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Research Article

Cite This: ACS Appl. Mater. Interfaces 2018, 10, 39942−39951 www.acsami.org

Transparent Tunable Acoustic Absorber Membrane Using Inkjet-


Printed PEDOT:PSS Thin-Film Compliant Electrodes
Milan Shrestha,†,‡ Zhenbo Lu,§ and Gih-Keong Lau*,†

School of Mechanical and Aerospace Engineering and ‡Singapore Center for 3D Printing (SC3DP), Nanyang Technological
University, Singapore 639798
§
Temasek Laboratories, National University of Singapore, Singapore 117411
*
S Supporting Information
See https://pubs.acs.org/sharingguidelines for options on how to legitimately share published articles.

ABSTRACT: Window glasses can block noise from outdoor,


Downloaded via NATL CHIAO TUNG UNIV on September 13, 2020 at 15:12:10 (UTC).

but they reverberate sound within a large indoor space.


Microperforated glass absorbers have been developed to
absorb sound over a fixed but narrow bandwidth. To tune the
frequency spectrum of acoustic absorption, we developed a
transparent tunable acoustic absorber based on micro-
perforated dielectric elastomer actuator (MPDEA) and
transparent compliant electrodes. Such transparent compliant
electrodes were inkjet printed from Triton X-plasticized
poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate)
ink, which shows improved wettability on the acrylate dielectric elastomer substrate. These transparent polymeric electrodes
are softer with uptake of moisture while being self-clearable and durable. A single layer of MPDEA using two inkjet-printed
electrodes is 78.64% clear, but the clarity of a two-layer MPDEA decreases to 61.8%. Among the two designs, the two-layer
MPDEA exhibits a broader acoustic absorption bandwidth of 444 Hz for absorbing more than 80% of the sound energy.
Inactivated resonant frequency of this MPDEA is 1170 Hz, whereas the 6 kV activation can reduce the resonant frequency for
15.2% by causing 9% hole-diameter contraction. This transparent tunable acoustic absorber can be fitted to window glass; its
acoustic performance is better than that of translucent curtains.
KEYWORDS: PEDOT, PSS, inkjet printing, acoustic absorber, transparent compliant electrodes, dielectric elastomer actuator

1. INTRODUCTION membrane absorbers.20−22 In addition, the same actuation


Glass panels are widely used to cover windows of shops and principle can control the hole size of a microperforated
offices. They are optically transparent to allow daylighting, but dielectric elastomer membrane for tunable bands of acoustic
they reverberate sound within a large indoor space. For absorption.23 These tunable acoustic absorbers developed so
example, in a restaurant where windows were closed, far are opaque due to the use of carbon-based20,21 or gold-thin-
conversation among diners can reverberate indoor and thus film compliant electrodes23,24 for dielectric elastomer actuators.
turn more noisy1 than where windows were opened. There are For window use, a tunable acoustic absorber based on DEA
a few solutions for sound absorption and being optically clear. requires transparent compliant electrodes.25 Inkjet printing
Curtains are often used for interior acoustic absorption, but techniques promise being handy for complex patterning of
they are usually opaque for view. A translucent woven fabric, conductive ink, but the uniform printing of a submicron thin
i.e., Gerriets Absorber Light,2 is recently developed for sound film is challenging on the slightly hydrophobic surface of
absorption while allowing natural lighting. Meanwhile, micro- acrylic elastomer substrate.
perforated glass panels3−9 were proposed to be installed to Common electrode materials for dielectric elastomer
window; their acoustic absorption spectrum is however fixed actuators include conductive grease (such as carbon grease
and not as broad as fabric absorber.10,11 or silver grease),12,13 conductive powders (such as carbon
Active tuning of a panel absorber can help shift the acoustic black or graphite powder),26,27 and conductive nanometric
absorption spectrum to target varying noise. Electroactive networks (such as carbon nanotubes or silver nanowires).28,29
polymers12−18 provide a silent means of distributed actuation, Among them, a sparse and smooth coverage of conductive
being much lighter than conventional servo motors. Recently, nanometric network,29 such as carbon nanotube, is transparent
dielectric elastomer actuators (DEAs) have been used to make on dielectric elastomer actuators. However, this initially
for tunable acoustic absorbers.19−21 A dielectric elastomer transparent DEA turns hazy upon activation.28,30 The haze
actuator is a soft capacitor that consists of a prestretched
dielectric elastomer membrane sandwiched between a pair of Received: July 21, 2018
compliant electrodes. It was used to reduce the membrane Accepted: October 26, 2018
tension and thus shift the acoustic resonant frequency of the Published: October 26, 2018

© 2018 American Chemical Society 39942 DOI: 10.1021/acsami.8b12368


ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

Figure 1. Transparent tunable acoustic absorber based on microperforated dielectric elastomer actuator (MPDEA): (a) schematic showing the
device components; (b, c) a unit cell at inactivated and activated states; and (d) measurement setup with an acoustic impedance tube.

