REGISTER REPORT : BLP/BLP/KAI/D8R/BDCT-001/324/22/10/2020

Distributor's Name: Unit Number / Code :

Undercarriage
Inspection Report BDCT-001
Customer Name : Inspection Date : Model S.M.R Working hours/day Applic. Work Area Soil Condition
KARUNIA ARMADA
22 Oktober 2020 D8R 14446 13 Mining Workshop Rawa Coal
INDONESIA
Format Report : Inspection By : Serial No HM Install Work Operation Site / Location Tanah
V Berpasir/berbatu
Merah
GSR-TM M.RIFA'I 9EM07743 Dozing TABANG
Comment and Summary :
- Unit B/D Problem Engine
- Jaga selalu kebersihan unit guna mendapatkan lifetime yang maksimal
- CR Pada unit di lepas

Nominal
Measurement % worn LH RH HM Install Install Date Brand Parts
Meas.
Components Replacement Replacement Life Time LH Life Time RH Remark LH Remark RH
Rebuild Plan on Plan on
Left Right Left Right Left Right Left Right Left Right
Limit

863.6
881.0 881.0 77% 77% 10-Jan-21 10-Jan-21 9857 9857 24-Jun-20 24-Jun-20 4589 4589 IKSS IKSS GOOD GOOD
886.3

150.0
139.0 139.0 61% 61% 5-Mar-21 5-Mar-21 9857 9857 24-Jun-20 24-Jun-20 4589 4589 IKSS IKSS GOOD GOOD
132.0

74.5
70.0 70.0 60% 60% 9-Mar-21 9-Mar-21 9857 9857 24-Jun-20 24-Jun-20 4589 4589 IKSS IKSS GOOD GOOD
67.0

71.6
66.0 66.0 12% 12% 2-Dec-21 2-Dec-21 9857 9857 24-Jun-20 24-Jun-20 4589 4589 IKSS IKSS GOOD GOOD
25.0

191.0
22-Oct-20 22-Oct-20 - - #VALUE! #VALUE! Replace Replace
172.0
FRONT
21.0
25.0 25.0 32% 32% 19-May-21 19-May-21 11539 11539 15-Feb-20 15-Feb-20 2907 2907 IKSS IKSS GOOD GOOD
33.5
REAR
21.0
25.0 25.0 32% 32% 19-May-21 19-May-21 11539 11539 15-Feb-20 15-Feb-20 2907 2907 IKSS IKSS GOOD GOOD
33.5

0.0
2.0 2.0 33% 33% 27-Feb-21 27-Feb-21 11539 11539 15-Feb-20 15-Feb-20 2907 2907 IKSS IKSS GOOD GOOD
6.0

20.0
20.0 22.0 normal normal
30.0
Prepare Prepare
210.0 211.0 93% 90% 8-Nov-20 14-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Prepare
Prepare Stock
211.0 210.0 90% 93% 14-Nov-20 8-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Prepare
Prepare Stock
247.0 210.0 211.0 93% 90% 8-Nov-20 14-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Prepare
Prepare Stock
211.0 210.0 90% 93% 14-Nov-20 8-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Prepare
Prepare Stock
210.0 211.0 93% 90% 8-Nov-20 14-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Prepare
Prepare Stock
211.0 210.0 90% 93% 14-Nov-20 8-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Prepare
Prepare Stock
210.0 211.0 93% 90% 8-Nov-20 14-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Prepare
Prepare Stock
207.0 211.0 210.0 90% 93% 14-Nov-20 8-Nov-20 9,532 9,532 14-Jul-19 14-Jul-19 4914 4914 IKSS IKSS
Stock Stock

D8R
100% Estimasi LT
91% Komponen Part Number
77% Link Pitch 77% 4500 Link Pitch Track Link 99U14702T0
80%
Rail Height61% 61% 450060% Rail Height Shoe Plate 99U14702H0
60% Bushing OD 60% 4500 Bushing OD Track Roller SF 99U14702S0

