AEIPL/SCL/142526 Date :25/04/2023

To
Shree Gulbarga Cement Plant,
Kodla Project
364J+8M6, Kodla & Benakanahalli,
Sedam, Karnataka 585222

Kind attention: Mr. Veeresh nayak

Subject: Submission of techno-commercial proposal of multi-channel real time Online

Condition Monitoring cum diagnostic System.

Dear Sir,

Reference to the above-mentioned subject, we are pleased to introduce ourselves as a

manufacturer of Online Vibration Monitoring System.

Please find enclosed our offer for the supply of a “MVX- Multichannel Real time Condition
Monitoring System” designed for monitoring the condition of rotating machineries.

We trust our offer meets with your approval; we look forward to receiving your valuable order,
which will receive our best and prompt attention.

Thanking you and assuring you of our best services at all times to come.

Please feel free to contact us for any additional information.

Your faithfully,
For, Acoem Ecotech Industries Pvt Ltd.

Mohan Pandiyan, Sales Specialist

mohan.pandiyan@acoem.com, +91 6358894274

Enclosures:

1. BOM
2. Technical datasheet
 MVX : Real Time Online Condition Monitoring System

MVX is a modular monitoring system available with 8, 16, 24 or 32 analogic channels.

Its capacities for simultaneous measurements over all instrumented channels, combined with the
permanent acquisition of the machines’ operating conditions, make it a performing tool for the monitoring
of various equipment’s.

MVX allows managing all types of vibration transducers (accelerometer,

velocity transducers, displacement probe), oil sensors, current sensors
and process inputs.

MVX includes a broad range of measurement such as wave form, long

time signals, envelope, zoom and embedded processing, such as: overall
levels, narrow bands, broad bands, Kurtosis, Shock Finder*, …

MVX can be simultaneously used for real-time monitoring and data acquisition.

Real-time monitoring:
Measured levels are compared with alarm and danger thresholds that can be associated with relays or
transferred to the PLC through an Ethernet connection (e.g. Modbus addresses).
The real-time monitoring can give substantial information to avoid chattering and faceting on laminating
machines.

Condition monitoring:
Data sets are captured at the right moment (upon machine operating conditions and with pre-trigger
possibilities). Data sets are transferred by Ethernet to NEST database for analysis, diagnostics and
predictive maintenance.

Continuous (few seconds) to Real Time (few ms) Monitoring

OVERALL
INDICATOR

DATABASE
STORAGE

P P P P P P P P

01/10 02/10 03/10 04/10

P Storage periodicity for a healthy machine (customizable)

Storage on alarm occurrence between 2 periodic storages

P Storage periodicity for machine in Alarm (customizable)

 NESTi4.0: Predictive Maintenance Software Suite

The only predictive maintenance and diagnostic tool you will ever need
● Easy Access To Big Data
● Intuitive Machine Builder
● Guided Analysis
● Automatic Reporting

Shock Finder Index

● Easy shock identification and diagnostic.
● Qualifies shocks automatically in the time waveform.

Bearing Defect Factor

● Evaluates the roller/ball bearing health automatically.
● Continuously grows during the bearing life cycle.
● Early fault detection.

Accurex Automatic machinery diagnostics (option)

● The color of the machine (Green, Yellow, Red) corresponds to the first level diagnostic
andshows the urgency of the analysis.
● Results of faults identified are pre-filled and can be modified by the user.

HarmoniX Index
● Full frequency high resolution merged spectrum.
● Quantifies harmonic families in spectra automatically.

Open Data Platform (option)

● Easily connect your assets health information to your ecosystem
● Automatically publish all measurements and diagnostics results available.
Nest i4.0 Integrates Your Entire Real-time Diagnostic Program
● Fast visual insight into potential machinery health issues
● Secure worldwide access to your program’s data set
● Software augmented diagnostic and predictive analysis: AI-powered and based on
ACOEM’s 50+ years of expertise in predictive maintenance technology.
● Wireless monitoring and diagnostic using the portable FALCON analyzer or the EAGLE
wireless monitoring solution.
● Open data platform with standard format publication allowing easy integration in your
digital factory.

World-wide data center

● Display can be customized to the user’s profile (analyst, reliability engineer, manager and
more)
● Any place, any time login allows users to access reports via the optional NEST Dashboard.

Drill down from a global view to an individual machined

 FLENDER KMPP 851 Gearbox (Raw Mill and Cement Mill)

Sensor Location & Quantity

Location Sensor Sensor

S. No Sensor Input Type IP Protection Quantity
Description Position Details
1 100 mV/g Gearbox Input 01 Outside
ASH 205-B
Accelerometer Shaft- Motor Side IP 67 (150)
2 100 mV/g Gearbox Input 01
Inside (901) Pre-Installed
Accelerometer Shaft- Gear Side IP 68
3 100 mV/g 1st Stage_ Bottom IP 68
Inside (451) ASH170
Accelerometer Bearing 01
4 100 mV/g 1st Stage_ Top IP 68
Inside (902) Pre-Installed
Accelerometer Bearing 01
5 100 mV/g 1st Planetary Stage- IP 68 01
Inside (903) Pre-Installed
Accelerometer Carrier
6 100 mV/g IInd Planetary Stage IP 68 01
Inside (904) Pre-Installed
Accelerometer – Carrier
7 100 mV/g IP 67 Outside
IInd Planetary Stage
Accelerometer 01 (800) ASH170
- Annulas Ring
8 100 mV/g Motor_ NDE IP 67 01
Outside ASH 205-B
Accelerometer Bearing
9 100 mV/g IP 67 01
Motor_ DE Bearing Outside ASH 205-B
Accelerometer
 10 Inductive RPM IP67 01 Inductive
GearBox Input Shaft Outside
Sensor Sensor
11 4-20mA Signal_ Mill Feed NA 01 To receive
4-20mA
PLC from PLC
12 4-20mA Signal_ Motor Power NA 01 To receive
4-20mA
PLC from PLC

