Installation

and Operation Manual

Installation, Delta P Control

Operation, Service,
and Replacement
Parts Information

Delta P
™

Control

"wg
daPa

Alarm Cleaning

Low High Alarm

Set Set Set

Throughout this manual

®

statements indicating
precautions necessary
to avoid equipment failure are
referenced in a Note. Statements
indicating potential hazards that
could result in personal injury or
property damage are referenced
in a CAUTION! box.
This manual is property of the owner. Leave with the unit when set-up and
start-up are complete. Donaldson Company reserves the right to change design
Illustrations are for reference only and specifications without prior notice.
as actual product may vary. IOM 7546301
Revision 6
Donaldson Company, Inc.

CAUTION!
Application of Dust Control Equipment
• Combustible materials such as buffing lint, paper, wood, aluminum or steel dust, weld
fume, or flammable solvents represent fire or explosion hazards. Use special care when
selecting and operating all dust or fume collection equipment when combustible
materials are present to protect workers and property from damage due to fire and/or
explosion. Consult and comply with National and Local Codes relating to fire or
explosion and all other appropriate codes when determining the location and operation
of dust or fume collection equipment.
• When combustible materials are present, consult with an installer of fire extinguishing
systems familiar with these types of fire hazards and local fire codes for
recommendations and installation of fire extinguishing and explosion protection
systems. Donaldson dust collection equipment is not equipped with fire extinguishing
or explosion protection systems.
• DO NOT allow sparks, cigarettes or other burning objects to enter the hood or duct of
any dust or fume control equipment as these may initiate a fire or explosion.
• For optimum collector performance, use only Donaldson replacement parts.

Warning – Improper operation of a dust control system may contribute to conditions in the
work area or facility that could result in severe personal injury and product or property
damage. Check that all collection equipment is properly selected and sized for the intended use.

2
 Delta P Control

Contents
Description ...........................................................
Operation .............................................................
Normal ...........................................................
Filter Cleaning ...............................................
Alarm .............................................................
Inspection on Arrival ...........................................
Electrical Wiring ..................................................
Standard Equipment ............................................
Installation .....................................................
4 Setpoint Adjustments ..................................... 6
4 Low Sepoint ............................................... 6
4 High Setpoint ............................................ 6
4 Alarm Setpoint .......................................... 6
4 Delta P Control Calibration ........................... 6
4 Optional Settings ........................................... 8
4 Troubleshooting ................................................. 10
5 Replacement Parts ............................................. 12
5 Service Notes ..................................................... 13
Warranty ............................................................ 16

This manual contains specific

precautionary statements relative to
worker safety. Read thoroughly and
comply as directed. Discuss the use
and application of this equipment
with a Donaldson Torit
representative. Instruct all personnel
on safe use and maintenance
procedures.

Data Sheet
Model Number _______________________________ Serial Number ________________________________
Ship Date ____________________________________ Installation Date ______________________________
Customer Name ____________________________________________________________________________
Address ____________________________________________________________________________
____________________________________________________________________________
Filter Type ____________________________________________________________________________
Accessories ____________________________________________________________________________
Other ____________________________________________________________________________

