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Scaleable Hydrotreating of HTL Biocrude to Produce Fuel


Blendstocks
Michael R. Thorson,*,$ Daniel M. Santosa,$ Richard T. Hallen, Igor Kutnyakov, Mariefel V. Olarte,
Matthew Flake, Gary Neuenschwander, Lisa Middleton-Smith, Alan H. Zacher, Todd R. Hart,
Andrew J. Schmidt, Teresa Lemmon, and Marie Swita

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ABSTRACT: Hydrothermal liquefaction (HTL) offers an attractive route


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to produce fuel blendstocks from wet wastes. Scaleable hydrotreating data


for the conversion of HTL biocrude to fuels is critical to the
commercialization of HTL. Herein, we simulate the pore diffusion of
hydrogen into the catalyst pores for the hydrotreating of HTL biocrudes
and conclude that standard hydrotreating catalysts will be pore diffusion
limited regarding hydrogen diffusion for HTL biocrude upgrading. By
changing the catalyst size (crushed vs extrudate catalysts), we confirm an
impact of pore diffusion on the overall hydrogenation rate of HTL
biocrudes. When using whole pill extrudates, likely with pore diffusion
limitations, we provide scale-able hydrotreating data for the stand-alone
hydrotreating of a HTL biocrude (derived from sewage sludge). By
running the reactor at two different hydrotreater scales (25x scale-up), we
confirm the data quality.

■ INTRODUCTION
Hydrothermal liquefaction (HTL) offers an economically
40 MJ/kg, a combined Oxygen and Nitrogen content around
10 wt %,17 and has also reported a significant content of sulfur.
attractive route to produce fuel blendstocks from wet-waste When fully hydrotreated, the HTL biocrude from sewage
pollutants such as sewage sludge, fats, oils, and grease (FOG), sludge gives an approximate diesel yield of 70% and a high
derived cetane number (DCN) of approximately 70.18 The
manure, and food waste. HTL converts wet wastes to a
projected minimum fuel selling price (MFSP) in the Pacific
biocrude oil by liquifying the solids in wet waste streams using
Northwest National Laboratory (PNNL) design case for fuels
a high-pressure, high-temperature tubular reactor with no
derived from HTL of wet wastes is below $3/gge by 2022 in
catalyst. The biocrude can be hydrotreated to produce fuel
some scenarios without credits such as Renewable Identi-
blendstocks.1−10 Further, sufficient quantities of wet wastes are
fication Numbers (RINs).19 The simple nature of HTL, the
available across the US to make a sizable dent in the
quality product, the similarity to petroleum counterparts, and
transportation fuel demand within the US. Specifically, 69
the attractive process economics have increased commercial
teragrams of wet-waste is generated annually in the United
interest in the technology.
States which could produce approximately 5.9 billion gallons of
HTL commercialization will necessitate economical and
naphtha (10−25% cut of the upgraded fuel) and diesel fuel
sustainable hydrotreating of the produced biocrude. In the
(70−85% of the upgraded fuel) per year through an HTL
2020 PNNL HTL design report, hydrotreating costs were
process.11,12
found to contribute to $1.72/gge of the projected 2022 costs.19
Hydrotreating is an effective means to remove oxygen in the
Because the cost of hydrotreating is such a significant fraction
form of water and nitrogen in the form of ammonia13 by using
of the overall HTL costs, the ensuring of scale-able data is
hydrogen in the presence of heterogeneous catalysts at
elevated temperature and pressure.14 The majority of hydro-
processing of HTL biocrudes in the literature focuses on stand- Received: March 29, 2021
alone hydrotreating with sulfided catalysts;14 however, other Revised: June 9, 2021
areas of development include coprocessing at refineries15 and Published: June 25, 2021
nonsulfided catalysts.16 When upgraded, HTL produces high-
quality fuel blendstocks. Typical HTL biocrude from wet
wastes has a high heating value (HHV) reported around 35−

