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DeNora MicroChem User Manual
DeNora MicroChem User Manual
DeNora MicroChem User Manual
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These instructions describe the operation and maintenance of the subject equipment. Failure to strictly follow these
instructions can lead to an equipment rupture that may cause significant property damage, severe personal injury and
even death. If you do not understand these instructions, please contact De Nora Water Technologies (DNWT), Inc. for
clarification before commencing any work. De Nora Water Technologies, Inc. reserves the rights to make engineering
refinements that may not be described herein. It is the responsibility of the installer to contact DNWT Inc. for information
that cannot be answered specifically by these instructions.
Any customer request to alter or reduce the design safeguards incorporated into DNWT Inc. equipment is conditioned on
the customer absolving DNWT Inc. from any consequences of such a decision.
DNWT Inc. has developed the recommended installation, operating and maintenance procedures with careful attention to
safety. In addition to instruction/operating manuals, all instructions given on labels or attached tags should be followed.
Regardless of these efforts, it is not possible to eliminate all hazards from the equipment or foresee every possible hazard
that may occur. It is the responsibility of the installer to ensure that the recommended installation instructions are followed.
It is the responsibility of the user to ensure that the recommended operating and maintenance instructions are followed.
De Nora Water Technologies, Inc. cannot be responsible for deviations from the recommended instructions that may result
in a hazardous or unsafe condition.
DNWT Inc. cannot be responsible for the overall system design of which our equipment may be an integral part of or any
unauthorized modifications to the equipment made by any party other that DNWT Inc.
DNWT Inc. takes all reasonable precautions in packaging the equipment to prevent shipping damage. Carefully inspect
each item and report damages immediately to the shipping agent involved for equipment shipped “F.O.B.” or to
DNWT Inc. for equipment shipped “F.O.B Jobsite”. Do not install damaged equipment.
It is mandatory to carefully read the present manual before operating any action of the instrument.
Do not install any equipment if damage is such that faulty operation is likely to result.
Carefully inspect all packing material before discarding it, to prevent loss of mounting hardware, accessories, spare parts or
instructions.
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TABLE OF CONTENTS
1 INTRODUCTION.............................................................................................................. 4
1.1 Glossary.............................................................................................................. 4
1.2 General Description ............................................................................................. 4
1.3 Technical Specifications........................................................................................ 5
1.4 Models ................................................................................................................ 6
2 FUNCTIONALITY ............................................................................................................. 7
• Header Window ........................................................................................ 7
• Main Window............................................................................................ 7
• Navigation button bar................................................................................ 8
2.1 Menu .................................................................................................................. 8
2.2 Calib................................................................................................................... 8
2.3 Log .................................................................................................................. 10
2.3.1 Graph .................................................................................................... 10
2.3.2 Samples ................................................................................................. 10
2.3.3 Alarms/Events ........................................................................................ 11
2.3.4 Calibration.............................................................................................. 11
2.3.5 Configuration.......................................................................................... 11
2.4 Diag. ................................................................................................................ 12
2.4.1 DIG.I/O.................................................................................................. 12
2.4.2 Aux Input ............................................................................................... 13
2.4.3 Analog Ch. Status ................................................................................... 13
2.4.4 Factory calibration .................................................................................. 13
2.4.5 4-20 mA out ........................................................................................... 13
2.5 Alarms .............................................................................................................. 14
3 MAINTENANCE.............................................................................................................. 15
3.1 Cleaning ........................................................................................................... 15
3.2 Repairing .......................................................................................................... 15
4 WARNINGS ................................................................................................................... 15
4.1 Electromagnetic Compatibility ............................................................................. 15
4.2 Safety............................................................................................................... 17
4.2.1 User recommendations ............................................................................ 18
5 APPENDIX .................................................................................................................... 18
5.1 APPENDIX A – RAEE/WEEE Compliant ................................................................. 18
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INTRODUCTION
Glossary
SYMBOL MEANING
RAEE/WEEE SYMBOL:
Indicates the separated collection of electric and electronic equipment
at the end of life.
PARAMETER SYMBOL
pH pH
ORP (oxidation reduction potential) mV
Residual Chlorine Cl
Residual Ozone O3
Residual Chlorine Dioxide ClO2
Conductivity mA/µS
General Description
MicroChem® is a family of microprocessor based transmitters/controllers for analytical values used in a variety of disinfection
applications.
