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Janome Dc5100 Service Manual
Janome Dc5100 Service Manual
PARTS LIST
DC5100
FACE COVER
FUNCTION TOUCHPAD
THREAD CUTTER
NEEDLE THREADER
SPEED CONTROL LEVER
NEEDLE PLATE
EXTENSION TABLE
FEED BALANCING AUTO-LOCK BUTTON
(ACCESSORY BOX)
DIAL
HOOK COVER PLATE REVERSE STITCH BUTTON
NEEDLE
PRESSER FOOT
THUMBSCREW
CARRYING HANDLE
BUTTONHOLE LEVER
FREE-ARM
POWER SWITCH
(3)
(1)
(2)
(4)
(1) HOLD THE UPPER THREAD AND PASS THE THREAD UNDER THE THREAD GUIDE. PULL THE
THREAD DOWN ALONG THE RIGHT CHANNEL.
(2) DRAW THE THREAD AROUND THE CHECK SPRING HOLDER FROM RIGHT TO LEFT, THEN
PULL UP THE THREAD.
(3) FIRMLY DRAW THE THREAD FROM RIGHT TO LEFT AND PULL IT TOWARD YOU INTO THE
EYE OF THE THREAD TAKE-UP LEVER, THEN DOWN TO THE LOWER THREAD GUIDE.
(4) DRAW THE THREAD FROM RIGHT TO LEFT BEHIND THE LOWER THREAD GUIDE.
(5) SLIDE THE THREAD BEHIND THE NEEDLE BAR THREAD GUIDE FROM THE LEFT.
(6) THREAD THE NEEDLE FROM FRONT TO BACK USING THE NEEDLE THREADER.
3
(3)
1
(1)
(2)
(4)
(4)
(5)
(6)
CONNECTOR DIAGRAM
REFER TO THE DIAGRAM FOR LOCATING THE CONNECTOR POST ON THE CIRCUIT BOARD
A
C
G
A-BOARD
B F
F-BOARD E
D
J
H
I B L
M
N
A
C
L
K
H
E
F
D
G
J
4
START
O.K.
CORRECT IT
O.K.
ELECTRIC QUICK CHECK
N.G.
ADJUSTMENT
REPLACE PARTS
SEWING CHECK
END
WHAT TO DO WHEN
NOTE:
• BE CAREFUL: THE SEWING MACHINE MAY START RUNNING BY ITS OWN WHILE IN TEST MODE.
• TURN OFF THE POWER SWITCH BEFORE REPLACING ANY PARTS.
• REPEAT THE DIAGNOSTIC TEST UNTIL THE PROBLEMS HAS BEEN RESOLVED.
TURN ON THE POWER SWITCH. IF ANY OF FOLLOWING PROBLEMS OCCUR, TAKE THE RECOM-
MENDED ACTIONS IN THE ORDER THEY ARE SHOWN.
• THE MACHINE DOES NOT RESPOND WHEN THE POWER SWITCH IS TURNED ON.
1. CHECK EACH CONNECTOR CONNECTION.
2. REPLACE THE MACHINE SOCKET.
3. REPLACE THE PRINTED CIRCUIT BOARD “A”.
4. REPLACE THE POWER SUPPLY CORD.
5. REPLACE THE POWER TRANSFORMER.
SELF-DIAGNOSTIC TEST:
TURN THE POWER SWITCH ON WHILE PRESSING
THE REVERSE BUTTON & AUTO-LOCK BUTTON.
01 02 03
Step1 LCD&LED
Next : CLR
DEFECTIVE RESULTS /
TESTS CORRECT RESULTS REPLACEMENT AND
ADJUSTMENT
TURN THE POWER SWITCH ON • THE DISPLAY SHOWS “Self Check DEFECTIVE RESULTS:
1) WHILE PRESSING THE Start”. LCD AND LED BLINKS. • DOES NOT ENTER THE SELF-
LCD & LED REVERSE BUTTON & AUTO- • BEEPS WHEN ENTER THE LCD & LED DIAGNOSTIC MODE.
LOCK BUTTON. THEN PRESS CHECK MODE.
THE 01 BUTTON WITHIN REPLACE:
3 SECONDS TO ENTER THE Step1 LCD&LED
• REPLACE THE TOUCH PANEL.
