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Basic Fundamentals of Parabolic Trough Collector: October 2019
Basic Fundamentals of Parabolic Trough Collector: October 2019
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HARBHINDER SINGH
Department of Mechanical Engineering
University Institute of Engineering & Technology
Panjab University
CHANDIGARH
1
Contents
Objective of the Book....................................................................................................................3
Chapter 1 Introduction.................................................................................................................4
Chapter 4 Conclusion..................................................................................................................34
2
Objective of the Book
The solar parabolic trough collector technology is one of the most reliable technology in the field
of solar thermal. This is due to the fact that temperatures as high as 300 oC can be achieved using
this technology. This technology is used for hot water production, process steam requirement,
power generation and many more. In the present study a fabrication and performance analysis on
a close type parabolic trough collector is performed. Different parameters of the system such as
receiver tube diameter, material of the receiver tube and heat transfer fluid are chosen for the
study and evaluating the performance of the system. In the present work stainless steel with
mirror finish is taken as the reflecting material for the trough. Stainless steel and copper are taken
as the material for the receiver tubes. The Absorber Tube is fabricated and then painted with
black paint in order to increase its absorptivity and reduce losses. Water is used as heat transfer
fluid. Three mass flow rates are used for the fluid. Temperatures are recorded using
Thermometer. On the basis of recorded parameters efficiency of the system was calculated and
its variation with time of day and mass flow rate for different conditions is represented
graphically.
3
Chapter 1
Introduction
ineluctable on making the utilization of unpredictable assets. The sun will be a standout
amongst the generous energy sources that need the possibility will satisfy this climbing
energy has. Sun may be a boundless Furthermore, cleaner hotspot about energy. Solar
keeping and also the country. Also, it will be paramount of the country and of the earth.
Sun is a gigantic pool of clean energy also this clean force achieves earth in the
manifestation of its beams is known as solar energy. Solar energy may be an abundant
sourball from claiming energy Also will be accessible clinched alongside a lot.
energy concerning illustration high temperature Also power which might a chance to be
used further Likewise for those prerequisites of the humankind. That sun is giving a
staggering supply about solar energy in excess of 4 billion quite some time. Sun
powered energy might have been utilized by the ancient administration individuals to
warm their homes also dry apparel yet their employments were more primitive. Intense
increment on worldwide oil prices, broad utilization about fossil fuels, debilitating climb
4
on contamination. Furthermore, nursery impact brings headed an expansive amount of
The basic principle of solar thermal collection is that when solar radiation is
incident on a surface (such as that of a blackbody) part of this radiation is absorbed, thus
increasing the temperature of the surface. As the temperature of the body increases, the
surface loses heat at an increasing rate to the surroundings. Steady state is reached when
the rate of the solar heat gain is balanced by the rate of heat loss to the ambient
achieved by the use of reflecting surfaces or other optical means, which concentrate the
generally consists of (i) a focusing device, (ii) an absorber / receiver provided with or
without a transparent cover, and (iii) a tracking device for continuously following the
sun. Concentrating Solar Power (CSP) technologies are usually categorized in three
5
Figure 1.1: Schematic diagrams of the three CSP systems (Tower, Dish, and Trough)
sunlight onto receiver tubes, heating a thermal transfer fluid which is then used
The solar flux concentration ratio typically obtained is at the level of 30 – 100, 100 –
1000, and 1000 – 10000 for trough, tower and dish systems, respectively.
India is blessed with a huge potential of solar power. India receives an estimated
hourly radiation of 200 MW/km2 with approximately 300 sunny days per year. The
theoretical reception of solar power on the land area is about 5 trillion KWh/yr. At
present India is having about 3 GW of installed capacity which is just over 1% of the
total installed capacity and about 0.5% of the estimated potential. As estimated by the
National Institute of solar energy the current potential of solar energy in India is about
750 GW. The estimates suggest that Rajasthan and Jammu Kashmir have the highest
potential in this regard. Thar Desert in Rajasthan has massive potential of about 142GW
of solar power. Currently Gujarat is the leading state when it comes to installed solar
power and has installed capacity of about 900 MW and is also developing utility-scale
6
power project over various canals and rooftops throughout the state. Indian government
is expanding its wings to become one of the largest producers of solar power in the
world and plans to install 100 GW by the end of 2022 which includes about 20 GW of
resembles a parabolic shape. This reflecting surface is mostly made of reflecting mirrors
The solar radiations falling on the reflecting surface is concentrated on the focal
line of the parabola where a receiver tube carrying the heat transfer fluid is placed.