3
Donaldson Company, Inc.
Description
The Delta P Control monitors the differential
pressure between the clan and dirty air plenums,
providing a visual display of the filter condition.
When combined with a pulse timer, it controls the
pressure drop by turning the cleaning mechanism
on and off at the chosen limits. There are three
setpoints: High-pressure ON and Low-pressure
OFF setpoints control the filter cleaning system,
and Alarm provides a relay output to activate an
external alarm supplied by others.
Operation
Normal
The Delta P control monitors the pressure in the
clean and dirty air plenums while the unit is
running. The blower draws air through the filters,
creating a pressure drop. The Delta P control
measures the pressure drop and provides a visual
display in inches water gauge or metric (SI) units.
Filter Cleaning
When the pressure drop across the filters reach the
control’s HIGH setpoint, the control closes an
output relay allowing a timer to trigger the
cleaning valves sequentially. When the control
senses that the pressure drop has decreased to the
LOW setpoint, the relay opens and the cleaning
cycle stops. This sequence continues as long as the
collector is in use, maintaining the pressure drop
within a narrow range.
Alarm
The alarm setpoint is set to a higher setting than
used to start the filter cleaning cycle. It indicates
situations when the cleaning system cannot reduce
the pressure drop due to cleaning system failure,
lack of compressed air, or the end of the filter’s
useful life. There is a time delay prior to setting the
alarm to prevent nuisance trips. The Delta P
Control also provides an input connection for a
remote alarm reset.
4
Inspection on Arrival
1. Inspect unit on delivery.
2. Report any damage to the delivery carrier.
3. Request a written inspection report from the
Claims Inspector to substantiate claim.
4. File claims with the delivery carrier.
5. Compare unit received with description of
product ordered.
6. Report incomplete shipments to the delivery
carrier and your Donaldson Torit
representative.
Electrical Wiring
CAUTION!
• Electrical installation must be
performed by a qualified electrician
and comply with all applicable
national and local codes.
• Lock out electrical power sources
before performing service or
maintenance work.
• Do not install in classified hazardous
atmospheres without an enclosure
rated for the application.
1. All electrical wiring and connections, including
electrical grounding, should be made in
accordance with the National Electric Code,
NFPA No. 70-latest edition.
2. Check local ordinances for additional
requirements that apply.
3. The appropriate wiring schematic and electrical
rating must be used. See unit’s rating plate for
required voltage.

Standard Equipment
Installation
Note: The Delta P control is factory set for 115-V.
To operate at 230-V, the jumper settings on
the printed circuit board must be changed.
See Optional Settings on Page 8.
CAUTION!
• Electrical installation must be
performed by a qualified electrician
and comply with all applicable
national and local codes.
• Lock out electrical power sources
before performing service or
maintenance work.
• Do not install in classified hazardous
atmospheres without an enclosure
rated for the application.
1. Choose a location near the unit that permits
access to the keypad for adjustments and
observation of the pressure drop. If possible,
mount the control indoors.
2. Mount the control enclosure using four self-
drilling, self-tapping screws.
Note: Use vibration isolators in high vibration
areas.
3. Install conduit between the control’s enclosure,
the solid-state timer, and the solenoid valve
enclosure on the collector.
Delta P Control
4. Using the wiring diagram provided with the
control, make the wiring connections to the
Delta P control, the solid-state timer, and the
solenoid valves. Make the required connections
to the motor starter’s low-voltage terminals.
Note: Use proper grounding and handling
procedures to prevent permanent
damage to this device. Handle the
printed circuit board by the edges only.
Do not touch the socketed E2PROM pins.
5. Wire the auxiliary alarm circuit, if desired. This
relay activates the ALARM light on the control
panel and the alarm relay if the pressure drop
exceeds the alarm setpoint. The auxiliary relay
can be used to activate visual or audible alarms
provided by others.
6. Thirty-five feet of plastic tubing is supplied with
the control and must be cut in two sections.
Connect one section of tubing from the control
enclosure’s high-pressure port to the pressure
tap on the dirty-air plenum. Connect the
remaining section of tubing from the control
enclosure’s low-pressure port to the pressure
tap on the clean-air plenum. Additional tubing
can be ordered from your representative.
7. Place the program wire on the solid-state timer
board pin to match the number of solenoid-
valve connections used.
8. Apply power to the control. Set the high- and
low-pressure setpoints to start and stop the
cleaning process. Set the alarm setpoint to
activate the alarm display. See Control
Calibration section on Page 6.
5
Donaldson Company, Inc.

Setpoint Adjustments Delta P Control Calibration

Low Setpoint The only user calibration is the zero adjustment of

Press and hold the LOW SET key while using the
increase or decrease arrow keys until the desired
Low Setpoint is displayed. If the desired setting
cannot be reached, increase the High Setpoint to a
value higher than the intended Low Setpoint and
readjust the Low Setpoint.
High Setpoint
Press and hold the HIGH SET key while using the
increase or decrease arrow keys until the desired
High Setpoint is displayed. If the desired setting
cannot be reached, increase the Alarm Setpoint to a
value higher than the intended High Setpoint and
readjust the High Setpoint.
Alarm Setpoint
Press and hold the ALARM SET key while using
the increase or decrease arrow keys until the
desired Alarm Setpoint is displayed. If the desired
setting cannot be reached, decrease the High
Setpoint to a value lower than the intended Alarm
Setpoint and readjust the Alarm Setpoint.
the display. Due to slight changes in electronic
components over time, or pressure differentials
within the plant environment, the display may read
something other than 0.0 while at rest. Use the
following procedure to recalibrate the operating
system.
1. Turn power to the Delta P Control ON for a
minimum of 30-minutes to stabilize the
operating temperature.
2. Turn power to the control OFF.
3. Press and hold the LOW SET, HIGH SET, and
ALARM SET keys while turning power to the
control back ON. Continue holding the keys as
the control goes through its power-up sequence.
The number 8 is displayed in each digit, and
then the display reads 0.0.
4. Release the three keys. The new calibration is
automatically stored in memory.