The MicroChem® 450 Controller accepts a variety of input signals from up to 4 different sources. These signals are then
processed within the instrument to provide a control output signal to a pump or other disinfection metering device used to
maintain process control.
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Technical Specifications
TECHNICAL CHARACTERISTICS
Power supply AC Version • 100-240 Vac ± 10% 50-60 Hz 65 VA
input DC Version • 24 Vdc ± 10% 3.15 A
Fuses • Two 1AT 250V 5x20mm for AC power
• Two 3.15AT 250V 5x20mm for DC power
Interfaces and connectors • Serial RS232/422/485 for MODBUS protocol
• Full modem RS232
• USB2 host interface and connector
• All wiring connections made by removable spring type terminals
LCD interface • Color display resolution 480x272
• Resistive touch panel
• led backlight control
Digital inputs 8 digital input contacts (Dry contact, no voltage)
Digital outputs 8 relay outputs, 230Vac 8A (AC versions) or 24Vdc 2A (DC versions) protected with
varistor
Auxiliary input One channel configurable 4-20mA or PWM. To be used for connection of a process flow
signal for select control schemes.
Internal clock Clock back-up, at least 7 days data retention w/o power
Expansion sockets Capability to accept up to 3 analog channel cards
Analog inputs One analog input configurable 0-2500µA / 4-20mA / ±1500mV
(for each analog card) One analog input for PT100 RTD configurable for 2 or 3 wire connection
Analog Outputs • 4-20mA / PWM output, configurable for re-transmission of measurement
(for each analog card) parameter, temperature or PID control signal output
• 4-20mA output, configurable for re-transmission of measurement parameter,
temperature or PID control signal output
• fixed bias voltage reference electrode for use with 3 electrode chlorine measuring
cell
• stepper motor output for use in select measuring cells
Measuring ranges Software selectable for each channel within the limits indicated for each parameter as
shows in Measuring ranges on pg. 6
Measurement accuracy within ± 1 % of full scale (for all analog channels)
Temperature stability 0.1% of span (for all analog channels)
Language interface Software selectable: English (default language), Spanish, Italian, French, German,
Chinese
Enclosure protection IP65 and NEMA 4X
Outline dimensions 220 mm x 250 mm x 120 mm (8.7 x 9.8 x 4.7 in)
Weight 2.3 kg (5.1 lb)
Operating temperature From -10°C to 60°C (14°F to 140°F)
Storage temperature From -20°C to 70°C (-4°F to 158°F)
Relative humidity Up to 95%
Altitude Maximum altitude for use is 2000 m (6,562 feet)
Technical characteristics
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MicroChem® is not to be used or installed in hazardous area.
Galvanically isolated outputs: Load 0-1000 Ohm, protected against short circuits.
Alarm setting: High and Low alarm for channel 1, 2 and 3. Separate levels for each channel are field selectable. Dead band
freely selectable for each channel.
Dampening: Smoothing parameter separately set for each channel inside Configuration menu.
Measuring ranges
Precision: for any parameter the measurement precision are ±1% of full scale on all the measurement range
The design of the equipment has been verified to conform to IEC 61010-1 and ANSI/UL 61010-1:2010 safety standards per the
following limits:
• Protection Class I
• Pollution Degree 2
• Installation (Overvoltage) Categories II (Mains Supply Connector and relays output)
• Installation (Overvoltage) Categories I (Measuring and communication Terminals)
Models
Part Number Description
29857 MicroChem 450 Controller, 1 Channel, AC Power
®
Model versions
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FUNCTIONALITY
The MicroChem® display is a touch screen display. After the boot,
the first image displayed is the De Nora Water Technologies logo
with the name of the instrument.
• Header Window
The Header Window is anchored at the top of the LCD area and displays:
• Current screen title;
• Installed analog boards icons;
• Current date / time.
Main Window
Alarm is
Active
Measured value
Measured value
Unit of Unit of
measurement measurement
Process Setpoint
(Residual Control)
Ratio
Auto/Manual
Multiplier
(Flow Control) Control Button
Controller Output
(Signal Percentage)
Example: Compound Loop Control Strategy
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Navigation button bar
The navigation button bar is anchored at the bottom of the LCD area and displays buttons used to navigate through HMI screens
tree and views.
