Standar Operational Procedure (Electrical) : Pt. Krakatau Posco

PT.
KRAKATAU POSCO
PT. MATRA ENGINEERING CONSTRUCTION

DOC NO. REVISION STATUS
ID-KP-MEC-ENG-005-00 0
STANDAR OPERATIONAL PROCEDURE

( ELECTRICAL )
PT. KRAKATAU POSCO

Jl. Afrika No.2, Cilegon Banten 42443
FOR APPROVAL
0 06-02-2023 Issued for Approvals M.T A.A D.P

PREPARED CHECK. APPR.
REV DATE DESCRIPTION
PT. MATRA ENGINEERING CONSTRUCTION
STATUS CODE : A = Issue for Reviewed – B = Issued for Approval – C = As Build
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF THE OWNER
WASTE WATER SYSTEM INSTALATION OF
INTEGRATED STEEL MILL
( ELECTRICAL )
ID-KP-MEC-ENG-005-00
REVISION SHEET DESCRIPTION
NO PAGE SECTION CHANGE LOG REV.

1 ALL - FIRST ISSUED 0
( ELECTRICAL )
Contents
1. GENERAL ...................................................................................................................................... 2
2. INTRODUCTION ........................................................................................................................... 2
3. BASIS STRUCTURE ...................................................................................................................... 4
4. WORK SEQUENCE ........................................................................................................................ 5
4.1. Fabrication ................................................................................................................................ 5
4.2. Cable Way Installation.............................................................................................................. 5
4.3. CONDUIT INSTALLATION .................................................................................................. 6
4.4. Grounding Cable Installation .................................................................................................... 7
4.5. Grounding rod installation ........................................................................................................ 8
4.6. Panel Installation....................................................................................................................... 8
4.7. Pulling Cable........................................................................................................................... 10
4.8. Glanding Cable ....................................................................................................................... 11
4.9. Termination ............................................................................................................................. 14
4.10. Tie – In .................................................................................................................................... 21
5. SAFETY PRE-CAUTIONS ............................................................................................................ 22
[PT. KRAKATAU POSCO] Page 1

( ELECTRICAL )
1. GENERAL
1.1. PURPOSE
The purpose of this document is prepared as guidance for General Electrical Activity
that applied in Waste Water System Instalation Of Integrated Steel Mill at PT.
KRAKATAU POSCO.
1.2. SCOPE
This document is applied fabrication, cable way installation, grounding installation,
panel installation, pulling cable, cable glanding, termination, that will be utilized for project
progress documentation at Waste Water System Instalation Of Integrated Steel Mill PT.
KRAKATAU POSCO.
1.3. DEFINITION
Project No.
Site Location Jl. Afrika No.2, Cilegon Banten 42443
CLIENT PT. KRAKATAU POSCO
CONTRACTOR PT. MATRA ENGINEERING & CONSTRUCTION
HIRA Hazard Identification Risk Assessment
PTW Permite to Work
Approval Action of officially agreeing to EPC Deliverables or

accepting them as satisfactory
Review Formal assessment or examination of EPC Deliverables with

the possibility or intention of instituting change if necessary
1.4. REFERENCE DOCUMENT

Health, Safety, and Environment Protection Regulation PT. KRAKATAU POSCO.
2. INTRODUCTION
2.1 LOCATION
Location of fabrication, cable way installation, grounding installation, panel
installation, pulling cable, cable glanding, termination, that will be utilized for project
progress documentation at Waste Water System Instalation Of Integrated Steel Mill PT.
KRAKATAU POSCO.

