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UPS Service Manual
UPS Service Manual
EQUIPMENT NAME:UPS
TECHNICAL DATA
2018.9.19
BEIJING FOLANNIC S&T Co.,Ltd.
1
Please comply with all warnings and
instructions carefully.
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Table of Contents
目录
一、FOLANNIC UPS FM SERIES USE MAUNAL............................................................................................................5
1. Safety and EMC instructions.................................................................................................................................5
1-1. Transportation and Storage.......................................................................................................................5
1-2. Preparation...................................................................................................................................................5
1-3. Installation....................................................................................................................................................5
1-4. Connection Warnings.................................................................................................................................6
1-5. Operation......................................................................................................................................................7
1-6. Standards.....................................................................................................................................................8
2. Operations................................................................................................................................................................8
2-1. Button Operation.........................................................................................................................................8
2-2. LED Indicators and LCD Panel.................................................................................................................9
2-4. Single UPS Operation..............................................................................................................................11
2-6. LCD Setting................................................................................................................................................15
2-7. Operating Mode/Status Description.......................................................................................................21
2-8. Fault Code..................................................................................................................................................23
4. Storage and Maintenance....................................................................................................................................24
4-1. Storage........................................................................................................................................................24
4-2. Maintenance...............................................................................................................................................24
5. Specificaions..........................................................................................................................................................25
二、FOLANNIC FP SERSIES USE MAUNAL.................................................................................................................27
1. Product introduction..............................................................................................................................................27
1.1 INTRODUCTION..........................................................................................................................................27
1.2 BASIC COMPOSITION................................................................................................................................27
1.3 Working mode.............................................................................................................................................27
1.4 PRODUCT OVERVIEW.......................................................................................................................................31
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2. Attention..............................................................................................................................................................32
2.1 Attention....................................................................................................................................................32
2.2 Safety instructions......................................................................................................................................32
3. RACK INSTALLATION................................................................................................................................................34
4. Electrical Installation...................................................................................................................................36
4.1 Power Port...................................................................................................................................................36
4.2 Communication port...................................................................................................................................38
5. DEBUGGING................................................................................................................................................................42
5.1 Boot Steps...................................................................................................................................................42
5.2 Shutdown steps...........................................................................................................................................42
5.3 Maintenance Bypass Using Steps...........................................................................................................43
6. Man-Machine Interface.......................................................................................................................................44
6.1 Control Panel............................................................................................................................................44
6.2 LCD Screen Display...................................................................................................................................45
6.3 Functional Menu Instructions...............................................................................................................46
7. Use Maintenance Guide........................................................................................................................................58
8. Fault Diagnosis And Treatment........................................................................................................................59
8.1 Warning Code Shows...................................................................................................................................59
8.2 Fault code shows.......................................................................................................................................59
9. Stand-alone electrical specifications........................................................................................................61
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一、FOLANNIC UPS FM SERIES USE MAUNAL
Please read carefully the following user manual and the safety instructions before installing the unit or using the
unit!
Please transport the UPS system only in the original package to protect against shock and
impact.
The UPS must be stored in the room where it is ventilated and dry.
1-2. Preparation
Condensation may occur if the UPS system is moved directly from cold to warm environment.
The UPS system must be absolutely dry before being installed. Please allow at least two hours for the UPS
system to acclimate the environment.
Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.
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1-3. Installation
Do not connect appliances or devices which would overload the UPS (e.g. big motor-type
equipment)) to the UPS output sockets or terminal.
Place cables in such a way that no one can step on or trip over them.
Do not block air vents in the housing of UPS. The UPS must be installed in a location with good
ventilation. Ensure enough space on each side for ventilation.
UPS has provided earthed terminal, in the final installed system configuration, equipotential
An integral single emergency switching device which prevents further supply to the load by the
UPS in any mode of operation should be provided in the building wiring installation.
Installation and Wiring must be performed in accordance with the local electrical laws and
regulations.
• There is no standard backfeed protection inside, please isolate the UPS before working according to this
circuit. The isolation device must be able to carry the UPS input current.
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• This UPS should be connected with TN earthing system.
• The power supply for this unit must be single-phase rated in accordance with the equipment nameplate.
It also must be suitably grounded.
• Use of this equipment in life support applications where failure of this equipment can reasonably be
expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness
is not recommended. Do not use this equipment in the presence of a flammable anesthetic mixture with air,
• Connect your UPS power module’s grounding terminal to a grounding electrode conductor.
• The UPS is connected to a DC energy source (battery). The output terminals may be live when the UPS is
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Risk of Voltage Backfeed
1-5. Operation
Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any
time since this would cancel the protective earth of the UPS system and of all connected loads.
The UPS system features its own, internal current source (batteries). The UPS output sockets or
output terminal blocks may be electrically live even if the UPS system is not connected to the building
wiring outlet.
mains.
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In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the
Ensure that no liquid or other foreign objects can enter into the UPS system.