Figure 2. Modulus determination of plasticized PEDOT:PSS nanometric films by tensile testing: (a) schematic for a sample consisting of a
uniaxially prestretched VHB tape (F9473PC) sandwiched between two plasticized PEDOT:PSS nanometric films. (b, c) Surface morphology of
plasticized PEDOT:PSS nanometric film at 0% strain (L0 = 10 mm) and 15% strain (L = 15 mm). (d) Tension required to stretch the sample
starting with a relaxed thin film (L−20 mm) and above. (e) Tensile stress as extracted from the extra force to stretch the PEDOT:PSS nanometric
films.

happens because the surface of dielectric elastomer roughens beyond 2% strain.45 When stretched uniaxially beyond 30%
when electrostatically squeezed (or indented) by the networks strain,43 the PEDOT:PSS film is prone to crack and lose
of conductive nanotubes or nanowires.30 Hydrogel or ionic gel conductivity.
(which was swollen by ionic liquids)31,32 can remain Being moderately stretchable, nanometric films of PE-
transparent during large-strain activation and deactivation of DOT:PSS are good enough as compliant electrodes for
dielectric elastomer actuator. However, the gel is prone to dry moderate-strain actuation of dielectric elastomer. Previously,
up and the dried patch appears whitish due to residue salt.33−35 pristine PEDOT:PSS was not applied as compliant electrodes
Liquid encapsulation can help preserve moisture,35−37 but it is because the former’s modulus of 2GPa43,45 is 4 orders higher
prone to leakage. than the 0.2−0.5 MPa modulus of acrylate dielectric
Poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) elastomer.46,47 This suggests that even a submicron thin film
(PEDOT:PSS) has been widely used as a transparent of PEDOT:PSS is axially stiffer than a hundred-micron
conductive coating of antistatic shielding bag38 and a membrane of acrylate elastomer (e.g., VHB 4910). Further-
transparent polymeric conductor for all-polymer capacitors,39 more, the aqueous ink of pristine PEDOT:PSS does not spread
transistors,40,41 or solar cells.42 Nanometric film of PE- well on the slightly hydrophobic surface of acrylate dielectric
DOT:PSS also makes a stretchable electrode on a hyperelastic elastomer. Recently, Yoon et al.48 reported the addition of
substrate of elastomer membrane.43,44 Conductivity of the surfactant Triton X-100 improved the wettability of aqueous
PEDOT:PSS film is higher than that required by compliant suspension of PEDOT:PSS on a polydimethylsiloxane
electrodes for dielectric elastomer actuators. In addition, the elastomer substrate while acting as a plasticizer to soften the
stretched film of PEDOT:PSS is prone to plastic yielding obtained solid film of PEDOT:PSS. The modulus of plasticized
39943 DOI: 10.1021/acsami.8b12368
ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

Figure 3. (a) Fabrication steps for making a MPDEA: (1) substrate preparation by prestretching a VHB tape; (2) inkjet printing of PEDO:PSS thin
film on the substrate; (3) inkjet printing on the other side; (4) heating of printed ink droplets in an oven; (5) laser drilling to make holes through
the substrate membrane; (b) evolution of print in side and top views: from (b(2)) wet droplets, (b(2b)) merged puddles, to (b(4)) dried solid thin
film.

PEDOT:PSS was not directly measured but only inferred from Typically, it consists of a biaxially prestretched dielectric elastomer
buckling mechanics of a thick elastomer substrate.48,49 membrane sandwiched between a pair of compliant electrode.
Motivated by this recent finding, we shall re-examine the Application of high voltage V across the dielectric membrane of
feasibility and formulation of PEDOT:PSS for making thickness ts induces a compressive electrostatic pressure pe = ϵrϵ0(V/
ts)2, where ϵr is the dielectric constant and ϵ0 is the permittivity of
compliant electrodes of dielectric elastomer actuators. vacuum.12,15 This activation reduces the biaxial pre-tension T0 in the
In this work, we developed a transparent tunable acoustic membrane by ΔT(V) such that the membrane tension reduces to
absorber (see Figure 1) based on a microperforated dielectric
elastomer actuator with inkjet-printed transparent polymer ν
T = T0 − ΔT (V ) = T0 − p
electrodes. Here, we formulated a plasticized and diluted ink of 1−ν e (1)
PEDOT:PSS with reduced modulus and improved wettability
where ν is the Poisson’s ratio of the dielectric elastomer membrane,
on elastomeric substrate. Such inkjet-printed transparent according to ref50 on the assumption of small elastic strain. Maximum
polymeric thin films can make compliant electrodes for driving electrostatic pressure is limited to sub-megapascal due to dielectric
a dielectric elastomer actuator for up to 20.6% radial strain, breakdown.51,52
whereas ductile fracture happens above 15%. In addition, the Figure 1a−c shows a microperforated dielectric elastomer actuator.
DEA with such transparent compliant electrodes are self- Microperforation or puncturing a hole can locally release the pre-
clearable from dielectric breakdown and durable to withstand tension in a membrane, which was not perforated. This leads to the
actuation cycles and humidity changes. A microperforated enlargement of initial puncture size (more than that initially drilled by
dielectric elastomer actuator (MPDEA) with the inkjet-printed laser). Activation of the annular dielectric elastomer actuator that
surrounds the passive hole can reduce the hole radius by Δa(V)
compliant electrode can tune the acoustic absorption spectrum