( ELECTRICAL )
2.2 MATERIAL
Main material for redundancy transformer installation utilized as follows:
1. Steel angel
2. Steel Chanel
3. Cable tray c/w accessories
4. Conduit Pipe
5. Stainlees steel Tube
6. Cable gland
7. Grounding rod, grounding pit
8. Termination Kit
9. Control and power cable
2.3 EQUIPMENT AND TOOLS

Equipment and tools that to be utilized as follows:
1. Pick Up Car
2. Lux Meter, Multimeter, Megger 1Kv and 5Kv
3. Hydraulic Crimping Tools
4. Hand Tools
5. Grinding Machine,Drill Machine,Welding Machine
6. Hand Pallet
7. Fire Blanket
8. Genset 5kva
9. APAR 6 Kg
10. HIPOT & OTDR Tester
11. Gas Test
12. Digital Multi Meter
13. Portable Ampere Mater & Portable Volt Meter
14. Temperature, Thermocouple, And Pressure Gauge Calibrator
15. Hart Communicator
16. Current Injector & Temperature Injector
17. Dry Block
All of equipment and support tools shall be passed and have valid calibration from
3rd party inspection by HSE PT. KRAKATAU POSCO

( ELECTRICAL )
3. BASIS STRUCTURE
3.1 STRUCTURE ORGANIZATION

The person of responsible for this work refer to attachment.
3.2 PERSON RESPONSIBILITY

• Construction Coordinator
- Identify work method to be employed
- Responsible to ensuring that all work are performed in accordance with all
procedure
- Coordinate and interface with related parties
• Supervisor
- Assign worker to execute work
- Prepare equipment and tools needed for the work
- Prepare work permit
- Fully responsible for work execution
- Ensure the work is accordance with the design drawing and reach quality plan
before inspect with QC and clients
• HSE Coordinator
- Assess risk based on the risk identification.
- Assess the work determine compliance with HITRA, HSE regulation and
procedure.
- Ensure timely preparation, submittal and / or maintenance of required HSE
record keeping document such us; inspection report, training record,
equipment log, TBM record, etc.
• Safetyman
- Daily check work location
- Daily check tool and equipment
- Ensure work permit still valid
- Supervise activity related to HSE matter
- Ensure that unauthorized person is not in line of fire
• QC Electrical
- Ensure quality work as per requirements
- Ensure materials to be installed as per approved document
- Testing electrical and instrument work items

( ELECTRICAL )
4. WORK SEQUENCE
4.1. Fabrication
- Fabrication activity on temporary workshop MEC
- Prepared Works permit & ensure that works permit already have
approval from
- Ensure APAR ready and can be used also passed inspection from client.
- Cubical (fire blanked) must be proper.
- Fabrication as per approved drawing (status already for
construction).
- Welder must be have welding certificated.
- Cleaning and touch-up painting after welding
- Fabrication activity on temporary workshop MEC
4.2. Cable Way Installation
Cable Tray Installation Pre-Installation

- Prefabrication of support for cable tray shall be done.
- Prepare and utilized scaffolding for cable tray and support installation at high
location / area.
- Erection scaffolding using manual handling (roller with rope) scaffolder
person must be have certificate from (disnaker)
- Inspection of materials scaffolding must be doing,with BPPI person
before the materials bring to BPPI plant
- Installation scaffolding must be following BPPI standart,inspection
scaffolding installation with inspector,before scaffolding used.
- Checking periodical of scaffolding
- Prepare installation equipment/tools and locate on installation area.
- Collect the tray steel support, cable tray and accessories to be fitted and
installed from the nearest collection point.
- Mount cable tray support and fix it to the structure concrete (floor,
wall/column, pendant/beam).
- Confirm the installation of cable tray support at designated location as per
reference drawing with consideration of actual site conditions.
• Installation 1
- Assemble and install cable tray as per cable tray standard drawing.
- Assembly cable tray using provided connection plate and bolts and nuts,
taking care the round head of the bolt on the inner side of the tray.
- Installation, alignment and levelling of the cable tray position on the supports
shall be made by bolts, nuts, plain and spring washers.

( ELECTRICAL )
- Cable tray shall be installed according to cable tray construction drawing.