Absorber tube either painted black or electroplated with nickel or chromium in order to
increase the absorptivity of the tube. The heat transfer fluid picks up the heat Figure 1.2.
Parabolic Trough Collector system from the absorber tube which is utilized later in
the desired way. The temperature in this type system can reach as high as 400 oC,
depending upon the type of reflecting surface, absorber tube materials and heat
with the sun’s position so that it can reflect the incoming beam radiations to the
absorber tube.
7
Figure 1.2: Parabolic Trough Collector system
collectors. It is defined as the ratio of the area aperture area of collector and absorber
tube’s area. Its value ranges from 12 to 70. Increase in concentration ratio corresponds
to higher working temperatures. Various components of the system are shown in the
figure 1.2.
Design specifications are shown in figure some of the chief components of the
system are:
8
Reflector: The purpose of the reflector is to reflect and concentrate the incoming direct
radiation to the focal line. This is generally made from a material of very high
reflectivity, such as polished mirrors, stainless steel sheets, anodized aluminium etc.
Absorber tube: It acts as receiver and transporter of the energy which is being
materials such as copper or stainless steel and is coated with black paint or other metal
for increased absorptivity. It carries the heat transfer fluid to which the energy is
transferred.
Support structure: It is a mechanical frame which gives the required support to sustain
Advantages:
9
1.4Geometry of Parabolic Trough Solar Collector
receiver located along the focal line of the parabola. A section of a PTSC is shown in
figure 1.5.
and (ii) an absorber (receiver) tube made of Stainless Steel and coated with selective
coating.
The cylindrical parabolic reflector focuses all the incident sunlight onto a metallic
tubular or flat receiver placed along its length in the focal plane. The heat transfer fluid
is allowed to flow through the receiver. The parabolic reflector is defined by its aperture
10
The radius of parabola at an arbitrary location is defined by r, and is called the
"mirror radius". The maximum mirror radius occurs at its outer rim and is fittingly
called "rim radius" or parabolic radius. The rim anglecorresponds to beam radiation
reflected from the outer rim of the concentrator. The focal length, f, is related to rim
11
Chapter 2
2. Research Work
In this chapter basics and detailed literature review on Parabolic Trough Collector
are presented. The main objective of the literature review is to identify research gaps
reflectivity 0.86. Seeing Indian conditions, there is a large potential available for low-
applications. This line-focusing parabolic trough with mild steel receiver coated with
black proxy material has been tested with and without glass cover. Instantaneous
efficiency of 51% and 39% has been achieved with and without glass cover,
respectively. From Indian conditions, low-cost FRP parabolic trough system can prove
beneficial for industrial heating applications as well as domestic heating. With the
Instantaneous efficiency of 51.67% has been achieved with the glass-covered receiver.
2. Useful heat gained by the receiver increases by 22% with the glass-covered
receiver throughout the day, and the average receiver temperature increased by 23%.