© 2021 American Chemical Society https://doi.org/10.1021/acs.energyfuels.1c00956


11346 Energy Fuels 2021, 35, 11346−11352
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paramount for an industrial engineer to accurately predict


commercial costs. To this end, high-quality kinetic data is
necessary to build reaction kinetics and reactor models to
predict hydrotreater performance at-scale.20,21
To be confident in hydrotreating costs and scalability, an
industrial engineer needs to ensure the laboratory data avoids
axial dispersion,20,22−25 wall effects,26 incomplete catalyst
wetting,27 and nonisothermal reactor gradients.28 Kinetic
quality data is critical to scale up a hydrotreating process
while achieving the anticipated yield, rate, and product quality;
maintaining operability; and limiting capital and investment
risk.
The data on HTL biocrude upgrading is limited in
comparison to the extensive data on the HTL process. Also,
recently published hydrotreating data used crushed catalysts
which can result in scale-up surprises due to pore diffusion
limitations not being accounted for.29,30 To limit scale-up risks
from laboratory data, we applied principles taken from
literature to enable the generation of kinetic data. Further,
whole extrudates are used to achieve scalable kinetic data from
a small lab-scale hydrotreater.
Pore diffusion limitations in catalysts can drastically Figure 1. Schematic of the hydrotreater reactor.
influence the hydrotreating activity and selectivity. Here, we
evaluate pore diffusion limitations for hydrogen in hydro- most of the heating and cooling accomplished in a feed/product
genation catalysts using both simulations and experimental crossflow heat exchanger. Separately, A 50:50 wood:algae blend was
results to understand the role of catalyst size on activity. On processed at 12 L/h in a combined CSTR and plug flow
the basis of our finding that the catalysts exhibit pore diffusion configuration.
Analytical Methods. Elemental components including carbon,
limitations, we use whole pill extrudates to demonstrate a hydrogen, nitrogen (ASTM D5291/D5373), oxygen (ASTM
scale-up from 4 g to over 100 g of catalyst with similar D5373mod), and sulfur (ASTM D1552/D4239), in addition to the
performance in two different sized hydrotreaters using identical water content (Karl Fischer titration, ASTM D6869), were measured.
whole pill catalysts in trickle-bed hydrotreaters. Viscosity and density measurements were conducted on a Stabinger


viscometer (Anton Paar SVM 3000) at 20°C. A modified ASTM
EXPERIMENTAL METHODS Standard Method D664 for determining the acid content of
petroleum products was used to determine both carboxylic acid
Reactor System. Two cocurrent, downflow, trickle bed, integral numbers and TAN (Total Acid Number) of biocrude. ASTM
hydrotreaters simulated the main bed of a hydrotreater system.31,32 Standard Method D2887 (Simulated Distillation Method) also was
Two high-pressure syringe pumps fed bio-oil into the inlet of the used to analyze the hydrocarbon blend. Diesel cut samples were then
reactor, and a MFC controlled the flow of high-pressure hydrogen. All analyzed for derived cetane number (DCN) by ASTM D976. Cloud
reactors were operated in integral, down-flow (trickle-bed) config- point was measured according to ASTM D5772. Pour point was
urations. Whole-pill extrudates were copacked with an excess volume measured according to ASTM D7346. Sulfur was measured by ICP-
of inert SiC fines (mesh 70) to dilute the catalyst as described by Al- AES (Inductively coupled plasma atomic emission spectroscopy).