40% Track Shoes 12% 6000 Track Shoes 32% 33% Track Roller DF 99U14702D0
Carrier Rollers
#DIV/0! 2500 Carrier Rollers Carrier Roller -
20% Idlers 32% 4000 12% Carrier Rollers Sprocket/Segment 99U14702G0
Sprockets 33% 2500
0%
Carrier Rollers Idler 99U14702L0
0%
Track Rollers 91% 3000 Idlers
Link Pitch Rail Height Bushing OD Track Shoes Carrier Rollers Idlers Sprockets Track Rollers
Sprockets

Inspection Was Preformed : ULTRASONIC & MANUAL*

Inspection By Aproved by Aproved by

Bina Pertiwi KARUNIA ARMADA INDONESIA

M.RIFA'I ( ) ( )
GUFI Officer MSRH/CAR Supervisor Unit
 UNDERCARRIAGE
WEAR MEASUREMENT
D8R

Customer Name: Tipe Unit : D8R

Code Unit : BDCT-001
KARUNIA ARMADA INDONESIA Serial Number : 9EM07743

A. Link Pitch
LH side RH Side
Date 22-Oct 22-Oct
Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limit (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
NO Life Time 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 863.6 886.3 Measurement 881 881
2 Worn % 77% 77%
Remark

Track Elongation LH Track Elongation RH

100% 100%
77% 77%
50% 50%
Length

Length
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
Hour Meter Hour Meter

LH Side RH Side
Date 22-Oct 22-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 150.0 132.0 Measurement 139.0 139.0
2 Worn % 61% 61%
Remark

Link Height LH Link Height RH

80% 80%
60% 61% 60% 61%
40%
Length

40%

Length
20%
20%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%

LH Side RH Side
Date 22-Oct 22-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 74.5 67.0 Measurement 70.0 70.0
2 Worn % 60% 60%
Remark

BUSHING OD LH Bushing OD RH

80% 80%
60% 60% 60% 60%
40%
Length

40%
Length

20%
20%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM METER 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%

LH Side RH Side
Date 22-Oct 22-Oct
Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
No Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9857 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 71.6 25.0 Measurement 66.0 66.0
2 Worn % 12% 12%
Remark

Grouser Shoe LH Grouser Shoe RH

15% 15%
12% 12%
10% 10%
Length

Length

5% 5%

0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter

LH Side RH Side
Date 22-Oct 22-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 - 0 0 0 0 0 0 0 0 0 - 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 #VALUE! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #VALUE! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 191.0 172.0 Measurement 0.0 0.0
2 Worn % 1005% 1005%
Remark

Carrier Roller LH Carrier Roller RH

1500% 1500%

1000% 1005% 1000% 1005%

Lenght

Lenght

500% 500%

0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter
Carrier Roller 1 Carrier Roller 2 Carrier Roller 1 Carrier Roller 2

LH Side RH Side
FRONT Date 22-Oct 22-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 11539 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 11539 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2907 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2907 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 21.0 33.5 Measurement 25.0 25.0
2 Worn % 32% 32%
Remark

Front Idler LH Front Idler RH

35% 35%
32% 30% 32%
30%
25% 25%
20% 20%
Lenght

Lenght

15% 15%
10% 10%
5% 5%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter

LH Side RH Side
REAR Date 22-Oct 22-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 11539 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 11539 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2907 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2907 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 21.0 33.5 Measurement 25.0 25.0
2 Worn % 32% 32%
Remark

35% 35%
30% 32% 30% 32%
25% 25%
20% 20%
Lenght

Lenght

15% 15%
10% 10%
5% 5%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter

LH Side RH Side
Date 22-Oct 22-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 11539 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 11539 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 2907 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2907 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 .0 6.0 Measurement 2.0 2.0
2 Worn % 33% 33%
Remark