- Adjustment of the length along the route by cutting, bending, reducing &
dividing connection shall be done at the job site as required.
- Connecting respective adjacent section of the cable tray by connection plate,
bolts, nuts, plain and spring washers (taking care the round head of the bolt is
on the inner side of the tray).
- The inside cable tray shall be smoothly finished and shall be free from sharp
edge nor injurius object.
- Cable tray shall be supported vertically every 1.5m at least horizontally
supported in accordance with construction drawing.
- Connecting the earth jumper wires at all tray connection portions by bolt, nuts,
plain and spring washers, please taking care to install the
round head of the at the inner side of the tray.

- Ensure the cleanness of cable tray and free from sharp edge condition after
installation.
• Installation 2
- Install the tray cover after installation of all the cablescompleted.
- Install the cable separator before installation of all cables (if any).
- Fixing tray cover by bolting, clamping
4.3. CONDUIT INSTALLATION
• Pre-Installation
- Prepare and utilized scaffolding for conduit installation at high location/area.
- Prepare installation equipment/tools and locate on installation area. The radio
communication (handy talkie) shall also be provided for communication
during installation work.
- Collect the conduit and accessories to be installed from the nearest collection
point.
- Marking groove of conduits route with paper masking tape to concrete wall
located point.
• Installation
- Assembly and install conduit as per conduit standard drawing refer to the
Conduit Installation.
- For conduit detail installation refer to the relevant standard installation
drawing which mentioning conduit.
- Confirm the installation of conduit type, material and size at designed location
( ELECTRICAL )
as per drawing. Cutting, bending and treading of conduit may be required.

- For conduit installation inside building (embedded) chipping the concrete wall
marked by chisel or special tools (grinding disc cutters) is required.
- For conduit installation inside building (embedded) confirm the concrete
groove cutting at appropriate groove route and conduit size as per drawing.
- Installation and alignment of conduit including setting of sleeve
- connector, straight connector, outlet box, square junction box,
equipment/panel enclosure, conduit bushing, etc.
- Firmly fixing the conduit to a groove conduit route either by conduit clamp,
saddles, complete with surface mounting box (inbow / outbow doost).
- For installation inside building (embedded) mortaring the concrete groove
cutting (re-covering and make-up).
- For conduit installation inside building (embedded) marking and tagging with
temporary paper masking tape after mortaring completion.
- Cleaning and tidy up after installation complete.
4.4. Grounding Cable Installation
• Pre-Installation
- Preparation work visual check cable,megger test if needed
- Mobilization Cable from warehouse to Site
- Prepared TMC 3T/Pickup for bring matrial depend weight of cable
- Excavation already done following darwing route of cable
• Installation
- Ensure area free from underground facilities and perform trial digging
before excavation.
- The grounding cable shall be installed as per approved shop drawing.
- Laying grounding cable.
- Ensure that the copper cable is straight (not wavy) so that it fits nicely into
the exothermic mould prior to the exothermic welding.
- Ensure that the grounding cable is free of dirt / oil and drykeeping.
- The grounding wire shall be fixed to tray or stanchion etc., except process
piping by using suitable materials such as clamps or plastic bars.
- Where there is a possibility of damage on the grounding wires, rigid steel
conduits shall be used to protect the grounding wires.
- On mechanical equipment such as rotating machines, towers and vessels etc.
the grounding terminal for discharge static electricity shall be provided and
installed by the other contractors and the connection the grounding wires and
grounding terminal above shall be done by the