Dahhan.26 The catalyst was loaded in multiple zones to ensure even
distribution of catalyst throughout the length of the reactor bed. The RESULTS AND DISCUSSION
product was collected from chilled gas/collection separation contain-
ers. The liquid product was collected, the mass was recorded, and the Pore Diffusion. If whole pill catalyst particles are not used
vapor products were quantified using an online gas chromatography, in all reactor scales and pore diffusion limits exist, the apparent
enabling closure of the system mass balance. Specific reactor loadings kinetics will be strongly influenced by catalyst size. Due to
and WHSVs are provided with the results (Figure 1). pressure-drop limitations at industrial hydrotreater scales,
HTL Biocrude Feedstock. Hydrothermal liquefaction (HTL) was commercial reactors do not use finely crushed or powder
used to convert biomass to a thermally stable biocrude, using hot, catalysts. To evaluate the propensity of HTL hydrotreating
pressurized water in the condensed phase, which was then catalysts to exhibit pore-diffusion limitations, mass transport
hydrotreated to a hydrocarbon fuel blendstock.19,33 Herein, we report
the hydrotreating of two HTL biocrudes: one derived from algae (to was simulated within catalyst pores for typical α-alumina
study pore diffusion limitations) and one derived from sewage sludge hydrotreating catalyst properties. The pore concentrations
(to demonstrate a reactor scale-up) based on feedstock availability. within a typical catalyst were modeled using a publicly available
Both wet feedstocks were processed at PNNL in their engineering tool, Gradients.34 Hydrotreating catalyst properties were taken
scale Modular Hydrothermal Liquefaction System (MHTLS) system from a typical NiMo hydrotreating catalyst on a α-alumina
at 350°C to produce the biocrudes used in this study. support.34 Three catalyst geometries were simulated: (a)
In partnership with the Great Lakes Water Authority (GLWA), 30 catalyst extrudates (cylindrical) with a radius of 0.5 mm and a
5-gal buckets of primary sludge were collected from the Wastewater length of 5 mm, (b) catalyst extrudates (cylindrical) with a
Resource Recovery Facility (WRRF) in Detroit, MI and shipped to radius of 1 mm and a length of 5 mm, and (c) crushed catalyst
PNNL using a dedicated custom critical shipment in a refrigerated
truck. The sludge was characterized and prepared as a 15−17 wt% (spherical) with a radius of 0.05 mm. The catalyst properties
(total solids) pumpable slurry using an immersion mill. The slurry was inputs were as follows: catalyst bulk density of 330 kg/m3,
then processed at 12 L/h over 4 days (including startup and catalyst thermal conductivity of 0.25 W/m/K, catalyst internal
shutdown) to produce approximately 25 kg of biocrude. For the test, surface area of 11m2/g, catalyst pore volume of 4.8 x 107 m3/g,
the MHTLS was configured in a pure plug flow configuration with and catalyst pore tortuosity of 5.12,35
11347 https://doi.org/10.1021/acs.energyfuels.1c00956
Energy Fuels 2021, 35, 11346−11352
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This evaluation simulated the concentration of hydrogen in intended to match the typical properties of a typical catalyst
the pores assuming it was the limiting reactant. The solubility which would be used to hydrotreat HTL biocrudes. The results
of hydrogen was estimated to be 0.00145 g/g based on the indicate that it is likely that the pore diffusion limitations play a
solubility of hydrogen in creosote oil at 400°C.36 The significant impact on the observed reaction rates for HTL
properties of the crude oil was estimated based on the biocrude upgrading and that catalyst particle size will likely
properties of stearyl alcohol as follows: diffusion volume of 339 impact the reaction rate. If crushed catalysts or whole pills are
and molecular weight of 242 g/mol. The observed enthalpy of used at a bench scale for HTL biocrude upgrading, a significant
reaction was estimated to be −40000 J/mol based on the heat impact may be observed when scaling up to the commercial
of reaction of hydrogenation of stearyl alcohol to octadecane. scale. It is recommended to use whole pills at all scales when
The simulated concentration (hydrogen) profiles inside the upgrading HTL biocrudes to obtain catalyst performance
three simulated catalyst particles are shown in Figure 2. While under well controlled conditions (isothermal, plug flow, no
wall channeling) which will scale well to industrial conditions.
While smaller catalysts will improve the reaction rate,
pressure drop limitations will limit the catalyst particle size for
commercial embodiments. Typical commercial hydrotreating
catalysts have extrudate diameters of at least 1 mm due to
pressure drop and catalyst strength limitations in commercial
reactors.
To minimize scale-up surprises, it is important to use whole
pill catalysts as early as possible in the process development
process as discussed earlier.20 Thus, we employed the
industrially vetted approach of diluting the catalyst bed with
inert materials in a 24” long, 3/8” diameter reactor (SS
Swagelok tubing, 0.049” wall thickness) to eliminate catalyst
wetting, wall channeling, and dilution. The specifics of the
reactor loading are reported below.
Experimental Confirmation of the Role of Catalyst
Size on Reaction Rate. The above simulation indicated that
pore diffusion of hydrogen into the catalyst pores likely limits
the reaction rate of HTL biocrude hydrotreating. To confirm
the impact of particle size (or pore-diffusion) on reaction rate
Figure 2. Simulated hydrogen concentration (mol/m3) within the when using commercial hydrotreating catalysts, two experi-
catalyst particles at the reactor inlet as a function of the particle center ments were run to confirm the impact of particle size on
(normalized to the radius) for three catalyst particles. Black, 0.1 hydrotreating performance. In both experiments, HTL
spherical particles; red, extrudates with a radius 0.5 mm and a length
of 5 mm; and blue, extrudates with a radius 1.0 mm and a length of 5 biocrude derived from a 1:1 chlorella algae:pine wood (silage
mm. Dp is the catalyst diameter, and Lp is the length of the catalyst if stored) blend was hydrotreated in the bench-scale hydrotreater
a cylinder/extrudate. with a two-zone reactor. A two stage hydrotreater was used in
the described experiments with a CoMo hydrotreating catalyst
in the guard-bed (primarily to reduce the metals with some
not simulated in this study, typical of a hydrogenation catalyst, heteroatom removal as well), followed by a NiMo catalyst in
the temperature gradient across the catalyst was assumed to the main-bed to provide deep hydrodeoxygenation (HDO),
have no meaningful impact on the overall reaction rate. The hydrodesulfurization (HDS), and hydrodenitrogenation
simulated concentration gradient across the hydrotreating (HDN). For both reactor scales, we confirmed isothermal
extrudates under these conditions shows significant depletion temperature profiles, plug flow, and wall channeling non-
of hydrogen within the catalyst pores. The simulation is idealities were sufficiently addressed to ensure quality kinetic