SELF-DIAGNOSTIC MODE. Next : CLR • REPLACE THE BOARD A.
PRESS CLR BUTTON TO PROCEED TO
THE NEXT STEP.
2) PRESS THE KEYS IN ORDER • THE DISPLAY SHOWS “Key” AND THE DEFECTIVE RESULTS:
KEYS AS DESCRIBED BELOW. MACHINE BEEPS. • DOES NOT DISPLAY THE NAME
qREVERSE STITCH BUTTON • BEEPS WHEN ENTER THE KEY OF BUTTON OR DOES NOT BEEP
wAUTO-LOCK BUTTON CHECK MODE. WHEN BUTTONS ARE PRESSED.
eUP/DOWN NEEDLE POSITION • BEEPS WHEN BUTTONS OR KEYS
BUTTON ARE PRESSED. REPLACE:
rMODE KEY • THE DISPLAY SHOWS THE NAME OF • REPLACE THE TOUCH PANEL.
tSTITCH WIDTH KEY “+” PRESSED BUTTON OR KEY. • REPLACE THE BOARD A.
ySTITCH WIDTH KEY”–”
uSTITCH LENGTH KEY “+” Step2 Key
iSTITCH LENGTH KEY “–”
PRESS THE REST OF KEYS IN
ORDER FROM LEFT TO RIGHT,
STARTING FROM THE HIGHEST PRESS CLR BUTTON TO PROCEED TO
COLUMN TO THE LOWEST THE NEXT STEP.
COLUMN.
3) MOVE THE BOBBIN WINDER TO • THE DISPLAY SHOWS “Switch” AND DEFECTIVE RESULTS:
THE RIGHT. THE MACHINE BEEPS. • DOES NOT DISPLAY THE NAME
BOBBIN OF BUTTON OR DOES NOT BEEP
MOVE THE BOBBIN WINDER TO • THE DISPLAY SHOWS “ON” AND
WINDER THE LEFT. BEEPS WHEN BOBBIN WINDER IS WHEN BUTTONS ARE PRESSED.
SPINDLE MOVED TO THE RIGHT.
• THE DISPLAY SHOWS “OFF” AND REPLACE:
BEEPS WHEN BOBBIN WINDER IS • REPLACE THE BOBBIN WINDER.
MOVED TO THE LEFT. • REPLACE THE BOARD A.
Step3 Switch
SP : OFF
4) LOWER THE BUTTONHOLE • THE DISPLAY SHOWS “Sensor” AND DEFECTIVE RESULTS:
BUTTONHOLE LEVER. THE MACHINE BEEPS. • THE DISPLAY DOES NOT CHANGE
CENSOR PULL, AND PUSH THE BUTTON- • WHEN THE BUTTONHOLE OR SHOW THE CORRECT.
HOLE LEVER, THEN CHECK THE LEVER IS PULLED, THE SCREEN RESULTS WHEN THE
DISPLAY. DISPLAYS "H". BUTTONHOLE LEVER IS PULLED
OR PUSHED.
WHEN THE BUTTONHOLE LEVER IS
POSITIONED IN CENTER, THE REPLACE OR ADJUST:
SCREEN DISPLAYS "L". • REPLACE THE BUTTONHOLE
LEVER SENSOR.
WHEN THE BUTTONHOLE LEVER IS • REPLACE THE BOARD A.
PUSHED, THE SCREEN DISPLAYS "H".
Step4 Sensor
BH:L BS:L FS:L
UPPER-SHAFT TURN THE HANDWHELL WHEN NEEDLE IS IN THE HIGHEST DEFECTIVE RESULTS:
CENSOR TOWARD YOU TO MOVE THE POSITION, THE SCREEN SHOWS: • THE DISPLAY DOES NOT CHANGE
NEEDLE FROM HIGHEST TO [BS:H FS:L] OR SHOW THE CORRECT.
THE LOWEST POSITION. RESULTS WHEN THE NEEDLE IS
CHECK THE SCREEN. WHEN NEEDLE IS IN THE LOWEST MOVED.
POSITION, THE SCREEN SHOWS:
[BS:L FS:H]
REPLACE OR ADJUST:
• REPLACE THE UPPER SHAFT
WHEN NEEDLE IS IN NEITHER THE
SENSOR.
