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Mfna70 So00012742ra
Mfna70 So00012742ra
Mfna70 So00012742ra
:- DD/F/03
CALCULATION DATA SHEET FOR FLOW NOZZLE Rev.No. :- 00
CALCULATION STANDARD : ISO 5167 Date :- 01.02.2018
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FN101
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Vapour
Fluid Description : Steam
Service : Main Steam Line
Pipe I.D. : 281.02 mm
Upstream Pressure : 105.000 bar-a
0
Temperature at Flow : 535.00 C
Absolute Viscosity : 0.03042 cP
Isentropic Exponent (Cp/Cv) : 1.3000
Compressibility at Flow : 23.10.20
Compressibility at Base :
Density at Flow : 30.32061 kg/m3
Flow Rates :-
Minimum : 5.00 TPH
Normal : 100.97 TPH
Maximum : 144.24 TPH
Full scale : 144.24 TPH
NOTES :
160
144.24
140 137.028
129.816
120 122.604
115.392
108.18
100 100.968
FLOW IN TPH
93.756
86.544
80 79.332
72.12
64.908
60 57.696
50.484
40 43.272
36.06
28.848
20 21.636
14.424
7.212
0 0
0.00 500.00 1000.00 1500.00 2000.00 2500.00 3000.00
160
144.24
140 137.028
129.816
120 122.604
115.392
108.18
100 100.968
FLOW IN TPH
93.756
86.544
80 79.332
72.12
64.908
60 57.696
50.484
40 43.272
36.06
28.848
20 21.636
14.424
7.212
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FN102
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Vapour
Fluid Description : Steam
Service : Bleed line to LP heater
Pipe I.D. : 304.86 mm
Upstream Pressure : 1.724 bar-a
0
Temperature at Flow : 115.60 C
Absolute Viscosity : 0.01281 cP
Isentropic Exponent (Cp/Cv) : 1.3000
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 0.98281 kg/m3
Flow Rates :-
Minimum : 2.00 TPH
Normal : 7.28 TPH
Maximum : 10.39 TPH
Full scale : 10.39 TPH
NOTES :
12
10.39
10 9.8705
9.351
8.8315
8.312
8 7.7925
FLOW IN TPH
7.273
6.7535
6 6.234
5.7145
5.195
4.6755
4 4.156
3.6365
3.117
2.5975
2 2.078
1.5585
1.039
0.5195
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00
12
10.39
10 9.8705
9.351
8.8315
8.312
8 7.7925
FLOW IN TPH
7.273
6.7535
6 6.234
5.7145
5.195
4.6755
4 4.156
3.6365
3.117
2.5975
2 2.078
1.5585
1.039
0.5195
0 0
0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00 800.00 900.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FN103
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Vapour
Fluid Description : Steam
Service : Bleed line to Deareator
Pipe I.D. : 202.74 mm
Upstream Pressure : 3.815 bar-a
0
Temperature at Flow : 327.50 C
Absolute Viscosity : 0.02141 cP
Isentropic Exponent (Cp/Cv) : 1.3000
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 1.38702 kg/m3
Flow Rates :-
Minimum : 2.0000 TPH
Normal : 3.6500 TPH
Maximum : 5.2140 TPH
Full scale : 5.2140 TPH
NOTES :
5.214
5 4.9533
4.6926
4.4319
4.1712
4 3.9105
FLOW IN TPH
3.6498
3.3891
3 3.1284
2.8677
2.607
2.3463
2 2.0856
1.8249
1.5642
1.3035
1 1.0428
0.7821
0.5214