1-6. Standards
* Safety
IEC/EN 62040-1
* EMI
Conducted Emission...............................:IEC/EN 62040-2 Category C3
Radiated Emission..................................:IEC/EN 62040-2 Category C3
*EMS
ESD.........................................................:IEC/EN 61000-4-2 Level 4
RS........................................................ ...:IEC/EN 61000-4-3 Level 3
EFT......................................................... :IEC/EN 61000-4-4 Level 4
SURGE................................................... :IEC/EN 61000-4-5 Level 4
CS........................................................... :IEC/EN 61000-4-6 Level 3
Power-frequency Magnetic field.............. :IEC/EN 61000-4-8 Level 4
Low Frequency Signals............................:IEC/EN 61000-2-2
Warning: This is a product for commercial and industrial application in the
second environment-installation restrictions or additional measures may be
needed to prevent disturbances.
2. Operations
2-1. Button Operation
Button Function
Turn on the UPS: Press and hold the button more than 1s to turn on the
ON/Enter Button
UPS.
Turn off the UPS: Press and hold the button more than 1s to turn off the
OFF/ESC Button UPS.
Esc key:
Press
Battery thisPress
test: button
andtohold
return
thetobutton
last menu
moreinthan
setting
1s tomenu.
test the
Test/Up Button battery while in AC mode, or CVCF mode.
UP key: Press this button to display next selection in setting menu.
Mute the alarm: Press and hold the button more than 1s to mute the
buzzer.
Mute/Down Button Please refer to section 3-4 “Mute the buzzer” for details.
Test/Up + Press and hold the two buttons simultaneous more than 1s to
Mute/Down Button enter/escape the setting menu.
* CVCF mode means converter mode.
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2-2. LED Indicators and LCD Panel
LCD panel
LED Indicators:
There are 4 LEDs on front panel to show the UPS working status:
LED indicators
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LCD Panel:
Display Function
Backup time information
Indicates the backup time in numbers.
H: hours, M: minutes, S: seconds
Fault information
Indicates that the warning and fault occurs.
Indicates the fault codes, and the codes are listed in details in section 3-9.
Mute operation
Indicates that the UPS alarm is disabled.
Indicates overload.
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Indicates the battery is working.
Battery information
Indicates the Battery capacity by 0-25%, 26-50%, 51-75%, and 76-100%.
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Overload
1) After power supply is connected correctly, set the breaker of the battery pack at “ON” position (the
step only available for long-run model). Then, set the input breaker at “ON” position. At this time, the
fan is running and the UPS supplies power to the loads via the bypass. The UPS is operating in Bypass
mode.
NOTE: When UPS is in Bypass mode, the output voltage will directly power from utility after you
switch on the input breaker. In Bypass mode, the load is not protected by UPS. To protect your
precious devices, you should turn on the UPS. Refer to next step.
2) Press and hold the “ON” button for 1s to turn on the UPS and the buzzer will beep once.
3) A few seconds later, the UPS will enter to AC mode. If the utility power is abnormal, the UPS will
operate in Battery mode without interruption.
NOTE: When the UPS is running out battery, it will shut down automatically at Battery mode. When the
utility power is restored, the UPS will auto restart in AC mode.
2. Turn on the UPS without utility power supply (in Battery mode)
1) Make sure that the breaker of the battery pack is at “ON” position (only for long-run model).
2) Press and hold the “ON” button for 1s to turn on the UPS, and the buzzer will beep once.
3) A few seconds later, the UPS will be turned on and enter to Battery mode.
After the UPS is turned on, you can connect devices to the UPS.
1) Switch on the devices one by one and it will display total load level in LCD panel.
2) If it is necessary to connect the inductive loads such as a printer, the in-rush current should be
calculated carefully to see if it meets the capacity of the UPS, because the power consumption of this
kind of loads is too big.
3) If the UPS is overload, the buzzer will beep twice every second.
4) When the UPS is overload, please remove some loads immediately. It is recommended to have the total
loads connected to the UPS less than 80% of its nominal power capacity to prevent overload for
system safety.
5) If the overload time is over acceptable time listed in spec at AC mode, the UPS will automatically
transfer to Bypass mode. After the overload is removed, it will return to AC mode. If the overload
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occurs 3 times in half hour, the UPS will be locked in Bypass mode. UPS can transfer to Line mode
only by manual restart. At this time, if bypass is enabled, the UPS will power to the load via bypass. If
bypass function is disabled or the input power is not within bypass acceptable range, it will cut off
output directly.
1) After the UPS is connected to the utility power, the charger will charge the batteries automatically
except in Battery mode or during battery self-test.
2) It’s suggested to charge batteries at least 10 hours before use. Otherwise, the backup time may be
shorter than expected time.
3) Make sure the battery numbers setting on the control board (Please refer to the section 3-4-11 for
detailed setting) is consistent to real connection.
4) The charging current can be changed from 1A to 6A via LCD or software. Please make sure that the
charging current is suitable to battery specification.
1) When the UPS is in Battery mode, the buzzer will beep according to different battery capacity. If the
battery capacity is more than 25%, the buzzer will beep once every 4 seconds. If the battery
voltage drops to the alarm level, the buzzer will beep quickly (once every sec) to remind users that the
battery is at low level and the UPS will shut down automatically soon. Users could switch off some
non-critical loads to disable the shutdown alarm and prolong the backup time. If there is no more load
to be switched off at that time, you have to shut down all loads as soon as possible to protect the
devices or save data. Otherwise, there is a risk of data loss or power failure.
2) In Battery mode, if buzzer sound annoys, users can press the Mute button to mute the buzzer.
3) The backup time of the long-run model depends on the external battery capacity.
4) The backup time may vary from different environment temperature and load type.