HIGHEST NOR THE LOWEST POSI-
• REPLACE THE BOARD A.
TIONS.
[BS:L FS:L]
PRESS CLR BUTTON TO PROCEED TO
THE NEXT STEP.
10
REPLACE:
• THE VALUE SHOULD BE 365 TO 375 • REPLACE THE DC MOTOR.
WHEN THE HANDWHEEL IS ROTATED • REPLACE THE BOARD A.
ONCE.
7) DEPRESS THE FOOT CONTROL • THE DISPLAY SHOWS “FootCont” AND DEFECTIVE RESULTS:
FULLY, THEN RELEASE THE THE MACHINE BEEPS. • THE VALUE DOES NOT CHANGE.
FOOT CONTROL
FOOT CONTROL. • THE VALUE DECREASES WHEN
Step7 FootCont THE FOOT CONTROL IS DE
210 PRESSED.
* PRESS THE CLR BUTTON TO RETURN TO ”STEP 1”. END THE SELF DIAGNOSTIC TESTS.
11
TO ATTACH:
2. FOLLOW THE PROCEDURE ABOVE IN REVERSE.
TOP COVER
TO REMOVE:
1. REMOVE THE 3 SCREWS (C) AND REMOVE THE TOP COVER (D).
TO ATTACH:
2. FOLLOW THE PROCEDURE ABOVE IN REVERSE.
SCREWS (C)
SCREW (A)
12
BELT COVER
TO REMOVE:
1. REMOVE THE 2 SCREWS (A), THEN UNHOOK THE RIB (C) AND REMOVE THE BELT COVER (B).
TO ATTACH:
2. FOLLOW THE PROCEDURE ABOVE IN REVERSE
RIB (C)
SCREW (A)
SCREW (A)
13
TO ATTACH:
3. REVERSE THIS PROCEDURE.
BED COVER
TO REMOVE:
1. REMOVE THE 2 SCREWS (D).
2. REMOVE THE BED COVER (E).
TO ATTACH:
3. MOVE THE DROP LEVER TO THE LEFT AND ATTACH THE BED COVER WITH
2 SCREWS (D).
SCREW (B)
BASE (C)
14
TO ATTACH:
4. FOLLOW THE PROCEDURE ABOVE IN REVERSE.
SETSCREW (B)
SETSCREW (C)
SETSCREW (A)
HOOK
SETSCREW (D)
SETSCREW (E)
SETSCREW (F)
15
TO ATTACH:
4. FOLLOW THE PROCEDURE ABOVE IN REVERSE.
SETSCREW (E)
SETSCREW (A)
SETSCREW (D)
SETSCREW (B)
SETSCREW (C)
REAR COVER
16
TO ATTACH:
4. FOLLOW THE PROCEDURE ABOVE IN REVERSE.
NEEDLE PLATE
SETSCREW (A)
17
ADJUSTMENT PROCEDURE:
1.TURN ON THE POWER SWITCH, SET THE STITCH PATTERN AT STRAIGHT " " AND THE ZIGZAG
WIDTH AT MAXIMUM " " THEN CHECK THE NEEDLE DROP POSITION.
2.IF THE NEEDLE DROP POSITION IS NOT IN THE CENTER OF THE NEEDLE PLATE HOLE WHEN THE
STRAIGHT STITCH IS SELECTED, OR IF THE CLEARANCE BETWEEN THE NEEDLE AND EDGE OF
THE NEEDLE PLATE HOLE ON BOTH SIDE IS LESS THAN 0.2 MM WHEN THE STITCH PATTERN IS SET
TO MAXIMUM ZIGZAG WIDTH, OPEN THE FACE COVER AND LOOSEN THE SETSCREW, THEN
ADJUST THE NEEDLE DROP POSITION BY TURNING THE ECCENTRIC PIN.
NOTE:
MAKE SURE THE ECCENTRIC PIN IS POSITIONED WITH ITS OFF-CENTER HEAD FACING
DOWNWARD.
3.WHEN YOU HAVE FINISHED ADJUSTING THE NEEDLE DROP POSITION, TIGHTEN THE SETSCREW
AND CLOSE THE FACE COVER.