0.2607
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00
5.214
5 4.9533
4.6926
4.4319
4.1712
4 3.9105
FLOW IN TPH
3.6498
3.3891
3 3.1284
2.8677
2.607
2.3463
2 2.0856
1.8249
1.5642
1.3035
1 1.0428
0.7821
0.5214
0.2607
0 0
0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00 800.00 900.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FN104
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Vapour
Fluid Description : Steam
Service : Bleed line to HP heater -1 Phase-1A
Pipe I.D. : 154.08 mm
Upstream Pressure : 13.884 bar-a
0
Temperature at Flow : 272.30 C
Absolute Viscosity : 0.01897 cP
Isentropic Exponent (Cp/Cv) : 1.3000
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 5.76121 kg/m3
Flow Rates :-
Minimum : 2.0000 TPH
Normal : 7.2520 TPH
Maximum : 10.3600 TPH
Full scale : 10.3600 TPH
NOTES :
12
10.36
10 9.842
9.324
8.806
8 8.288
7.77
FLOW IN TPH
7.252
6.734
6 6.216
5.698
5.18
4.662
4 4.144
3.626
3.108
2.59
2 2.072
1.554
1.036
0.518
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00
12
10.36
10 9.842
9.324
8.806
8 8.288
7.77
FLOW IN TPH
7.252
6.734
6 6.216
5.698
5.18
4.662
4 4.144
3.626
3.108
2.59
2 2.072
1.554
1.036
0.518
0 0
0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FN105
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Vapour
Fluid Description : Steam
Service : Bleed line to HP heater-2 Phase-1A
Pipe I.D. : 102.26 mm
Upstream Pressure : 34.360 bar-a
0
Temperature at Flow : 386.00 C
Absolute Viscosity : 0.02378 cP
Isentropic Exponent (Cp/Cv) : 1.3000
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 11.90510 kg/m3
Flow Rates :-
Minimum : 2.0000 TPH
Normal : 8.4270 TPH
Maximum : 11.7800 TPH
Full scale : 11.7800 TPH
NOTES :
Ref : SO00012742-A-FN105 Rev.:- B, DT 06.10.2020 Remarks: Normal flow revised and DP backcalculated.
14
12 11.78
11.191
10.602
10 10.013
9.424
8.835
FLOW IN TPH
8 8.246
7.657
7.068
6.479
6 5.89
5.301
4.712
4 4.123
3.534
2.945
2.356
2 1.767
1.178
0.589
0 0
0.00 500.00 1000.00 1500.00 2000.00 2500.00 3000.00
14
12 11.78
11.191
10.602
10 10.013
9.424
8.835
FLOW IN TPH
8 8.246
7.657
7.068
6.479
6 5.89
5.301
4.712
4 4.123
3.534
2.945
2.356
2 1.767
1.178
0.589
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FN106
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Vapour
Fluid Description : Steam
Service : Turbine bypass valve
Pipe I.D. : 139.76 mm
Upstream Pressure : 106.000 bar-a
0
Temperature at Flow : 535.00 C
Absolute Viscosity : 0.03042 cP
Isentropic Exponent (Cp/Cv) : 1.3000
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 30.63245 kg/m3
Flow Rates :-
Minimum : 5.0000 TPH
Normal : 53.5700 TPH
Maximum : 76.5200 TPH
Full scale : 76.5200 TPH
NOTES :
Ref : SO00012742-A-FN106 Rev.:- B, DT 05.08.2020 Remarks:Upstream pressure, full scale, normal flow and
DP units revised.