Figure 3. Schematic of the reactor loading (not-to-scale) employed in configuration 1 (top) and configuration 2 (bottom). Configuration 2 used
whole extrudate catalyst particles diluted with inert fines in the main hydrotreating bed while configuration 1 used crushed (20−40 mesh)
extrudates in the main catalyst bed. Gray particles represent inert material, and black particles represent catalysts (extrudates or crushed).

11348 https://doi.org/10.1021/acs.energyfuels.1c00956
Energy Fuels 2021, 35, 11346−11352
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Figure 4. % oxygen(left), % nitrogen (left), and density (right) in the upgraded product as a function of reactor WHSV for the whole pills (open
points) and the crushed catalyst (filled points). The feed density, nitrogen, and oxygen were 1.049 g/mL, 2.98%, and 11.37%.

data by using a publicly available tool, Gradients.34 Both (density, nitrogen, and oxygen). In configuration 1 (crushed
reactor scales meet the basic requirements for good catalyst in main hydrotreater bed), the reactor was sampled at
isothermality, axial dispersion (mass and heat), as well as 167 (WHSV of 0.41 hr−1), 276 (WHSV of 0.31 hr−1), and 288
minimal wall effects. Larger reactors more easily satisfy the h (WHSV of 0.85 hr−1). In configuration 2 (whole extrudate
requirements of ideal contacting patterns compared to smaller catalyst in main hydrotreater bed), the reactor was sampled at
reactors due to the larger ratio of the reactor diameter to 131 (WHSV of 0.41 hr−1), and 142 h (WHSV of 0.79 hr−1).
catalyst effective diameter and the high superficial velocities The upgraded products were analyzed for CHNOS and density
observed in commercial reactors (increased length). to compare the upgraded products (Figure 4). The measured
To confirm the impact of particle size on hydrotreating slope of the density at steady-state operation was 8.1 × 10−5 g/
activity, two configurations were run. In configuration 1, the cc/hr, giving us confidence that deactivation has a minor
guard bed (zone 1) consisted of a mix of CoMo catalysts as impact on the steady state operation over the length of this
extrudates: 10−20 mesh and 20−40 mesh in a ratio of short experiment.
0.37:0.42:1.00. The guard bed was held at 325°C. The purpose On the basis of the experimental observation that particle
of the guard bed was to remove metals that have a high size impacts reaction rate in addition to the predicted
propensity for plugging the reactor or depositing metals of the concentration gradients, a subsequent scale-up study was
catalyst surfaces, thereby deactivating the catalyst. While the completed with whole extrudates at all scales to improve data
guard-bed provides mild heteroatom removal, the elevated quality and reduce surprises with scale-up. A loading procedure
temperature of the main bed results in the majority of the described by Al-Dahhan was used to copack inert materials in
heteroatom removal taking place in the main bed. The main the reactor in subsequent experiments.26 The use of whole
bed (zone 2) consisted of crushed NiMo extrudates (20−40 extrudates was critical to obtain scale-able data based on
mesh). The main bed was held at 400°C. The higher apparent kinetics which incorporate both pore diffusion and
temperature of the main bed resulted in significantly more fundamental reaction kinetics.
hydrotreating, including HDS, HDO, and HDN. In config- Comparison of Hydrotreating Results in a Catalyst
uration 2, the guard bed (CoMo) used the same ratio of Scale-Up by 25x. To confirm the data quality at the bench
extrudates: 10−20 mesh and 20−40 mesh catalyst, also at scale with 4 g of catalyst, the reaction was scaled up to a
325°C (the guard bed). However, the main bed (400°C) used reactor using at least 25 times the amount of catalyst. If the
extrudates in place of the crushed catalyst (20−40 mesh). The bench-scale reactor had additional pore diffusion or catalyst
extrudates were diluted with an excessive amount of diluent wetting limitations, the larger scale hydrotreater would be
(SiC, 70 mesh), specifically 2g of SiC for every 1g of catalyst. expected to have improved performance. Using whole pill
Figure 3 shows the packing of the reactor loading (not-to- extrudates in both reactor scales helps reduce changes that
scale) employed in configuration 1 (top) and configuration 2 occur as a result of scale-up.
(bottom). Configuration 2 used whole extrudate catalyst The following tests used HTL biocrude derived from the
particles diluted with inert fines in the main hydrotreating bed, GLWA material described earlier with biocrude mass and
while configuration 1 used crushed (20−40 mesh) extrudates carbon yields of 41% and 52%, respectively. The GLWA sludge
in the main catalyst bed. Gray particles represent inert material, has a relatively high-fat content (27% fat on a dry ash-free
and black particles represent catalysts (extrudates or crushed). basis), which contributed to a high-quality biocrude with
The purpose of this configuration was to study the effect of relatively low density and viscosity.
particle size on reaction rate. Following start-up, the reactor The biocrude was then processed through a 2-step
was allowed to break-in for approximately 100 h before the first hydrotreating process. First, the material was processed
sample was taken for analysis of the product properties through a hydrotreater guard bed at 325°C with a CoMo
11349 https://doi.org/10.1021/acs.energyfuels.1c00956
Energy Fuels 2021, 35, 11346−11352
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catalyst, as described above in a 400 cc hydrotreater. The


pretreated feedstock was further upgraded over a NiMo
catalyst at 400°C as described in the experimental section.
Figure 5 shows the density of the upgraded oil when using 4

Figure 6. Simulated distillation of the fully hydrotreated HTL


biocrude from the bench (red, filled diamonds) and engineering scale
(black, open squares).

Figure 5. HTL Biocrude density (filled, black squares) as well as


upgraded product from composite 1 at the bench scale (black open
circles) and engineering scale (filled, black diamonds), and upgraded
product from other composites in the engineering scale (filled, gray
diamonds).