ÅÄÅ ÑÉ
following ref 23

Å ij a2 yzÑÑ
while transmitting light. Such a transparent acoustic absorber

Δa(V ) = ΔT (V )ÅÅÅÅb + − 2a − νjjjb − zzzÑÑÑÑ


will suit to be fit to window glass.
ÅÅ j b z{ÑÑÑÖ
a2

2. METHODS AND MATERIALS ÅÇ b k (2)

Figure 1a−c shows a transparent tunable acoustic absorber consisting where b is the half pitch between holes (see Figure 1b,c).
of a microperforated dielectric elastomer actuator (MPDEA), a rigid 2.2. Design of Compliant Electrodes. For driving a dielectric
ring frame, and a back cavity plate, all in a circular outer profile. Being elastomer membrane for large voltage-induced deformation, com-
a soft capacitor, a MPDEA consists of a microperforated membrane pliant electrodes must be axially softer than the elastomer substrate;
(MPP) of a dielectric elastomer sandwiched between a pair of otherwise, they will limit the deformation.53 Whereas wrinkled
transparent polymeric compliant electrodes. The back cavity of nanometric thin film can be compliant,24,54 thickness control for
acoustic absorber is formed as the air spacing between the MPDEA nanometric film deposition can be difficult, except by vapor
membrane and the back plate of acrylic, which can be replaced by a deposition method. Inkjet printing does not yield high film uniformity
window glass panel. Subsequent subsections present the working due to the coffee ring effect. To mitigate the impact of thickness
principle and design of dielectric elastomer actuator, design of variation, we proposed to formulate the ink recipe to yield a softer
compliant electrodes, Helmholtz resonator design, device fabrication, solid conductive film of submicron thickness.
inkjet printing, and experimental setup. Let us design the modulus of plasticizer-added conductive ink to be
2.1. Dielectric Elastomer Actuator. Dielectric elastomer at least 2 times softer than the elastomer substrate. Consider an
actuator (DEA) is a soft capacitor capable of producing deformation acrylate elastomer substrate (3M VHB 4910) with Young’s modulus
or tension change under electrostatic pressure (Maxwell stress).12,13 Es = 220 kPa and membrane thickness ts = 125 μm, a conductive film

