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Yokogawa Middle East & Africa B.S.C.

(c)
UPS SIZING

Customer: Bahrain National Gas Co. B.S.C. (c) End User: Bahrain National Gas Co. B.S.C. (c)
BANAGAS Contract No: MNT-MDP-20-001, Dated: 28-Mar-2021 BANAGAS Doc No: MNT-MDP-20-001-E-031
REV-A
YMA Project No: E265032R00 YMA Document No.: E265032R00-EE-026
PROJECT TITLE: EPC WORK FOR UPGRADATION AND MIGRATION AT SITRA STORAGE AREA

PROJECT: EPC WORK FOR UPGRADATION AND MIGRATION AT SITRA STORAGE AREA

BANAGAS CONTRACT No. MNT-MDP-20-001 Dated: 28-Mar-2021

UPS SIZING

PROJECT TITLE: EPC WORK FOR UPGRADATION AND MIGRATION


AT SITRA STORAGE AREA

ISSUE PURPOSE : FOR APPROVAL


Approved (A)
Approved with comments (B)
CLIENT RESPONSE Rejected ( C )
Proceed to work ( D )
Revise & Re-Submit ( E )
RESUBMISSION DATE REQUIRED :
RESPONSIBLE DEPT./PERSON :

A 20-10-2021 Issued for Review BSK MP SARK

Rev Date Issue Description Prepared Reviewed Approved

Page 1 of 5
Yokogawa Middle East & Africa B.S.C. (c) UPS SIZING

Customer: Bahrain National Gas Co. B.S.C. (c) End User: Bahrain National Gas Co. B.S.C. (c)
BANAGAS Contract No: MNT-MDP-20-001, Dated: 28-Mar-2021 BANAGAS Document No:MNT-MDP-20-001-E-031
REV-A
YMA Project No: E265032R00 YMA Document No.:E265032R00-EE-026
PROJECT TITLE: EPC WORK FOR UPGRADATION AND MIGRATION AT SITRA STORAGE AREA

DOCUMENT REVISION HISTORY


Rev Date Revision Details
A 20-10-2021 Issued for Approval

Page 2 of 5
Yokogawa Middle East & Africa B.S.C. (c) UPS SIZING

Customer: Bahrain National Gas Co. B.S.C. (c) End User: Bahrain National Gas Co. B.S.C. (c)
BANAGAS Contract No: MNT-MDP-20-001, Dated: 28-Mar-2021 BANAGAS Document No:MNT-MDP-20-001-E-031
REV-A
YMA Project No: E265032R00 YMA Document No.:E265032R00-EE-026
PROJECT TITLE: EPC WORK FOR UPGRADATION AND MIGRATION AT SITRA STORAGE AREA
LIST OF CONTENTS

S. No: Title Page No:

1 Purpose and Scope 4 of 5

2 Load Cycle 4 of 5

3 Reference Documents 4 of 5

4 Design factors 4 of 5

5 Input Details 4 of 5

6 Charger Sizing Calculation 4 of 5

7 Conclusion 5 of 5

Page 3 of 5
Yokogawa Middle East & Africa B.S.C. (c) UPS SIZING

Customer: Bahrain National Gas Co. B.S.C. (c) End User: Bahrain National Gas Co. B.S.C. (c)
BANAGAS Contract No: MNT-MDP-20-001, Dated: 28-Mar-2021 BANAGAS Document No:MNT-MDP-20-001-E-031
REV-A
YMA Project No: E265032R00 YMA Document No.:E265032R00-EE-026
PROJECT TITLE: EPC WORK FOR UPGRADATION AND MIGRATION AT SITRA STORAGE AREA

1 Purpose and Scope


The objective of this calculation is to determine the DC UPS sizing for 110V DC control supply for EPC Work for Upgradation and Migration at Sitra
Storage Area.
2 Load Cycle
The DC UPS sizing shall be done on the basis of the following loads.
Continuous loads
3 Reference Documents
1. Technical specification for DC UPS System = Basis of electrical design
Specification for DC UPS system
Data Sheet for DC UPS system
2. Electrical Single Line Diagram For 110V DC UPS
= MNT-MDP-20-001-E-016
Including Distribution Board
3. Battery Sizing = MNT-MDP-20-001-E-030
4 Design factors
(As per Specification for DC UPS
Design Margin = 15% = 15 % system :3.3 ; Pg:7 of 8)
5 Input Details
AC input Voltage = 415 V (3 Phase System)
AC Input Frequency = 50 HZ
Nominal system voltage, Vnom = 110 V
Maximum system voltage during float charging, Vmax-Float = 121 V (+110% of nominal voltage)
Minimum system voltage, Vmin = 99 V (-90% of nominal voltage)
Type of Battery = Ni-Cd Medium Discharge
Efficiency = 90 % (Assumed)
(Reference Document MN-MDP-19001-ELE-CA-0000-
Voltage per cell during float charging (Vf) = 1.4 V RPT-004)

Number of Cells = Maximum allowable system voltage


Cell voltage required for satisfactory charging
= (121 / 1.4)
= 86.00
Selected Number of Cells = 90.00
End cell Voltage, Vecv-Float = Vmin / Number of cells
= (99 / 90)
= 1.10 V/Cell

No.of cells = 90.00 (As per Battery sizing calculation)


Selected Standard Battery Capacity is = 231 Ah (As per Battery sizing calculation)
Continuous load current = 40 A (As per Battery sizing calculation)
6 Charger Sizing Calculation
A) Float charging of the DC UPS with complete DC Load
Battery Charger current is the sum of the continuous load current plus float current of the battery
Battery Float charger rating = Continuous load current + Float charging current
Continuous load current = 40.00 A (As per Battery sizing calculation)
Selected Standard Battery Capacity is = 231 Ah
Float Charging current of battery per AH = 0.002 A (As per Battery Manufacturer Catologue)
Float Charging current of Ah = (231 x 0.002)
= 0.462 A
Required Float charger rating = (40 + 0.462)
= 40.46 A
Float Charger current with 15% margin = 46.53 A

Page 4 of 5
Yokogawa Middle East & Africa B.S.C. (c) UPS SIZING

Customer: Bahrain National Gas Co. B.S.C. (c) End User: Bahrain National Gas Co. B.S.C. (c)
BANAGAS Contract No: MNT-MDP-20-001, Dated: 28-Mar-2021 BANAGAS Document No:MNT-MDP-20-001-E-031
REV-A
YMA Project No: E265032R00 YMA Document No.:E265032R00-EE-026
PROJECT TITLE: EPC WORK FOR UPGRADATION AND MIGRATION AT SITRA STORAGE AREA

B) Boost charging of the battery with complete DC Load


Boost Charging current = 0.2 * Ah (As per Battery Manufacturer Catologue)
= (0.2 * 40)
Boost Charging current = 46.2 A
Continuous load current = 40.00 A (As per Battery sizing calculation)
Required Boost charger current rating = 86.20 A
Required Charger current with 15% margin = 99.13 A
Selected charger rating = 100 A
DC Output voltage of 110V charger (VDC) = 110 V
Charger DC power rating = 11000 W

C) AC Input power for UPS


DC Output power = 11000 W
AC Input Voltage of charger (VAC) = 415 V
Power Factor (φ) = 0.8 (Assumed)
Efficiency of charger (ŋ) = 90 % (Assumed)
Input power on 415V side = 15.278 kVA Approximate

7 Conclusion

The DC UPS will be sized for 110 V DC, 100 A, 11 kW rating

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