and 111 g of catalyst in two scales of reactors. A variety of


alternative composites were tested in the 111 g reactor (gray
diamonds). The black diamonds indicate the same feedstock
composite in the larger, 400 cm3 hydrotreater as the feedstock
composite used in the small, bench reactor (open circles). The
density in the bench reactor at 47 to 56 h on-stream was
0.8161 g/cc as compared to 0.820 g/cc at 49 to 59 h-on-stream Figure 7. Overlaid GCMS traces of the upgraded HTL biocrude in
in the larger, 400 cc hydrotreater. While the length of the the bench-scale (red) and engineering scale hydrotreaters as well as
experiment was relatively short, the slight upward slope in the the starting HTL biocrude.
density plot indicates there is some catalyst deactivation. The
deactivation from the bench-scale reactor (where only feed
composite was used) was 4.64 × 10−5 g/cc/hr when a measured at 46.84 MJ/kg. The sulfur was measured at 59 ppm
trendline was fit to the last six density measurements. Figure 6 via ICP. The flashpoint was 55.0°C.
shows good agreement between the simulated distillation of
the upgraded product from the two-scale hydrotreaters. Figure
7 contrasts the upgraded products from both reactors to that of
■ DISCUSSION
While the upgraded product makes a high-cetane fuel, several
the HTL biocrude feed material. scale-up considerations exist. The fatty acids in HTL biocrude
Using whole pill extrudates in two reactor scales, we observe derived from sewage sludge result in an elevated total acid
similar upgraded fuel properties. The consistency of the data number (TAN). HTL biocrude TAN typically falls between 40
from both scales is indicative of isothermal, plug flow with and 110 mg KOH/g compared to traditional crude (TAN <
good catalyst wetting, indicative of quality data for kinetic 1.0 mg KOH/g).37 While the TAN is high, the corrosion of
development. This data can be used by an industrial engineer fatty acids may be low, because the TAN is primarily from
to build fundamental reaction kinetics to guide commercial weak carboxylic acids, rather than strong acids, such as HCl.
reactor design and selection. The higher nitrogen content of the biocrude can result in
Diesel Cut Analysis. The upgraded fuel (83% mass yield) additional NOx from the upgraded fuels, adversely affecting
from the engineering scale run produced a diesel-rich (71% in fuel emission qualities, if not fully hydrotreated. Moreover,
the 240−380°C cut) fuel blendstock. The diesel pour point nitrogen in the biocrude can react with acids to form gums and
and cloud point were measured at 6.0 and 5.1°C, respectively. a heavier fraction that phase separates inside the reactor
This can be tuned based on the diesel cut points and would leading to operational issues.38
require isomerization as a stand-alone fuel in many locations. The metals loading of HTL biocrude is significantly higher
The derived cetane was measured at 63.8. The HHV was than the metal content in the distillate fraction which is fed to
11350 https://doi.org/10.1021/acs.energyfuels.1c00956
Energy Fuels 2021, 35, 11346−11352
Energy & Fuels pubs.acs.org/EF Article

refinery hydrotreaters. High metal content will result in guard- Authors


bed deactivation and/or plugging as the metal deposits in the Daniel M. Santosa − Pacific Northwest National Laboratory,
reactor and/or on the catalyst plugging the pores. This is Chemical and Biological Processes Development, Richland,
exacerbated in algae feedstocks that form metal−organic Washington 99352, United States
complex porphyrins, which require higher reaction temper- Richard T. Hallen − Pacific Northwest National Laboratory,
atures, and an active HDM catalyst such as NiMo to Chemical and Biological Processes Development, Richland,
