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Akbar1991 - TPD - Performance of HV Transmission Line Insulators in Deser Conditions Part3 Pollution Measurement at A Costal Site in Saudi Arabia
Akbar1991 - TPD - Performance of HV Transmission Line Insulators in Deser Conditions Part3 Pollution Measurement at A Costal Site in Saudi Arabia
Akbar1991 - TPD - Performance of HV Transmission Line Insulators in Deser Conditions Part3 Pollution Measurement at A Costal Site in Saudi Arabia
M. Akbar F. Zedan
Senior Member, IEEE Member. IEEE
Research Institute Electrical Engineering Dept.
King Fahd University of King Fahd University of
Petroleum and Minerals Petroleum and Minerals
Dhahran. Saudi Arabia Dhahran. Saudi Arabia
INTRODUCTION
Indexing term: Field testing, Flashover, Insulators, Desert Selection of outdoor insulation in a new environment is a
Pollution, Severity Assessment difficult task without having some knowledge on t h e severity
of prevailing pollution. The problem becomes r a t h e r a c u t e at
higher levels of transmission voltage where overinsulation is
Abstract - Contamination flashover is t h e major cause of not practical due t o various technical and economic
insulator failure in t h e eastern region of Saudi Arabia. Saudi constraints. I t is, therefore, imperative t o have a reasonably
Consolidated Electric Company in t h e eastern region (SCECO a c c u r a t e assessment of s i t e severity f o r a technically sound
East) has adopted several countermeasures such a s increasing design. Areas where transmission lines already exist,
t h e creepage distance and using insulators of different shapes measurement of s i t e severity is required t o economically
and materials including resistive-glazed insulators. The control t h e type and frequency of maintenance procedures. I t
utility, however, still relies primarily on an expensive, is important t o n o t e t h a t several f a c t o r s which contribute t o
rigorous maintenance program. atmospheric pollution may change significantly over t h e
years and thus regular monitoring of pollution severity s e e m s
The insulator contamination problem is strongly essential. This is particularly t r u e in f a s t developing
environment-dependent and no generalized anti-pollution countries where urbanization and industrialization can
c r i t e r i a can b e offered. Optimizaton of insulators design and significantly a l t e r t h e pollution severity level with time.
t h e i r subsequent maintenance requires information about t h e
performance of specific insulators under w e t , contaminated, In Saudi Arabia, high voltage transmission lines have
and energized conditions. The most reliable approach t o been constructed extensively over a relatively short t i m e t o
acquiring this information would b e long-term outdoor m e e t increased demands of urbanization and industrializa-
testing in a r e a s of interest f o r existing and f u t u r e tion. Time constraints coupled with unavailability of relevant
transmission lines. d a t a , resulted in considerable reliance being placed on
foreign design criteria in building t h e lines. A t present,
As p a r t of a national e f f o r t t o study insulator transmission lines of up t o 380 kV a r e operational in Saudi
contamination problems, t e n field stations, five energized Arabia. Experience has revealed t h a t contamination-related
and five unenergized. have been constructed at outages a r e adversely affecting t h e reliability of e l e c t r i c
representative locations throughout t h e country. The first power supply, particularly in t h e eastern and western regions
dedicated energized insulator test station near t h e Ghazlan of Saudi Arabia. To address this problem, a national research
program was initiated a t t h e King Fahd CJniversity of
power plant has been operational since April 1985. The test
s i t e is about 500 m away from t h e coast. Insulator samples of Petroleum and Minerals, Dhahran, through t h e establishment
of t e n dedicated outdoor test stations [ I 1.