5) When setting backup time for 16.5 hours (default value from LCD panel), after discharging 16.5
hours, UPS will shut down automatically to protect the battery. This battery discharge protection can
be enabled or disabled through LCD panel control. (Refer to 3-7 LCD setting section)
1) Turn off the inverter of the UPS by pressing “OFF” button for at least 1s, and then the buzzer will
beep once. The UPS will turn into Bypass mode.
NOTE 1: If the UPS has been set to enable the bypass output, it will bypass voltage from utility
power to output sockets and terminal even though you have turned off the UPS (inverter).
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NOTE 2: After turning off the UPS, please be aware that the UPS is working at Bypass mode and
there is risk of power loss for connected devices.
2) In Bypass mode, output voltage of the UPS is still present. In order to cut off the output, switch off the
input breaker. A few seconds later, there is no display shown on the LCD panel and UPS is
complete off.
7. Turn off the UPS without utility power supply in Battery mode
1) Turn off the UPS by pressing “OFF” button for at least 1s, and then the buzzer will beep once.
2) Then UPS will cut off power to output and there is no display shown on the display panel.
1) To mute the buzzer, please press the “Mute” button for at least 1s. If you press it again after
the buzzer is muted, the buzzer will beep again.
2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the
details.
1) When Fault LED flashes and the buzzer beeps once every second, it means that there are some
problems for UPS operation. Users can get the fault code from LCD panel. Please check the trouble
shooting table in chapter 4 for details.
2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the
details.
1) When Fault LED illuminates and the buzzer beeps continuously, it means that there is a fatal error in
the UPS. Users can get the fault code from display panel. Please check the trouble shooting table in
chapter 4 for details.
2) Please check the loads, wiring, ventilation, utility, battery and so on after the fault occurs. Don’t try to
turn on the UPS again before solving the problems. If the problems can’t be fixed, please
contact the distributor or service people immediately.
3) For emergency case, please cut off the connection from utility, external battery and output
immediately to avoid more risk or danger.
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2) Turn off the UPS. If the load couldn’t be cut off, you should remove the cover of maintenance
bypass switch on the rear panel and turn the maintenance switch to “BPS” position first.
3) Switch off the input breaker, and switch off the battery breaker.
4) Remove the cabinet cover, and then modify the jumpers (CN1) on the control board to set the battery
numbers as following table:
Battery CN1
Number pin15 Pin16 Pin17 Pin18 Pin19 Pin20
16 X 1 0 0 0 0
17 X 0 1 0 0 0
18 X 0 0 1 0 0
19 X 0 0 0 1 0
20 X 0 0 0 0 1
Note:1 = connect with jumper; 0 = no jumper; x = the pins are for other functions.
5) Modify the battery pack for the setting number carefully. After complete it, put the cover back, and
switch on the battery breaker.
6) Switch on the input breaker and the UPS will enter Bypass mode. If the UPS is in maintenance
Bypass mode, turn the maintenance switch to “UPS” position and then turn on the UPS.
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OPN Allow
RES Reserved
2-6. LCD Setting
There are three parameters to set up the UPS. Refer to following diagram.
Parameter 1
Parameter 2 Parameter 3
Parameter 1: It’s for program alternatives. Refer to below table for the programs to set up.
Parameter 2 and parameter 3 are the setting options or values for each program.
Note: Please select “Up” or “Down” button to change the programs or parameters.
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07 Reserved
08 Bypass mode setting Y Y
09 Battery maximum discharge time setting Y Y Y Y Y
10 Reserved
11 Reserved
12 Reserved
13 Battery voltage Calibration Y Y Y Y Y
14 Reserved
15 Inverter voltage Calibration Y Y Y
16 Floating charger voltage adjustment Y Y Y Y Y
17 Constant charger voltage adjustment Y Y Y Y Y
18 Charger maximum current setting Y Y Y Y Y
19 Battery capacity and groups setting Y Y Y Y Y
20 Backup time calibration Y Y Y Y Y
*Y means that this program can be set in this mode.
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Parameter 2: Output Frequency
60 Hz, CVCF mode
Setting the output frequency. You may choose following three
options in parameter 2:
50.0Hz: The output frequency is setting for 50.0Hz.
60.0Hz: The output frequency is setting for 60.0Hz.
ATO: If selected, output frequency will be decided according to
the latest normal utility frequency. If it is from 46Hz to 54Hz, the
output frequency will be 50.0Hz. If it is from 56Hz to 64Hz, the
50 Hz, Normal mode
output frequency will be 60.0Hz. ATO is default setting.
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04: Frequency range for bypass
Interface Setting
Parameter 2: Set the acceptable low frequency for bypass.
50 Hz system: Setting range is from 46.0Hz to 49.0Hz.
60 Hz system: Setting range is from 56.0Hz to 59.0Hz.
The default value is 46.0Hz/56.0Hz.
Parameter 3: Set the acceptable high frequency for bypass.
50 Hz: Setting range is from 51.0Hz to 54.0 Hz.
60 Hz: Setting range is from 61.0Hz to 64.0Hz.
05: reserved
Interface Setting
reserved
06: reserved
Interface Setting
reserved
07: reserved
Interface Setting
reserved
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08: Bypass mode setting
Interface Setting
Parameter 2:
OPN: Bypass allowed. When selected, UPS will run at Bypass
mode depending on bypass enabled/disabled setting.