SETSCREW
ECCENTRIC PIN
0.2 MM OR 0.2 MM OR
MORE MORE ECCENTRIC PIN POSITION
(OFF CENTER HEAD)
A=B
ADJUST THE NEEDLE DROP POSITION BY TURNING THE
ECCENTRIC PIN AS SHOWN
18
SETSCREW (A)
1.6-2.0 MM
UPPER EDGE OF
NEEDLE EYE
HOOK RACE UNIT
19
SETSCREW
3.25–3.55 MM
LOWER NEEDLE POSITION
20
PREPARATION:
1. TURN ON THE POWER SWITCH AND SET THE STITCH PATTERN TO MAXIMUM ZIGZAG WIDTH " ".
2. REMOVE THE NEEDLE PLATE (A) AND BOBBIN HOLDER (B), INSERT THE TEST PIN (C) INTO THE
NEEDLE BAR AND PUSH IT UP UNTIL IT STOPS, THEN TIGHTEN THE NEEDLE CLAMP SCREW.
3. REMOVE THE BED COVER (SEE PAGE14).
ADJUSTMENT:
1. LOOSEN THE SETSCREWS (D) AND (E), THEN LIGHTLY LOOSEN THE SETSCREW (F).
2. TURNING THE HANDWHEEL TOWARD YOU SLOWLY BY HAND, MOVE THE HOOK SETPLATE UP OR
DOWN TO ADJUST THE CLEARANCE BETWEEN THE TEST PIN (C) AND THE POINT OF THE HOOK TO
-0.10 TO +0.05 MM. REPEAT THE PROCEDURE FOR BOTH THE LEFT AND RIGHT NEEDLE POSITIONS.
3. TIGHTEN THE SETSCREWS (D), (E) AND (F) SECURELY.
4. CHECK THE BACKLASH OF THE HOOK DRIVE GEAR AND THE LOWER SHAFT GEAR.
IF THE BACKLASH IS TOO LARGE OR SMALL, IT NEEDS TO BE ADJUSTED (SEE PAGE 22).
5. INSTALL THE BED COVER.
6. REMOVE THE TEST PIN (C), THEN INSTALL THE BOBBIN HOLDER (B) AND THE NEEDLE PLATE (A).
POINT OF HOOK
NEEDLE PLATE (A)
–0.10 TO +0.05MM
SETSCREW (F)
HOOK SET
PLATE
SETSCREW (E)
SETSCREW (D)
21
JOG THE HOOK RACE BACK AND FORTH TO CHECK ROTARY PLAY.
THE STANDARD PLAY SHOULD BE 0.8 MM (0.03˝) OR LESS WHEN THE HOOK POINT IS WITHIN THE FEED
DOG WIDTH. IF THE PLAY EXCEEDS 0.8 MM, ADJUST AS FOLLOWS.
ADJUSTMENT:
1. REMOVE THE BED COVER (SEE PAGE 14)
2. LOOSEN THE SETSCREW.
3. TURN THE LOWER SHAFT BUSHING (ECCENTRIC BUSHING) CLOCKWISE (B) IF THERE IS TOO MUCH
PLAY IN THE HOOK RECE.
TURN THE LOWER SHAFT BUSHING (ECCENTRIC BUSHING) COUNTERCLOCKWISE (A) IF THERE IS
TOO LITTLE PLAY IN THE HOOK.
4. TIGHTEN THE SETSCREW SECURELY AFTER ADJUSTMENT AND INSTALL THE BED COVER.
NOTE:
AFTER ADJUSTING THE BACKLASH, BE SURE TO CHECK THE NEEDLE TO HOOK TIMING AND THE
FEED DOG HEIGHT.
BACKLASH ALLOWANCE
CHECK THE
BACKLASH
GROOVE
HOOK GEAR
22
PRESSER FOOT
0.80-0.90 MM
FEED DOG
SURFACE OF THE
NEEDLE PLATE
E (TO RAISE)
D
SETSCREW (A)
(TO LOWER)
NUT (B)
ADJUSTING SCREW (C)
23
THE NEEDLE SHOULD START SWING BETWEEN 6.3 TO 7.5 MM ABOVE THE SURFACE OF THE NEEDLE
PLATE WHEN THE MACHINE IS SET FOR ZIGZAG STITCHING.