Delta P
™

Control
3-digit display
indicates closed
alarm relay "wg
daPa indicates closed
cleaning relay
low setpoint
Alarm Cleaning
increase alarm setpoint
setpoint
Low High Alarm
Set Set Set decrease
setpoint

high setpoint

Delta P Control Display

6
 Delta P Control

high-pressure port

dirty-air plenum

low-pressure port

clean-air plenum

Delta P Control Installation

7
Donaldson Company, Inc.

Optional Settings

230-V Power Supply Alarm Disable

To operate at 230-V, remove two jumpers labeled Remove the jumper on Jumper Block J5 located on
W1 and W3. Reinsert one of the jumpers in position the lower-right quadrant of the circuit board, from
W2. the ALARM mode position.
Change from English to Metric (SI) Units 1. Reinstall the jumper in the SLAVE mode
On the J1 jumper block located above the PROG position to operate the AUXILIARY relay in
DISABLE terminals, move the jumper from the parallel with the HI/LO CONTROL relay.
center and left pins 2 and 3, to the center and right 2. The AUXILIARY relay will not function if no
pins 1 and 2. jumper is installed.
Disable Setpoint Adjustment Note: Disabling the alarm relay reduces the alarm
To restrict setpoint changes, install a jumper wire function to visual display only.
across the PROG DISABLE terminals on Terminal Analog Output
Block 2, TB2. The current settings can be
Locate the Sensor Out Terminal Block 4, TB4, in
displayed, but no changes can be made until the
the upper-left quadrant of the circuit board. This
jumper is removed. Interrupting the jumper with a
connector provides a 4 to 20 mA output
key-operated, normally-closed switch installed in
proportional to the 0-to-maximum span of the
the enclosure door provides temporary access to
pressure sensor. This circuit requires a 10,000-ohm
the setting functions without opening the door.
load minimum.
External Alarm Reset
Wire the ARM RESET terminals on Terminal Block
2, TB2, to a key-operated, normally-open switch.
Closing the switch turns the alarm OFF. If alarm
conditions still exist, the alarm relay reactivates in
10 seconds.

8
 Delta P Control

R35 C16 J2
Y1

5 4 3 2 1
L3 R43 R42 R41 C3 D5
PS1 C6 C17
U6
L4 C2
5 C18 R44 R45 R46
4 2 1 L5
side view
autotran CONN 1
BKT1 VR2 R50
R30 U5
R51 U1

C13 C19 C7 C8
R27 RA12
sensor R13 R17
T36 1
out R12 R12
R37
R38
RA8 2
3
13

R2 Q10 Q9
+

U2 1 4

M 9 8 0 5 - 0 2 - 0 8 R E V.
SW6 2 5
sensor out

R40 3
TB4

R1R3 U7 1 6
R24 2 4 7
"wg LED 1 LED 2 LED 3 3 5 8
Q2 mm wg LED 1-3 4 5 8
GND

5
14

4 7
6 3 6
Q1 7
R11 R19 R16
2 5
R5 R6 R8 R20
R14 R15 8 1 4
Q3
3
Q8 Q6 C14 ADDRESS RA7 2
R10 R4 R9 R7 1
C10 Q5 C5 R34
RA11
Q4 C4
Alarm Cleaning high Alarm low
VR1
R33 R48 R49
out

U3 U4
Q7 R47
CP3 CP2 CP1 Mode alarm
in

DOWN UP
J5
slave disable
C15 alarm
F1

CP5
U8
CP4
D1 D2 units
D3 D4 C1 C9 CR1 CR2 "wg
R26 R28 R31 R32
A144C
J3 or
NC
T1
2 daPA
10
12

R25 R39 R29 R21

7

3
R22 R23 J4
3 2 1 NC
W1 W2 W3 J1
C11 in mm 2
115V 230V 115V 3
C12 TB2 3 PJ1 TB3 7
TB1 1 2 4 5 6 8 9 10 11 12
L1
115/230-V L2 prog alarm hi/lo alarm or
disable reset
1

input control auxiliary

voltage jumpers
power connection

Printed Circuit Board

9
Donaldson Company, Inc.

Troubleshooting

Problem Probable Cause Rem edy

No display on the No power to the control U se a voltmeter to check for voltage at Terminal
Delta P C ontrol TB1.

