Engineering Engineering Engineering Engineering Standard Standard Standard Standard

SHT/SHTS
SCOPE OF APPLICATION
기술 표준
ALL 1/12
ENGINEERING STANDARD
ESTABLISHED
SPEC NO
SHEET METAL MATERIAL SPECIFICATION
MS 191-81
DEVELOPMENT TFT
TITLE:
FUSION WELDING
CONTENTS
1. SCOPE
2. APPLICATION
e 3. APPLICABLE SPECIFICATIONS
4. DEFINITION OF WELDING TERMS
5. CLASSIFICATION OF WELDING QUALITY
6. WELDER VERIFICATION
7. EQUIPMENT AND WELDING PROCEDURES
e 8. WELDING MATERIALS
e 9. WELD QUALITY
10. DAILY PROCESS CONTROL
11. DESIGNATION
12. PROHIBITION OF USE OF HEAVY METALS
13. OTHERS
e ADDITION OF STANDARD (IS0) 2,4,5/12 K.B.LEE
d EMS90269 CONFIRMING CONTENTS ALL 2009-07-10 J.G.JUNG
c EMS30289 ADDITION OF REQUIREMENT (MAG WELDING QUALITY) 6/12. 2003-07-22 J.K.LEE
b EMS30187 ADDITION OF REQUIREMENT (HAZARDOUS SUBSTANCES) 11/12. 2001-03-22 H.D.PARK

a EMS20051 ALL REVISION ALL 2002-05-09 C.S.YOON
- ISSUE OF ENGLISH SPECIFICATION ALL 1987-09-09 S.K.JANG
SYM EO NO. DESCRIPTION OF CHANGE REV. PAGE REV.DATE REV. BY
REFERENCE PREPARED CHECKED APPROVED
ESTABLISHMENT
BY BY BY
1987-09-09 SIGNED SIGNED SIGNED
ORIGINAL FILED AT AF-BO-SM-2011-09-0114/0115 K.B.LEE D.H.LEE J.D.LIM

IPIS 2011-10-27 2011-10-27 2011-10-27
(ES/MS MANAGEMENT SYSTEM)
1F-SG-00016 HYUNDAI ㆍ KIA MOTOR
SE JONG IND CO LTD / 윤종열 / 2013-12-13 16:07/ 본 문서는 현대기아자동차의 정보자산이므로 무단으로 전재 및 복제할 수 없으며, 이를 위반할 시에는 당사 사규 및 관련 법규에 의해 제재를 받을 수 있습니다.
기 술 표 준 규격번호 페이지
(SPEC NO) MS 191-81 (SHT/SHTS) 2/12
1. Scope
This specification covers fundamental requirements for fusion welding (hereinafter referred
as welding) applicable to automotive parts specified in HMC or KMC drawings for the
quality of fusion weldments, and fabricators must be drawn up the process standard in
accordance with welding machines and belongs, when this specification applied.
2. Application
This specification is applicable to gas welding, stick welding, CO2 arc welding, and inert gas
arc welding when applied to automotive steel parts assembled with carbon steel, high
strength steel, low alloy steel or stainless steel.
e 3. Applicable Specifications
(1) MS 600-3 (Elimination of Hydrogen Brittleness (Baking)- Steel Parts)
(2) JIS Z3001, ISO 2553 (Welding Terms) : equi+B48valent to KS B 0052
(3) JIS Z3201, ISO 636 (Gas Welding Rods for Mild Steel): equivalent to KS D 7005
(4) JIS Z3210, ISO 7989 (Covered Electrodes for Mild Steel Sheet): equivalent to KS D 7011
(5) JIS Z3211, ISO 2560 (Covered Electrodes for Mild Steel): equivalent to KS D 7004
(6) JIS Z3212, ISO 18275 (Covered Electrodes for High Strength Steel): equivalent to KS D 7006
(7) JIS Z3312, ISO 14171 (Steel Wires for CO2 Gas Shielded Arc Welding): equivalent to KS D 7025
(8) JIS Z3321, ISO 14343 (Stainless Steel Welding Rods and Wires): equivalent to KS D 7026
(9) JIS Z3601 (Recommended Practice for Manual Arc Welding - Steel Sheet)
: equivalent to KS B 0876
(10) JIS Z3104, ISO 10675-1 (Methods of Radiographic Test and Classification of
Radiographs for Steel Welds): equivalent to KS B 0845
(11) JIS Z3106, ISO 10675-1 (Methods of Radiographic Test and Classification of
Radiographs for Stainless Steel Welds) : equivalent to KS B 0845
(12) JIS G0565 (Methods for Magnetic Particle Testing of Ferromagnetic Materials and
Classification of Magnetic Particle Indication): equivalent to KS D0213
(13) JIS Z3221, ISO 14343 (Covered Electrodes for Stainless Steel): equivalent to KS D7014
4. Definition of Welding Term