Printed On: 8/5/20 11:55
FLOW VS DIFFERENTIAL PRESSURE CURVE
90
80
76.52
72.694
70 68.868
65.042
60 61.216
57.39
FLOW IN TPH
53.564
50 49.738
45.912
40 42.086
38.26
34.434
30 30.608
26.782
22.956
20 19.13
15.304
10 11.478
7.652
3.826
0 0
0.00 500.00 1000.00 1500.00 2000.00 2500.00 3000.00
90
80
76.52
72.694
70 68.868
65.042
60 61.216
57.39
FLOW IN TPH
53.564
50 49.738
45.912
40 42.086
38.26
34.434
30 30.608
26.782
22.956
20 19.13
15.304
10 11.478
7.652
3.826
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00 1600.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FN107
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Vapour
Fluid Description : Steam
Service : AUX PRDS steam line
Pipe I.D. : 38.16 mm
Upstream Pressure : 106.000 bar-a
0
Temperature at Flow : 537.00 C
Absolute Viscosity : 0.03051 cP
Isentropic Exponent (Cp/Cv) : 1.3000
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 30.53222 kg/m3
Flow Rates :-
Minimum : 0.5000 TPH
Normal : 1.9500 TPH
Maximum : 3.2000 TPH
Full scale : 3.2000 TPH
NOTES :
3.5
3.2
3 3.04
2.88
2.72
2.5 2.56
2.4
2.24
FLOW IN TPH
2 2.08
1.92
1.76
1.6
1.5 1.44
1.28
1.12
1 0.96
0.8
0.64
0.5 0.48
0.32
0.16
0 0
0.00 500.00 1000.00 1500.00 2000.00 2500.00 3000.00
3.5
3.2
3 3.04
2.88
2.72
2.5 2.56
2.4
2.24
FLOW IN TPH
2 2.08
1.92
1.76
1.6
1.5 1.44
1.28
1.12
1 0.96
0.8
0.64
0.5 0.48
0.32
0.16
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00 1600.00 1800.00 2000.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FOP103
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Liquid
Fluid Description : Water
Service: Turbine Bypass Valve
Pipe I.D. : 73.6600 mm
Upstream Pressure : 7.5000 bar-a
0
Temperature at Flow : 62.1900 C
Absolute Viscosity : 0.4516 cP
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 982.31521 kg/m3
Flow Rates :-
Minimum : 1.0000 TPH
Normal : 8.2000 TPH
Maximum : 16.5000 TPH
Full scale : 16.5000 TPH
NOTES :
Ref : SO00012742-A-FOP103 Rev.:- B, DT 06.10.2020 Remarks: Pipe ID , temperature and pressure revised.
DP backcalculated.
Printed On: 10/7/20 16:21
FLOW VS DIFFERENTIAL PRESSURE CURVE
18
16.5
16 15.675
14.85
14 14.025
13.2
12 12.375
11.55
FLOW IN TPH
10.725
10 9.9
9.075
8 8.25
7.425
6.6
6 5.775
4.95
4 4.125
3.3
2.475
2
1.65
0.825
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00 1600.00 1800.00 2000.00
18
16.5
16 15.675
14.85
14 14.025
13.2
12 12.375
11.55
FLOW IN TPH
10.725
10 9.9
9.075
8 8.25
7.425
6.6
6 5.775
4.95
4 4.125
3.3
2.475
2
1.65
0.825
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FOP501
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Liquid
Fluid Description : Water
Service: Alternator Cooling water
Pipe I.D. : 154.0800 mm
Upstream Pressure : 2.0000 bar-a
0
Temperature at Flow : 40.0000 C
Absolute Viscosity : 0.6527 cP
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 992.33404 kg/m3
Flow Rates :-
Minimum : 5.0000 TPH
Normal : 81.0000 TPH
Maximum : 115.7100 TPH
Full scale : 115.7100 TPH
NOTES :
140
120
115.71
109.9245
104.139
100 98.3535
92.568
86.7825
FLOW IN TPH
80 80.997
75.2115
69.426
63.6405
60 57.855
52.0695
46.284
40 40.4985
34.713
28.9275
20 23.142
17.3565
11.571
5.7855
0 0
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00 1400.00 1600.00
140
120
115.71
109.9245
104.139
100 98.3535
92.568
86.7825
FLOW IN TPH
80 80.997
