Introduction & General Overview

15MW DMCI Masbate Thermal Power Plant (DMTPP)
Mobo, Masbate Philippines
15MW DMTPP Project

Introduction & General Overview
August 10, 2019
1
TABLE OF CONTENTS
I. GENERAL…………………………............................................................................................................ 3
II. MAIN COMPONETS OF THE PLANT…………………………………………….....……………...………… 4
III. SCOPE OF SUPPLY…………………………………………………………………………………………….. 12
I. GENERAL
DMCI Power Corporation (hereinafter referred to as “DPC”) is the owner of the 15MW (Net) Coal and
Biomass-Fired Power Plant Project which is located in Barangay Tugbo, Municipality of Mobo on the island
of Masbate. DPC has two existing generating units running on bunker fuel and diesel oil. And with the
completion of this project, DPC intends to replace these units with the proposed 15MW (Net) coal and
biomass-fired generating unit.
The project plans to build a 1 x 75t/h circulating fluidized bed boiler +1 x 17MWe steam turbine, intake and
outfall pipelines and Pumping station for sea water, ESP, chimney, and balance of plant.
I. GENERAL
Specification of Steam Boiler
NO. NAME UNIT DATA NOTE
1 Rated output t/h 75
2 Rated steam pressure MPa 5.3
3 Rated steam temperature ℃ 495
4 Feed water temperature ℃ 153
5 Design efficiency % 88.62
6 Blowdown rate % 2
7 Inlet temperature ℃ 30
8 Exhaust gas temperature ℃ 129.5
9 Primary air temperature ℃ 183
10 Secondary air temperature ℃ 190
Boiler width （Center of left Distance between left
11 mm 16000
and right columns） and right column
Distance between
12 Boiler depth mm 23720 column K1 and column
K5
13 Steel roof level mm 33350/36200
I. GENERAL
General Description of Steam Boiler
It’s a sub-high temperature and sub-high pressure circulating fluidized

bed (CFB) boiler with 75t/h, which adopts recently developed CFB
combustion technology.
The product structure is simple and compact. The boiler proper consists
of combustion equipment, coal supply equipment, ignition equipment
under bed, separating and loop seal equipment, water-cooled system,
superheater, economizer, air preheater, steel structure, platform and
staircase and furnace wall and so on.
I. GENERAL
The air needed for this boiler is provided by PA and SA fan. After the air from PA fan is
preheated by PA hot tube air preheater, the air is led into furnace front water cooled air
chamber, then enters into combustion chamber through the air nozzles fitted on the water
cooled air distribution board; The secondary air enters the furnace through coal-blowing
air hole, secondary air hole around the furnace and recycle hole after getting heated by air
preheater. Secondary air is for supplying supplemental air required for combustion and
enhances the stirring effect.
I. GENERAL
The coal enters the furnace through coal feeder, and is blown by coal-blowing wind.
Amount of flue gas and fly ash is generated from the combustion of coal; The flue gas
contains a lot of unburnt carbon which is later burned on the upper side of the furnace,
and the flue gas enters the upper separator, after which the flue gas and material are
separated, the materials separated are returned into the furnace through hopper, water
cooling dip leg and revert valve, so as to achieve circulation combustion. The clean flue gas
is exhausted from tail flue gas duct after passing through high temp superheater, low temp
superheater, economizer and air preheater. The slag is discharged through furnace bottom
slag-off pipe.
I. GENERAL

Boiler feed water enters the drum after being heated up through the economizer;
The water inside the drum goes down into water wall lower header through down comer, and passes
through water wall tube banks where the water gets heated, then enters into water wall upper
header where the mixture of saturate water & steam is led into the drum. After the mixture of
saturated water and saturated steam is separated by the separator inside the drum, the saturated
steam enters the low temp superheater inlet header by outlet tube, the superheat steam enters
grade 1 spray desuperheater through low temp superheater. Then the superheat steam is led into
the secondary superheater arranged at horizontal flue gas path, and then enters grade 2 spray
desuperheater to adjust the temperature precisely, then enters the high temp superheater where the
steam is heated to the rated steam temp and pressure, from the main steam valve on high temp
superheater outlet header to main steam pipe.
I. GENERAL
Flow of Steam & Water
Feed water→the economizer inlet header→the economizer tube bank→the economiser outlet
header→the drum→the downcomer→the water wall lower header→riser→the water wall upper
header→steam-water connecting tubes→the drum→saturated steam discharging
tube→cyclone→connect pipes→hanging tube inlet header→hanging tube bank→the low
temperature superheater inlet header→the low temperature tube bank→the low-temperature
superheater outlet header→primary spray attemperator→the mid-temperature superheater inlet
header→the mid-temperature superheater tube bank→the mid-temperature superheater outlet
header→ secondary spray attemperator→ the high-temperature superheater inlet header→the high
temperature superheater tube bank→the high temperature superheater outlet header→connecting
tubes→collecting header
I. GENERAL
General Description of Steam Turbine

Turbine is an axial exhaust, condensate type, single casing construction with impulse blading and
horizontally split casing, supplied by Shin Nippon Machinery. In general, the axial exhaust system is
the conventional method and has been proven through the years as this combines a highly robust
and compact design with low steam consumption and cost effective production. The steam turbine is
designed with capacity of 17000kW at TMCR. It shall be connected with generator by reduction
gearbox directly.
I. GENERAL
Specification of Steam Turbine
No. Description Turbo-generator
1 Type Axial exhaust condensate Turbine with bleed
to DA and LP heater
2 Type of condenser Sea Water cooled condenser
3 Number 1
4 TMCR 17 MW
4.1 VWO 17.5MW
5 RPM 7800
6 Press & Temp at I/L 4.9MPa, 488 deg. C
7 Extraction steam flow, pressure & N/A
temperature
8 Exhaust Steam Pressure 9.8KPa
I. GENERAL