It consists of 6 buttons:
• Two soft keys buttons in the middle to navigate thorough HMI screens (Menu; Calib; Graph; Diag; Alarms);
• Two soft key scroll buttons [< >] to scroll the soft keys button through ones available for current screen
• Two view scroll buttons [<< >>] to scroll the screen through views available or to scroll items that don’t fit all in the view area
Menu
The MicroChem® is ready to use after the installation and configuration procedure made by service personnel. See Installation
Manual for further details.
The Menu is reserved to service personnel and require the input of protection password.
Calib. 00 : 00 00/00/00
Press Calib. LOW or Calib. HIGH to change the actual value, 00 : 00 00/00/00
evaluating what is measuring and modifying accordingly.
In case of pH measurement, a further button is present.
It is a Single Point Calibration button used to add an offset
to the pH measurement.
On the top right, it is shown the last calibration date.
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Directly after entering a new calibration value –
this screen will be displayed. The slope value is calculated
between the high + low calibration values.
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Log 00 : 00 00/00/00
2.3.1 Graph
00 : 00 00/00/00
00 : 00 00/00/00
This menu will display the graphic output of the logged data.
The graph will be proportional in the y-axis to the values,
whereas in the x-axis there is the time range select by the user.
Two buttons allow to scroll the values on the graph:
the details of the selected value are displayed on the top right.
2.3.2 Samples
Every page shows one entry, with the information about the
channels available (from 0 to 3).
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2.3.3 Alarms/Events
Press this button to show the list of alarms and events recorded. 00 : 00 00/00/00
2.3.4 Calibration
• Download to USB
Note: The operation is available only if a USB stick is inserted on the MicroChem®.
If USB stick is not present an operation error occurred.
Contact the service to solve any problems and to remove/insert the USB stick.
Pressing the “download to USB” Button will generate a .TXT file 00 : 00 00/00/00
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• Delete 00 : 00 00/00/00
Pressing “Yes” all the data recorded in the data logger will
be erased. Press “No” if you change your mind
Diag.
Press “Diag.” button, to display to the diagnostic menu 00 : 00 00/00/00
2.4.1 DIG.I/O
Note: Entering in the “Diag.” menu and then in the “4-20 mA” menu (and until user is in
this menu), the 4-20 mA outputs will not be driven by the regulator or by the transmitter
(according to the previous selection) but they are, at the beginning, forced to 4mA value.
Later, they can be driven by the user using the appropriate menu. At the end of the
diagnostic step the outputs will be assigned and driven again by the configured function.
In the same way, entering in the “Diag.” menu and then in the “DIG. I/O” menu, the digital
outputs will be disabled and not controlled by the SW with the assigned function: they will
be driven by the user through the test menu DIG. I/O. Ending this step, the outputs will be
driven again according to the assigned function.
00 : 00 00/00/00
In this menu it is possible to display the status of the inputs and to change manually by the user the status of the digital outputs
through the 8 On / Off buttons. The status of “On/Off” of the Din/Dout depends on the configuration (normally open/normally
close) as well as the condition of any inputs wired to the Digital Input terminals.
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2.4.2 Aux Input
00 : 00 00/00/00
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Then select the output 00 : 00 00/00/00
Press the “Test IOUT1:4.00 mA” and type the value of 00 : 00 00/00/00
the current to be checked
Use a Milliampere meter to check the current output at the analog channel card I Output terminals.
Alarms
00 : 00 00/00/00
The “Alarms” menu includes the list of all unlatched alarms or the alarms not yet deleted (if latched), recorded by the
MicroChem®. Press “Reset” to cancel the latched alarms (if not yet present) or “OK” to go back to the main window. In case of
an alarm, a warning signal is shown on the top right area of the display. Press it to go directly to the Alarms menu.
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MAINTENANCE
Cleaning
If the case of the MicroChem® needed to be cleaned, wipe the enclosure with a cloth moistened with alcohol and water. For
the touch screen, use a microfiber cloth applying slight pressure
Do not use any acid, chemical solvent or other organic material to clean the
MicroChem® enclosure
WARNING
Repairing
There are no parts that can be fixed by the end user. In case of failure, please ship the unit back to De Nora Water
Technologies, referring to the web site for the address
WARNINGS
This Section includes relevant information about safety, electromagnetic
compatibility and correct use of this Device. Read carefully the following notes.
Electromagnetic Compatibility
This section includes important specific information about product compliance with IEC 62326-1.