different shapes and materials have been t e s t e d in different
string configurations. Leakage current s t a t i s t i c s in t e r m s of
The first unenergized t e s t station was established in
surge counting and I-highest have been recorded
October 1985 a t Dhahran in t h e eastern region of Saudi
simultaneously with meteorological parameters. Moreover,
t h e number of flashovers experienced by different insulators Arabia which has been thoroughly discussed in t h e companion
paper [2]. The f i r s t energized test station in t h e e a s t e r n
w e r e registered. All d a t e w e r e acquired and stored utilizing a
digital a u t o m a t i c d a t a acquisition system. region was e r r e c t e d in April 1985 a t Ghazlan. The
performance of different insulators has been evaluated f o r
about 30 months through t h e measurement of equivalent s a l t
In this paper, fundamental d a t a of equivalent s a l t deposit
deposit density (ESDD). I-highest, surge frequencies of
density and t h e chemical composition of prevailing pollution
different levels, and t h e number of flashovers. Because of
a r e presented and a modified classification of pollution
severity is proposed. Leakage c u r r e n t d a t a and t h e flashover their significant influence in t h e contamination flashover
statistics are given. Based on various measured parameters, a process, prevailing meteorological conditions were
comparison of performance among different insulators is simultaneously measured. Moreover, contaminants were
discussed. analyzed f o r their chemical composition. As an indirect
assessment of pollution severity, a dust-deposit gauge was
also installed a t t h e test station.
t e s l station i s located about I k m west o f Ghazlan power severity indicators, were measured along w i t h actual
plant of SCECC) Last. She coast of the Arabian Gulf i s about performance data. The major results are presented i n this
500 m t o the north. There is vast desert east and south o f sec tion.
the test station.
Measurement of Pollution Severity Index
A galvanized steel portal structure measuring 16 m by 16
m by 1 5 rn high has been installed, in addition t o t w o towers.
A dust-deposit gauge was installed a t a standard height
Each tower has a height of m and a crossarm of 15 m
of 3 m above the ground. It has four collectors i n t o each of
and is also constructed of galvanized steel. Using these
which both rain and pollution are blowri through a vertical
structures, a t o t a l of 3 3 insulator strings have been installed.
slot on each side. The installation i s such that one slot faces
28 test strings have been installed a t the actual height o f
north, one south, one east. and one west. The test procedure
supporting structures while f i v e are installed a t a lower
involves the monthly removal o f pollutiori f r o m each
height.
collector and measurement of the electrical conductivity o f
the contents when dissolved i n 500 m i o f distilled water. The
1he station has been energized using a single phase test
pollution index i s defined as the mean value of conductivities
transformer of 250 kV, 500 kVA capable of simulating a 433
kV system voltage. 1he primary side i s fed through a 13.8 a t 20 OC for a l l four directions expressed in pS/cm and
kV/O-l kV. 500 kVA voltage regulator. The complete power normalized t o 30 days.
supply has a short circuit current capability of 28.9 A and
satisfies the stiffness criteria [3. 41. The test transformer is
provided w i t h cascade winding permitting future expansion t o
a higher range o f output voltage.
The deposition of contaminants on an insulator surface is Fig. 1. Shapes of insulators tested a t the energized
the f i r s t stage in the contamination flashover process. The Chazlan test station.
deposit normally contains soluble salts and other insoluble
ingredients. To measure the degree of contamination, FSDD Table 1. Dimensional parameters o f i n s u l a t o r s under
was measured on a monthly-basis. Since shape and test a t t h e Ghazlan t e s t s i t e l o c a t e d i n t h e
orientation play an important role, a l l representative shapes Eastern r e g i o n of Saudi Arabia.
were used t o compare the LSDD on vertical and inclined
strings. These strings were installed a t the same height, [nsul a t o r - - i - T - L r T
having a ground-clearance o f about I O meters. l o avoid any (nun) (nun) t o p bottom f a c t o r
loss of contamination, ESDD was measured on actual strings.
e
.
experiences exceptionally s e v e r e pollution. I iowever, our
operational experience indicates t h a t correlation of t h e
pollution index t o t h e size of t h e required insulation, a s
proposed in Figure 4, seems t o b e less accurate. Considering
t h e simplicity of t h e equipment (dust -deposit gauge), which e
does not require any maintenance or e l e c t r i c source, t h e
W
pollution indices d a t a can b e utilized advantageously f o r an
approximate severity assessment o f new locality without *a 18
any previous knowledge or reference.