FBD: Bypass not allowed. When selected, it’s not allowed for
running in Bypass mode under any situations.
Parameter 3:
ENA: Bypass enabled. When selected, Bypass mode is activated.
DIS: Bypass disabled. When selected, automatic bypass is
acceptable, but manual bypass is not allowed. Manual bypass
means users manually operate UPS for Bypass mode. For
10: reserved
21
Interface Setting
reserved
11: reserved
Interface Setting
reserved
12: reserved
Interface Setting
reserved
22
14: reserved
Interface Setting
reserved
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Parameter 3:
The maximum charging current could be adjusted.
Default value is 4A for long run model and 1A for standard model.
The available options are 1A, 2A, 4A and 6A.
6A is only available for 16 pieces of batteries.
Operating mode/status
AC mode Description When the input voltage is within acceptable range, UPS will provide
pure and stable AC power to output. The UPS will also charge the
battery at
LCD display
CVCF mode Description When input frequency is within 46 to 64Hz, the UPS can be set at a
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LCD display
Battery mode Description When the input voltage is beyond the acceptable range or power failure,
UPS will backup power from battery and alarm will beep every 4 seconds.
LCD display
Bypass mode Description When input voltage is within acceptable range and bypass is enabled,
turn off the UPS and it will enter Bypass mode. Alarm beeps every two
minutes.
LCD display
Battery Test Description When UPS is in AC mode or CVCF mode, press “Test” key for more than
1s. Then, the UPS will beep once and start “Battery Test”. The line
between I/P and inverter icons will blink to remind users. This operation
is used to check the battery status.
LCD display
Fault status Description When UPS has fault happened, it will display fault codes in LCD panel.
LCD display
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2-8. Fault Code
Fault event Fault code Icon Fault event Fault code Icon
Bus start failure 01 None Low Inverter voltage 13 None
Bus over 02 None Inverter output short 14
circuited
Bus under 03 None Battery SCR short circuited 21 None
Bus unbalance 04 None Over temperature 41 None
Inverter soft start failure 11 None Overload 43
High Inverter voltage 12 None
3.Trouble Shooting
If the UPS system does not operate correctly, please solve the problem by using the table below.
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Remove excess loads from UPS
UPS is overload.
output.
UPS is overloaded. Devices
connected to the UPS are fed Remove excess loads from UPS
directly by the electrical output.
network via the Bypass.
The icon and flash on After repetitive overloads, the
Remove excess loads from UPS
LCD display and alarm beeps twice UPS is locked in the Bypass
output first. Then shut down
every second. mode. Connected devices are
the UPS and restart it.
Fault code is shown as 43. The icon fed directly by the mains.
UPS is overload too long and
becomes fault. Then UPS shut Remove excess loads from UPS
lights on LCD display and output and restart it.
down automatically.
Fault code is shown as 14, the icon The UPS shut down
Check output wiring and if
automatically because short
connected devices are in short
lights on LCD display, circuit occurs on the UPS
circuit status.
and alarm beeps continuously. output.
Other fault codes are shown on LCD A UPS internal fault has Contact your dealer
display and alarm beeps continuously. occurred.
Charge the batteries at least 7
hours and then check capacity.
Batteries are not fully charged If the problem still persists,
nominal value consult your dealer.
Contact your dealer to replace
Batteries defect
the battery.
The UPS temperature is too
The icon and flash on LCD Check fans and notify dealer.
high.
UPS can not start up, the icon
Cover of maintain switch is Check if the cover of maintain
flashes on LCD display, and alarm
open. switch is screwed tightly.
beeps every second.
4. Storage and Maintenance
4-1. Storage
Before storing, charge the UPS at least 7 hours. Store the UPS covered and upright in a cool, dry
location. During storage, recharge the battery in accordance with the following table:
Storage Temperature Recharge Frequency Charging Duration
-25°C - 40°C Every 3 months 1-2 hours
40°C - 45°C Every 2 months 1-2 hours
4-2. Maintenance
The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified
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maintenance personnel.
Even after the unit is disconnected from the mains, components inside the UPS system are still
Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that
no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as
BUS-capacitors.
Only persons are adequately familiar with batteries and with the required precautionary measures
may replace batteries and supervise operations. Unauthorized persons must be kept well away from the
batteries.
Verify that no voltage between the battery terminals and the ground is present before maintenance
or repair. In this product, the battery circuit is not isolated from the input voltage. Hazardous voltages may
occur between the battery terminals and the ground.
Batteries may cause electric shock and have a high short-circuit current. Please remove all
wristwatches, rings and other metal personal objects before maintenance or repair, and only use tools with
insulated grips and handles for maintaining or repairing.
When replace the batteries, install the same number and same type of batteries.
Do not attempt to dispose of batteries by burning them. This could cause battery explosion. The
batteries must be rightly deposed according to local regulation.
Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes. It may
be toxic.
Please replace the fuse only with the same type and amperage in order to avoid fire hazards.
