HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)

OHS-PR-02-03-F07 JOB SAFE PROCEDURE

JOB/TASK TYPE: Replacement of Bottom plates- Tank 97 (Confined Space

DEPARTMENT / DIVISION: SPP / HFO/TANK 97 DATE: 08.04.2023
Work)
JOB SAFETY PROCEDURE N0: (MKN-2122- COMPILED BY: Mr. Sultan Khan DATE: 08.04.2023
JSP-005)

APPROVED BY SUPERVISOR: Mr.Shajahan APPROVED BY MANAGER: Mr.Shahid Munir

Head: Safety Helmet Eye/Face: Safety Glass Feet: Safety Shoes Clothing: FRC (CAT-2) Respiratory: 3M-6003
P.P.E. REQUIRED FOR TASK:
Ear protection: Ear Plugs Safety harness: N/A Hands: Gloves Arc Flash PPE: N/A 0ther - Specify:

JOB SAFE PROCEDURE ANALYSIS

HAZARDS
LIST ALL STEPS IN PERFORMING THIS TASK IN EACH STEP, WHAT COULD CAUSE DANGERS PREVENTATIVE CONTROLS REQUIRED TO MINIMIZE /
STEP NO (In sequence) INJURY, LOSS, DAMAGE INTERRUPTION, (Injuries, Damage, Ill- ELIMINATE HAZARD
OR POLLUTION? ness, Pollution, etc)

Slip trip, fall Personal injury Proper housekeeping shall be maintained all
1 Site Mobilisation and Preparation the time
Pinch Point Hand injury Leather gloves shall be used for hand
protection
Collision with Vehicle Personal injury Flagman shall be assigned with heavy
equipment movement.
Overturn of the forklift Personal injury Forklift operator shall work with complete
2 Offloading of materials by using forklift PPEs, safety helmet, fire resistant clothing,
safety glasses and steel toed safety shoes
Collision with Vehicle Property Forklift operator shall not block his view by
damage raising the forks to his eye level.
Collapse of crane Personal injury All crane lifts shall be done as per approved
3 Offloading of equipment & material inside and outside of rigging plan
Tank 97 by crane Failure of rigging gears Personal Rigging gears used shall be of appropriate
injury/ lifting capacity.
property
damage
Confined Space entry/ Presence of Fire Continuous Gas monitoring for every 30 mins
Flammable should be done

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 HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
OHS-PR-02-03-F07 JOB SAFE PROCEDURE

4 Internal Cleaning of the surfaces (Bottom floor plate, Confined Space entry Presence of Bad health Ensure proper ventilation all the time, Air
Tank shell up to 2 m - 2.5 m Toxic effects due to blowers shall be used for air extraction
exposure to
hazardous
gases
Pinch Point Hand injury Leather gloves shall be used for hand
5 Loosen the Bolts and nuts to remove the damaged protection
internal Roof Plate Inadequate lighting Slip, trip & fall Adequate lighting shall be provided
6 Removal of Floating roof Pan seal, Auxiliary and Main Sharp edges Personal Injury Ensure workers are using Hand Gloves to
Pipe avoid bruises and lacerations
Fall of material Head injury Do not allow to carry on activity at the
bottom plate while the internal roof repair
work is in progress
Sharp edges Personal Injury Ensure workers are using Hand Gloves to
7 Replacement of Damaged Floating roof and Installation avoid bruises and lacerations.
of Floating roof Pan seal, Auxiliary and Main Pipe. Fall of material Head injury Do not allow to carry on activity at the
bottom plate while the internal roof repair
work was going on
Incompetent Technician Failure of Ensure the Technician is following the
8 Check and inspect all other Floating roof Parts (If Inspection Confined Space Procedure
required do Repair)
9 Installation of Internal Roof Plate by nuts and Bolts Pinch Point Hand injury Leather gloves shall be used for hand
protection, Awkward/ poor body posture
shall be avoided such as twisting, stopping
10 Inspection of tank by Ultrasonic Thickness Test Incompetent Technician Failure of Ensure The technician is approved and
Inspection qualified, Inspector shall wear fire resistant
coverall, safety helmet, safety glasses, steel
toed safety shoes and cartridge mask