39944 DOI: 10.1021/acsami.8b12368


ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

of thickness tf = 0.3 μm needs to have a Young’s modulus Ef lesser where c is the sound speed, e.g., 346 m/s, A and L are the cross-
than sectional area and the length of the neck-like open hole, respectively,
and S is the volume space of the back air cavity. A back cavity of
ts 125 μm radius R and depth H has a total volume space of S = πR2H. Here, a
Ef = Es × = 220 kPa × = 45.84 MPa
2tf 0.3 μm (3) dielectric elastomer actuator is used to electrically tune the membrane
thickness t = t(V) and tension according to eq 1. Hence, the hole
A solid film of 2% Triton X-100/98% PEDOT:PSS was reported48 cross-sectional area A = A(V) = πa2(V) is electrically tunable
with a Young’s modulus of 80−92 MPa, as calculated from the following the hole size given in eq 2.
wrinkle mechanics of a PEDOT:PSS-coated elastomer substrate.48 Consider a design of microperforated membrane (MPP) acoustic
The modulus of the PEDOT:PSS based on this recipe is however absorber with a back cavity of 2R = 20 mm total diameter and H = 40
twice stiffer than required. To further soften the electrodes, we need mm depth. This membrane of t = 250 μm thickness is micro-
to add more than 3% Triton X-100 (as a plasticizer) to the conductive perforated with an array of 9 holes of 2a = 540 μm diameter each. For
ink of PEDOT:PSS while ensuring the uniformity of printed film on this MPP, a representative unit of Helmholtz resonators has one ninth
the VHB substrate. the volume of back cavity and the upper bound of resonant frequency
Here, the conductive ink used for inkjet printing is an aqueous is estimated to be f = ca /(6πR Ht ) = 1406.45 Hz . Resonant
suspension of PEDOT:PSS. The pristine ink of PEDOT:PSS as frequencies of the MPP could be lower, with a larger effective
purchased from Clevios P Jet HC V2 from Heraeus Deutschland volume of back cavity. For exact relationship of acoustic character-
GmbH & Co. KG cannot properly wet a slightly hydrophobic surface istics, please refer to the impedance analysis of a microperforated
of elastomer.44,48 O2 plasma treatment does not make the substrate of panel absorber as presented in the literature.10,11,23,56
acrylate dielectric elastomer more hydrophilic as it does the silicone 2.4. Device Fabrication. Figure 3 shows the fabrication steps for
dielectric elastomer.43,44 Hence, the ink needs to be formulated by making a MPDEA, in a similar way to make a soft capacitor. First, an
adding a surfactant (Triton X-100)48 to improve the wettability on adhesive tape of acrylate dielectric elastomer (VHB 4910) was
the elastomeric substrate. The ink was also diluted with deionized prestretched radially for three times to have a 125.0 μm membrane
water to yield a thinner solid coating upon drying. Later processes are thickness, as measured by a micrometer. The measured membrane
based on an optimized formulation consisting of 40.78% weight thickness is more than the calculated value of 1000 μm/(3 × 3)
PEDOT:PSS ink, 4.5% Triton X-100, and 54.72% deionized water. because the membrane’s free edges relax and are stretched lesser than
A nanometric thin film of plasticized PEDOT:PSS is tacky and the stretcher with 9 contact points does. Later, the prestretched
difficult to be released from an elastomer substrate, unlike the release membrane was transferred and adhesively bonded to a rigid ring
of pristine PEDOT:PSS film.49 Furthermore, its axial stiffness is low frame of 20.5 mm internal diameter and 28.0 mm external diameter.
relative to that of a thick elastomeric substrate. Here, we extract the The prestretched elastomer membrane was left for 24 h to relax and
modulus of PEDOT:PSS nanometric film from its stiffening effect on let the viscoelastic creep settle to the steady-state deformation.
a soft substrate. To pronounce the stiffening effect, a pair of 230 nm Second, aqueous conductive ink of PEDOT:PSS suspension was
thick plasticized PEDOT:PSS nanometric films were applied to inkjet printed on the substrate of the prestretched membrane. Printing
sandwich a thin and soft substrate of acrylic adhesive tape (VHB on both sides of the substrate and subsequent drying yield a pair of
F9473PC) of an 200 μm initial thickness. This sample of a double- transparent polymeric compliant electrodes sandwiching the dielectric
coated tape was bound and clamped by two pairs of 50 mm wide rigid elastomer membrane. Figure 1a shows a circular electrodes of 20 mm
plates. Figure S1 shows the fabrication steps for making such a tensile- diameter printed on a VHB substrate, except 9 uncoated minor disk
test sample. The elastomeric substrate was uniaxially prestretched for areas within it. These 9 uncoated disk area were arranged in an
two times, whereas PEDOT:PSS films were cast by a doctor blade and orthogonal array with equal spacing of 2b = 5 mm. This distance 2b
dried on both sides of the substrate through each stencil 50 mm wide between sub-millimeter holes was designed to achieve an open ratio of
and 10 mm long. A tensile tester (Instron 5569) with a 10N load cell less than 1%, following our previous design of opaque MPDEA.23
was used for measuring the tension required to stretch the sample.52 This membrane DEA can be stacked up readily to another to make a
During the tensile test, the sample was stretched from a length of 8 multilayered membrane DEA. Finally, a laser cutting machine (Epilog
mm to 15 mm. This starting length of 8 mm keeps the VHB tape (of Helix 24) was used to laser drill through the noncoated membrane
initial 5 mm length) in tension but causes surface buckling to the areas to produce a microperforated DEA (MPDEA). The average
plasticized coatings. Figure 2 shows that the plasticized PEDOT:PSS- diameter of the laser drilled holes is 2a = 447.5 ± 30.78 μm for one-
coated VHB tape requires more tension to be stretched as compared layer MPDEA and 2a = 541.0 ± 25.39 μm for two-layer MPDEA.
to the noncoated VHB tape. Its first 2 mm extension requires a low 2.5. Inkjet Printing of Conductive Ink. A commercial material
tension to overcome the low elastic resistance of elastomeric tape with printer (Dimatrix 2381)57,58 was used to inkjet print the aqueous
buckled coatings. However, its extension beyond 2 mm sees a marked conductive ink. The printhead (cartridge) has 16 nozzles (see Figure
increase in the tension requirement to overcome the extra stiffness of S2); each nozzle can eject an ink droplet of 10 pL. The material
taut coatings. In this way, Young’s modulus of the plasticized printer can eject conductive ink droplets to form an isolated dot, a line
PEDOT:PSS coatings is determined to be 43.1 MPa at room out of sequential dots with partial overlaps, or an area out of
temperature and 57% relative humidity. Also noted is the yield and sequential lines with partial overlaps. To form a continuous film, the
crack formation above uniaxial 15% strain in the overstretched film of print drop of diameter D needs to be properly spaced with partial
plasticized PEDOT:PSS. Thereafter, the apparent modulus (i.e., overlap. Figure 3 shows that a proper overlap during printing can
gradient of tension with respect to stretch) of the VHB with cracked merge wet ink droplets by reflowing into a thin puddle. However, an
coating becomes close to that of a pristine VHB tape. insufficient overlap between print dots leads to a void area none-
2.3. Helmholtz Resonator Design. A microperforated mem- coated by the wet film; too much overlap yields a thicker puddle.
brane acoustic absorber is an array of Helmholtz resonators that share Baking of the printed wet film in an oven at 50 °C evaporates the
a common back cavity (see Figure 1b,c). A Helmholtz resonator is a water content of the ink and leaves a solid nanometric film on the
container or cavity of air with a neck-like open hole.10,11,55 When substrate. Transparency of the PEDOT:PSS solid film decreases with
disturbed by sound, mass of the air plug resonates while compliance increasing film thickness.
of the back-cavity air provides a restoring force. This resonant To save printing time, all 16 nozzles of the printhead were selected
vibration of air can dissipate acoustic energy into heat. According to for droplet ejection. Typically, inkjet printing of a 20 mm diameter
ref 55, the fundamental resonant frequency of air-plug vibration in a PEDOT:PSS takes 15−20 min, with all 16 nozzles selected.
Helmholtz resonator is given as Continuity of a printed line/film may be disrupted when some of
the nozzles incidentally c log despite automated nozzle cleaning once
c A
f= for every printing of 5 lines. Discontinuity in printed line can be
2π SL (4) mitigated by using a closer drop spacing. A print drop spacing is