75.2115
69.426
63.6405
60 57.855
52.0695
46.284
40 40.4985
34.713
28.9275
20 23.142
17.3565
11.571
5.7855
0 0
0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00 800.00 900.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FOP502
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Liquid
Fluid Description : Water
Service: Lube Oil Cooling Water
Pipe I.D. : 154.0800 mm
Upstream Pressure : 2.0000 bar-a
0
Temperature at Flow : 40.0000 C
Absolute Viscosity : 0.6527 cP
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 992.33404 kg/m3
Flow Rates :-
Minimum : 5.0000 TPH
Normal : 120.0000 TPH
Maximum : 171.4000 TPH
Full scale : 171.4000 TPH
NOTES :
180
171.4
160 162.83
154.26
145.69
140 137.12
128.55
120 119.98
111.41
FLOW IN TPH
100 102.84
94.27
85.7
80 77.13
68.56
60 59.99
51.42
40 42.85
34.28
25.71
20 17.14
8.57
0 0
0.00 50.00 100.00 150.00 200.00 250.00 300.00
180
171.4
160 162.83
154.26
145.69
140 137.12
128.55
120 119.98
111.41
FLOW IN TPH
100 102.84
94.27
85.7
80 77.13
68.56
60 59.99
51.42
40 42.85
34.28
25.71
20 17.14
8.57
0 0
0.00 20.00 40.00 60.00 80.00 100.00 120.00 140.00 160.00 180.00
GENERAL DATA
Customer : M/s. Siemens Limited
Project : 1 X 25.0 MW Rungta Mines Limited, Dhenkanal (Unit -2)
PO No. : 4509929298 DT 07.07.2020
Calc. Date : 30.06.2020
Tag No. : FOR152
Micro SO No. : SO00012742
INPUT DATA
Fluid Type : Liquid
Fluid Description : Water
Service: Spray line for PRDS
Pipe I.D. : 20.7000 mm
Upstream Pressure : 157.0000 bar-a
0
Temperature at Flow : 142.4000 C
Absolute Viscosity : 0.1960 cP
Compressibility at Flow :
Compressibility at Base :
Density at Flow : 934.19108 kg/m3
Flow Rates :-
Minimum : 0.1000 TPH
Normal : 0.4090 TPH
Maximum : 0.6500 TPH
Full scale : 0.6500 TPH
NOTES :
0.7
0.65
0.6175
0.6
0.585
0.5525
0.52
0.5 0.4875
0.455
FLOW IN TPH
0.4225
0.4 0.39
0.3575
0.325
0.3 0.2925
0.26
0.2275
0.2 0.195
0.1625
0.13
0.1 0.0975
0.065
0.0325
0 0
0.00 50.00 100.00 150.00 200.00 250.00 300.00
0.7
0.65
0.6175
0.6
0.585
0.5525
0.52
0.5 0.4875
0.455
FLOW IN TPH
0.4225
0.4 0.39
0.3575
0.325
0.3 0.2925
0.26
0.2275
0.2 0.195
0.1625
0.13
0.1 0.0975
0.065
0.0325
0 0
0.00 50.00 100.00 150.00 200.00 250.00
`A' 4
ØM
L1
270° `A' L (~)
(VIEW FROM INLET SIDE) SECTION A-A
`A' 4
ØM
L1
270° `A' L (~)
(VIEW FROM INLET SIDE) SECTION A-A
`A' 4
ØM
L1
270° `A' L (~)
(VIEW FROM INLET SIDE) SECTION A-A
ØO.D. FLOW Ød
180° 0°
ØD
L1
NOTES:-
1. DESIGN OF FLOW NOZZLE IS AS PER ISA 1932.
2. I.B.R. CERTIFICATE IN FROM III-C WILL BE FURNISHED.
3. THE FOLLOWING INFORMATIONS WILL BE STEEL STAMP IN 3 mm HIGH FOR INFORMATION
±2.5° SEE NOTE 4 TABLE - 1 BILL OF MATERIAL
LETTERS ON SS PLATE DULY TACK WELDED TO THE FLOW NOZZLE ASSY.--- 37.5°
(I) TAG NO. (II) JOB NO. (III) PIPE MATL. & HEAT NO. (IV) DRG NO. (V) SIZE 5 NAME PLATE WITH BRACKET 1 SS 316
(VI) OPER. PRESS. & TEMP. (VII) DESIGN PRESS. & TEMP. (VIII) SERVICE 4 ADAPTER (1/2" SW, CLASS-6000,) 6 A182 F316 ASME-B16.11
(IX) FLOW DIRECTION ( ) (X) PROJECT (XI) MFR'S STAMP. 3 FLOW NOZZLE BLOCK 1 A182 F316 ISA - 1932
±0.80 TAG PLATE
4. CONSTRUCTION CLASS-I, WELDING OF JOINTS BY QUALIFIED WELDER O.D. 2 DOWNSTREAM BRANCH PIPE 1 A106 GR.B
ØD 1.60
UNDER I.B.R., ROOT PASS AND HOT PASS WILL BE WITH GTAW AND FLOW NOZZLE ASSY. 1 UPSTREAM BRANCH PIPE 1 A106 GR.B
DETAIL-I PART QTY. SPECIFICATION STOCK SIZE REF.