ESDD Measurement ll 1 1 1 1 I I I I I I I
25 75 125 175 225 300
ESDD measurements w e r e made over a 33-month period
on 12 insulator strings having different shapes and Pollution Index
orientations. Eight strings, each 6 m long, w e r e installed on ~ i 4 ~ Creepage
. path required on standard disc f o r
t h e a c t u a l portal and tower structures giving a minimum given pollution severity [ 6 ] .
clearance from t h e ground of 10 m. Four inclined strings
w c r e installed ill a lower height tiaviny a rninirnurn clearance
(1) Irrespective of
insulator shape, t h e average ESDD
of at)oul 7 r r i from t h e ground. The measim2rnent.s were
2
carried oul. a t morithly intervals t o give a b e t t e r exceeded 0.1 mg/cm in just two months, which is
understanding of t h e pollution build-up mechanism. During classified a s heavy pollution [7].
ttie f i r 4 eight months, me~siirerrientswort: c,<irriwl out Io
determine t h e average I SDD f o r t h e complt:te w i d a c e . (2) During t h e initial seven dry months, t h e ESDD exceeded
Ia t e r , F-.SDD was measured separately fllr t h e top and bottom
sudar:HS of each type of ilisc: insiilator. 1 he irifluerir:e of 0.3 mg/cm2 on those insulator designs with a l a g e r
several parameters is discussed below. under -surface. Although open -profile insulators such a s
AGI and LRAP3 collected less pollution, t h e difference
A. E f f e c t of Insulator Shape on ESDD of Vertical Strinqs was smaller than expected. Considering t h e pollution
collection characteristics ( t h e lower, t h e better), t h e
In Figure 5. t h e average ESDD d a t a o f five vertical OOM among t h e five insulator desigrls can b e assigned a s
strings of different. insulators a r e shown. l o p and bottom LRAP3. AGI, F P I , F G I , and SPI. tiowever, t h e
distributions of LSDD a r e separately given in Figures 6 and 7. differences in ESDD between t h e last t h r e e a r e
To f a c i l i t a t e understandirig of LSDD fluctuations, t h e negligible arid therefore no c l e a r superiority of one
quantity of rainfall f o r t h e duration of these measurements is design over another c a n b e seen.
shown in Figure 8. From these d a t a , t h e following comments
a r e given: (3) Duririy t h e 8 t h and 9Lh months some rainfall (Figure 8)
432
07:' 1.07
0.65 E 0 93
0 no
0 67
-
n
5 c.9
-E"
g 0.40
VI
Y
0.27
0 1.4
0 4 8 12 16 20 21 28 32
u
,
r
,
.A
C.00 0 1. 8 12 16 20 26 28 j2
( 5 ) l h c r a t e - o f - r i s e of t S O D on t h e bottorn s u r f a c e is
smaller than t h e top surface. I {owever, t h e bottom
s u r f a c e inherently has poor self -cleaning ability diiring
rainfall.
0.60 -
0.50 -
-
-5 OLO-
>
- -
8 030 -
v1
Y -
CO?!
c
1 I I ~ ' L - ~ . . J - ' L L '
t
U i 6 12 20 Zf si 29 ?r
EXPOSURE PERi2D (MONTHS 1
02';-r - - 1 I 1 I 8 1 I 1 I 1
I
0231
0.09
205,
t
I
I
I-
1 1
o.oaL--J
0 4
' 1
8
' I
12
' '
16
'
20
' '
24
' ' '
28 32
0.0
0 L 8 12 16 20 24 28 32
10 understand t h e effect of orietitation. by comparing clear- frorn this figure t h a l t h e irif1iienc:e of height on FSDU
F-SDD d a t a o f f-igures 5 and 9, it is obvious t h a t during t h e f o r t h c investigated range is negligibly small.
initial seven months of dry weather, t h e difference in F-SDU
between vertical arid inclintxl strings of t h e s a m e type of 1he r- SC)U mcasuremenls carried o u t a t t h e Lharlari t e s t
insulators, is only marginal. I-iowever, a noticeable difference SI aticiri have shown t h a t t h e pi r?vailirig piillritiori coritlitic~nsin
c a n be observed particularly for t h e acrodynamic type a f t e r the: coastal part o f t h c c:.isterri rugiorl a r e vcr'y severe. A!; will
rciinfall where iriclinerl stririgs expose themselves I n b e t t e r bc disciissell l a t e r , several flastiovers have IJf:cn cxpwiariced
self -clr?ariing. I r i t h e vortical position, t h e highest of average a t a l e s t r:rtir:page of 30 mm/kV of Lhe system voltaye.