39945 DOI: 10.1021/acsami.8b12368


ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

Figure 4. Effect of humidity on properties of plasticized PEDOT:PSS nanometric film: (a) setup for electrical resistance measurement; (b)
humidity effect on electrical resistance; and (c−e) humidity effect on voltage-induced diameter expansion.

Figure 5. Formulation of aqueous PEDOT:PSS ink for improved wettability and formation of uniform and clear film on the VHB substrate: (a)
wettability of ink droplet and uniformity of wet film printed (at 10 μm drop spacing) on the VHB substrate; and (b) effect of ink formulation on
electrical resistance, uniform film formation, and optical transmittance (at 10 μm print drop spacing).

controlled by tilting the printhead relative to the print direction. A camera was used to take the video or pictures of the device in
According to the printer manual,57 a 10 μm drop spacing is achieved action, i.e., voltage-induced diameter expansion. A stereoscopic
by a tilt angle of 2.3°, whereas 15 and 20 μm drop spacings can be microscope (Olympus SZX7) was used to have a zoom-in view of
obtained at the angles of 3.4 and 4.5°, respectively. the voltage-induced hole contraction. Images were taken at increasing
Though this prototype with an inkjet-printed electrode is relatively voltage steps. Image J software was used to extract the size change
small in area, it can be scaled up to be as large as a window glass. from the images captured.
Electrode printing over a large area is possible using industrial A confocal microscope (VK-X200 Series 3D Laser Scanning
Confocal Microscope) was used to measure the three-dimensional
material printers, which have been developed for manufacturing
(3D) morphology of the printed thin films. This topography
organic light-emitting diodes display.58−60
measurement yields the information about the ink dot thickness
2.6. Experimental Setup. Figure S3 shows a high voltage supply
and line width.
(Trek 610E) being used to activate dielectric elastomer actuators. A Figure 1d shows an acoustic impedance tube being used to measure
computer and a NI data logger were used to monitor the voltage and the acoustic absorption spectrum of a tunable absorber at normal
current supplied during the device activation. Gain of the monitor incidence. The 500 mm long and 20 mm diameter tube has a
voltage is one thousandth of the applied high voltage. Meanwhile, a loudspeaker installed at one end and the tunable absorber mounted at
multimeter (Agilent 34410A) was used to measure the current leaking the other end. Two electret array microphones (PCB piezotronic,
through the DEAs and resistance of the electrode. model 130E20) were used to measure the sound pressures in the tube,

39946 DOI: 10.1021/acsami.8b12368


ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

Figure 6. Topography and height measurement for (a) a dot and (b) a line (printed at 10 μm drop spacing); (c) effect on the line width and
thickness; and (d, e) contour plots of printed line topography at 20 and 10 μm drop spacings, respectively.