hydrogenate the Fe-porphyrin complexes.30,33 Moreover, to Washington 99352, United States
mitigate this, an engineer will likely need to employ catalysts Igor Kutnyakov − Pacific Northwest National Laboratory,
with larger pore volumes and lower surface areas, with active Chemical and Biological Processes Development, Richland,
Hydrodemetalizatoin (HDM) catalysts that can handle the Washington 99352, United States
higher metal loadings of HTL biocrude, and also focus on the Mariefel V. Olarte − Pacific Northwest National Laboratory,
removal of the metals through the use of guard-bed reactors.39 Chemical and Biological Processes Development, Richland,
Thus, catalyst deactivation in both a guard bed and the fixed Washington 99352, United States
bed reactor will be important to evaluate for process scale-up.30 Matthew Flake − Pacific Northwest National Laboratory,
The high cloud point and pour point of the diesel blendstock Chemical and Biological Processes Development, Richland,
are a result of the high C16 and C18 n-alkane content of the Washington 99352, United States
Gary Neuenschwander − Pacific Northwest National
fuel blendstock, which may lead to the blending limits of the
Laboratory, Chemical and Biological Processes Development,
fuel and/or require isomerization for stand-alone applications.
Richland, Washington 99352, United States
Unlike pyrolysis oils, HTL biocrudes derived from wet
Lisa Middleton-Smith − Pacific Northwest National
wastes do not suffer from more traditional oil stability such as Laboratory, Chemical and Biological Processes Development,
polymerization of the biocrude oil due to the extended time Richland, Washington 99352, United States
the oil spends at 350°C in the HTL reactor or from low fuel Alan H. Zacher − Pacific Northwest National Laboratory,
cetane due to the high fraction of n-alkanes in the hydrotreated Chemical and Biological Processes Development, Richland,
product. Important aspects for commercialization include Washington 99352, United States
quantification of catalyst deactivation/regeneration, efficient Todd R. Hart − Pacific Northwest National Laboratory,
use of a guard-bed to protect the main hydrotreater bed, and Chemical and Biological Processes Development, Richland,
increase of the catalyst WHSV to be more in-line with Washington 99352, United States
traditional diesel hydrotreaters (WHSV of 2 hr−1). Andrew J. Schmidt − Pacific Northwest National Laboratory,
We have demonstrated that the catalyst particle size plays a Chemical and Biological Processes Development, Richland,
significant role in the scale-up of hydrotreatment of catalysts Washington 99352, United States
for HTL biocrudes using both simulations and experimental Teresa Lemmon − Pacific Northwest National Laboratory,
results. Using whole-pill extrudates in the reactor and by Chemical and Biological Processes Development, Richland,
copacking a reactor, we can produce scale-able kinetic results. Washington 99352, United States
We were able to demonstrate a hydrotreated oil yield of 83 wt Marie Swita − Pacific Northwest National Laboratory,
% with a 4 wt % yield loss to lights (the oxygen in the biocrude Chemical and Biological Processes Development, Richland,
is converted to water via HDO: >95% via mass balance) when Washington 99352, United States
hydrotreating HTL biocrude from sewage sludge. Also, the Complete contact information is available at:
acid number decreases to below the detection limit of the TAN https://pubs.acs.org/10.1021/acs.energyfuels.1c00956
analysis, indicating that the heavier fatty-acids have trans-
formed into long-chain hydrocarbons. The hydrotreated oil Author Contributions
predominantly fractionates into a diesel blendstock as a high $
These authors contributed equally
cetane fuel.