SUBSEQUENT WELD PASSES WILL BE WITH SMAW. DESCRIPTION PER
DETAIL-X NO. ASSY. MATERIAL DRG. NO./STD.
5. STRESS RELEIVING OF WELD JOINTS AS PER I.B.R. / ASME- SEC. VIII /
(+) PROJECT :- 1 X 25.0 MW Rungta Mines Limited,Dhenkanal (Unit -2) GEN. TOL. EXCEPT AS NOTED
ASME B31.1 / ASME B31.3. (IF REQ. AS PER APPLICABLE PIPE THICKNESS) ALL DIMENSIONS ARE IN MM
60° 60° CUSTOMER :- M/S. SIEMENS LIMITED EXCEPT AS NOTED
6. ALL WELD JOINTS TO BE CHECKED BY DYE PENETRANT TEST AS PER
ASTM-E165 / AND ACCEPTANCE ASME- SEC. VIII FOR SURFACE SOUNDNESS. P.O. NO. :- 4509929298 DT 07.07.2020 APPROVED A.D
(+) (+)
7. ALL BUTT WELD JOINTS WILL BE 100% RADIOGRAPHED. SO NO. :- SO00012742 CHECKED Y.K
HORIZONTAL
8. HYDRAULIC TEST WILL BE CARRIED OUT AT ONE AND HALF TIME OF DESIGN PLANE DRAWN SHIVAM 20/07/20
08/10/20 A DRAWING REVISED AS PER TITLE :-
PRESSURE AND HOLDING TIME 30 MINUTES. CUSTOMER'S COMMENT. DESIGNED
(-) FLOW NOZZLE ASSY.
9. APPLY THIN COAT OF REDOXIDE PRIMER ON COMPLETE ASSY. INCLUDING (-) DATE NO. DESCRIPTION NAME SIG. DATE
ADAPTERS (EXCEPT ON SS COMPONENTS) BEFORE DESPATCH. REVISION (MODEL NO. MFNA51)
(-)
10. SUITABLE END CAPS WILL BE ATTACHED AT ENDS OF PIPE ASSY. TO AVOID SCALE DRAWING NO.
DETAIL-II N.T.S.
DAMAGE IN TRANSIT. ORIENTATION FOR 3 PAIRS MICRO PRECISION PRODUCTS PVT. LTD.
MFNA51-SO00012742
10. WET CALIBRATION WILL BE CARRIED OUT AT OUR OWN NABL APPROVED LAB. OF PRESSURE TAPPING
(VIEWED FROM INLET SIDE)
WIKA H.B. No. 40, REVENUE ESTATE, VILLAGE – DUDHOLA,
TEHSIL & DISTT. – PALWAL (HARYANA) – 121102
SHEET 1 OF 2 REV. A
REF:-D/DWG/JOB/SIEMENS/MFNA51-SO00012742 SHEET 2 OF 2 REV. B
1" SW
3 PAIRS
TAG PLATE PRESS. TAPPING
1 5 4 3 2
90° (SEE DETAIL-X) FOR ORIENTATION
(SEE DETAIL -II)
ØM
`A'
ØO.D. FLOW Ød
180° 0°
ØD
L1
SIZE QTY.