( ELECTRICAL )
- The contractor shall perform all grounding works for steel structures
and stairs in accordance with construction drawing.
4.5. Grounding rod installation
• Installation
- Ensure area free from underground facilities and perform trial digging
before excavation.
- Exacavation for grounding pit Installation.
- Prepared material Rod,visual inspection & Etc
- Confirm the insatllation rod already following drawing
• Installation
- The copper rod is to be driven into the ground by means manual installation,
please be careful during excavation (avoid of cable, pipe & etc.).
- Make sure the rods are coupled with coupling and driving studs before
hammering as it will protect the thread or the head of the rods from damaged.
- After the desired depth has achieved, the earthling conductor will be joint to
the earth bar /rod clamp of the earth pit and fastened it securely.
- Resistivity check should be taken and if the resistivity 4 ohm is not achieved to
required value then it is advisable to drive it deeper.
- The rod shall be driven as deep as possible and does not force to drive it as it
may break the coupler and loose the rod.
- The distance between mutual grounding electrodes shall be more than 3 m.
- The grounding rods in a group shall be connected each other and the total
grounding of each group shall be less than 14.
- The number of rods driven into the ground will be dependable to the soil
resistivity on that particular area and as per approved shop drawing.
- Grounding terminals to measure the grounding resistance shall be prepared for
each group.
- The number of rods shall be determined on job site depending on the expected
reading of earth resistance.
4.6. Panel Installation
• Preparation
- Survey access way to Substation for transportation and lifting
- Ensure transportation and lifting gear pass inspection
- Ensure the safe movement rigging activities lifting gear as per load chart
capacity
- Check and confirm the readiness substation for panel installation

( ELECTRICAL )
- When worker working in high place, they must comply with safety regulation
project
- GA drawing / substation layout must be placed at site to avoid mistake
installation
- Marking the panel / rack base support on the floor
- Ensure the equipment orientation on the floor opening and alignment shall be
checked to ensure it is correctly made.
- Preparing the rack/panel and related rack base support to be installed based on
location wise
- Ensure foundation / raise floor by civil the installation is done and flat (uses
sim plat if necessary)
- Opening the raise floor and cutting raise floor block based on panel
penetration shape (if needed to be cut)
- There shall be enough space for installation. The site should be clean and the
way of track panel should be unobstructed
- Ensure the track cleaned from everything (rubbish, small stoner and sand)
- Ensure that barricade and warning sign during installation
• Installation
- Opening the package of panel and carry out opening inspection with client.
Ensure there no defect or damage during opening case
- Lift of equipment will be done per pack one by one
- Move the rack base support to inside rack room by hand pallet or dolly based
weight
- Move the panel/rack to inside Substation hydraulic jack pallet or dolly base on
weight and add plywood to protect the floor (if needed)
- While moving of panel/rack and extra care shall be taken to prevent accident
and damage
- Make sure sequence of panel are correct refer to panel line-up on vendor
drawings
- Mark hole of fixing bolt position and then drill holes for the masonry anchor
bolt include nut and washers
- Tightening of anchor bolts will be done after setting of joint bus-bars inter-
cubicle
- and the panel’s alignment have correctly made
- Put the joint the bus-bars link in to their socket or channels according to their
phase sequence or color-coding, do not tighten the bolts of busbar links
before panel have been aligned and levels
- After all the bus-bar links of each panel get in to their socket/channel, check
and adjust the alignment and level of each panel position
- Tighten the anchor bolt of panel’s base frame and tighten the bolt of joint bus-
( ELECTRICAL )
bar links with torque wrench considering vendor’s instruction

- Check inside the panel and make sure it is clear and clean from dust and debris
or if there is any loose accessories
- Loose accessories and components shall be assembled in accordance with
vendor instructions
- Install all removable cover plate of the panels
- Remove all the packing materials and other debris to designated area, cleaning
the area.
4.7. Pulling Cable

• Pre-Pulling Cable
- Cable route and distance shall be confirmed as per reference document or
drawing to ensure required cable length (eg: cable layout, wiring diagram,
cable schedule).
- Put pipe shaft to hole on cable drum before lifting activity
- Lift and move pipe to cable jack near pulling cable location
- Set and alignment cable drum to balance position.
- Open Case Cable Drum prior pulling
- The cables shall be on cable way (tray/conduit)
- Cable way shall be in clean condition and free from sharp object prior to
direct laying cable installation.
- Confirm the cable drum number, cable size and cable tag as per cable drum
schedule.
- Precaution to be made for possibility of direct crossing or side by side laying
between cable power and cable signal.
- Ensure cable drum which is mounted on cable drum jack have been located at
nearest point of installation area.
- Check the readiness of cable way (tray/conduit) including cable way support
prior cable pulling.
- Open Cable Tray prior Pulling cable
- Utilize cable roller for cable pulling and ensure the cable roller working
properly prior pulling.distance of cable roller minimum 1.5Mtr (each cable
roller)
- Prepare and utilize scaffolding for cable installation and termination at high
location.
- Prepare construction equipment/tools which are suitable and allowable to be
used at locate on installation area. The radio communication (handy talkie)
shall also be provided for communication during installation work
- Ensure cable on drum already tested prior pulling cable activity.