I SDI) valu+:s for SP1. rFiJ1, and A(;I art? O.69, 0.51, arid 11.53
D. p0 I l!i t ion. C&ssific_aI&n
niq/cni2 rcspt:c:tively. 1 he corrospondirig valiies i n iriclint!d
positions are 0.51, 0.50. arid 0 . 5 riiy/cm2. C1assific:atiori u f pollutirm s e v w i t y or1 Lhe ri~cidwred
1 SDI) values is given iri Table 71 [ I ] . This table, hnwcver, does
r:. EfecJ of I ieiyht no1 provi(lr! I t i e nei?derl riisl iiii.1 ioii for thr? raiiye o f TSDD
vnluc!s tictwccn 0.1 mg/cni7 and 1.0 mg/crn'. From C SDD
Two inciinfxj strings o f antifog inwlators wert? installed measurements conducted aL t h e Gliiizla~i tesl stal.ion. it has
a t t h e Gliiirlan t e s t stal ion. I h o clearances frorn t h e ground becornc kriowri t h a t somo insdaLors can accumiilal t! (lust
were I O r n a i d 2 m respectively. I SI)I) was rne<tsiired
mi)rithly and I tie rf!siJll.s are prcsenl r:rl i n Ficjcire 17. 11 is qiiite n w r e than ari cquivalent TSDD valut: cif 0.1 ing/(:rn* in a
434
period of less than two months. I-laving collected ESOD d a t a Table 4 . Data of Leakage Current Surges from the
f o r about 31 months, a modified ESDD -based classificaLin of Ghazlan T e s t S t a t i o n .
s i t e severity 1s proposed in Tahla 3 . S i t e severity assessrnent
using Table 3 will give a b e t t e r appreciaticm uF pollution Ranges o f s u r g e c o u n t e r s
problems wilh particular r e f e r e n c e t o coritamination 10-25 25-50 50-100 100- 250 250-500 2 5 0 0
conditions in t h e d e s e r t environment. (mA) (mA) (mA) (mA) (mA) (mA)
lri pollution measurements, in addition t o t h e 30,189 19,058 9,842 4,047 740 116
measuremenls of t.SDD, i t is desirable t o know t h e chemical 13,838 3,521 1,214 476 59 0
composition of prevailing pollutants 1.0 effectively simulate 22,044 6,583 2,173 937 156 13
condil.ions in t h e laboratory and more importantly t o identify 24,428 6,826 1,486 191 6 1
t h e source of pollution in eacli region. AFIt:r about 15 months 19,815 9,513 1,614 292 34 2
of exposure, dusk samples collected from t h e Ghnrlan test 31,767 27,398 13,882 3,639 316 3
stal ion w e r e chemically analyzed f o r snluble arid irisoliible a.
ingredients. The results show t h a t sodium s a l t s a r e t h e most
dominarit followtlcl by calcium salts. Among t h e insoluble
fraction, silica is t h e major constitilent.
10-75 25-50 50-100 100-250 250-500 > 5 0 0
Table 2 : ESDD range f o r d i f f e r e n t s i t e s e v e r i t i e s 1 7 1 . (mA) (mA) (mA) (mA) (mA)
I
25,893 57 5
31,277 10,922 18 2
112,406 56,431 1,378 83
vcry l i g h t 9,022 54 2
light 63,369 23,744 16 3
medium 44,817 24,905 88
0.1 - up hcavy 79,595 22,568 448
Table 3: Proposed classification of site 35,785 I 838
severity b. Exposure d u r a t i o n : October 12, 1985 - Hay
- -. 31, 1986.