5. Specificaions
MODEL FM-6KVA FM31-6KVA
CAPACITY* 6000 VA / 4800 W 6000 VA / 4800 W
INPUT
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220VAC± 25% 380VAC± 25%
46Hz ~ 54 Hz @ 50Hz system
Frequency Range
56Hz ~ 64 Hz @ 60Hz system
Phase Single phase with ground
Power Factor ≧ 0.99 at 100% Load
OUTPUT
Output voltage 208/220/230/240VAC
AC Voltage Regulation ± 1%
Frequency Range 46Hz ~ 54 Hz @ 50Hz system
(Synchronized Range) 56Hz ~ 64 Hz @ 60Hz system
Frequency Range (Batt. Mode) 50 Hz ± 0.1 Hz or 60Hz ± 0.1 Hz
AC mode 100%~110%: 30min; 110%~130%: 5min; >130% : 10sec
Overload
Battery mode 100%~110%: 3min; 110%~130%: 30sec; >130% : 10sec
Current Crest Ratio 3:1 max
≦ 3 % THD (Linear
Harmonic Distortion
Load)
Line Battery 0 ms
Transfer Time
Inverter Bypass 0 ms
EFFICIENCY
AC mode > 92% > 93%
Battery Mode > 90% > 91%
BATTERY
Type & Numbers 12 V / 9 Ah x 16 12V / 9 Ah x 20 12 V / 9 Ah x 16 12V / 9 Ah x 20
Recharge Time 9 hours recover to 90% capacity
Default : 1 A ± 10%
Standard Charging Current
Max.: 1A, 2A (Adjustable)
Model Charging Voltage 218.4V ± 1% 273V ± 1% 218.4V ± 1% 273V ± 1%
Type Depending on applications
Numbers 16 – 20 (Adjustable)
Default: 4 A ± 10%
Long-run Charging Current
Max.: 1A, 2A, 4A, 6A (Adjustable, 6A is only available for 16pcs batteries)
Model Charging Voltage 218.4V ± 1% (Based on 16pcs batteries)
ENVIRONMENT
0 ~ 50°C 0 ~ 40°C
Operation Temperature (battery life cycle will be shorten when (battery life cycle will be shorten when
Operation Humidity temperature is above<95
25°C) temperature is above 25°C)
% and non-condensing
Operation Altitude** <1000m
Acoustic Noise Level Less than 55dB @ 1 Meter Less than 58dB @ 1 Meter
MANAGEMENT
Supports Windows® 2000/2003/XP/Vista/2008, Windows® 7/8, Linux, Unix, and
Smart RS-232 or USB
MAC
Optional SNMP Power management from SNMP manager and web browser
29
二、FOLANNIC FP SERSIES USE MAUNAL
1. Product introduction
1.1 INTRODUCTION
This series is a pure sine wave output UPS double conversion on-line UPS system, provide
important load without grid interference, regulated and stabilized power supply power supply
equipment.After the mains power, UPS battery power inverter output to the load, to achieve
continuous output.
This series UPS with output isolation transformer of high frequency double transform
structure and advanced digital control technology, to achieve stable, clean and
uninterrupted power supply output.Also provides various communication solutions, and
friendly human-machine interface, convenient user setting and monitoring was carried out on
the machine.
Communication section provides the MODBUS, RS232 and scalable smart slot.
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1.3.2 BATTERY Working MODE
When the mains input is abnormal, the system automatically continuous working mode switch
to the battery, the battery through the inverter output alternating current to the output
module.The bypass input in standby state at this time.If the mains returned to normal, the
system automatically continuous cut back to the grid pattern.
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1.3.4 ECO work MODE (ECO MODE)
ECO mode can be enabled and disabled. The default is disabled.If the load requirement about the quality
of the power supply is not very high, and the higher requirements on the efficiency of system, can enable
"ECO" operating mode.In this mode, bypass input to the normal Power supply system through the static
bypass to load, the grid this also at work at the same time, all the way and to give the battery to
charge, just output the static switch belongs to the off state.When abnormal bypass the input, the system
will automatically switch to the mains or battery mode power supply, switch time less than 10 ms.When the
bypass input back to normal, then cut back to bypass the power supply system.To a great extent, improve
the efficiency of power supply system.
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1.3.6 the rest of the model
In addition to the above several kinds of working patterns, there are STANDBY mode, POWER
OFF mode and FAULT mode.
STANDBY mode to wait, when the output does not meet the conditions, the machine is in this
mode, in this mode the utility to the battery.
When the machine is in STANDBY mode, wait for after a period of time, no other model can
be transformed, will enter the POWER OFF mode.When UPS into this mode, the machine can't
be opened again, need to wait for the machine power is completely before start.
When UPS fails junior membership FAULT mode, after entering the model machine needs, when
the power is open again to eliminate.
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1.4 PRODUCT OVERVIEW
34
2. Attention
2.1 Attention
Danger signs.
Dangerous charged body, need to wait for a certain discharge time can
touch.
Please refer to the manual operation.
Function of grounding
Warning!Before using this product, please read carefully all the label on the product and the content of this
manual.And to save manual where easy to access.
Warning!Because this product volume is bigger, heavier weight, can not move and strong vibration.Please pay attention
to avoid tilting movement。
Attention!Long-term fixed UPS please use the goblet instead of wheels for support 。
Attention!UPS need to work in a dry environment.When UPS has liquid infiltration please quickly shut down, and wait for
its natural drying or use dry towel.Shall not use wet towel to wipe dirt 。
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Attention!First use UPS or a long time (6 months) not used again after use, please charge the battery
Warning!Make sure you use should not less than the corresponding power level of the input, output, battery power
supply cord。
Warning!Please do not open the case check without authorization, otherwise cause life security, the consequence is
proud.Also must understand the basic knowledge of electrical workers and perusal operating instructions.