( ELECTRICAL )
• Pulling Cable
- Cable drum shall be unpacked at nearest place from cable installation location.
- Cable shall be pulled in direction of arrow mark indicated on cable drums.
- Routing the cable to the designation at both of end destination.
- Provide necessary marking on each end of the cable to make it easier to
identify and match with the point of designation. Making to be carried prior
cable pulling and after cable pulling.
- Pulling / laying cable on cable way as per the route given in the drawings and
cable schedule. During pulling taking care to not damage the cable by twisting
cutting etc.
- Pull the cable with the sequence arrangement as per cable type and/or cable
size (eg: cable power first then cable signal)
- In cases where cables are pulled by winch, the tension working on the cable
shall be monitored by using a tension meter to limit to within the allowable
value.
- Protections shall be provided at points where cable obstruct by other objects or
facilities along designated cable routes.
- Cable signal shall be separated installation from power cable.
- Setting and alignment cable tensile strength according to the specification of
each cable, and note whether there is a collision with other materials to avoid
cable damage.
- Cable cutting shall be done after pulled cable reach its destination or as per
confirmed cable length. Necessary spare cable length is required before cable
cutting.
- Cleaning and tidy up installation work after every completion of single cable
installation or pulling prior to start next cable installation.
- Cable tagging number shall refer reference document.
- Inspection with QC and Technip representative.
- Close all cable tray.
- Cleaning and tidy-up
4.8. Glanding Cable

- Ensure cable being glanding correctly point as per latest drawing
- Check size and type of cable gland and make hole at gland box as per the last
drawing
- Ensure the cable have spare length for termination

( ELECTRICAL )
• Armour cable gland

Cable gland component
- Entry component
- Main item
- Detachable armour cone
- Any way clamping ring
- Body
- Outer seal nut
Step installation armour cable gland

- If required fit shroud over the cable outer sheath.
- Separate the gland into two sub-assemblies “A & B”. Ensuring that the
Outer Seal Nut (6) is relaxed, pass sub-assembly “B” over the cable
outer sheath and armour followed by the “AnyWay” clamping ring (4).
- Ensure that the inner seal is relaxed by

slackening the Main Item (2). Secure sub-
assembly “A” into the equipment either by
screwing the Entry Item (1) into a threaded hole
or by securing it in a clearance hole using a
locknut as applicable.
- Locate the Armour Cone (3) into its recess in the Main Item (2).
Pass the cable through sub-assembly “A” until the armour engaged
with the cone. Spread the armour evenly around the cone.
- While continuing to push the cable forward to maintain contact

( ELECTRICAL )
between the armour and the cone, tighten the Main Item
(2) until the inner seal makes contact with the cable inner sheath
(heavier resistance is felt at this point). Tighten a further full turn.
- Hold the Main Item (2) with a spanner and tighten sub- assembly
“B” onto sub- assembly “A” using a spanner until all available
threads are used (if deluge protected version the deluge seal will
automatically engage now)
- Tighten the outer seal nut assembly (6) until light resistance to
tightening is met.
• Non-armour cable
Component
1. Entry item
2. Seal
3. Skid washer
4. Lock ring
5. Main item
6. Skid washer
7. Outer seal
8. Outer seal nut
Step installation non-armour cable gland
- Fit the gland into the equipment and fully tighten the entry item (1).
If installed in a clearance hole, fit a locknut and tighten.
- Determine the conductor length required to suit the geometry of the
equipment and prepare the cable accordingly. Remove the outer
sheath where required to reveal the insulated conductors, lead sheath,
or tape where applicable.

