrication is boing provided Instructions for Filing Oil Reservoir Unscrew the plastic bottle from the oil reservoll, ‘theo fl wrn the proper grade of oil and roplac allow the oll to flow until the oll level im. th baile teaches and maintains a constant. Iovol make sure the ‘bottle is in the lowest position ‘while fling so. thet the correct amount of oll ie ed in Mt will be neces fil the bottle ERLE ‘Tints Mook Hit tkolgn the “ir eet ‘opening in the top of the housing because too much oil may be added. This will cause the bearing to overheat. Also, oll may leak out at the annular clearence between the shaft and the boating coverard housing Out of the ‘Botte, vie pump may’ bo ctatod. ‘The oil In the bottle. must be visible at all times From tme to time, it may be necessary to add moreci. Starting New Pumps: Bofore starting, the oll reservoirs must be filed with cil as outlined under “Instruction for” Filling Oi Reservoin” Make sure that the prope’ grade of ol is used. ‘The Beatings are shipped from thetaciory witn a sliching. eamraind which marion ne amit prasmntie Grade ot on Use of @ high quatty lubricating oll containing cust, ‘oxdaton and fom inhibitors. Such ole ao often refered to 25 turbine andor hycraulcols. To select ol of the proper viscosiy the actual operating fompersture of ire besmings mist be measured oF approximated from experince, ‘Tho following chan lets tho recommended vecssiy for diferent” bearing temperatures. 30, Sst © 2c Oe See SAE No o1m -1982 7516 ow 125-48 5263 15033 tow 14sa0 63.62 30068 ap serg00 3303 700 1820 Ot changes For romal 8 hour duty, change the al approximately every 6 mons. For "pumas on hot Change the oll more Kequemiy Grease Lubrication ‘The beanngs should be lubricated through the hydraulic grease ftings wih ame base, mals {ure resistant grease for Dearno tomaoratwee belaen Sand 180" (and GeC). Foriempere- tures in feccess 0} 150F (660) usea chant fibro, soca, bese or mixed base grease. Secure thebest gre OF No.2 canssiancy ng. grease Tor ttore ccndsone rom a reputable, masuladurer Inpediately afer tubrcation, pears wilt show 9 Soe Yortperare Ae and “Soa beeen {to operaie from 4 10 8 hours untl te temparature stabilzes. the heating persists, refer to Instructions on couping “ans pipnig_ alignmen. Ineequency ot wontcavon cepenas on ine operating conditons. For normal. duty. 8 hours." cally, Felubricale every 1000 hws of operation Lubricats the “boarings ‘while tho unit i running and DO NOT OVERLUBRICATE. VALVE SETTING Biel shucot opperaton of most cartrtugal pumps ‘Soften necessary due ‘to eyeiom stat. up cr shutdown requtements and is normaly met by Gausure of the scrarge vale "forthe mrimen possible “ime Pratarged’ “poration” of the pump lundor ” this” conditon’ may prove hamill 0 he Stuctural"itoprty “of the eum CHECKING ROTATION Belore siating the pump. check the direction of fetaion of the dtiver. The proper direction is usualy indicated bya diecton atom onthe Bumps casing. oarna housing dcharge ‘hea Fro rotalon should be checked with the couplings scomected FINAL ALIGNMENT Before startup. check the coupling alignment one ‘more. ume Lasso} aughmont may BO" caused By setting of the foundation, piping stains, or femperature changes. WATER HAMMER Water amor is an incroaso in proeeure cue foranid chonons. in the ‘elonly_of spi Rowing fhrough @\pipe Ine, This” dynam. proceure change Is the roeult of the tansformaton of the nelle ‘nergy af the moving imass ol fouid into pressure feneigy. When the volosiy” Is changed by" closing vale or by somo other means, the magnituge OF git esau produced "S hecuanly much eater than the ‘late pragsure on. tha Ino. ard Hayate pce of “Gamage "ts "tie puts Pipng or tings. Water hammer may be controlled by regulating vale Closure time, retet vals, surgo’ chambers and ‘thor means’ it is recommended that specialzad engineering services’ se engages for calculations PARALLEL OR SERIES OPERATION Pumos should rot be operated in saries or paral unless specticaly procured for thie purpose, since serious equipment damage may occur’ For parale| ‘operation the pumps rrusthavo approsiamtely matching Gthemise tie system operaing head may exceed the sutoft head ‘ot one or more pumge. eating in the later operating with zero output flow. This would have the same eftect’ ae operating gansta closed discharge valve. in. sores operation tho pumos, must have epproxiamtey ‘hesame. ow ‘rom “ine preceding pumps, "thestufing “bows and casing must be designed. fortha higher pressure, ‘and thethrust boatingrequiramientsmay also Irotease, START-UP Wien all preliminary stops have boon comalate. mo" pume-drver-assemaly can. be stated. Once the unit” is energized, check operating spend, ‘capecty, suction and discharge pressure, and Bower input. While it may not be’ possible to @xacty repeat te factory" pertormance, intial field fest “data becomes avaliable” basetne for futuro checking to dotoming possible "wear and Should "be" checkes' for. the samo. reason, Auxibary piging and geakstod joints shoud ‘be ‘hosted for leaks and proper make up, MINIMUN FLOW AB conthigel purype have lmtatons on themiinn ‘low’ at which they can be operated continuocshy without affecting te sarvice Ifo. of tha. machine Some causes of problems are astollows: = Tampere buld up from operation ckse to faa th imaelie which ch ~ Rada tryst on. Inger pein Bando ard high aang” ass.” Tie "tan" Serous’ fn single veut “pumpe below 60% ot tho bost otise%ey paint ~ Blolon’ “Tecaulton Tow in the, kmpeer eye when operated Boow' 50 ‘0 76x" othe bet ‘teoney Hen: These problems become more serious in pumps ‘f 300 horsepower and larger. Refer to” yout Weal Worthington representative “on appropriate minimum flow for your specific machines STOPPING UNIT Altrourg the procedure for. stapping may va Slightly wen eacn instalation the following. steps wi gereraly apoly: hoe the discharge valve. Shut down the

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