12
3. It has been observed that, with glass-covered receiver, outlet water temperature
4. It has been observed that the average decrease in heat loss coefficient is 70%
The installation of a large scale industrial solar thermal system provides an opportunity
to evaluate the technical and economic hurdles of similar systems in California. The
research was performed through the design, construction, operation, and analysis of a
high temperature solar thermal system at a Frito Lay snack food plant located in
approximately 300 pounds per square inch (20 bar) of process steam. The solar thermal
system is intended to improve plant efficiency with minimal impact on day to day
production operations. Process steam in the plant is used for cooking, which includes
heating edible oil for frying, and heating baking equipment. Steam is also converted into
Odeh S.D conducted experiments on parabolic trough collector to obtain the effect
of the vacuum space between the steel tube and the glass tube on the reduction of the
total thermal loss. Synthetic oil is used as working fluid. Calculation is down to measure
the main thermal loss from the absorber tube outer wall to the evacuated glass tube
(surrounding the absorber) occurs by radiation. The heat loss from the glass cover tube
occurs by radiation to the sky and by convection to the surrounding air by wind or
natural convection. The second part of the loss from the collector takes place between
the absorber tube and the ambient via the vacuum bellows and supports. The
13
temperature increase by this experimental setup is about 250- 400 °C. The thermal cycle
uses a heat transfer fluid (synthetic oil) to transfer energy from the collector field to a
steam generator works on solar energy and made concentrating collector, heat from the
sun was concentrated on a black absorber located at the focus point of the reflector in
which water is heated to a very high temperature to form steam. It also describes the sun
tracking system unit by manual tilting of the lever at the base of the parabolic dish to
capture solar energy. The whole arrangement is mounted on a hinged frame supported
with a slotted lever for tilting the parabolic dish reflector to different angles so that the
sun is always directed to the collector at different period of the day. On the average
sunny and cloud free days, the test results gave high temperature above 200°C. The
testing of the parabolic dish solar steam generator was done in the month of January
2009 for three days. The whole set was placed in an open space in the sun from 9:00am
in the morning to 5:00 pm in the evening each day for three days. Resistance
thermometer placed at the focal point was used to obtain its maximum obtainable
Temperature. The results obtained for hourly reading of 8hours every day.
errors, size of reflector area and average number of reflections. The connection between
analysed in simple intuitive terms for designing for designing collectors with maximum
concentration.
14
Price H. reviewed the current state of the art of parabolic trough solar power
technology and described the R&D efforts that are in progress to enhance this
technology. The paper also shows how the economics of future parabolic trough solar
power plants are expected to improve. The operating performance of the existing
parabolic trough power plants has demonstrated this technology to be robust and an
excellent performer in the commercial power industry and since the last commercial
parabolic trough plant was built, substantial technological progress has been realized.
The various alternative technologies are given for the tracking mechanisms, reflector
materials, heat collection elements thermal characteristics, heat transfer fluids and
power cycle to reduce the cost of the plant. Parabolic trough solar power technology
in mainstream markets in the relatively near term. Given that parabolic trough
cycle equipment, the technology is poised for rapid deployment should the need emerge
collector and the parametric study is made using hourly solar radiation from the exergy
output is optimized with respect to the inlet fluid temperature and the corresponding
Arasu A.V investigated the performance of a new parabolic trough collector hot
water generation system with a well-mixed hot water storage tank. The storage tank
energy is withdrawn from the storage tank. The average beam radiation during the
15
collection period is 699 W/m2. The useful heat gain, collector instantaneous efficiency,
energy gained by the storage tank water and the efficiency of the system as a whole are
found to follow the variation of incident beam radiation as these parameters are strongly
influenced by the incident beam radiation. The values of each of those parameters are
Kalogeria S.A presented a parabolic trough solar collector system used for steam
language is developed for determining the quantity of steam produced by the steam
generation system. The flash vessel size, capacity and inventory determine how much
energy is used at the beginning of the day for raising the temperature of the circulating
performance tests indicate that the Modelling program is accurate to within 1.2% which
is considered very accurate. The theoretical system energy analysis is presented in the
form of Sankey diagram. The analysis shows that only 48.9% of the available solar
Martin R.L described that solar energy has a share of more than 99.9 % of all the
energy converted on earth. The solar radiation incident on the earth is weakened within
the atmosphere and partially converted into other energy forms (e.g. wind, hydro
power). Part of the solar radiation energy can be converted into heat by using absorbers
16
2.1 Discussion on Literature
facility using water as the working fluid. Both an evacuated glass shielded receiver
and an unshielded receiver were tested, with which peak thermal efficiencies of
53.8% and 55.2% were obtained respectively. The glass-shielded element offered
• Isabel Llorente explained the performance of parabolic trough solar thermal power
plant with help of simulation model. The model is to anticipate the electric output
• Suggested method for preventing the deflection due to long pipe/tube & high
temperature: composition of receiver tube material as copper (20%) and steel (80%).
according this compound pipe is 75% less than gradient of the simple pipe in a time
of ten second. Compound absorber pipe offers greater resistance to the deflection
developed for determining the quantity of steam produced by the steam generation
system. System performance tests indicate that the Modelling program is accurate to
within 1.2% which is considered very accurate. The analysis shows that only 48.9%
17
2.2 Research Gaps from Literature Reviews
etc. but very small of them worked on the improvement of efficiency of parabolic
Many researchers have worked on parabolic trough collector for solar thermal
power plant. But none of them worked on close type parabolic though collector.