PO ITEM No. TAG NO. Ød ØD O.D. L1 L(~) ØM
(NPS.) (NO)
NOTES:-
1. DESIGN OF FLOW NOZZLE IS AS PER ISA 1932.
2. I.B.R. CERTIFICATE IN FROM III-C WILL BE FURNISHED.
3. THE FOLLOWING INFORMATIONS WILL BE STEEL STAMP IN 3 mm HIGH FOR INFORMATION
±2.5° SEE NOTE 4 TABLE - 1 BILL OF MATERIAL
LETTERS ON SS PLATE DULY TACK WELDED TO THE FLOW NOZZLE ASSY.--- 37.5°
(I) TAG NO. (II) JOB NO. (III) PIPE MATL. & HEAT NO. (IV) DRG NO. (V) SIZE 5 NAME PLATE WITH BRACKET 1 SS 316
(VI) OPER. PRESS. & TEMP. (VII) DESIGN PRESS. & TEMP. (VIII) SERVICE 4 ADAPTER (1" SW, CLASS-6000,) 6 A182 F91 ASME-B16.11
(IX) FLOW DIRECTION ( ) (X) PROJECT (XI) MFR'S STAMP. 3 FLOW NOZZLE BLOCK 1 A182 F91 ISA - 1932
±0.80 TAG PLATE
4. CONSTRUCTION CLASS-I, WELDING OF JOINTS BY QUALIFIED WELDER O.D. 2 DOWNSTREAM BRANCH PIPE 1 A335 P91
ØD 1.60
UNDER I.B.R., ROOT PASS AND HOT PASS WILL BE WITH GTAW AND FLOW NOZZLE ASSY. 1 UPSTREAM BRANCH PIPE 1 A335 P91
DETAIL-I PART QTY. SPECIFICATION STOCK SIZE REF.
SUBSEQUENT WELD PASSES WILL BE WITH SMAW. DESCRIPTION PER
DETAIL-X NO. ASSY. MATERIAL DRG. NO./STD.
5. STRESS RELEIVING OF WELD JOINTS AS PER I.B.R. / ASME- SEC. VIII /
(+) PROJECT :- 1 X 25.0 MW Rungta Mines Limited,Dhenkanal (Unit -2) GEN. TOL. EXCEPT AS NOTED
ASME B31.1 / ASME B31.3. (IF REQ. AS PER APPLICABLE PIPE THICKNESS) ALL DIMENSIONS ARE IN MM
60° 60° CUSTOMER :- M/S. SIEMENS LIMITED EXCEPT AS NOTED
6. ALL WELD JOINTS TO BE CHECKED BY DYE PENETRANT TEST AS PER
ASTM-E165 / AND ACCEPTANCE ASME- SEC. VIII FOR SURFACE SOUNDNESS. P.O. NO. :- 4509929298 DT 07.07.2020 APPROVED A.D
(+) (+)
7. ALL BUTT WELD JOINTS WILL BE 100% RADIOGRAPHED. SO NO. :- SO00012742 CHECKED Y.K
HORIZONTAL 08/10/20 B DRAWING REVISED AS PER
CUSTOMER'S COMMENT. DRAWN SHIVAM 20/07/20
8. HYDRAULIC TEST WILL BE CARRIED OUT AT ONE AND HALF TIME OF DESIGN PLANE
05/08/20 A DRAWING REVISED AS PER TITLE :-
PRESSURE AND HOLDING TIME 30 MINUTES. DESIGNED
(-)
CUSTOMER'S COMMENT. FLOW NOZZLE ASSY.
9. APPLY THIN COAT OF REDOXIDE PRIMER ON COMPLETE ASSY. INCLUDING (-) DATE NO. DESCRIPTION NAME SIG. DATE
ADAPTERS (EXCEPT ON SS COMPONENTS) BEFORE DESPATCH. REVISION (MODEL NO. MFNA51)
(-)
10. SUITABLE END CAPS WILL BE ATTACHED AT ENDS OF PIPE ASSY. TO AVOID SCALE DRAWING NO.
DETAIL-II N.T.S.