Attention!Before the teardown check, please ensure that the machine has broken all the input and output switch.Can still
exist due to internal storage component, please wait at least 5 minutes before the machine internal line maintenance
operations.
Attention!If any abnormal situation, please disconnect all switch in a timely manner.
Warning!The battery does not belong to the safe side, please don't touch the battery is negative..
Attention!Replace the battery, please replace the battery.Don't use already battery failure 。
Attention!Don't put battery exposed to high temperature and open environment, otherwise may cause the battery
explosion。
Attention!Battery must be replaced by professionals, to replace the battery must be sent to a special recycling
processing.Batteries as "toxic waste"。
Warning!In high temperature environment, avoid metal skin touch device, so as to avoid burns 。
Attention!Please do not use external things covered equipment so as not to affect normal heat dissipation lead to high
temperature。
3. RACK INSTALLATION
3.1 Installation Environment Requirements
temperature: 0 ° C ~ + 55 ° C
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storage temperature:-15ºC ~ 60ºC
Relative humidity:5% ~ 95%
Height: Below 1000 meters, beyond which highly please send amount to use
Altitude (m) 1000 1500 2000 2500 3000 3500 4000 4500 5000
Derating 100% 95% 91% 86% 82% 78% 74% 70% 67%
Ø verticality: no vibration bumps and vertical gradient is not more than 5 °Positive
Ø installation environment space requirements: machine with a wall or other objects at
least 100 cm distance space, left and right side with a wall or other objects can be side by
side.The top of the UPS shall not put any items, at least 100 cm of maintenance space;Lest
affect system maintenance.
UPS system shall be installed with sufficient ventilation rate, cool, humidity is not high,
and has a clean condition clean air in the operational environment.Recommend the environment
temperature is 20 ° C ~ 25 ° C, humidity is around 50%.
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Except moving boxes and packaging material Remove all weight from foot to foot the nut
Please Check If The Items In The Packing Was Damaged.In Addition To UPS, Packaging Should
Also Include The Following Items:
4. Electrical Installation
4.1 Power Port
Divided Into Before And After The Series UPS Power Supply Into The Outlet, Will Open The
Machine Before The Connection Open Cover And Terminal Cover Plate Machines, On The Internal
Layout As Shown In The Figure Below.
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Baffle is dismantled, the power supply terminals as shown in the figure below.
The junction of ground wire as shown in the figure below: located in the terminal stage left
and right side near the side casing.
Grounding position
Internal input/output UPS online installation switch and fuse specification for reference
(the actual specifications are subject to) :
UPS MODEL input circuit breaker Battery output
Ac input Bypass Maintenan fuse circuit
FP-10K 32A/3P 63A/1P 63A/1P 100A 63A/1P
FP-15K 63A/3P 100A/1P 100A/1P 100A 100A/1P
FP-20K 63A/3P 125A/1P 125A/1P 200A 125A/1P
FP-25K 63A/3P 125A/1P 125A/1P 200A 125A/1P
FP-30K 100A/3P 150A/3P 150A/3P 200A 150A/3P
FP-40K 125A/3P 200A/3P 200A/3P 315A 200A/3P
Attention!In front of the UPS not installed, please confirm all of the circuit breaker
and switch in the off state.
The Power Cord Of The UPS Recommended Specifications Shown In The Table Below:
FP-10K ≥6 ≥ 10 ≥ 10
FP-15K ≥8 ≥ 14 ≥ 22
FP-20K ≥ 10 ≥ 22 ≥ 30
FP-25K ≥ 14 ≥ 28 ≥ 38
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FP-30K ≥ 18 ≥ 35 ≥ 50
FP-40K ≥ 22 ≥ 50 ≥ 60
Input, bypass and connect the output phase sequence should be consistent with the terminal
identification needs;The polarity of the power cord to battery terminal identifies an;All of
the power cord terminals fixed good contact with the terminal.
Due to the output of the machine to provide stem node signal for short circuit and
open circuit state, high and low level signal is not available, so use customer need the
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power converter.Input node additional power can be used to drive, the corresponding
signal and ground pins for short circuit or open circuit.
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4.2.3 Emergency power off (EPO)
By default, this port through the short circuit a short circuit pin, the machine can work
normally;Short-circuit pins on the day when the machine immediately disconnect the output.
4.2.4 USB/RS232
USB line for random standard, pick UPS at one end, and the other end is connected to the
computer, through the monitoring software to monitor the machine.
RS232 can choose corresponding wire according to user's actual situation, monitoring
short distances.
4.2.5 RS485
Pin definition
Users Can Use The Internet As A RS485 Connection Wire, One End Of The Crimping RJ45
Directly Connected To The UPS, The Other Side For The Client, Can Choose According To Actual
Circumstances, Connection Method.
Each Machine With Two Of The Same Port, Multiple Machines Can Be Connected In Turn, By
Even The Last Station, Realization Of Multiple Machines At The Same Time Monitoring.