1. An exhaustive literature survey has been done and research gaps have been
identified.
4. After that, the collector is used for water heating and experimental results
areanalysed.
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Chapter 3
Experimental Analysis
Based on the extensive studies for suitable materials for the various parts of the
solar collector based on their thermal, mechanical and chemical properties; we came
The property of the material that is to be used for coating should be such that it
resistant to corrosion and also should have low transitivity and absorptivity. For this
purpose, silver seems to be an ideal candidate, but due to the high cost and requirement
of heat treated bend glass plate and high cost of silvering and difficulty in maintaining
the silver coating and requirement of extreme care while handling the same, makes it
not an economically viable solution to the reflective surface. It was decided that mirror
coating stainless steel is used as a reflective material because of its optical efficiency is
70% to 85%. Another advantage of using mirror coating stainless steel is its long life
The material used for the structure should be more resistant to compression than
tension. It should have high strength and capable of taking fatigue loading and should
19
have good resistance to corrosion. Mild steel is the most preferred material for the
purpose.
The material used for making the pipe section should be a good conductor of heat,
should be able to maintain its properties for sufficiently high temperature, it should have
good absorptivity and good conductance and preferably, low emissivity to avoid
radiation losses from the pipe section. It should be able to resist corrosion. On the inner
surface, the working fluid is ordinary water, which can lead to calcification, and rusting.
The outer surface being exposed to the atmosphere should also have some kind of
the required mass flow rates and good heat transfer properties.
All components of the closed type PTC were designed using Solid Works .The
supporting structure were made by square stainless steel and the stainless steel reflective
20
The Figure shows the base supports where the parabolic trough collector PTC will be installed
with rotation axis of PTC structure, maintaining the absorber tube only a rotational degree of
21
3.3System Design
The Mass flow rate for the required temperature rise and the velocity of flow is
calculated as below.
Where, C = 4180J/kg K
dt = 8 K
ṁ = 0.0149 Kg/s
v = 3.04 mm/s
3.3.1Parabolic Reflector
22
Dimensions
Width = 0.60m
Length = 0.725m
For optimum focal distance and curve length, a rim angle of 90° is selected for the model.
3.3.3Receiver
23
Concentration Ratio (CR)=Ac/Ar=14.4518
3.4Fabrication
24
3.4.1Supporting Structure
rigid support.
25
26
3.5 Experimental Procedure
Steps that were followed during the experimental investigation are as follows-
Step 2: Setting and positioning the reflector according to the sun’s position. Open the
water tank valve and manual track and running the system for 30 min prior to recording
Step 3: The time gap between each reading is set to 5 min. The flow rate of the heat
Step 4: The system was started 9:30 AM and the reading was taken from 10:00 AM to
27
The experimental procedure as mentioned above was followed throughout the
experimental investigation.