( ELECTRICAL )
- Ensure the seals (2) and (7) are in a relaxed state by slackening the
locking ring (4), main item (5) and outer seal nut (8) if necessary.
- Pass the cable through the gland to the desired position. Tighten the
main item (5) into the entry item (1) until the seal is felt to make
contact with the cable and then tighten one further turn using a spanner.
An electrical earth will automatically be made against lead sheath, or
tape armour cable through the star washer (3).
- Tighten the outer seal nut (8) until the outer seal (7) contacts the cable
and then tighten one full turn further using a spanner. Tighten the lock
ring (4) against the entry item. This completes the installation.
4.9. Termination
• Common cable (multi pair and multi cores cable)
- Prepare the cable to be terminated together with cable accessories and
termination tools prior termination activity
- Conduct the insulation test and continuity test for common cable prior
terminated & make sure with cable connection list
- Ensure cable being terminated going through the correct entry or exit access
oneach equipment enclosure (junction box, panel/rack, etc.)
- Open the equipment enclosure and find the termination point to terminate
cable
- Measure the cable as per required length then cut the cable. Please ensure
thecable have spare length approximately 50 – 70 cm prior cutting
- Pull and measure the necessary amount of wire to be terminated for stripping
- Strip the wire sheath. For stripping the cable using a stripping tool / handheld
knife,ensure the position of unidirectional stripping direction to avoid damage

( ELECTRICAL )
the othercable surface or injure the hand

- After stripping, ensure the copper lining on the cable is not damaged
- Install marking cable by tube marker or small cable
- Connect the cables with ferule/lug and crimping
- Connect the cable to the terminals according to the reference drawing
(manufacture manual, wiring drawing or cable schedule) and tighten
- Check the termination strength to prevent cable loose connection with
termination points
- Provide marking or tagging to the terminated cable for the identification
- Cleaning and tidy up on enclosure after the cable termination work is
- completedRemove all packing material and other debris from the installation
area. Clean the area
• LV Cable
termination tools prior termination activity
- Conduct the insulation test and continuity test for LV power cable prior
terminated & make sure with cable connection list, colour for L & N for
110VAC/VDC/220VAC and R-S-T-N-G for 380VAC also
on each equipment enclosure (junction box, panel/rack, box terminal motor
etc.)
cable.
- Measure the cable as per required length then cut the cable
- Pull and measure the cable power, for peel the skin, careful during peel the
skin, please avoid any scratch the cable isolator
- Strip the wire sheath. For stripping the cable using a stripping tool / handheld
knife,ensure the position of unidirectional stripping direction to avoid damage
the other cable surface or injure the hand
- After stripping, ensure the copper lining on the cable is not damaged
- Install marking cable by tube marker for small cable
- Connect the cables with ferule/ lug and crimping (using Hydraulic or manual
base of cable size)
- Connect the cable to the terminals according to the reference drawing
(manufacture manual, wiring drawing or cable schedule) and tighten, please
ensure colour of R-S-T-N
- Check the termination strength to prevent cable loose connection with
termination points.(please use torque wrench for final tightening)
- Provide marking or tagging to the terminated cable for the identification
- Cleaning and tidy up on enclosure after the cable termination work is
( ELECTRICAL )
completed
- Remove all packing material and other debris from the installation area.
- Clean the area Cable
• MV Cable
- MV cable termination conducted by certificated technician
termination tools prior termination activity.
- Conduct the insulation test and continuity test for MV power cable prior
terminated & make sure with cable connection list, colour for R-S-T also
on each equipment enclosure (Transformer, SWGR, Box Terminal Motor etc.)
cable
- Measure the cable as per required length then cut the cable.
- General fitting instructions for Raychem:
- it is highly recommended that a tool suitable for the removal of the
semiconductive screen is used to provide a reliable discharge free termination
- screen point
- Use a propane gas torch with a soft flame
- Avoid a pencil like blue flame which is caused by unregulated supply
- Keep the flame on the move to ensure even shrinkage of all the materials and
also helps to reduce scorching
- Ensure that all components are kept clean and grease free during installation
- Allow to cool before applying any mechanical strai
- If the cable is armoured, bonding of the armours must be completed and using
the appropriate armour earthing kit
- For installation: Remove the outer cable sheath to the dimension L + X given
in table 1
- Screen treatment:
( ELECTRICAL )
• Copper wire screen