Carbon Equivalent(%): the value calculated in terms of
Ceq = C% + 1/6Mn% + 1/24Si% + 1/40Ni% + 1/5Cr% + 1/4Mo%
Others shall conform to JIS Z3001, ISO 2553 (Welding Terms) : equivalent to KS B0052.
5. Classification of Welding Quality

Welding quality shall be classified as either "safety" or "general".
Requirements for each quality are different. Classification is given in table 1.
Table 1
Symbol Indication
Classification Remark
GMAW Plug GMAW Plug
Safety Portion
General Portion
1F-SG-00002 현대ㆍ기아 자동차

HYUNDAI ㆍ KIA MOTOR
6. Welder Verification
(1) Welders shall pass verification tests by either HMC or KMC Inspection Departments or by
an organization authorized by HMC or KMC
(2) Rankings are based on skill. Welders producing safety classified welds per shall have the
highest ranks.(Par.5)
(3) Welders shall maintain welding skills though periodic education or welding technology
verifiction examination.
(4) The inspector of "safety" classified parts shall be certified by HMC or KMC Inspection
Teams.
7. Equipments and Welding Procedures

7.1 General Requirements
(1) All equipment and material required for welding such as a welding machine, torch, rod,
wire, etc. shall be properly maintained, stored and
used in normal conditions.
(2) In case of arc welding, jigs and fixtures shall be properly grounded to earth.
7.2 Certification of a Welding Machine
A welding machine and incidental equipment which have passed equipment
certification shall be used.
7.3 Establishment of Welding Conditions
Welding conditions shall be established before welding parts and the weld quality shall
conform to Par.9. Established welding conditions shall be communicated by posting within
easy sight of working personnels near a welding machine. The welding conditions shall be
submitted for authorization if it is required by HMC or KMC Inspection Department.
7.4 Procedures
(1) Unless otherwise specified , shape of welding joint shall conform to
JIS Z 3601(Recommended practice for manual arc welding-steel sheet, equivalent to
KS B0876) Par. 2.3.
(2) Parts to be welded shall be cleaned by removing harmful scale, oxide, oil, grease,
and other impurities before welding.
(3) For materials with a carbon equivalent over 0.43%, preheating and maximum hardness
requirements shall be agreed upon by the Design and Inspection Department for every part.
(4) Unless otherwise specified, the heat treatment specified on the drawing shall be carried
out after welding.
(5) For safety parts with weld hardness greater than HRC 35(Hv 345) or for general parts
with hardness greater than HRC 40(Hv 392) that are plated or dipped in an acid for
descaling, shall be treated for hydrogen embrittlement using the process outlined in MS600-03.
(6) The location of tack welds shall be constant from part to part and its slag shall be
removed.
(7) When stick arc welding is interrupted the slag between the weld beads shall be
removed.
(8) When flux is used, it shall be removed.

(9) Weld spatter shall be removed if it affects appearece, machining, assembly, etc. It is
not necessary to remove slight spatters. And it shall be avoided to stack at hardfacing
parts or springs.
(10) Weld beads shall not be removed by fileing or grinding except where indicated on
a drawing or when required for assembly.
e 8. Welding Materials
(1) Materials to be welded are to be free of hot rolled scale unless otherwise specified.
(2) Welding rod or wire shall be free from harmful defects such as peeling of covering
material, cracks, soil, moisture absorption, etc. and kept in a dry place. Welding rod
or wire shall conform to following standards.:
8.1 Low Carbon Steel
(1) Welding rods used in low carbon steel welding shall pass JIS Z3210, ISO 7989 (Covered
electrode for mild steel sheet, equivalent to KS D7011) or JIS Z3211(Covered electrode
for mild steel, equivalent to KS D7004)
(2) For gas and inert gas arc welding, welding rod shall pass JIS Z3201, ISO 636
(Gas welding rods for mild steel, equivalent to KS D7005)
(3) CO2 arc welding wire shall pass JIS Z3312, ISO 14171 (Steel Wires for CO2 gas shielded
arc welding, equivalent to KS D7025)
8.2 Medium Carbon Steel, High Carbon Steel, High Strength Steel and Low Alloy Steel
(1) When heat treatment after welding is specified on the drawing, welding rods shall be
the equivalent material to the matrix or shall have characteristics to satisfy the
requirements.
(2) Unless heat treatment after welding is specified on the drawing, covered electrodes
shall pass JIS Z3212, ISO 18275(equivalent to KS D7006) and welding rods for
gas welding and inert gas arc welding shall pass JIS Z3201(equivalent to KS D7005)
8.3 Stainless Steel
(1) Welding shall be covered arc, TIG, or MIG weldings. For MIG welding, Ar gas shall be
used as inert gas. Several percent of O2 or CO2 gas may be added to the inert gas
to increase the depth of penetration.
(2) Welding rods and wires used for welding similar grade of stainless steel shall pass JIS
Z3221, ISO 14343 (Stainless steel covered electrodes, equivalent to KS D7014)
for covered arc welding and JIS Z3321, ISO 14343 (Stainless steel welding rods and
Wires, equivalent to KS D7026)for MIG welding. Welding rods and wires used for welding
various classes of stainless steels shall conform to table 2, unless specified in drawings.