Type of
Insula- 10-25 25-50 50-100 100-250 250-500 >500
tor (mA) (mA) ( mA) (mA) (mA) ( mA)
Type of
Irisu l a - 0-25
0
LRFPl 29,199 9,043 3,588 2,683 361 28
9,608 10,049 5,854 1,692 90 0
27,902 30,163 8,308 5,082 1,076 131
LRAP4 9,458 h.032 4,640 2,h24 635 37
37,079 10,367 11,706 5,491 469 14
15,027 11,206 6,209 2,030 198 17
LRAP 3 11,259 11,199 10,815 10,027 1,080 41
I I I 1 1
e. Exposure duration: August 23, 1987
September 2 4 , 1 9 8 7 .
435
Table 5 . The OOH Based on Leakage Current Surges (I) I-highest d a t a can b e used wilh a considerable degree of
Exceeding 500 mA. confidence t o anticipate how close an insulator is t o
flashover in an environmerit similar t o one exprienced in
t h e eastern coastal region of Saudi Arabia.
11-o6-@ 14 05.1
to to (2) I n general i t would b e difficult t o convert t h e I-highest
3-05-87 22- 0 % 4-09-87 values into FSDO d a t a because of t h e dependence of t h e
former on t h e degree of wetting and t h e insulator shape.
K
Insula
t o r Type _-
Therefore, f o r practical purposes, t h e setting of t h e
alarm signal based on I -highest will require adjustment
in e a c h situation.
C. A ~ t u a l . P ~ r f o r m a n cDea t a
LKFPl 5 6 4
AG1 3 3 1 Flashover d a l a form t h e most realistic basis f o r a
SP1 1 8 7 comparison of t h e various types of insulator. In l a b l e 7,
LHAP~ 2 7 5 a c t u a l flashover and tripping statistics a r e given. Almost all
FGI 1 1 flashovers arid trippings w e r e caused due t o occurrence of
AP1 4 5 high relative humidity. 7 h e number of trippings indicated
FPI 2 against each insulator represents t h e transformer trippings
MAP3 6 4 caused by excessive leakage current oti a given insulator
_______ -_ stririy a t t h e t i m e of tripping. 1-his was based on a detailed
presentation of t h e I-highest d a l a at t h e instant of tripping.
1-he insulatrir string which hail t h e highest probability of
N. Measurement of I -hiqhest flashover a t t h e t i m e of tripping was considered resporisible
f o r t h e tripping. l h e r e f o r e , t h e trippirig counts may also be
I-highest measurements w e r e carried o u t oii eight considered a s one possible evaluation criterion.
insulator strings. l t i e d a t a storage system is such thrlt t h e
I-highest or1 each insulator during a ten-minute period is Considering only t h e flashover statistics, the test
stored rls one value. Therefore, if desired, t h e I-highest can insulators can b e ranked as:
b e presented 011 a ten-minute basis. Iiowever, in view of t h e
large amount of d a t a , t h e highest leakage current values a r e AGI. and LKAP4 : Hank I
conveniently pmsentt:d through software control on a 10 -day ILRAP3, and A P I : Hank 2
basis. Representative values of t h e I-highest a r e given in F G I , F f j l , and I-RFP1 : Hank 3
Table 6 . A f t e r careful comparison of t h e 1 -highest dal a with SP 1 : Hank 4
actual flashover, t h e following comments a r e given.
Iiowever. if tripping d a t a a r e considered i r i t h e
Table 6 . R e p r e s e n t a t i v e 1 h i g h e s t Data f o r Various performance evaluation (as a n equivalent of flashover), t h e
Types of I n s u l a t o r s a t t h e Ghazlan T e s t overall OOM becomes LRAP4. A C I , A P I , I-RFPI, F G I , F G I ,
S t a t i o n f o r t l w Ppriod Apri 1 7 7 , 1 9 8 5 I HAPJ. and SPI.
October 1 5 , 1 9 8 7 .