a. Apply one turn of the red mastic sealant tape at a point 30 mm
below the sheath cut (Fig2)
b. Bend back the copper wire and press them into the tape
c. Apply one more turn of red mastic tape over this point. The wires
should be twisted together and bonded to suitable earth point
• Copper tape screen
a. Apply one turn of the red mastic sealant tape at a point 30 mm
below the sheath cut (Fig3)
b. Remove the copper tape screen to a point 40 mm above the cable
sheath cut as shown opposite in fig 3
c. Position a copper earth braid onto the copper screen and secure with
constant force roll spring
d. Ensure the moisture block in the braid is bedded into red mastic
and apply one more turn of tape over this point
e. Secure the end of the braid to a suitable earth point
Note: a range of solderless earth bonding kits are available for all voltages
and conductor size

( ELECTRICAL )
• Remove the conductive layer using a suitable tool to the dimensions shown in
fig 3 and 4. Avoid scoring and damage to the primary insulation. Note: The
screen should be removed leaving a cleanly cut end. Do not roughen the
insulation with emery cloth
• Cover the conductive screen with non adhesive tape for 40 mm on wire
screened cable and 20 mm on copper tape screen cables (see Fig 4)
• Remove the layer after this point with a suitable solvent until totally
clean.Remember to remove the tape when finished
• Remove the release paper, stretch and wrap the yellow stress tape
around the end of each core screen to cover copper tape (if present) and
insulation by 10 mm (see fig 5, 6)
• Position the stress control tubes so that they cover the earth connection point
and the conductive screen end. However do not extend past this point onto the
outer cable sheath
• Shrink the tubes one at a time starting from the bottom. Ensure the tubes are
wrinkle free and have an even wall thickness
• The cable should be cut to dimension L + X as given in table 1. Remove the
insulation at X and install the lug

( ELECTRICAL )
• Preheat each lug and wrap two layers of red sealant tape over the lug barrel
and extend onto the insulation by approx 10 mm. Ensure the tape is applied as
shown
• Position the anti-track tubes so that they overlap the earth connection point and
outer cable sheath by 60 mm as shown in fig 10.
• Shrink the tubes starting from the bottom towards the top. Keep the flame on
the move to ensure an even wall thickness. User may trim the tubes at the lug
end with a sharp knife if necessary
• Anti-track rain sheds are not required on indoor terminations rated between 7,2
and 24 kV. One shed per phase is required on 36 kV types (see table 2)
• Minimum clearances should be observed for phase to phase and phase to
ground from top of stress tubes (see table 3)

( ELECTRICAL )
• Anti-track sheds should be fitted starting from the bottom up on outdoor

termination as per dimensions given in fig 12. The number of sheds required
depends on the system voltage (see table 2)
• The first shed should be fitted at a distance of 200 mm from the lower edge of
the anti-track tube to the edge of the shed. All subsequent sheds should be
fitted at a distance of 80 mm from edge to edge. Note: It is advisable not to
position sheds at the top of the stress control tubes. Re-position if necessary
• If a termination is to be mounted for connection above the equipment

i.e in the reverse position, sheds should be installed through 1800
• If required the cable can be heated to approximately 700C to enable a bend to be
introduced. See fig 14 showing the bending radius

( ELECTRICAL )
• Connect the cable to the terminals according to the reference drawing