The experiments were conducted on November 2017. Setup was exposed to solar
The following results are gathered from the performance analysis of the close type
Observations:
28
105 12 13.9
110 12 13.9
115 12 13.9
120 12 14
125 12 14
130 12 14.1
135 12 14.1
140 12 14.2
145 12 14.2
150 12 14.3
155 12 14.3
160 12 14.3
165 12 14.3
170 12 14.3
175 12 14.3
180 12 14.4
185 12 14.4
190 12 14.4
195 12 14.4
200 12 14.5
205 12 14.5
210 12 14.5
215 12 14.5
220 12 14.5
225 12 14.5
230 12 14.5
235 12 14.5
240 12 14.5
245 12 14.6
250 12 14.6
255 12 14.7
260 12 14.7
265 12 14.7
270 12 14.7
275 12 14.7
280 12 14.8
285 12 14.8
290 12 14.8
295 12 14.8
300 12 14.8
305 12 14.8
310 12 14.8
315 12 14.8
320 12 14.8
325 12 14.8
29
330 12 14.8
335 12 14.8
340 12 14.9
345 12 14.9
350 12 14.9
355 12 14.9
360 12 15
365 12 15.1
370 12 15.2
375 12 15.2
380 12 15.3
385 12 15.3
390 12 15.4
395 12 15.4
400 12 15.5
405 12 15.6
410 12 15.6
415 12 15.6
420 12 15.7
425 12 15.7
430 12 15.8
435 12 15.8
440 12 15.8
445 12 15.9
450 12 15.9
455 12 15.9
460 12 15.9
465 12 15.9
470 12 15.9
475 12 15.9
480 12 16
485 12 16
490 12 16.1
495 12 16.1
500 12 16.2
505 12 16.3
510 12 16.3
515 12 16.3
520 12 16.4
525 12 16.4
530 12 16.4
535 12 16.5
540 12 16.6
545 12 16.6
550 12 16.6
30
555 12 16.7
560 12 16.7
565 12 16.8
570 12 16.8
575 12 16.8
580 12 16.8
585 12 16.9
590 12 16.9
595 12 16.9
600 12 17
605 12 17
610 12 17
615 12 17.1
620 12 17.2
625 12 17.2
630 12 17.3
635 12 17.3
640 12 17.3
645 12 17.3
650 12 17.3
655 12 17.4
660 12 17.4
665 12 17.4
670 12 17.4
675 12 17.4
680 12 17.5
685 12 17.5
690 12 17.5
740 12 17.5
790 12 17.5
840 12 17.5
890 12 17.7
940 12 17.8
990 12 17.9
1040 12 18
1090 12 18.2
1140 12 18.3
1190 12 18.4
1240 12 18.5
1290 12 18.7
1340 12 18.8
1390 12 19
1440 12 19.2
1490 12 19.3
1540 12 19.7
31
1590 12 19.8
1640 12 20
1690 12 20
1740 12 20
1790 12 20
1840 12 20
32
33
Chapter 4
Conclusions
The closed type solar parabolic trough collector system is used for generation of
power as the system is capable of producing high temperature. This system is also
employed for water heating process, steam application and air heating as well. In
this present study a close type parabolic trough collector with the stainless-steel
reflecting surface is used for the performance analysis is used. In the present study
The performance of the concentrating collector with Black Painted Stainless Steel
receiver tube having diameter 25 mm is higher than the normal Stainless Steel
34
CHAPTER 5
COLLECTORS
Concentrators are normally used on solar farms to make superheated steam that drive
Sterling Engines or turbine generators used in standard power plants. Flat plate
collectors are normally used for residential heating. Parabolic troughs gather more heat
than flat plates. The spacing of the flow tubes on the absorber plate as well as the flow
tube bonding method glazing material and other factors all have an effect on collector
efficiency.
35
From the graph we can conclude that for high mean temperature, efficiency of parabolic
trough collector is the highest. Also for high temperature water heating and power
plants(In which mean temperature of fluid is more than 100 degrees Celsius), the
efficiency orcollector output of flat plate and evacuated tube collector decreases
significantly.
It is therefore concluded that the flat plate collectors will require a very high value of
concentrated solar collectors. It is also noted that if the temperature of mean fluid is less
than 50 degrees Celsius, then flat plate collectors are more efficient than the parabolic
collectors.
36
CHAPTER 6
Commercial plants utilizing parabolic troughs may use thermal storage at night
while some are hybrids and support natural gas as a secondary fuel source.
We can use the molten salt instead of the water as a working fluid to increase the
heat storage capacity of the trough collector, which can be further used to run
Sensible heat of molten saltis also used for storing solar energy at a high
to retain thermal energy. The heat can later be converted into superheated steam
at night.
37
The present generation of commercial parabolic trough solar power plant uses a
synthetic oil as the heat transport fluid in the collector field. The plants are
currently operating at the upper temperature limit of the fluid, and further
mixture as the heat transport fluid would allow the collector field outlet
gross Rankine cycle efficiency from the present 37.5 percent to new values in
38
This book is dedicated to my students
39
Best Wishes
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