Teeth Sproket LH Teeth Sproket RH

40% 40%
33% 33%
30% 30%
20% 20%
Lenght

Lenght

10% 10%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter

LH Side RH Side
Date 22-Oct 22-Oct
No Periode inspection
0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 0 I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI
Std New Limits (hour Meter)
HM Unit (S.M.R) 14446.00 14446.00
HM Install 0 9532 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9532 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Life Time 0 4914 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4914 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 210.0 211.0
2 211.0 210.0
3 210.0 210.0
4 211.0 211.0
5 210.0 210.0
247.0 207.0 Measurement
6 211.0 211.0
7 210.0 210.0
8 211.0 211.0
9
10
11 93% 90%
12 90% 93%
13 93% 93%
14 90% 90%
15 93% 93%
Worn %
16 90% 90%
17 93% 93%
18 90% 90%
19
20
Remark

Track Roller LH Track Roller RH

100% 100%
93% 90%
80% 80%

60% 60%
Lenght
Lenght

40% 40%

20% 20%

0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
HM Meter HM Meter
Track Roller 1 Track Roller 2 Track Roller 3 Track Roller 4 Track Roller 5 Track Roller 1 Track Roller 2 Track Roller 3 Track Roller 4 Track Roller 5

Track Roller 6 Track Roller 7 Track Roller 8 Track Roller Other 1 Track Roller Other 2 Track Roller 6 Track Roller 7 Track Roller 8 Track Roller Other 1 Track Roller Other 2

Note: Form ini diisi berdasarkan hasil pengecekan.

= Disesuaikan dengan actual part/unit.

= Diisi berdasarkan hasil inspeksi.

 Foto Unit Hm Unit SN Unit Work Area

HM AKTUAL : 10732 UNIT B/D DI WORKSHOP

UC COMPONENT
Left Side Right Side

Undercarriage Assy Track Link Undercarriage Assy Track Link

Shoe Grouser Bushing Shoe Grouser Bushing

Carrier Roller Track Roller Carrier Roller Track Roller

Idler Front Idler Rear Idler Front Idler Rear

Sprocket/ Segment Track Tension Sprocket/ Segment Track Tension

Track Tension Track Tension

 Customer : KARUNIA ARMADA INDONESIA Location : TABANG

Code Unit : BDCT-001 HM Unit : 14446

Date : 22 Oct 20 Model Unit : D8R

Recommendations based on Picture results:

1: Jaga selalu kebersihan Unit guna mendapatkan lifetime komponen yang maksimal

2 : Unit BreakDown karena trouble Engine

3: CR pada unit LH/RH Tidak terpasang sehingga menimbulkan dampak pada tracklink mudah kendor

PICTURE :

1 2 3

Kondisi Uc Assy Kondisi Track Roller

4 5 6

7 8 9

General Comments:

1: Penumpukan Matrial dapat menyebabkan kerusakan pada komponen carierr roller & mengurangi lifetime pada komponen lainnya

2 : Lakukan Monitoring adjust pada track untuk memaksimalkan lifetime track link , Carierr roller & segemnt

BLP/BLP/KAI/D8R/BDCT-001/324/22/10/2020
LIST ITEM COMPONENT
OEM Unit Unit Model Component Part Number Description Qty/Unit Brands
CAT D8R TSA 99U14701P0 TRACK SHOE ASSY D8R 1 UT PARTS
CAT D8R TL 99U14702T0 TL LUBRICATED D8R 88L 1 UT PARTS
CAT D8R SHOE 99U14702H0 SHOE SINGLE GROUSER D8R 610 MM 88 UT PARTS
CAT D8R SBK 99U15701B0 SHOE BOLT KIT D8R 12 UT PARTS
CAT D8R TR SF 99U14702S0 TRACK ROLLER SINGLE FLANGE D8R 8 UT PARTS
CAT D8R TR DF 99U14702D0 TRACK ROLLER DOUBLE FLANGE D8R 8 UT PARTS
CAT D8R IDLER 99U14702L0 IDLER ASSY D8R 4 UT PARTS
CAT D8R SEGMENT 99U14702G0 SEGMENT D8R 10 UT PARTS