Author Contributions
The manuscript was written through contributions of all
CONCLUSIONS
authors. All authors have given approval to the final version of
We demonstrated that for the hydroprocessing of HTL the manuscript.
biocrudes, hydrogen diffusion into the catalyst pores can be Funding
pore-diffusion limited, which impacts the apparent kinetics of
Pacific Northwest National Laboratory is operated for the U.S.
HTL biocrude using both simulations and experimental results.
Department of Energy by Battelle under Contract DE-AC05−
By fixing pore diffusion limitations (using extrudates at all
76RL01830. Support is acknowledged from the U.S. Depart-
scales) and addressing plug flow and temperature gradients
within two trickle-bed reactors, we are able to achieve scale- ment of Energy’s (DOE’s) Bioenergy Technologies Office
able hydrotreatment data for HTL biocrudes, producing a high (BETO) of Energy Efficiency and Renewable Energy. The
cetane diesel with a large diesel cut (70%). views and opinions of the authors expressed herein do not


necessarily state or reflect those of the United States
Government or any agency thereof. Neither the United States
AUTHOR INFORMATION Government nor any agency thereof, nor any of their
Corresponding Author employees, makes any warranty, expressed or implied, or
Michael R. Thorson − Pacific Northwest National assumes any legal liability or responsibility for the accuracy,
Laboratory, Chemical and Biological Processes Development, completeness, or usefulness of any in-formation, apparatus,
Richland, Washington 99352, United States; orcid.org/ product, or process disclosed, or represents that its use would
0000-0002-1962-154X; Email: michael.thorson@pnnl.gov not infringe privately owned rights.
11351 https://doi.org/10.1021/acs.energyfuels.1c00956
Energy Fuels 2021, 35, 11346−11352
Energy & Fuels pubs.acs.org/EF Article

Notes (17) Jin, F., et al. Application of hydrothermal reactions to biomass


The authors declare no competing financial interest. conversion; Springer: 2014.


(18) Elliott, D. C.; Biller, P.; Ross, A. B.; Schmidt, A. J.; Jones, S. B.
Hydrothermal liquefaction of biomass: developments from batch to
ACKNOWLEDGMENTS continuous process. Bioresour. Technol. 2015, 178, 147−156.
The authors thank the Great Lakes Water Authority (GLWA) (19) Snowden-Swan, L. J.; Billing, J. M.; Thorson, M. R.; Schmidt,
A. J.; Jiang, Y.; Santosa, D. M.; Seiple, T. E.; Daniel, R. C.; Burns, C.
for providing wet waste feedstocks, including sewage sludge.


A.; Li, S., et al. Wet Waste Hydrothermal Liquefaction and Biocrude
Upgrading to Hydrocarbon Fuels: 2020; State of Technology; 2021.
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