No. Description Turbo-generator
9 Governor control 505
10 Generator rating 17,500 kW @ 0.8PF

11 Generator speed 1800RPM
12 CEP 2 (1W +1S)
13 HP heaters N/A
14 LP Heater 1 stage
15 Gen. volt, PF, Freq. 3 Ph. 3 w, 13.8KV+5%, 0.8PF, 60Hz
I. GENERAL

I. GENERAL
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I. GENERAL
II. MAIN COMPONENTS OF THE PLANT
This power generation facility consists of the following main components:
· One CFB boiler with rated steam flow of 75 t/h, 5.3 MPa rated pressure and 495°C rated SH steam temperature
· One steam turbine generator and auxiliaries capable of generating 17 MWe
· Thermal cycle systems for the Unit
· Boiler Feedwater Pump System
· Condenser and Ball Cleaning System
· Vacuum Pumps
· Condensate Extraction Pumps
· Deaerator and LP Heat Exchanger


· Chemical Dosing System
· Coal and biomass storage facilities, crushing and handling systems
· Limestone Powder System
· Boiler Bed Material System
· Electrostatic Precipitator (ESP)
· Fly and Bottom Ash Handling Equipment
· Compressed Air System


· Water Treatment System:
· Desalination RO units
· Demineralization Plant
· Seawater Intake, Filtration and Water Cooling Circulating System
· Chlorination System
· CCWS system
· I & C and Thermodynamic Automation:
· Distributed Control System (DCS)
· Data Acquisition System(DAS)
· Boiler Safety Supervisor System (BSSS)
· Turbine Safety Monitoring Instrumentation (TSMI), etc.
· 69kV AIS Substation
· MCB, Power and Aux.Transformers, Bus Ducts, MV and LV distribution Systems, Switchgears, Relay
Protection System
· I & C and Thermodynamic Automation:
· Distributed Control System (DCS)
· Data Acquisition System(DAS)
· Boiler Safety Supervisor System (BSSS)
· Turbine Safety Monitoring Instrumentation (TSMI), etc.
· 69kV AIS Substation
· MCB, Power and Aux.Transformers, Bus Ducts, MV and LV distribution Systems, Switchgears, Relay
Protection System
· Emergency Safety Power Supply:
· DC System
· UPS
· Emergency Diesel-Generator.
· Cathodic Protection
· Lighting and Socket System
· Grounding and Lightning Protection Systems

· Emergency Safety Power Supply:
· DC System
· UPS
· Emergency Diesel-Generator.
· Cathodic Protection
· Lighting and Socket System
· Grounding and Lightning Protection Systems

· Waste Water Treatment System
· Overhead Travelling Crane in Turbine Hall, Maintenance Cranes and Hoists
· HVAC
· Fire Fighting Detection, Alarm and Suppression Systems
· Telecommunication System
III. SCOPE OF SUPPLY-Process Systems




III. SCOPE OF SUPPLY-Packaged Units

III. SCOPE OF SUPPLY-Electrical and I & C System




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Introduction &amp; General Overview

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15MW DMCI Masbate Thermal Power Plant (DMTPP)

Mobo, Masbate Philippines

15MW DMTPP Project

August 10, 2019

It’s a sub-high temperature and sub-high pressure circulating fluidized

General Description of Steam Boiler

General Description of Steam Boiler

General Description of Steam Boiler

Flow of Steam & Water

General Description of Steam Turbine

Specification of Steam Turbine

10 Generator rating 17,500 kW @ 0.8PF

Specification of Steam Turbine

II. MAIN COMPONENTS OF THE PLANT

This power generation facility consists of the following main components:

· One steam turbine generator and auxiliaries capable of generating 17 MWe

· Thermal cycle systems for the Unit

· Boiler Feedwater Pump System

· Condenser and Ball Cleaning System

· Condensate Extraction Pumps

· Deaerator and LP Heat Exchanger

II. MAIN COMPONENTS OF THE PLANT

· Coal and biomass storage facilities, crushing and handling systems

· Limestone Powder System

· Boiler Bed Material System

· Electrostatic Precipitator (ESP)

· Fly and Bottom Ash Handling Equipment

· Compressed Air System

II. MAIN COMPONENTS OF THE PLANT

· Seawater Intake, Filtration and Water Cooling Circulating System

II. MAIN COMPONENTS OF THE PLANT

· I & C and Thermodynamic Automation:

· Distributed Control System (DCS)

· Data Acquisition System(DAS)

· Boiler Safety Supervisor System (BSSS)

· Turbine Safety Monitoring Instrumentation (TSMI), etc.

· 69kV AIS Substation

II. MAIN COMPONENTS OF THE PLANT

· I & C and Thermodynamic Automation:

· Distributed Control System (DCS)

· Data Acquisition System(DAS)

· Boiler Safety Supervisor System (BSSS)

· Turbine Safety Monitoring Instrumentation (TSMI), etc.

· 69kV AIS Substation

II. MAIN COMPONENTS OF THE PLANT

· Emergency Safety Power Supply:

· Lighting and Socket System

· Grounding and Lightning Protection Systems

II. MAIN COMPONENTS OF THE PLANT

· Emergency Safety Power Supply:

· Lighting and Socket System

· Grounding and Lightning Protection Systems

II. MAIN COMPONENTS OF THE PLANT

· Waste Water Treatment System

· Overhead Travelling Crane in Turbine Hall, Maintenance Cranes and Hoists

· Fire Fighting Detection, Alarm and Suppression Systems

III. SCOPE OF SUPPLY-Process Systems

III. SCOPE OF SUPPLY-Process Systems

Introduction & General Overview

Introduction & General Overview

Introduction & General Overview