NEEDLE #14
6.3–7.5 MM
24
TO ADJUST:
1. REMOVE THE TOP COVER, BELT COVER AND FRONT COVER (SEE PAGES 12, 13 AND 15).
2. LOWER THE PRESSER FOOT LIFTER, AND SET THE THREAD TENSION DIAL AT "9".
THEN LOOSEN THE SET SCREW (A).
3. WHILE PUSHING THE TENSION RELEASE PLATE (2) IN THE DIRECTION OF "A", MOVE
THE TENSION RELEASE PLATE (1) UNTIL IT TOUCHES TENSION DISK SUPPORTER.
IN THIS CONDITION, TIGHTEN THE SET SCREW (A).
4. RAISE THE PRESSER FOOT LIFTER, AND CHECK THE TENSION RELEASE MECHANISM.
5. SET THE THREAD TENSION DIAL AT "0".
LOWER THE PRESSER FOOT LIFTER.
MOVE THE TENSION RELEASE PLATE (2) BACK AND FORTH. IN THIS CONDITION,
THE TENSION DISK SUPPORTER SHOULD NOT MOVE.
6. ATTACH THE TOP COVER, BELT COVER AND FRONT COVER (SEE PAGES 12, 13 AND 15).
SETSCREW (A)
TENSION DISK SUPPORTER SETSCREW (A)
A
TENSION DISC SUPPORTER
25
ADJUSTMENT PROCEDURE:
1. TURN THE POWER SWITCH ON, AND SELECT PATTERN NO.3 ( ).
2. SET THE SLIT OF THE FEED BALANCING DIAL (C) AT THE STANDARD SETTING MARK '' ''
ON THE FRONT COVER.
3. PUT THE PAPER BETWEEN THE FOOT AND FEED DOG AND LOWER THE PRESSER BAR
LIFTER.
4. TURN THE HANDWHEEL, AND CHECK THE NEEDLE MARKS '' A '' AND '' B ''.
5. REMOVE BASE CUP ( D ).
6. IF THE LENGTH OF A IS BIGGER THAN THE LENGTH OF B, TURN THE ADJUSTING SCREW ( E ) IN
THE DIRECTION OF '' F ''.
IF THE LENGTH OF A IS SMALLER THAN THE LENGTH OF B, TURN THE ADJUSTING SCREW ( E ) IN
THE DIRECTION OF '' G ''.
7. ATTACH THE BASE CUP ( D ).
STANDARD
SETTING MARK
INDICATION LINE
ADJUSTING
F G
A SCREW ( E )
A 1 A 1 1
A 3 B
2
A 2 3 B
A 2
3 B
26
ADJUSTMENT PROCEDURE:
1. REMOVE THE FRONT COVER UNIT (SEE PAGE 15).
2. PULL THE ADJUSTING PLATE SPRING (D) AWAY FROM THE LEAD SCREW (D) AND ADJUST
BY TURNING THE LEAD SCREW (E).
—IF THE TENSION IS STRONG, TURN THE LEAD SCREW IN DIRECTION "B".
—IF THE TENSION IS WEAK, TURN THE LEAD SCREW IN THE DIRECTION "C".
3. ATTACH THE FRONT COVER UNIT.
FIG.1
27
NOTE
IF THERE IS ANY LINT IN THE BUTTONHOLE SENSOR SLIT, CLEAN OUT WITH A SWAB.
LEFT RIGHT
BH SENSOR
SETSCREW (A)
BH FOOT "R"
28
SETSCREW 4X8
PRESSER BAR
LIFTER
NEEDLE PLATE
SHOULD BE
PARALLEL
FEED DOG
29
TO ATTACH:
1. REVERSE THIS PROCEDURE.
NOTE:
AFTER CHANGING THE NEEDLE THREAD TENSION UNIT, CHECK THE MECHANICAL ADJUSTMENT, "TENSION
RELEASE MECHANISM".
SCREW (A)
SCREW (B)
30
THREADER KNOB
THREADER PLATE
SCREW
HOOK
POSITION SETTING
THREADER PLATE
PLATE
31
TO INSTALL:
4. TO INSTALL, FOLLOW THE ABOVE PROCEDURE IN REVERSE.
NOTE:
WHEN INSTALLING BOARD "A" IN THE MACHINE.