DAMAGE IN TRANSIT. ORIENTATION FOR 3 PAIRS MICRO PRECISION PRODUCTS PVT. LTD.
MFNA51-SO00012742
10. WET CALIBRATION WILL BE CARRIED OUT AT OUR OWN NABL APPROVED LAB. OF PRESSURE TAPPING
(VIEWED FROM INLET SIDE)
WIKA H.B. No. 40, REVENUE ESTATE, VILLAGE – DUDHOLA,
TEHSIL & DISTT. – PALWAL (HARYANA) – 121102
SHEET 2 OF 2 REV. B
1" SW REF:-D/DWG/JOB/SIEMENS/MFNA52-SO00012742 SHEET 1 OF 1 REV. A
3 PAIRS 3
PRESS. TAPPING
FOR ORIENTATION
(SEE DETAIL -II)
NOTES:-
TAG PLATE 2 1. DESIGN OF FLOW NOZZLE IS AS PER ISA 1932.
1 4 (SEE DETAIL-X)
2. I.B.R. CERTIFICATE IN FROM III-C WILL BE FURNISHED.
3. THE FOLLOWING INFORMATIONS WILL BE STEEL STAMP IN 3 mm HIGH
LETTERS ON SS PLATE DULY TACK WELDED TO THE FLOW NOZZLE ASSY.---
(I) TAG NO. (II) JOB NO. (III) PIPE MATL. & HEAT NO. (IV) DRG NO. (V) SIZE
(VI) OPER. PRESS. & TEMP. (VII) DESIGN PRESS. & TEMP. (VIII) SERVICE
(IX) FLOW DIRECTION ( ) (X) PROJECT (XI) MFR'S STAMP.
ØO.D. ØO 4. CONSTRUCTION CLASS-I, WELDING OF JOINTS BY QUALIFIED WELDER
FLOW UNDER I.B.R., ROOT PASS AND HOT PASS WILL BE WITH GTAW AND
SUBSEQUENT WELD PASSES WILL BE WITH SMAW.
ØD
5. STRESS RELEIVING OF WELD JOINTS AS PER I.B.R. / ASME- SEC. VIII /
ASME B31.1 / ASME B31.3.(AS PER APPLICABLE PIPE THICKNESS)
6. ALL WELD JOINTS TO BE CHECKED BY DYE PENETRANT TEST AS PER
ASTM-E165 / AND ACCEPTANCE ASME- SEC. VIII FOR SURFACE SOUNDNESS.
7. HYDRAULIC TEST WILL BE CARRIED OUT AT ONE AND HALF TIME OF DESIGN
PRESSURE AND HOLDING TIME 30 MINUTES.
8. APPLY THIN COAT OF RUST PREVENTIVE ON COMPLETE ASSY. INCLUDING
ADAPTERS (EXCEPT ON SS COMPONENTS) BEFORE DESPATCH.
9. SUITABLE END CAPS WILL BE ATTACHED AT ENDS OF PIPE ASSY. TO AVOID
L1 DAMAGE IN TRANSIT.
±10 10. WET CALIBRATION WILL BE CARRIED OUT.
L
SECTION A-A
00060 FN107 AUX PRDS STEAM LINE 3.20 TPH 106.0 bar-a 537.0°C 125.0 bar-a 545°C 187.5 bar-a 535 mm. 230 mm. 23 kgs.
METER MAX. OPERATING OPER. DESIGN DESIGN HYDRO TEST
PO ITEM No. TAG NO. SERVICE FULL SCALE PRESSURE TEMP PRESSURE TEMP PRESSURE UPSTREAM LENGTH DOWNSTREAM LENGTH WEIGHT OF
EACH ASSY.
RECOMMENDED (APPROX.)
STRAIGHT LENGTH (APPROX.)