Fuse blown C heck the fuse in the F1 fuse tower. R eplace if

necessary.

Display on the Out of calibration Disconnect pressure tubing. See Delta P C ontrol
Delta P C ontrol C alibration section.
does not read zero
when at rest With collector discharging R ecalibrate with the pressure tubing attached as
outside, differential pressure is described in the Delta P C ontrol C alibration section.
present from indoor to
outdoor.

Display reads Pressure out of the allowable C heck that high and low pressure tubing is attached
“OR ” range. and not leaking. U se a differential pressure
measurement device to verify that the actual pressure
does not exceed 10” wg.

Delta P C ontrol Not wired to the timing board C onnect the pressure switch on the timer board to
ON, but cleaning correctly. Terminals 7 and 8 on TB3.
system does not
start Faulty relay U sing a multimeter, test relay for proper closure.
R eplace if necessary.

Pressure tubing disconnected, C heck tubing for kinks, breaks, contamination, or

ruptured, or plugged. loose connections.

Pulse-cleaning never Pressure switch terminals on R emove jumper wire on solid-state timer board
stops the timer board jumpered. before wiring to Delta P C ontrol.

Pressure switch not wired to Donaldson Torit

the timer board correctly. C onnect the pressure switch on the timer board to
terminal 7 (normally open) and Terminal 8
(common) on TB3.

DC E
C onnect the Delta P terminals on DC E timer board
to Terminal 8 (common) and Terminal 9 (normally
closed) on TB3.

High or low setpoint not A djust setpoints to current conditions. See Setpoint
adjusted for system conditions. A djustment section.

Pressure tubing disconnected, C heck tubing for kinks, breaks, contamination, or

ruptured, or plugged. loose connections.

10

Problem Probable Cause
A larm light is ON A larm setpoint too low
Excess pressure drop
Pressure tubing disconnected,
ruptured, or plugged.
Delta P arrow keys do Improper operation
not work
Programming keys disabled
C leaning light is ON, but Improper wiring
cleaning system not
functioning
Defective solenoids
Timer board not powered
Timer board defective
Delta P Control
Rem edy
A djust to a higher value.
C heck cleaning system and compressed-air
supply. R eplace filter cartridges if filters do not
clean down.
C heck tubing for breaks, contamination, or
loose connections.
Press and hold one of the three setpoint keys to
use arrow keys.
R emove the Program Disable jumper from
Terminals 3 and 4 on TB2.
C heck wiring between the Delta P C ontrol and
the timer board, and between the timer board
and solenoid valve coils.
C heck all solenoid coils for proper operation.
C heck power ON light on timer board's LED
display. If not illuminated, check the supply
voltage to the timer board. C heck the fuse on
the timer board. R eplace if necessary.
If LED is illuminated, observe the output
display. Install a temporary jumper across the
pressure switch terminals. Output levels should
flash in sequence. C heck output using a
multimeter set to 150-Volt A C range. Measure
from SOL C OM to a solenoid output. The
needle will deflect when LED flashes for that
output if voltage is present. If LED's do not
flash, or if no voltage is present at output
terminals during flash, replace the board.
11
Donaldson Company, Inc.