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5. DEBUGGING
5.1 Boot Steps
This Series UPS Can Support Battery Cold Start Up, But We Still Recommend The User
According To The Following Steps To Complete The Boot Actions:
Please Finish The Input And Output Of The Machine According To The Content Of Chapter 4
Connection, Confirm The Input Source And Load Parameters Conform To The Requirements Of The
Machine Gauge Lattice;
Attention!This series UPS must be connected to the mains or battery to start the boot.
Close The Ac Input, Bypass The Input And The Battery Switch, Light Up The LCD Panel Will
Automatically Be UPS
Waiting For Machines Self-Checking, LCD Shows The Main Page;
Click On The "ENTER" Button To ENTER The Main Menu:
Click On The "UP" Or "DOWN" Button To Choose To "Real-Time Control", Is Chosen To Options
Into Black White.Click On The "ENTER" To ENTER The Real Time Control Menu;
Into The "Real-Time Control" Menu And Then Click The "UP" Or "DOWN" To Choose "Boot"
Immediately, And Click The "ENTER", And Then Choosing "Yes", Click "ENTER" To Confirm;
After Waiting For UPS Start, Green LED Will Be Lighted.At This Time Closed The Ac Output
Switch, The Power Supply To The Load。
Battery cold start step: when there is no mains, the machine can be through the battery
cold start, the corresponding steps as follows:
Close the battery switch, the use of appropriate tools, press the upper machine positive
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identification of "cold start" press button, after waiting for the LCD panel light
release;
Waiting for machines self-checking, LCD shows the main page;
Subsequent steps with normal boot.
Attention!After the automatic bypass function is enabled, as long as the bypass input is
normal, after the machine was lit LCD screen, will automatically switch to bypass the
output.When entering the menu can make "boot" immediately after, the machine will be
into the grid work mode.
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6. Man-Machine Interface
6.1 Control Panel
6.1.1 Panel Layout Is Introduced
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BAT mode Put out Put out Normally Put out
fault Put out Put out Put out Normally
warning Put out Put out Put out flashing
Battery test mode Put out Normally Normally Put out
ECO mode Normally Normally Put out Put out
ENTER Turning or confirm According to the 5 s boot long;Enter the menu and confirm
ESC Powerbutton
off or the the options
According to the 5 s shutdown long;Exit menu and cancel
UP exit button
up key options
Page up or move;Increase the set number
DOWN Down key Page down or move;Reduce the set of digital
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LCD Interface Is Mainly Composed Of Three Parts: Initialization, The Main Interface, The
Menu.
INITIALIZE
Initialization Interface Only Appeared In The System The First Time You Start, The
Machine To Complete The Initialization, LCD Front Waiting For Process Into The Main
Industry.
Main interface main interface is used to display the machine commonly used information,
convenient for user to browse, so as to quickly understand the working condition of the
machine.Under the main interface can flip through the "UP" or "DOWN" to view
Parameter Instructions
Model Ups In The Current Working Mode
Input Voltage/Frequency Ac Input Voltage And Frequency
Input Source According To The Current Connection Of Ac Input
Types, This Parameter Can Be Set Through The Setup
Output Voltage/Frequency Phase Selection
Ac Output VoltageOfAnd
TheFrequency
Basic Settings, The Details
Load % Ac Load Percentage
Bypass TheBypass The Input Voltage And Frequency
Type Machine Type: "Single" Or "Weaver & Weaver
Battery Voltage Current Battery Voltage
Maximum Temperature Casing Temperature Parameters Of Key Components
Events Show… According To The Corresponding Events, Such As
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6.3 Functional Menu Instructions
6.3.1 Control Menu, Click On The "UP" Or "DOWN" Button To Choose, Is Chosen To Options Into
Black, White, And Click "ENTER" To ENTER The Corresponding Options Menu.
Go To The Options Menu, Click On The "UP" Or "DOWN" Button To Select "Yes" Or "No",
Then Click "ENTER" To Confirm Selection Is Carried Out.
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6.3.2 Measuring Menu
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Click On The "UP" Or "DOWN" Button Page To Browse The Operation Parameters Of UPS.
According To The Information Parameter Instructions
input phase voltage
R phase Ac input voltage (v) relative N R
S phase Ac input S relative N voltage (v)
T phase Ac input relative N T voltage (v)
input voltage
R S Ac input R relative S phase voltage
(v)
S T Ac input S relative T phase voltage
(v)
T R Ac input relative R T phase voltage
(v)
Input frequency Ac input frequency (hz)
output current
R Phase Ac output R phase current (amps) power
factor
R Phase R phase power factor
output power
R Phase(%) R power percentage
Total power output(%)
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Bypass Phase Voltage
R Phase Bypass The Input Voltage (V) Relative N
R
6.3.3 Settings Menu, Click On The Button "Up" Or "Down" Button To Select, Is Chosen To
Options Into Black White, Then Click "Confirm Button" To Enter The Corresponding
Options Menu.
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Modify parameters
Basic information options
According Instructions
Information 1) Time: Set Time, Time Format: Hours, Minutes;
2) Date: The Date, The Date Format For: Year/Month/Day Of
Week;
3) The Input Source: Set The AC Input Types, There Are Two
Options:
Mains And Generator;The City Electricity As The Default Value,
Set This Parameter Will Be Displayed In The Main Interface;
4) Customer Service Telephone: Set Up The Service Phone, Only
Support "0 ~ 9, +, -, *," These Symbols, Numbers Support
Longest 14 Characters;
5) Contacts: Set Up The Service Contact, The Longest Support
17 Characters.
1) Customer Service Email: Set Up The Mail, Email
Support Longest 34 Characters.