DIMENSIONS FOR ORIFICE ASSY. MIN. RECOMMENDED STRAIGHT LENGTH (APPROX.) WEIGHT OF
EACH ASSY. DESIGN DESIGN
PO SIZE RATING QTY. No. of PRESSURE TEMPERATURE
TAG NO. (SET) Ød ØD ØA ØO L(~) W T R1 ØG α° UPSTREAM LENGTH DOWNSTREAM LENGTH (APPROX.)
ITEM No. (NPS) (ANSI) Holes
00070 FOP501 6" CLASS-300 1 104.98 154.08 168.3 317.5 213 3.18 1.59 75.05 3.97 (VENT) 12 30° 6780 mm. 1235 mm. 45 Kg 8.0 bar-a 50 °C
A 45 Kg 8.0 bar-a 50 °C
00080 FOP502 6" CLASS-300 1 106.55 154.08 168.3 317.5 213 3.18 1.59 75.05 3.97 (VENT) 12 30° 6780 mm. 1235 mm.
B B B B 22 Kg 19.0 bar-a 80 °C
00100 FOP103 3" CLASS-300 1 39.48 73.66 88.9 209.5 190 3.18 0.79 35.64 2.38 (VENT) 8 45° 3095 mm. 515 mm.
2
LASER MARK LASER MARK
SEE DETAIL-`X' SEE DETAIL-`Y'
90°
WELD & GRIND 6
FLUSH (SEE NOTE 1)
5
ØG (VENT)
4
QTY. & SIZE OF BOLT HOLE
HOLES AS PER AS PER ASME STD. 90°
FLG. SIZE & RTG.
1
HORIZONTAL 180° 0°
ONE JACK BOLT & ONE NUT
PLANE
(IN UP STREAM FLG.) I
R1
(±) (±)
1/2" SW α° α°
II PRESS. TAPPING (±) 270°
180° FLOW 3 NOS. EACH FLANGE
ØO ØA
0° ØD DETAIL-III
25.4 25.4 ORIENTATION FOR 3 PAIRS
OF PRESSURE TAPPING
`A' (VIEW FROM INLET SIDE)
ONE JACK BOLT & ONE NUT W
(IN DOWN STREAM FLG.) ±15°
±2.5° 45°
37.5°
(±) 3 ±0.8 Ød
1.6
(±) `A'
(±) 270° 1/2" SW L(~) 6.4 (MIN.) T
PRESS. TAPPING DETAIL-II
3 NOS. EACH FLANGE SECTION -`A'`A' DETAIL -I
(SEE DETAIL-III)
SHEET 1 OF 1 REV. B
REF:-D/DWG/JOB/SEIMENS/MOFA19-SO000012742 SHEET 1 OF 1 REV. A
DIMENSIONS FOR ORIFICE ASSY. MIN. RECOMMENDED STRAIGHT LENGTH (APPROX.) WEIGHT OF
EACH ASSY. DESIGN DESIGN
PO SIZE RATING QTY. No. of PRESSURE TEMPERATURE
TAG NO. (SET) Ød ØD ØA ØO L(~) W T UPSTREAM LENGTH DOWNSTREAM LENGTH (APPROX.)
ITEM No. (NPS) (ANSI) Holes
A A A
00090 FOR152 1" CLASS-1500 1 7.37 20.70 33.4 149.35 190 3.18 0.51 4 311 mm. 125 mm. 12 Kg 199.0 bar-a 150 °C
2
LASER MARK / STEEL STAMP LASER MARK / STEEL STAMP
'A` SEE DETAIL 'X' SEE DETAIL 'Y'
90°
QTY.& SIZE OF 5
HOLES AS PER
FLG. SIZE & RTG. 4
180° 0° FLOW II
(±) (±)
ØO ØA ØD
3
W
H.P L.P ±15°
'A` 270° ±2.5°
(±) L(~) 1 37.5°
45°
1/2" SW
±0.8
VIEW FROM INLET SIDE 3 NOS. EACH FLANGE SECTION -`A'`A' 1.6
Ød
6.4 (MIN.) T
DETAIL -I DETAIL-II
SHEET 1 OF 1 REV. A