THE TRANSFORMER WIRE SHOULD NOT PASS OVER THE CAPACITOR WHEN BOARD "A" IS
INSTALLED.
IF THE CORD IS RESTING ON THE CAPACITOR, IT MAY INTERFERE THE PATTERN
SELECTOR BUTTON AFTER THE FRONT COVER IS INSTALLED.
SETSCREW
SETSCREW
PRINTED CIRCUIT
BOARD "A"
SETSCREW
SETSCREW
CAPACITOR
SETSCREWS
SETSCREWS
32
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SEWING MACHINE MODEL DC5100
TO REMOVE:
1. REMOVE THE FRONT COVER UNIT
2. UNPLUG THE CONNECTOR OF THE PRINTED CIRCUIT BOARD "F".
3. REMOVE THE 2 SETSCREWS AND PRINTED CIRCUIT BOARD "F".
TO ATTACH:
4. FOLLOW THE PROCEDURE ABOVE IN REVERSE.
PRINTED
CIRCUIT
BOARD F
SETSCREWS
(2)
33
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SEWING MACHINE MODEL DC5100
TO REMOVE:
1 REMOVE THE FRONT COVER.
2 DISCONNECT THE SLIDE VOLUME CONNECTOR.
3 REMOVE THE PRINTED CIRCUIT BOARD "A".
4 REMOVE THE CS RINGS (2).
5 REMOVE THE SLIDE VOLUME.
TO ATTACH:
6 FOLLOW THE PROCEDURE ABOVE IN REVERSE.
SLIDE VOLUME
CONNECTOR
SLIDE VOLUME
CS RINGS (2)
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SEWING MACHINE MODEL DC5100
TO ATTACH:
3. SET THE MOTOR IN MACHINE AND REPLACE SCREW (A) AND (B).
4. INSERT THE MOTOR CONNECTOR INTO THE CONNECTOR POST (E) ON THE A-BOARD.
5. REPLACE THE MOTOR BELT.
6. MOVE THE MOTOR MOUNTING BLANKET (C) UP AND DOWN WHILE APPLYING APPROXIMATELY
300 GRAMS PRESSURE IN THE MIDDLE OF THE BELT, IT SHOULD DEFLECT 7 TO 9 MM WHEN SET
PROPERLY.
7. TIGHTEN THE SETSCREWS.
8. ATTACH THE FRONT COVER.
BELT
PRESSURE 300G
BELT DEFLECTION:
7~9 MM
DC MOTOR
SETSCREWS (2)
SETSCREWS (2)
35
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SEWING MACHINE MODEL DC5100
TO REMOVE:
1. REMOVE THE FRONT COVERS (SEE PAGE 15).
2. REMOVE THE PRINTED CIRCUIT BOARD "A". REMOVE THE FOUR SETSCREWS
AND REMOVE THE COVER FROM THE PRINTED CIRCUIT BOARD "A".
3. REMOVE THE FUSE (PRY UP THE FUSE WITH A SCREWDRIVER).
NOTE:
1. REPLACE THE PRINTED CIRCUIT BOARD "A" IF YOU NOTICE ANY BROWNING,
DISCOLORATION, OR OTHER ABNORMALITIES.
2. ONLY INSTALL FUSES WITH THE CORRECT RATING.
IF THE FUSE IS LOOSE, BEND THE FUSE CLIPS INWARD TO SECURE THE FUSE.
FUSE
NUT
FUSE HOLDER
F1
AC 250V 2.5A
36
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SEWING MACHINE MODEL DC5100
TO REMOVE:
1. REMOVE THE FRONT AND REAR COVER (SEE PAGE 16).
2. REMOVE THE TWO SETSCREWS AND REMOVE THE MACHINE SOCKET.
TO INSTALL:
3. TO INSTALL THE MACHINE SOCKET, FOLLOW THE ABOVE PROCEDURE IN REVERSE.
NOTE:
PULL OUT THE CORD IN FRONT OF THE ARM TO PREVENT IT FROM CONTACTING
WITH THE LOWER SHAFT OR OTHER MOVING PARTS, AND SECURE IT TO THE FEED
MOTOR CORD WITH A BINDER.