Figure 7. Inkjet-printed films of PEDOT:PSS on VHB substrate: (a) top-view micrographs showing the effect of print drop spacing; (b) a
photograph showing a setup for resistance measurement; (c, d) effect of drop spacing on electrical sheet resistance and specular optical
transmission (Tspec); and (e) topography and height measurements of a film of PEDOT:PSS printed at 10 μm drop spacing.

namely, pi and pr of incident and reflected sound waves, respectively.


According to ref 61, the sound absorption coefficient (α) is calculated
as 1 − |pr/pi|2. At a 20 mm distance between them, the two
microphones can measure the sound pressure down to 200 Hz.
During the acoustic testing, a data logger NI PXI 6221 was used for
data recording, whereas a high-voltage amplifier (Trek model 20/
20C) was used for driving a device of MPDEA.
Figure S4 shows a spectrometer from AvaSpec (USB2 Fiber Optic)
being used to measure the inline transmittance of a transparent
MPDEA. A halogen light source was used to generate a collimated
light through a 6 mm diameter collimator lens. An optical-fiber
photodetector with a collimator lens was used to detect the specular
light transmitted through the device, which is located at a distance of
70 mm from the collimated lens.

3. RESULTS AND DISCUSSION


It is well known that electrical and mechanical properties of
PEDOT:PSS film change when the conductive polymer takes
up moisture.45,62 This motivated our investigation into the Figure 8. Effect of print drop spacing on dielectric elastomer
durability of plasticized PEDOT:PSS nanometric film in the activation (DEA) and electrode stretchability: (a, b) photographs
presence of relative humidity change. The sample under test is showing deactivation and activation (see Movie S1) of a DEA with
a dielectric elastomer actuator sandwiched between a pair of 20 PEDOT:PSS electrodes printed at the 15 μm drop spacing; (c, d)
mm diameter circular compliant electrodes of plasticized surface topography transition from smooth (before activation) to
PEDOTP:PSS cast as described above. In this test, we measure microridged (upon release from 10 kV activation); (e) voltage-
the electrode resistance and dielectric elastomer actuation, induced areal expansion; and (f) leakage current across the dielectric
elastomer upon activation by a stepwise voltage ramp.
whereas the relative humidity in a humidity chamber changes
between high (80%) and low (25%) at room temperature (25
°C). Figure 4a,b shows that resistance of a plasticized moisture uptake. Whereas this moisture-induced resistance
PEDOT:PSS electrode rises upon drying but decreases upon changes by 8.3%, the resistance value of the plasticized
39947 DOI: 10.1021/acsami.8b12368
ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