It appears, therefore. t h a t in general, using equal
.RFP1 AG1 SP1 LRAP4 FG1 AP1 FP1 LRAP
creepage criterion, t h e aerodynamic designs give superior
performance. For future d a t a collection. i l may b e inore
appropriate t o consider equal-height criterion a s t h e basis of
comparison. Moreover, t o improve t h e stiffness performance
or t h e feediriq source, it is desirable t o isolate strinys used
27-04-85 - 08-06-85 768 271 150 - 126 - 133 66 for nonelectrical measurernents.
09-06-85 - 05-08-85 775 184 336 - 180 - 578 225
06-08-85 - 17-08-85 809 398 6 9 3 - 286 - 422 369 Table 7. Trip and Flashover S t a t i s t i c s of Various
18-08-85 - 02-09-85 .707 326 637 - 1034 - 524 669 Types of Irisulators a t the Ghazlan Test
14-09-85 - 11-10-85 ,452 259 5 5 3 - 166 - 81 413
- 11-10-85 1034- S t a t ion
27-04-85 -
.707 --
398 637 - 578 649
12-10-85 - 22-10-85 616 535 1181 483 1660 658 826 810
03-11-85 - 31-12-85 150 8 5 577 219 156 128 144 168
01-01-86 - 01-06-86 247 128 529 245 245 140 549 429
12-10-85 - 31-05-86 - _--
616 5 3 5 1181 483 1660 e -_ 828 810
C0NC:I.I JSlf"
[3] F. 7edan. M. Akbar, and A. Farag, "Measurement of
Source IJarameters rjf 1 +V Supplies used for Outdoor and
Basetl on field measurements taken over 30 months a t a
Indoor Pollution Studies in t h e Kingdom of Saudi Arabia",
coastal s i t e in t h e eastern region uf Saudi Arabia, and
Proceedings of 5th International Symposium on I iigh
through a careful analysis of all severity parameters, t h e
following a r e t h e principal conclusions. Voltage Enginecring, Braunschweig, West Germany,
P a p e r No. 62 -10, August 198.1.
5. LLJsiny a simple dust -deposit gauge, t h e s i t e -severity Mohammad Akbar (S'7/, M'EIO, SM'85)
level can be e s t i m a t e d reasonably wcll. This may h e t h e was born in Abbottabad, Pakistan on
cheapest tool available f o r this purpose. November 18, 1947. l i e yraduated from
Peshawar IJniversity, Pakistan in 1970.
6. F rom actual performance data. it has been established l i e was awarded Master and Doctor of
t h a t t h e chosen t e s t creepage distance of 30 mm/kV of Engineering degrees in 197./ and 1980
system vollage is insufficient for t h e safe: operation of from t h e 1Jniversity of 1 okushima and
transmission lines in t h e castern regiori o f Saudi Arabia. the University of lokyo, Japan
There is a need t o contintie t h e preserit research program respectively. Duririg t h e Period October
Io search f o r an optimum creepage distance. Based on 1971 t o April 1974, h e worked a s a
t h e acquired d a t a , refinements or t h e t e s t program a r e lecturer in F-lectrical F-ngineering
being considered f o r future studies. Department of Peshawar IJniversity.
From August 1980 t o August 1981, he worked as a Visiting
7. CJf t h e eight insulator dcsigris evaluated, open -profile Assistarit Professor a t t h e k.lectrical F.ngineering Department
insulators perform b e t t e r than their deep -ribbed uf the I-Jniversity of Windsor, Windsor, Ontario. Canada. In
counterparts. 1he overall order -of -merit is I.r<APh. September 1981, he joined t h e Research Institute of t h e
A G I , A P I , I.FIFPI. F G I , F P I , LLIIAP3, and SPI. I t should IJniversity ( J f I-'etro\eutn and Minerals, Dhahran, Saudi Arabia
b e clearly noted, however, t h a t the present OOM among where he is a Research l-.rlgineor. Iiis fields of interest
d i f f e r e n t insulator shapes is based on equal creepage- include high voltage, insulation and power systems.
distance criterion. Dr. Akbar is a senior member of IEI-6 ([JSA) and a
member of IkF. (Japan) and C:IGI<F..
A C K N 0 W I.E DGEME N1