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7/20/22, 9:59 AM What's The Difference between Pressure Transmitter and Pressure Gauge?

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What's The
Difference
between Pressure
Transmitter and
Pressure Gauge?
Date: 2021-Sep-07

Pressure transmitters and pressure gauges

are widely used in fluid pressure

measurement and control in industrial

processes. But what is the difference

between pressure transmitters and pressure

gauges?<br>

Regarding this issue, firstly we need to figure

out the definition of pressure transmitter and

pressure gauge. Only by understanding their


Sensors
Transmitters
Flowmeters
Accessories
Applications
Compan
meaning, then we will naturally understand

the difference between them.

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7/20/22, 9:59 AM What's The Difference between Pressure Transmitter and Pressure Gauge?

What Is A Pressure Transmitter?

Definition: Pressure transmitter refers to a

pressure sensor whose output is a standard

signal. It is an instrument that contacts a

pressure variable and converts it into a

standard output signal in proportion. The

pressure transmitter is mainly composed of

three parts: pressure sensing element (also

called pressure sensor), measuring circuit,

and process connection. It can convert the

physical pressure parameters of gas and

liquid felt by the pressure sensing element

into standard electrical signals (such as 4-

20mADC, etc.) to support the secondary

instruments such as indicating alarms,

recorders, regulators, etc. for measurement,

indication and process regulation.

Working Principle: When the pressure

directly acts on the surface of the measuring

diaphragm, the diaphragm produces a small

deformation. The high-precision circuit on the

measuring diaphragm transforms this small

deformation into voltage output which is

highly near proportional to pressure and also

proportional to the excitation voltage. The

pressure transmitter uses a dedicated circuit

processing chip to convert this voltage signal

into an industrial standard 4-20mA current

signal or 1-5V voltage signal, etc. Since the

measuring diaphragm adopts a standard

integrated circuit, which contains linearity

and temperature compensation circuits, it

can achieve high precision and high stability.


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7/20/22, 9:59 AM What's The Difference between Pressure Transmitter and Pressure Gauge?

The transmission circuit adopts a dedicated

chip, which can guarantee the output of two-

wire 4-20mA current signal, three-wire 0.5V-

4.5VDC, 1-5VDC, 0-5VDC, and other voltage

output signals.

What Is A Pressure Gauge?

Definition: Pressure gauge refers to a

gauge that uses elastic elements as

sensitive elements to measure and indicate

pressure higher than the ambient pressure.

The application of pressure gauges is

extremely common, it covers almost all

industrial processes and scientific research

fields. It can be seen in many fields of the

heating pipe network, oil and gas

transmission, water and gas supply system,

vehicle repair and maintenance factories,

and stores. Especially in the process of

industrial process control and technical

measurement, because the elastic sensitive

element of the mechanical pressure gauge

has the characteristics of high mechanical

strength and convenient production, the

mechanical pressure gauge is more and


more widely used.

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7/20/22, 9:59 AM What's The Difference between Pressure Transmitter and Pressure Gauge?

Working principle: The spring tube

pressure gauge is also called the Bourdon

tube pressure gauge. The free end of the

spring in the pressure gauge is closed, and it

drives the sector gear to rotate through the

pull rod. When the pressure is measured, the

spring tube deforms under the pressure to be

measured, so the free end of the spring tube

produces displacement. The displacement is

proportional to the measured pressure so

that the pointer deflects and the pressure

value is indicated on the dial. If there is an

atmosphere in the gauge case, the pressure

measured by the pressure gauge is positive

or negative pressure; if the gauge case is

sealed and evacuated, the pressure

measured by the pressure gauge is absolute


pressure. When the Bourdon tube pressure

gauge is equipped with an isolation device, it

can measure the pressure of high

temperature or corrosive, viscous, easy to

crystallize, and dusty media. In the elastic

pressure measuring instruments with high

accuracy (such as 0.25 level or better), the

elastic elements are mostly made of constant

elastic alloy or even quartz glass. The shaft

hole of the transmission mechanism is inlaid

with gem bearings or rolling bearings. The

dial scale is long, and some can be digitally

displayed.

The differences between the pressure

transmitter and pressure gauge are:


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7/20/22, 9:59 AM What's The Difference between Pressure Transmitter and Pressure Gauge?

1. The accuracy of standard instruments

required for pressure transmitter calibration

is much higher than that of pressure gauges.

2. The pressure gauge only needs to verify

the relationship between a pair of input and

output, while the pressure transmitter may

need to verify the relationship between input

and communication data.

3. The calibration of pressure gauges must

have corresponding measurement

qualifications. Pressure transmitters are

generally not required except for the

manufacturer and new construction.

4. The accuracy of the pressure gauge is

poor, there is no output, and it cannot be

operated by hand. Generally, it has 5 points

to check, and the difference between


pressurizing and depressurizing is different.

The smart pressure transmitter only needs to

calibrate the zero point and full scale

generally.

5. The output of the pressure gauge is a

scale indication, easy to read. The pressure

transmitter is analog output and must be

connected to an ammeter of the

corresponding accuracy level for display.

From the above description, it is easy to

know that the pressure value measured by

the pressure transmitter under the same

working conditions is more accurate, and the

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7/20/22, 9:59 AM What's The Difference between Pressure Transmitter and Pressure Gauge?

later function expandability is much higher

than that of the pressure gauge.

Pressure Transmitters and Pressure

Gauge from Micro Sensor

Micro Sensor has over 50 years of

experience in developing and manufacturing

pressure measurement equipment, including

piezoresistive pressure sensors and

pressure transmitters, and pressure

gauges.

If you are looking for more information on our

range of pressure instruments, please

contact us via sales@microsensor.cn or

leave messages. Our sales engineer will


 
reply to you within 24 hours.
Previous posts: Farseer Wireless Level

Transmitter

Next chapter: Intelligent Wireless

Measuring Device for Smart City

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MICRO SENSOR CO., LTD

Headquarters

No. 18, Yingda Road,

Baoji, 721006,Shaanxi,P.R.China

German Subsidiary

Micro Sensor GmbH

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