Table 2
Material of matrix Welding rod and wire
D308, D308L, D309, D310
SUS 304
Y308, Y308L, Y309, Y310
D316, D317
SUS 316
Y316, Y317
D309, D310
SUS 309
Y309, Y310
D308, D309, D310, D410
SUS 403
Y308, Y309, Y310, Y410
SUS 410 D308, D309, D310, D410
SUS410L Y308, Y309, Y310, Y410, Y410Nb
D308, D309, D310, D430
SUS 430
Y308, Y309, Y310, Y430
(3) Welding rods and wires used for high weight percent of Cr and Ni stainless steel shall
be used for welding dissimilar stainless steels. Welding rods and wires specified in
Par.8.1(except for gas welding) or Par.8.3(2) shall be used for welding stainless and low
carbon steels.
e 9. Weld Quality
Weld quality shall satisfy the requirements outlines in section 9.1 through 9.8 by visual
inspection, macro structure test, magnetic particle test, liquid penetration test and in case of
indication, radiographic test, ultrasonic tests. Test methods shall conform to followings.
JIS G0565 (Methods for magnetic particle testing of ferromagnetic materials)
JIS Z3104, ISO 10675-1 (Methods of radiographic test and classification of radiographs for steel welds)
JIS Z3106, ISO 10675-1 (Methods of radiographic test and classification of radiographs for stainless steel welds)
9.1 Tolerance of Weld Length
The weld length of continuous welding shall be within 0 throught +20% of a value specified
on the drawing. The weld length of intermittent welding shall be within 0 throught +20% of
a value specified on the drawing and the pitch (the length between the center of an
intermittent welding bead and the center of a next bead) shall be within ±20% of a value
specified in drawings. Unless otherwise specified, first and final intermittent beads shall
be welded to the ends.
Remark : Weld length shall be measured the joined section by melt and satisfied
the table 3 and 4.
9.2 Undercuts
The depth of an undercut shall not exceed 20% of the thickness of the thinner sheet or
plate and 1.0mm when the thinner sheet or plate is 5mm thick or over. The total length of
an undercut shall not exceed 20% of the total weld length. The depth of an undercut in
designated safety welds shall not exceed 10% of the thickness of the thinner sheet or plate
and its total length shall not exceed 10% of the total weld length.

9.3 Overlaps
An overlap shall not exceed 10% of the bead width and its total length shall not exceed
20% of the total weld length.
The overlap in designated safety welds shall not exceed 5% of the bead width and its total
length shall not exceed 10% of the total weld length.
9.4 Blow Holes and Inclusions
Blow holes and inclusions shall not be formed in a line. Each size shall not exceed 20% of
the thickness of the thinner sheet or plate with a 1.0mm maximum. Their number shall not
exceed 4 in a bead length of 25mm.
9.5 Craters
A crater(a recess developed at a weld end) shall not exceed 20% (10% for safety welds) of
the thickness of the thinner sheet or plate.
9.6 Cracks
Welds shall be free from cracks which can be observed visually, through magnetic particle
inspection, or by liquid penetration test, etc.
9.7 Amount of Penetration and Excess Metal
Unless otherwise specified, the amount of penetration and excess metal shall conform to
table 3 and table 4. Excess molding metal shall not be cut off.
9.8 Weld Strength
When the drawing specifies weld strength, weld strength shall be specified on the drawing.
9.9 Slag
In case of MAG welding, each size shall not exceed 3 mm maximum. Also their number
shall not exceed 3 in a bead length of 25 mm.