SETSCREW
SETSCREW
MACHINE
SOCKET
37
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SEWING MACHINE MODEL DC5100
REPLACING TRANSFORMER
TO REMOVE:
1. REMOVE THE FRONT COVER
2. REMOVE THE TWO SETSCREWS AND REMOVE THE TRANSFORMER.
TO INSTALL:
3. TO INSTALL THE TRANSFORMER, FOLLOW THE ABOVE PROCEDURE IN REVERSE
NOTE:
PLACE THE REAR END OF THE TRANSFORMER ON THE TRANSFORMER SUPPORT.
SLIDE THE TWO TRANSFORMER WIRE TUBES TO THE SIDE OF TRANSFORMER AND SECURE THEM TO
THE ZIGZAG STEPPING MOTOR WIRE SO THEY WILL NOT COME IN CONTACT ANY MOVING PARTS.
TRANSFORMER
SETSCREW
SETSCREW
38
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SEWING MACHINE MODEL DC5100
TO REMOVE:
1. REMOVE THE FRONT AND REAR COVER.
2. REMOVE THE TWO SETSCREWS (A) AND REMOVE THE ZIGZAG WIDTH MOTOR PROTECTOR
PLATE. CUT THE BINDER.
3. REMOVE THE TWO ZIGZAG ROD SETSCREWS (B).
4. REMOVE THE TWO SETSCREWS (C) AND REMOVE THE ZIGZAG WIDTH MOTOR.
TO INSTALL:
5. TO INSTALL THE ZIGZAG WIDTH MOTOR, FOLLOW THE ABOVE PROCEDURE IN REVERSE.
NOTE:
1. THE SETSCREW OF ZIGZAG ROD SHOULD BE TIGHTENED TO 5~7 KGF OF TORQUE.
2. CHECK TO ENSURE THAT THE UPPER SHAFT SENSOR MOUNTED ON THE ZIGZAG WIDTH
MOTOR DOES NOT INTERFERE WITH THE UPPER SHAFT SHIELD PLATE.
3. ADJUST THE NEEDLE DROP POSITION (SEE PAGE 19).
SETSCREW (C)
ZIGZAG WIDTH
MOTOR SETSCREW (C)
39
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SEWING MACHINE MODEL DC5100
TO REMOVE:
1. REMOVE THE FRONT COVER AND REAR COVERS (SEE PAGE 15 AND 16)
2. REMOVE THE SNAP RING (E-3)
3. REMOVE THE TWO SETSCREWS AND REMOVE THE FEED MOTOR.
CUT OFF THE CORD BINDER.
TO INSTALL:
TO INSTALL THE FEED MOTOR, FOLLOW THE ABOVE PROCEDURE IN
REVERSE.
NOTE:
ADJUST THE STRETCH STITCH PATTERNS (SEE PAGE 26).
SETSCREW (B)
SETSCREW (A)
SNAP RING
FEED MOTOR (E-3)
SNAP RING (E-3)
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SEWING MACHINE MODEL DC5100
TO CONFIRM:
TURN THE POWER SWITCH ON.
BOBBIN
THE LED DISPLAYS WINDING WHEN THE BOBBIN WINDER SPINDLE IS SET THE BOBBIN
WINDING POSITION, AND DISPLAYS SEWING STITCH PATTERN SELECTION WHEN THE BOBBIN
WINDER IS RETURNED TO THE SEWING POSITION.
BOBBIN
WINDING
SETSCREW
APPROX.
0.7 TO 1.3mm BOBBIN WINDING
SWITCH FIXING
PLATE
BOBBIN WINDER ARM
41
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SEWING MACHINE MODEL DC5100
OILING
FACTORY LUBRICATED PARTS WILL PROVIDE YEARS OF HOUSEHOLD SEWING WITHOUT
ROUTINE OILING, BUT YOU SHOULD STILL CHECK FOR POSSIBLE LUBRICATION NEEDS
WHENEVER SERVICING MACHINES.
OIL:
USE GOOD QUALITY SEWING MACHINE OIL AT THE POINTS (A, B, C, D, E, F,G,H,I,J & K)
INDICATED BY THE BLACK ARROWS.
GREASE:
USE WHITE GREASE SUCH AS MOLYCOTE EM-40M AT THE POINTS (L& M) INDICATED BY
THE WHITE ARROWS.
D
F
H
K
J M L I
42
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