Bill of Material: MVR Gearbox Monitoring (Indian Rupees)

Unit Net Price
Code Description Price Qty (in INR)
(in INR)
ONEPROD MVX Premium 16 Channels:
MVX3012000
MVX PREMIUM
16 channels

MVX enclosure included:

• Cabinet
• 4 wall mounting adapters
MVX1023000C 7,94,800 15,89,600
• 24VDC/2,5A power supply module 2 SET
• Circuit breaker
• Drilled plate with cable glands
MVX1018000 Isolation from PLC - Galvanic insulator for 4-20mA
Analog input for Motor Power & Mill Feed x 2
Tachometer for connection on MVX channel with M12
CAC1007000
connector x1
CAB3109000 20M IP67 Shielded cable, 80°C, M12 connector / Clear
cut for connection on MVX channel for Tachometer x 1
Total Price for Both Unit (RAW Mill & CEMENT Mill) 15,89,600/-

Software (One time investment)

Unit Price Net Price
Code Description Qty (in INR)
(in INR)
NESTi4.0 Network - Main software KIT - MV-x Activation 6,48,560 01 6,48,560
NES3005000
(Limited to 1 MV-x), 1 user
NEST i4.0 Network - OPTION - MV-x Activation (Limited 68,970 01 68,970
NES2009000
to 1 MV-x)
Total Software Prices (One time investment) 7,17,530/-
 Sensors & cables
Accelerometers & Splash Proof Cables
Unit Net Price
Code Description Price Qty (in INR)
(in INR)
Splash proof, cost effective, twisted pair shielded cable,
14,988
R6Q-0-J9T2A-32 Part code no.-R6Q-0-J9T2A-32 of Flender KMPS 526 03 44,964
gearbox .
Splash proof, cost effective, twisted pair shielded cable,
R6Q-0-J9T2A-64 Part code no.-R6Q-0-J9T2A-64 of Flender KMPS 526 21,751 02 43,502
gearbox.

Premium High Frequency Top Exit Connector/Cable

ASH 170 100mV/g with M6 stud for slow speed with twisted pair 32,648 02 65,296
15m shielded cable.

General Purpose Accelerometer, 2-pin connector, ¼-28

ASH 205-B mounting hole, 100mV/g with M6 stud with twisted pair 32,330 03 96,990
15m shielded cable.
Total Price for Accelerometer & Splash Proof Cables for one unit (RAW Mill OR CEMENT Mill) 2,50,752/-
Total Price for Both Unit (RAW Mill & CEMENT Mill) 5,01,504/-

SCL SCOPE :

1. Shall arrange the IT team to assist for smoother communication between MVX and ACOEM
Supervision PC.
2. PC is in the scope of SCL.
3. Necessary Ports shall be opened for smoother communication.
4. Mounting of Sensors, local JB, main enclosures at site.
5. Drilling, Taping, cable laying, Cable Glands for mounting the accelerometers, speed sensor.
6. Cable Trays to be arranged for laying the cable from Sensor to Monitoring Hardware and
Hardware to the PC.
7. Uninterrupted110-230V L50Hz power supply via 10A fuse at site to the MVX.
8. Shall not have crossover of power cable on entire route of signal cable.
9. Shall arrange the Ethernet/FO cable from MVX to the PC.
10. Shall arrange the 4-20mA signal cable from PLC to the MVX for process inputs.
11. Shall arrange the Holder for the RPM sensor to be mounted by site people under our
supervision.
12. Other requirements would be shared as pre-installation requirements after receipt of an
order.
 COMMERCIAL TERMS & CONDITIONS (For Indian Rupees)
• Conditions for price definition
Price are quoted on FOR Destination basis in Indian Rupees
• GST
Extra as per actual at the time of invoice
• Warranty
One year from the date of invoice
• Delivery Times
Within 18-20 weeks from the date of receipt of techno-commercial acceptable purchase
order considering that there is no COVID-19 impact on the process. If any delay occurs due
to COVID-19 effects it shall be considered as natural calamities.
• Payment conditions
100% against Proforma Invoice.
• Installation & Commissioning
Extra @ INR 50,000/= plus GST extra per VRM. Boarding, Lodging, To &Fro Air Charges is in
the scope of Shree Cement limited.
• Validity of this offer
25 May 2023
• Order wording:
Your order must be worded to ACOEM ECOTECH INDUSTRIES PVT LTD and sent at the
following address:
ACOEM Ecotech Industries Pvt. Ltd.
Plot No. 57, Sector – 2, Pithampur
Distt: Dhar, Madhya Pradesh, India.

We trust our offer meets with your approval. We look forward to receiving your valued order, which
will receive our best and prompt attention.

Your faithfully,
For, Acoem Ecotech Industries Pvt Ltd.

Mohan Pandiyan, Sales Specialist

mohan.pandiyan@acoem.com, +91 6358894274