Table 3 Welding Penetration ① penetration: P ② leg length: ℓ ③ reinforcement: r

and Reinforcement ④ throat: d ⑤ thickness: t1,··tn ⑥ butt thickness:t'
Macroscopic Shape
Shape of Thickn
Welding ess(t) Shape Penetration Reinforcement
Unless otherwise
specified ,
≤2.3 penetration shall be beyond base
Ｉtype
mm beyond 70% metal
Penetration (%)
full pefnetration = P/t x 100
Unless otherwise
V type specified , ① beyond base
groove 2.3∼ penetration shall be metal
Butt weld
U type 9.0mm 100% ② under 2t or

groove Penetration (%) under 10mm
partial penetration = P/t' x 100
Unless otherwise ① beyond base

specified , metal
≥6.0 penetration shall be ②
Groove weld 100% reinforcement
mm
Penetration (%) r 1,r 2 shall be
= (P 1+P 2)/t'x 100 under 2t
convex (1)Leg length shall be

concave
over drawing or within
150% of it.
Fillet weld ≤12 (2)Unless drawing
r〈 0.5 x ℓ
(double) mm specified, it shall
conform to following
d ≥0.5 x thickness
(t1〈 t 2 ) ℓ≥0.7 x thickness

Macroscopic Shape
Shape of Thickn
(1)Leg length shall be

150% of it.
Fillet weld ≤12 (2)Unless drawing
r〈 0.5 x ℓ
(single) mm specified, it shall
conform to following
ℓ≥1.4 x thickness
(t 1〈 t2 )
(1)Leg length shall be

Lap fillet ≤12 150% of it.
(2)Unless drawing r〈 0.5 x ℓ
weld mm
specified, it shall be
(t1〈 t 2 ) beyond t 1
Unless drawing Reinforcement

≤10 specified d ≥1.0 x shall be
mm thickness P ≥0.2 beyond base
x thickness metal
Edge Joint
Reinforcement
Unless drawing specify
≤10 shall be
mm beyond base
P ≥0.5 x thickness
metal
Reinforcement
Unless drawing specify shall be
(1) when t〈 3mm beyond base
D=6mm, 30˚≤θ≤60˚ metal. Center
Line weld, ≤20 (2)when 3mm≤t≤12mm may become
plug weld mm D=2t or over dented a
(3)when t 〉12mm, little.
D=2t+12 or over Be careful to
(4)P ≥0.2 x thickness penetrate
root.

Macroscopic Shape
Shape of Thickn
(1) when t 1〈 t 2
actual leg length Reinforcement
≤12 shall be
Flare joint ℓ 1, ℓ 2 〉t 1
mm within 50 % of
(2) when t 1 〉 t 2 ℓ2
ℓ 1, ℓ 2 〉t 2
Remarks (1) Root of groove or fillet weld shall be penetrated.

(2) In case under 0.8mm thickness, welding shall conform to agreement of
HMC or KMC.
(3) The bead shall be cut at right angle and observed visually after etching.
(4) The penetration of fillet weld shall be beyond 10% of the thinner sheet
or plate on each side.

Table 4. Bar and pipe welding penetration D : diameter of bar

Shape of
Shape Macroscopic shape Penetration Remarks
weld
(1)Leg length shall
be drawing from -30%
to +30%
Weld of
(2)Unless drawing
bar and r ≤0.5 x ℓ
specified, when
plate
1.4xt≤0.3D, ℓ≥
1.4xt when 0.3D＜
1.4xt, ℓ＞0.3D
weld of A: it is same above.

bar and B: actual leg length
plate ↑ shall be beyond 1/3
↑
with pit of thickness
(1)leg length shall

be drawing from 100%
weld of to 150%
pipe and (2)Unless drawing r ≤ 0.2ℓ
flange specify
ℓ≥1.4t 1
d ≥t 1
(1)leg length shall

be drawing from 100%
to 150%
Weld of (2)Unless drawing
bar and specify r ≤ 0.2ℓ
pipe when t≤0.3D, ℓ≥t
when 0.3D＜t, ℓ＞
0.3D d ＞ 0.7t or
0.3D
Remarks (1) Root of groove or fillet weld shall be penetrated.

(2) In case under 0.8mm, welding shall conform to agreement of HMC or KMC.
(3) The bead shall be cut at right angle and observed visually after etching.
(4) The penetration of fillet weld shall be beyond 10% of a thinner sheet or plate on
each side.