humidity, DEAs with PEDOT:PSS electrodes can repeatedly


actuate. However, the plasticized PEDOT:PSS electrodes dry
up and become stiff at a low relative humidity (e.g., 25%). This
stiffening effect of dried PEDOT:PSS greatly reduces the
dielectric elastomer actuation by nearly four times. This
observation agrees to the humidity-induced modulus change
reported by Lang et al.45 Interestingly, the electrodes soften
and the larger actuation restores upon re-exposure to high
relative humidity (e.g., 80%). This humidity effect on dielectric
Figure 9. Optical clarity of microperforated dielectric elastomer elastomer actuation promises a novel kind of humidity sensor.
actuators (with PEDOT:PSS electrodes printed at the 15 μm drop Next, we investigated the characteristics of inkjet-printed
spacing): (a) a photography of a two-layer MPDEA, which is placed PEDOT:PSS electrodes on dielectric elastomer membrane.
in front of a black-and-white printed USAF target. (b) Effect of the Figure 5a (second column) shows that an aqueous droplet of
number of layer on specular optical transmittance Tspec. pristine PEDOT:SS ink does not spread well on a VHB
substrate at a 44.54° contact angle. Inkjet printing of the
pristine aqueous ink cannot form a continuous wet film but
forms separated ink puddles on the VHB substrate. Here, we
formulated the ink in an optimized weight ratio of 40.78%
PEDOT:PSS ink, 4.5% Triton X-100, and 54.72% deionized
water (see table listing in Figure 5b). This optimized ink
spreads well (at an 11.5° contact angle) on the VHB substrate,
and it can be inkjet printed to form a continuous wet film,
which eventually evaporated to make a nanometric solid
coating of PEDOT:PSS (see Figure 5a, third column).
Figure 6a shows a printed dot of PEDOT:PSS ink with
diameter D = 38.10 μm and thickness 0.27 μm on the VHB
substrate. Figure 6b−e shows a continuous line can be formed
by printing at the following drop spacings: 10, 15, and 20 μm.
A closer print drop yields a thicker and wider line, but too
much ink droplets may reflow to distort the “straightness” of
Figure 10. High-voltage activation of MPDEAs for reducing the hole
size (see Movie S1): (a) a photograph of a two-layer MPDEA line edges. Figure 7 shows a printed film obtained by printing
prototype and micrographs showing the hole contraction upon multiple lines with overlaps. A closer drop spacing, for
activation; (b) a stepwise voltage ramp for activating a MPDEA and example, 10 or 15 μm, is required to obtain a continuous
the current leak across it; and (c) the voltage-induced contraction of film by allowing the reflow between a freshly printed wet drop
the through holes in a MPDEA. and a previously printed wet line that could have dried up a bit.
A thicker film obtained by printing at a closer drop spacing is
electrically more conductive but optically less clear (see Figure
7c,d).
Figure 7e shows a patch of printed film that was measured
with thicker edges due the coffee ring effect63 that happens
during the drying of a ink puddle. The measured sheet
resistance of a film printed at 20 μm drop spacing is less than
14.92 kΩ/□ measured normal to the print direction and less
than 1.34 kΩ/□ measured along the print direction. This
suggests a poorer electrical contact at the interface between the
print lines. After all, these films of printed PEDOT:PSS are
conductive enough to make for compliant electrodes of DEAs.
Stretchability of the inkjet-printed PEDOT:PSS thin film
can be tested on a standard dielectric elastomer actuator. This
dielectric elastomer actuator device consists of a prestretched
dielectric elastomer membrane (a VHB 4910 tape with three
times the radial prestretches) sandwiched between a pair of
circular PEDOT:PSS electrodes. Two types of inkjet-printed
PEDOT:PSS compliant electrodes are tested, namely, a thicker
film as obtained by printing at 15 μm drop spacing and a
Figure 11. Acoustic absorption spectrum of MPDEAs: (a) tunable thinner film as obtained by printing at 20 μm drop spacing. A
spectrums for a one-layer MPDEA and (b) tunable spectrums for a
two-layer MPDEA.
thicker film of inkjet-printed PEDOT:PSS is axially stiffer than
a thinner film.
Figure 8 shows the electrode area enlarging in a quadratic
PEDOT:PSS electrode remains sub-megaohm, which is stable trend with respect to increasing voltage up to an yield point
enough for driving a DEA. Figure 4c−e shows the cyclic beyond which further actuation tapers. Thinner PEDOT:PSS
activation of a dielectric elastomer actuator using square electrodes are axially softer than thicker ones. The DEA with
voltage pulses between 0 and 3 kV. Given a constant relative thinner PEDOT:PSS electrodes enlarges more than the one
39948 DOI: 10.1021/acsami.8b12368
ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

Figure 12. Performance comparison among transparent acoustic absorbers: (a) listing of material, resonator design, and optical and acoustic
performances; and (b) sound absorption spectrums.

