This risk assessment document summarizes potential risks for a stab-in casing cementing job and proposed mitigation measures. Key risks include insufficient cement column from inaccurate hole size determination, poor shoe integrity from fluid swapping issues, inability to stab in the stinger, leaks from stab-in connections, cement flash setting from improper mixing or temperatures, lost circulation while cementing, over displacement of cement, and the float valve inability to hold pressure. Mitigation strategies are provided for each risk, such as pumping excess cement, minimizing the rat hole size, installing centralizers above the stinger, inspecting equipment, controlling fluid properties and displacement volumes.
This risk assessment document summarizes potential risks for a stab-in casing cementing job and proposed mitigation measures. Key risks include insufficient cement column from inaccurate hole size determination, poor shoe integrity from fluid swapping issues, inability to stab in the stinger, leaks from stab-in connections, cement flash setting from improper mixing or temperatures, lost circulation while cementing, over displacement of cement, and the float valve inability to hold pressure. Mitigation strategies are provided for each risk, such as pumping excess cement, minimizing the rat hole size, installing centralizers above the stinger, inspecting equipment, controlling fluid properties and displacement volumes.
This risk assessment document summarizes potential risks for a stab-in casing cementing job and proposed mitigation measures. Key risks include insufficient cement column from inaccurate hole size determination, poor shoe integrity from fluid swapping issues, inability to stab in the stinger, leaks from stab-in connections, cement flash setting from improper mixing or temperatures, lost circulation while cementing, over displacement of cement, and the float valve inability to hold pressure. Mitigation strategies are provided for each risk, such as pumping excess cement, minimizing the rat hole size, installing centralizers above the stinger, inspecting equipment, controlling fluid properties and displacement volumes.
Job Type: stab-in cementing Location: Date: NEW Yes REVISED
Country: Client: Contractor: Prepared By:
RISK CONSEQUENCE MITIGATION - REMARKS
Pump 250% excess on Lead And 50 % on Tail. Or pump until
1. Hole size determination. Potential Insufficient cement column. slurry return to surface. 2. Fluid swapping. Poor shoe integrity. Minimize rat hole - Rat hole 6 ft
1) Install 1~3 inner centralizer above stinger.
2) Before connect float equipment, pre-stab in stinger(without Can't continue to perform cementing job. Lost of 3. Can't stab in stinger. O ring). time. 3) Prevent junk fall into casing. 4) Rotate drill pipe by chain tong.
1) Provide O-ring spares on location.
2) Inspect float shoe prior running casing. 3) Inspect stab-in O-rings and stinger. 4. Stab-in leaks Resulting in aborted cement job. 4) Fill casing and observe prior to cementing. 5) Stab-in and circulate with fluid. 6) Monitor conductor annulus. 1) Test Cl concentraton<500ppm. 2)Thickening time safety margin 60~90min. 3) Test cement slurries as per temperature given by client 5. Cement flash set Cement job failure. with location water and wellsite chemicals batch number. 4) Follow recipe to prepare mixing water in sequence. 5) Control fluid loss<300ml if encounter coat or sand formation.
1) Circulate annular volume plus 100% excess before
cementing to ensure no annular blockage. 6. Lost circulation while cementing. Resulting in poor cement job. 2) Pump 250% excess cement over annular volume on Lead and pump 50% excess cement over annular volume on Tail. 3) Monitor surface pressure.
1) Include rat hole volume in cement calculation
2) Leave ?? bbls cement (40 ft) on top of float shoe 7. Over displace cement. Poor shoe integrity. 3) Displace cement slurry with water, pumped by cement unit. 1) If is surface casing, recommend to use stab-in float collar or double valve float shoe. Cement plug in casing is too high. Annular 8. Float valve can't hold pressure. 2) Check float valve condition before RIH. cement can't suppport conductor. 3) Pump back returns quickly and repeat 2~3times. If still fail, POOH.