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1) Battery Detection: Automatic Testing Function Setup Option,
That Is Disabled By Default;
2) Test Cycle: Select Battery Automatic Testing Way, Provide
The Month/Week/Three Days To Choose Items, The Specific Time
Can Be Set After The Corresponding Unit Of Time.
According Instructions
Information
1) : LCD LCD Version Number;
2) DSP, DSP Firmware Version Number;
3) The MCU, MCU Firmware Version Number;
4) Serial Number: Machine Serial Number;
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显示信息 说明
1) ECO Mode;
2) ECO Voltage Range;
3) ECO Frequency Range;
4) Automatic Restart Function;
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After entering advanced options to select "advanced", will be prompted for a password:
If a default password input "0000", after entering the user Settings page, the corresponding parameter
Settings can be performed, the set method with "basic Settings" option to operate the process.
According information instructions
Use "ENIER button", "UP key", "DOWN" to enter the password,
complete the input
Later, the cursor should be in the final a password, then click
"ENTER", secret code will only be confirmed.
The default password: 0000 if password input is correct, will
enter the user Settings page, if the wrong password input, will
tip password mistake, need to enter again.
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1) set up the battery model work time, the default 999
minutes;
2) set the battery working point voltage;
If enter the default password "XXXX", the password needs to contact the service personnel
to provide, after entering the user Settings page, the corresponding parameter Settings can
be performed, the set of methods and procedures, "basic Settings" option.
显示信息 说明
Use "ENIER button", "UP key", "DOWN" to enter the
password, complete the input
Later, the cursor should be in the final a password,
then click "ENTER", secret code will only be confirmed.
The default password: XXXX
If the password is correct, will enter the user
Settings page, if the wrong password input, will tip
password mistake, need to enter again.
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Parameter Settings
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1) To Modify The Service Password.Select "Yes" Will Pop-
Up Menu Password Change.
2) The Password Reset Service.Select "Yes" Will Restore
To Factory Default Password.
Correction Settings
According information instructions
1) R output voltage value correction: percentage and
subtract calibration Settings.Add and subtract
2) R output current value correction: a percentage
calibration Settings.
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Add And Subtract Busbar Voltage Correction: A
Percentage Calibration Settings.
Battery Voltage Correction: Percentage And Subtract
Calibration Settings.
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1) record menu will UPS of all alarm and fault
information, information contain code and description,
date/time information.
2) in the alarm page, if more than one page LCD display
information, you can use the "UP" or "DOWN" to flip
the;
3) under the page, click on the "ESC" to return to the
main menu, click on the "ENTER" doesn't work;
4) W + digital said: alarm + alarm code;F + digital
said: fault + fault code, the detailed content of alarm
and fault code can refer to chapter 8.
7.2 Battery maintenance In order to ensure the service life of the battery, please maintenance on a regular
basis:
Depending on the ambient temperature and the life of the battery charge and discharge,
high temperatures or depth discharge will shorten the use life of the battery, try to
keep the battery temperature between 15 ° C to 25 ° C.
Regularly check the battery status, keep the battery environment clean;Check the
firmness of the battery terminals, guarding against heavy current discharge to produce
lighter damage terminals.
Total weekly check the battery voltage;Detection of single battery voltage on a
monthly basis.
Do not use the battery for a long time, please charge once every 1 month.
If found that the battery discharge time shorten, please contact the dealer, confirm
whether need to replace the battery.
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8. Fault Diagnosis And Treatment
8.1 Warning Code Shows
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03 Low voltage BUS Restart the machine, such as the problem not
solved, contact the maintenance services.
17 Inverter soft start Restart the machine, such as the problem not
failure solved, contact the maintenance services.
18 High voltage inverter Restart the machine, such as the problem not
solved, contact the maintenance services.
19 Low voltage inverter Restart the machine, such as the problem not
solved, contact the maintenance services.
20 Ac output of N A short Disconnect the load, such as restart machine is
circuit normal, please check the load.
29 Inverter over current Disconnect the load, restart the machine is
normal, please check the load.
30 Inverter IGBT over- Disconnect the load, restart the machine is
current normal, please check the load.
36 Static inverter switch Restart the machine, such as the problem not
short circuit solved, contact the maintenance services.
37 Wrong wiring
43 The bypass static switch Restart the machine, such as the problem not
short circuit solved, contact the maintenance services.
65 A temperature Close the machine, wait for restart cooling.
66 The processor Restart the machine, such as the problem not
communication failure solved, contact the maintenance services.
67 overload Close the machine and reduce the load to start
again.
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9. Stand-alone electrical specifications
Table1: Mains input
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Conversion time synchronous switching: 0ms
Overload capacity 150% ~ 180% 1h~30s; 180% ~ >200% 30s~200ms
Environmental parameters
Working temperature 0°C ~ 55°C
range
Storage temperature -15ºC ~ 60ºC
range
altitude 0 ~ 1000m
(When the elevation of more than 1000 m, please refer
to section 3.1 derating
humidity 5% ~ 95% no lon
IP level IP20
Cooling way Forced air cooling
Communication mode RS232, USB, RS485, intelligent slot
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