Replacement Parts

R35 C16 J2
Y1

5 4 3 2 1
L3 R43 R42 R41 C3 D5
PS1 C6 C17
U6
L4 C2
5 C18 R44 R45 R46
4 2 1 L5
side view
Delta P autotran
BKT1 VR2
CONN 1
R50
™

Control R30 U5
R51 U1

C13 C19 C7 C8
R27 RA12
T36 1
R13 R17 R37 2
R12 R12 RA8
R38 3

13
+
R2 Q10 Q9 U2 1 4

M 9 8 0 5 - 0 2 - 0 8 R E V.
SW6 2

sensor out
5
R40

TB4
R1R3 1 3 6
U7 4 7
R24 2
"wg LED 1 LED 2 LED 3 3 5 8
"wg Q2 mm wg LED 1-3 4 5 8

GND
5 4 7

14
daPa
3 6
6
Q1 7
2 5
R5 R11 R6 R8 R20 R19 R16 1 4
R14 R15 8 3
Q3
Q8 Q6 ADDRESS RA7
2
R9 R7 C14
R10 R4 1
C10 Q5 C5 R34
RA11
Alarm Cleaning Q4 C4
Alarm Cleaning high Alarm low
VR1
R33 R48 R49

out
U3 U4
Q7 R47
CP3 CP2 CP1 Mode

in
DOWN UP
Low High Alarm J5
slave
C15 alarm
Set Set Set F1
U8 D1 D2
CP5 CP4
D3 D4 C1 C9 CR1 CR2
R26 R28 R31 R32
J3
A144C NC
T1
2

10

12
R25 R39 R29 R21

7
9
3
R22 R23 J4
3 2 1 NC
W1 W2 W3 J1
C11 2
in
115V 230V 115V 3
C12 TB2 3 PJ1 TB3 7
TB1 1 4 8 9
L1
®
115/230-V L2 prog alarm hi/lo alarm or
1
3

6
input disable reset control auxiliary

1 Keypad Label 2 Printed Circuit Board

3 Plastic Tubing

Delta P Control

Item Part N um ber Description Model

1 7536001 Delta P C ontrol K eypad Label A ll
2 7536101 Printed C ircuit Board A ll
3 Plastic Tubing, Vinyl, 3/16-in ID, 5/16-in OD A ll

12
 Delta P Control

Service Notes

Date Service Performed Notes

13
This Page Intentionally Left Blank
 The Donaldson Torit Warranty
Donaldson warrants to the original purchaser that the major structural components of the goods will
be free from defects in materials and workmanship for ten (10) years from the date of shipment, if
properly installed, maintained and operated under normal conditions. Donaldson warrants all other
Donaldson built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans,
Fume Collector products, Donaldson built electrical control components and Donaldson built
Afterfilter housings for twelve (12) months from date of shipment. Donaldson warrants Donaldson
built filter elements to be free from defects in materials and workmanship for eighteen (18) months
from date of shipment. Donaldson does not warrant against damages due to corrosion, abrasion,
normal wear and tear, product modification, or product misapplication. Donaldson also makes no
warranty whatsoever as to any goods manufactured or supplied by others including electric motors,
fans and control components. After Donaldson has been given adequate opportunity to remedy any
defects in material or workmanship, Donaldson retains the sole option to accept return of the goods,
with freight paid by the purchaser, and to refund the purchase price for the goods after confirming the
goods are returned undamaged and in usable condition. Such a refund will be in the full extent of
Donaldson’s liability. Donaldson shall not be liable for any other costs, expenses or damages whether
direct, indirect, special, incidental, consequential or otherwise. The terms of this warranty may be
modified only by a special warranty document signed by a Director, General Manager or Vice
President of Donaldson. Failure to use genuine Donaldson replacement parts may void this warranty.
THERE EXIST NO OTHER REPRESENTATIONS, WARRANTIES OR GUARANTEES EXCEPT
AS STATED IN THIS PARAGRAPH AND ALL OTHER WARRANTIES INCLUDING
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHETHER EXPRESS
OR IMPLIED ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED.

Parts and Service

For genuine Donaldson Torit replacement filters
and parts, call the Parts Express Line
800-365-1331 USA
800-343-3639 within Mexico
www.donaldsontorit.com
For faster service, have unit’s model and serial number,
part number, description, and quantity available.

Donaldson Company, Inc. is the leading designer

and manufacturer of dust, mist, and fume collection
equipment used to control industrial-air pollutants.
Donaldson Company, Inc. Our equipment is designed to help reduce
Industrial Air Filtration occupational hazards, lengthen machine life,
P.O. Box 1299 reduce in-plant maintenance requirements,
Minneapolis, MN 55440-1299 and improve product quality.
donaldsontorit@donaldson.com
© 2002 Donaldson Company, Inc. Printed in USA
IOM 7546301, Revision 6 November 2007