Inadequate lighting Slip, trip & fall Electric cables shall be arranged properly to

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 HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
OHS-PR-02-03-F07 JOB SAFE PROCEDURE
Confined Space entry Presence of
Flammable
11 Inspection of tank by Ultrasonic Thickness Test Incompetent Technician
Inadequate lighting
exposure to the source
12 Inspection & NDT reports issuing Incompetent Technician
Inadequate lighting
13 Cutting of Tank Shell for accessing Compressed Gas cylinder
Fire
14 Sandblasting of inside bottom floor plates, tank shell, Confined Space entry presence of
internal pipes & external shell up to 1mtr flammable materials
Confined Space entry
presence of toxic material
Failure of sandblasting equipment
Use of grit materials
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avoid any tripping hazard
Fire Ensure proper ventilation all the time. Air
blowers shall be used for air extraction
Failure of Inspection equipment shall have valid
Inspection inspection certificate
Slip, trip & fall Adequate lighting shall be provided
Health hazard Only certified & competent technician shall
carryout the task
Failure of Ensure the Technician is aware about the
Inspection Hazards, Emergency Procedure of Confined
Space
Slip, trip & fall Work area shall be kept clear all the time
Personal Injury Proper PPE's Should be worn by the Gas
cutter when he was carrying on the activity.
(FRC Coverall, Face Shield, Safety Shoes)
Property Fire Extinguisher should be kept throughout
damage activity; Fire watcher should be present
during the activities.
Fire Ensure proper ventilation all the time. Air
blowers shall be used for air extraction
Bad health Cartridge mask with filter shall be used;
effects due to Workers shall use chemical resistant coverall
exposure to and rubber boots with steel toed safety
hazardous shoes.
gases
Personal injury Ensure all sand blasting equipment are
inspected and certified
Health hazard The Abrasive Blast Cleaning Operator shall
wear an air supplied protective hood for the
Approved Document
 HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
OHS-PR-02-03-F07 JOB SAFE PROCEDURE

abrasive material being used and any other

toxic contaminates (lead zinc, etc.) that are
present
High Noise Hearing loss Sand blaster shall use hearing protection
due to noise
15 Painting Inside of the tank Confined Space entry Presence of Fire DCP type fire extinguishers shall be in place,
Flammable Hot work should not be performed on the
material day when painting work was carried on

Exposure to Health Hazards Respiratory equipment as per MSDS

Hazardous chemicals information shall be used.

Inadequate lighting Slip, trip & fall Electric cables shall be arranged properly to
avoid any tripping hazard.
16 Installation of Bottom Plate Inside Tank Shell for Tank 97 spark produced Fire Place DCP type fire extinguisher, use fire
during grinding, blanket to control the fire, fire watcher
should be present at the workplace
cutting & welding
works
Electric shock from Electrical tools Hand Burns, Power tools should be double Insulated,
Arc Flash Electrical tools should not be used in wet
areas or during rain
Failure of grinder or Personal Grinding disc rpm should match with grinder
failure of grinding Injuries rpm. Mismatch may result in rupture of
grinding causing personal injury
disc
Flying particles Eye Injury Workers shall use double eye protection, face
produced during shield shall be worn over safety glasses
grinding
Works.
Inadequate lighting Slip, trip & fall Adequate lighting shall be provided

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 HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
OHS-PR-02-03-F07 JOB SAFE PROCEDURE

17 Ultrasonic Flaw Detection Test Incompetent Technician Failure of Inspection equipment shall have valid
Inspection inspection certificate
Inadequate lighting Slip, trip & fall Adequate lighting shall be provided
exposure to the source Health hazard Only certified & competent technician shall
carryout the task
18 Gasket Replacement and Box Up (all Nozzles) Pinch Point Hand injury Leather gloves shall be used for hand
protection

19 Working in the night shift Slip trip, fall Personal injury Adequate lighting shall be provided
20 Adverse weather condition exposure the dangerous situation personal work shall be stopped in adverse weather
injury/ condition and workers shall move to safe
property facilities.
damage

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