with thicker electrodes when the same voltage was applied to layer MPDEA has the peak absorption at 1170 Hz resonant
stretch the DEAs below the electrode yield point. However, frequency. Then, the bandwidth for above 80% sound
beyond the yield point, the PEDOT:PSS electrodes elongate absorption is as broad as 444 Hz (from 836 to 1290 Hz).
plastically and form necking.43 Interestingly, the DEA with When the two-layer MPDEA is activated with 6 kV, the
thicker electrodes can ultimately enlarge more beyond the resonant frequency is shifted down by 15.2% to 992 Hz. In
yield point. In short, the thicker PEDOT:PSS films (as comparison, a single-layer MPDEA shows a narrower
obtained from 15 μm drop space printing) are more bandwidth and its 5 kV activation reduces the resonant
stretchable for driving the DEA. Figure 8d shows the frequency by 18.5%.
microridge formation in the released electrodes after 10 kV
activation (i.e., stretching) of the DEA. Figure 8f and Movie S1 4. BENCHMARK
show the ultimate dielectric elastomer actuation (e.g., D(V)/DI
So far, there are a few solutions of transparent acoustic
= 1.14 at 9 kV) is limited by dielectric breakdown, which is
absorber, namely, translucent curtains (e.g., Gerriets Absorber
marked by a current surge.
Light2), clear microperforated glass,3,9 and this work based on
Figure 9 shows that MPDEAs with inkjet-printed
microperforated dielectric elastomer absorber (MPDEA).
PEDOT:PSS electrodes are slightly bluish. Whereas a single- They all work on similar principle of resonant absorption. As
layer MPDEA is optically clear with close to 78.64% optical shown in Figure 12, their sound absorption bandwidths
transmittance, a two-layer MPDEA with double the number of however differ due to material, construction, and resonator
electrodes is less clear (of 61.8% transmittance for 550 nm design.
wavelength). The uneven bluish tone distribution suggests a Absorber light curtain is a 0.83 mm thick weave of polyester
thickness variation in the printed film. fibers according to Gerriets.2 This flexible and translucent
Figure 10 shows the electrical activation of MPDEAs acoustic absorber however needs a deep back cavity, for
reducing the hole diameter 2a(V), smaller than the inactivated example, a 150 mm depth to achieve at least 55% sound
one, 2ao. Two-layer MPDEA can sustain a higher driving absorption over a bandwidth close to 600 Hz. In comparison, a
voltage up to 5.5 kV and thus reduces the hole diameter by 5 mm thick glass panel with 0.5 mm diameter perforations can
close to 15% (from 541.04 ± 25.36 μm diameter to 459.53 ± achieve a similar bandwidth of sound absorption (for α > 55%)
20.40 μm diameter). When this MPDEA was activated under even by using a slimmer back cavity of 25 mm according to
44 MV/m nominal field, the power consumed was merely 1.14 Fuchs and Zha.3 This slim design of a microperforated glass
mW or 3.62 W/m2. In comparison, the single-layer MPDEA acoustic absorber can save space for installation. Last but not
can only be driven up to 4 kV (for 10% hole diameter least, our MPDEA with flexible and stretchable membrane is
contraction) due to premature electrical breakdown of the air electrically tunable. Even when it is unpowered at the passive
across shallow holes between opposite electrodes. state, it shows 800 Hz bandwidth (for α > 55%), which is
Moreover, these MPDEA devices with plasticized PE- nearly 30% broader than those of the other two and electrically
DOT:PSS electrodes are self-clearable and can survive a tunable. A two-layered design of MPDEA shows a higher
premature breakdown upon voltage removal. As a result, the maximum α of up to 97.4% at 934 Hz. However, it needs
ultimate breakdown voltage was raised, for example, from 4.5 V further optimization to be optically clearer and physically
for the first occurrence of breakdown to 5 kV for subsequent slimmer for installation to window glass.
occurrence. This self-healing of the devices happens because In comparison, the previous MPDEA developed by our
the PEDOT:PSS electrodes surrounding the holes can be self- group is larger in diameter (100 mm) and opaque owing to the
cleared and thus the opposite electrodes next to each hole use of microwrinkled gold thin films as compliant electrodes.23
become further apart. This self-clearing effect is similar to that Its resonant frequency happens to be lower at 538.5 Hz, with a
reported for nonperforated circular membrane DEAs using larger diameter of back cavity, though the maximum peak
other self-clearable compliant electrodes.24,28,64 sound absorption coefficient is lower at 0.85. A 5 kV activation
Figure 11 shows the sound absorption spectrum of MPDEA- can contract the hole size by 14.5% and this can shift down the
based tunable acoustic absorbers. When not activated, a two- resonant frequency by 13.1%.
39949 DOI: 10.1021/acsami.8b12368
ACS Appl. Mater. Interfaces 2018, 10, 39942−39951
ACS Applied Materials & Interfaces Research Article

5. CONCLUSIONS com/assets/files/wysiwyg/soundproofingrestaurant.pdf (accessed


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M.S., Z.L., and G.-K.L. conceived the idea and designed the (18) Shintake, J.; Cacucciolo, V.; Floreano, D.; Shea, H. Soft Robotic
study. M.S. contributed to all the material design and device Grippers. Adv. Mater. 2018, 30, No. 1707035.
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conducted the acoustic testing. M.S., Z.L., and G.-K.L. carried Elastomer Acoustic Absorber. Acta Acust. Acust. 2015, 101, 863−866.
out the data analysis. Z.L. and G.-K.L. derived the models. M.S. (20) Lu, Z.; Godaba, H.; Cui, Y.; Foo, C. C.; Debiasi, M.; Zhu, J. An
and G.-K.L. wrote the manuscript. All the authors discussed Electronically Tunable Duct Silencer using Dielectric Elastomer
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The authors declare no competing financial interest.


(22) Dubois, P.; Rosset, S.; Niklaus, M.; Dadras, M.; Shea, H.
Voltage Control of the Resonance Frequency of Dielectric Electro-
ACKNOWLEDGMENTS active Polymer (DEAP) Membranes. J. Microelectromech. Syst. 2008,
This research was supported by Singapore Millennium 17, 1072−1081.
(23) Lu, Z.; Shrestha, M.; Lau, G.-K. Electrically Tunable and
Foundation managed by Temasek Foundation Innovates.
Broader-band Sound Absorption by using Micro-perforated Dielectric
The first author M.S. is grateful to Singapore Center for 3D Elastomer Actuator. Appl. Phys. Lett. 2017, 110, No. 182901.
Printing (SC3DP) for supporting his Ph.D. scholarship.


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39951 DOI: 10.1021/acsami.8b12368


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