(manufacture manual, wiring drawing or cable schedule) and tighten, please
ensure colour of R-S-T
• Check the termination strength to prevent cable loose connection with
termination points. (please use torque wrench for final tightening)
• Conduct insulation resistance after install termination kit
• Conduct HIPOT test after install termination kit
• Provide marking or tagging to the terminated cable for the identification.
• Cleaning and tidy up on enclosure after the cable termination work is
completed
4.10. Tie – In
- Check, survey and confirm we used latest drawing and existing facility
drawing
- Switch off panel that to be tie in, coordination with MTN and Operation team
- Ensure power from existing have no power by using multimeter
- Put LOTO tag
- Open cover existing panel
- Disconnect cable existing from busbar as per requirement/ used latest drawing
- Prepare cable with terminal lug
- Ensure correctly termination
- Tie in the cable at existing busbar
- Connect the cable to new panel
- Reconnect cable existing to busbar as per requirement/ used latest drawing
- Continuity, insulation test and phase rotation after termination
- Close cover existing panel
- Inspection and cleaning
- Coordination with MTN and operation team to release LOTO tag and switch
on panel

( ELECTRICAL )
5. SAFETY PRE-CAUTIONS
- Make sure that necessary documentation prior to work are approved by BPPI
- Ensure that the risks of the works to be performed prior to start have been assessed
and the countermeasure have been determined. Make that HITRA are cascaded to the
workers and clearly understood before the work starts
- Make sure that “Tool Box Meeting” in the working place is conducted before starting
the work
- Convey sequence work to man power
- Ensure materials necessities as per material requirements
- Ensure that all workers are wearing proper PPE when entering Area
- Make sure that all tools & equipment are checked prior to use and regular routine
checking shall be done
- Ensure condition of site is safe from leak gases
- Worker using respirable mask
- Mandatory PPE shall be used.
- Worker who will executed the work shall be mandatory fit to work and there is no
acute sick syndrome

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PT.

PT. MATRA ENGINEERING CONSTRUCTION

STANDAR OPERATIONAL PROCEDURE

PT. KRAKATAU POSCO

0 06-02-2023 Issued for Approvals M.T A.A D.P

REVISION SHEET DESCRIPTION

NO PAGE SECTION CHANGE LOG REV.

[PT. KRAKATAU POSCO] Page 1

Approval Action of officially agreeing to EPC Deliverables or

Review Formal assessment or examination of EPC Deliverables with

1.4. REFERENCE DOCUMENT

[PT. KRAKATAU POSCO] Page 2

2.3 EQUIPMENT AND TOOLS

[PT. KRAKATAU POSCO] Page 3

3.1 STRUCTURE ORGANIZATION

3.2 PERSON RESPONSIBILITY

[PT. KRAKATAU POSCO] Page 4

4.2. Cable Way Installation

Cable Tray Installation Pre-Installation

[PT. KRAKATAU POSCO] Page 5

- Cable tray shall be installed according to cable tray construction drawing.

round head of the at the inner side of the tray.

4.3. CONDUIT INSTALLATION

as per drawing. Cutting, bending and treading of conduit may be required.

4.4. Grounding Cable Installation

[PT. KRAKATAU POSCO] Page 7

4.5. Grounding rod installation

4.6. Panel Installation

[PT. KRAKATAU POSCO] Page 8

bar links with torque wrench considering vendor’s instruction

4.7. Pulling Cable

[PT. KRAKATAU POSCO] Page 10

4.8. Glanding Cable

[PT. KRAKATAU POSCO] Page 11

• Armour cable gland

Step installation armour cable gland

- Ensure that the inner seal is relaxed by

- While continuing to push the cable forward to maintain contact

[PT. KRAKATAU POSCO] Page 12

[PT. KRAKATAU POSCO] Page 13

[PT. KRAKATAU POSCO] Page 14

the othercable surface or injure the hand

• Copper wire screen

[PT. KRAKATAU POSCO] Page 17

[PT. KRAKATAU POSCO] Page 18

[PT. KRAKATAU POSCO] Page 19

• Anti-track sheds should be fitted starting from the bottom up on outdoor

• If a termination is to be mounted for connection above the equipment

[PT. KRAKATAU POSCO] Page 20

• Connect the cable to the terminals according to the reference drawing

[PT. KRAKATAU POSCO] Page 21

[PT. KRAKATAU POSCO] Page 22

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