10. Daily Process Control

10.1 Check of Welding Machine
Before welding, welding machine and sub apparatus and welding condition shall be
checked. In case automatic arc welding, situation of torch and wire feed condition shall be
checked.
10.2 Inspection of Weld
After welding, worker shall remove slag and spatter, check that shape of the bead and
penetration. Blow holes and cracks shall conform to Par.9. Verify motion of
welding machine.
10.3 Quality Inspection of Pilot Parts
Unless otherwise specified, pilot parts to be subjected to endurance test shall be assured
that they satisfy the requirement of Par.9 by a microstructure and macroscopic test,
hardness test, magnetic particle inspection, and liquid penetration test, etc. and shall
present the report. Cut place for macroscopic test shall separate 10% of all weld
length from arc start place.
11.Designation
1) Weld of GMAW
L(n) – P X L/R
GMAW(SG-C) GMAW(SG-C)
L(n) – P X L/R
Welding on front side Welding on opposite side
Remarks 1) L : bead length , n : number, P : pitch, L/R : left, right symmetric

2) GMAW(SG-C): Gas Metal Arc Welding Shielding Gas CO2(100%)
Argon 100%: GMAW(SG-A), He 100%: GMAW(SG-He)
Argon 80% + CO2 20%: GMAW(SG-AC-20)
Argon 90% + CO2 8% + O2 2%: GMAW(SG-ACO-8/2)
A: Argon, C: CO2, He: Helium, H: Hydrogen,
N: Nitrogen, O: Oxygen
2) Weld of plug
(n) – P X L/R PLUG WELDING
PLUG WELDING
(n) – P X L/R
Welding on front side Welding on opposite side
12. Prohibition
Prohibition of use of heavy metals
Lead, cadmium, mercury, and hexavalent chromium shall not be included in parts or
materials. However, those elements are partially allowed in materials or parts that are
mentioned in MS 201-02.
13. Others
(1) When copper plated parts are welded, a consultation shall be held with the Sheet Metal
Development TFT for the possibility that intergranular cracks may occurred.
(2) Important portion shall be treated same as safety portion.
(3)If there are any doubts regarding this specification, contact the Sheet Metal Development
TFT, Reseach & Development Division at Hyundai Motor Company & Kia Motors.


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SHT/SHTS

e ADDITION OF STANDARD (IS0) 2,4,5/12 K.B.LEE

d EMS90269 CONFIRMING CONTENTS ALL 2009-07-10 J.G.JUNG

c EMS30289 ADDITION OF REQUIREMENT (MAG WELDING QUALITY) 6/12. 2003-07-22 J.K.LEE

b EMS30187 ADDITION OF REQUIREMENT (HAZARDOUS SUBSTANCES) 11/12. 2001-03-22 H.D.PARK

ORIGINAL FILED AT AF-BO-SM-2011-09-0114/0115 K.B.LEE D.H.LEE J.D.LIM

1F-SG-00016 HYUNDAI ㆍ KIA MOTOR

4. Definition of Welding Term

5. Classification of Welding Quality

1F-SG-00002 현대ㆍ기아 자동차

7. Equipments and Welding Procedures

(8) When flux is used, it shall be removed.

1F-SG-00002 현대ㆍ기아 자동차

1F-SG-00002 현대ㆍ기아 자동차

1F-SG-00002 현대ㆍ기아 자동차

Table 3 Welding Penetration ① penetration: P ② leg length: ℓ ③ reinforcement: r

U type 9.0mm 100% ② under 2t or

Unless otherwise ① beyond base

convex (1)Leg length shall be

1F-SG-00002 현대ㆍ기아 자동차

(1)Leg length shall be

(1)Leg length shall be

Unless drawing Reinforcement

1F-SG-00002 현대ㆍ기아 자동차

Remarks (1) Root of groove or fillet weld shall be penetrated.

1F-SG-00002 현대ㆍ기아 자동차

Table 4. Bar and pipe welding penetration D : diameter of bar

weld of A: it is same above.

(1)leg length shall

(1)leg length shall

Remarks (1) Root of groove or fillet weld shall be penetrated.

1F-SG-00002 현대ㆍ기아 자동차

10. Daily Process Control

Welding on front side Welding on opposite side

Remarks 1) L : bead length , n : number, P : pitch, L/R : left, right symmetric

Welding on front side Welding on opposite side

1F-SG-00002 현대ㆍ기아 자동차

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