The MicroChem® is an electronic device which needs special precautions regarding electro-magnetic compatibility and needs to
be installed and put into service according to the electro-magnetic compatibility information provided in this document as
follows.
Portable and mobile RF communication equipment can affect the appliance MicroChem®.
WARNING! Use of accessories, transducers and cables other than those specified, with the exception of transducers and cables
sold by the Manufacturer of the appliance MicroChem® as replacement parts for internal components, may result in increased
emissions or decreased immunity of the appliance MicroChem®.
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Guidance and manufacturer's declaration – electromagnetic immunity
The MicroChem is intended for use in the electromagnetic environment specified below. The customer or the user of the
®
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Guidance and manufacturer's declaration – electromagnetic immunity (continue)
NOTE1: At 80MHz and 800MHz, the higher frequency range applies.
NOTE2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption from structures,
objects and people.
a) Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios,
amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the
electromagnetic environment due to fixed transmitters, an electromagnetic site survey should be considered. IF the measured field
strength in the local in which the MicroChem® is used exceeds the applicable RF compliance level above, the MicroChem® should
be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-
orienting or relocating the MicroChem®.
b) Over the frequency range 150kHz to 80Mhz, field strengths should be less than 3 V/m.
Safety
In order to assure continuous safety performance it is necessary to follow thoroughly
the installation and operation instructions of this user manual and the recommendations
listed below:
• The product must only be installed and configured by suitably qualified personnel in accordance with the latest issues of the
relevant standards.
• This device shall be mandatorily connected to a Protection Earth
• The power supply cable must have at least 600V of insulation when AC powered, 300V for the DC versions
• The insulation of the Protection Earth conductors shall be green-and-yellow or, for USA and Canada, green.
• The insulations color green or green-and-yellow MUST be used only for the Protective Earth connections.
• During installation, follow thoroughly the instructions of this manual. Operating condition and environment shall comply with
the technical specification and limits of this appliance (see Section 1.3).
• Check mains voltage and earth connection before installation.
• The mains cable shall be approved according to the safety regulations, especially for insulation, current rating and earth
connection. See Installation Manual for details.
• MicroChem® is NOT suitable for vehicle onboard installation.
• MicroChem® is NOT suitable as medical devices.
• MicroChem® is NOT compatible with harsh environments and/or with dusty, aggressive or flammable and detonating
atmosphere (no ATEX compatible).
• Do not handle the Power Cord with moistened hands. Do not bend, tie or pull the cables, do not place any cable underneath
this device or other objects.
• The Installer and the User are responsible of the use of this device in a system which shall comply with safety requirements
of IEC 61010-1.
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• Maintenance rules listed in this manual shall be thoroughly observed. See Section 3
• Check the environmental conditions. Avoid installation near heat generators, such as ovens, stoves, heating radiators, etc.
or humidifiers. Be sure that ambient temperature at the installation point does not exceed the limits.
See Section 1.3.
• Use a cable tie for cables connected to the same terminal block
• CAUTION: the picture screen is made of glass, protected by a plastic layer which avoids risk of
sliver emission and liquid-crystal leaks in case of bump.
Should the screen be severely damaged (smashed down) DO NOT TOUCH THE SCREEN WITH BARE
HANDS; in case of accidental contact with liquid-crystal leaking from a smashed screen, AVOID
CONTACT WITH EYES AND MOUTH. Wash immediately and thoroughly with plenty of water; in case
of physical symptoms refer to a physician (doctor).
• If the equipment is used in a manner NOT specified by De Nora Water Technologies or NOT included in
the present document, the protection provided by the equipment may be impaired.
• The system and the relay outputs can have different power circuit. If it is necessary to open the system,
be sure to disconnect ALL the power source.
• The screen surface is sensitive to scratches and to pressure: do not push with digits or any object onto the screen
surface, do not scrub or scratch with rough, pointed and sharp objects (pencils, pens, rulers etc.) in order to avoid
irreversible damage to the screen (blemishes, stuck pixels, lines drawn on the surface by scratches).
APPENDIX
5.1 APPENDIX A – RAEE/WEEE Compliant
De Nora Water Technologies, as manufacturer of the electronic instrument described in the present
manual (MicroChem® line) is registered at the WEEE register (Waste Electric and Electronic Equipment).
Manufactured by:
info.dnwt@denora.com www.denora.com
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