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Chemical Engineering Science 228 (2020) 115967

Contents lists available at ScienceDirect

Chemical Engineering Science


journal homepage: www.elsevier.com/locate/ces

Monograph

Insight into the influence of rare-earth promoter (CeO2, La2O3, Y2O3, and
Sm2O3) addition toward methane dry reforming over Co/mesoporous
alumina catalysts
Mahadi B. Bahari a, Herma Dina Setiabudi a,b,⇑, Trinh Duy Nguyen c, Pham T.T. Phuong d, Quang Duc Truong e,
Aishah Abdul Jalil f, Nurul Ainirazali a, Dai-Viet N. Vo g,⇑
a
Faculty of Chemical and Process Engineering Technology, College of Engineering Technology, Universiti Malaysia Pahang, Lebuhraya Tun Razak, 26300 Gambang, Kuantan, Pahang,
Malaysia
b
Centre of Excellence for Advanced Research in Fluid Flow, Universiti Malaysia Pahang, 26300 Gambang, Kuantan, Pahang, Malaysia
c
NTT Hi-tech Institute, Nguyen Tat Thanh University, 300A Nguyen Tat Thanh Street, District 4, Ho Chi Minh City 755414, Viet Nam
d
Institute of Chemical Technology, Vietnam Academy of Science and Technology, 1 Mac Dinh Chi Str., Dist.1, Ho Chi Minh City, Viet Nam
e
Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, Katahira 2-1-1, Aoba-Ku, Sendai 980-8577, Japan
f
School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, 81310, UTM, Johor Bahru, Johor, Malaysia
g
Center of Excellence for Green Energy and Environmental Nanomaterials (CE@GrEEN), Nguyen Tat Thanh University, 300A Nguyen Tat Thanh, District 4, Ho Chi Minh City
755414, Viet Nam

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 10%Co/MA catalyst was modified by


incorporation 3 wt% of Ce, La, Y, and
Sm promoters.
 Reactant conversion: YCo/MA > LaCo/
MA > CeCo/MA > SmCo/MA > Co/MA.
 YCo/MA showed the highest activity
due to great Co dispersion and strong
interaction.
 Lowest coke recorded by YCo/MA
attributed to the superior oxygen
storage capacity.
 Inferior activity of SmCo/MA due to
its lower alkaline attributes.

a r t i c l e i n f o a b s t r a c t

Article history: Co/mesoporous alumina (MA) catalysts promoted with Ce, La, Sm, and Y were evaluated via methane dry
Received 15 March 2020 reforming. Co particle dispersion on MA was evidently improved after promoter incorporation, resulting
Received in revised form 6 July 2020 in smaller crystallite size and lesser Co agglomeration. Unlike Ce and La promoters, the employment of Y
Accepted 11 July 2020
and Sm promoters reduced catalyst reducibility by strengthening Co-MA interaction. The reactant con-
Available online 15 July 2020
versions improved in the order of YCo/MA > LaCo/MA > CeCo/MA > SmCo/MA > Co/MA, while the amount
of carbon deposit was recorded with the sequence of Co/MA > SmCo/MA > LaCo/MA > CeCo/MA > YCo/
Keywords:
MA. Additionally, YCo/MA attained the highest activity (CH4 conversion = 85.8%, CO2 conversion = 92.2%)
Mesoporous alumina
Methane dry reforming
and possessed the lowest carbon deposition (7.02%) due to great Co dispersion, small Co particle size with

⇑ Corresponding authors at: Faculty of Chemical and Process Engineering Technology, College of Engineering Technology, Universiti Malaysia Pahang, Lebuhraya Tun Razak,
26300 Gambang, Kuantan, Pahang, Malaysia (H.D. Setiabudi).
E-mail addresses: herma@ump.edu.my (H.D. Setiabudi), vo.nguyen.dai.viet@gmail.com (D.-V.N. Vo).

https://doi.org/10.1016/j.ces.2020.115967
0009-2509/Ó 2020 Elsevier Ltd. All rights reserved.
2 M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967

Metal oxide promoters strong Co-MA interaction and higher oxygen storage capacity. H2/CO ratios were obtained within 0.78–
Co catalysts 0.86, slightly lower than 1 in consequence of the reverse water–gas shift.
Syngas Ó 2020 Elsevier Ltd. All rights reserved.
Hydrogen

1. Introduction stability (Wang et al., 2012). In addition, the confinement effect


owned by mesoporous support effectively inhibited the sintering
Nowadays, the uncontainable consumption of nonrenewable effect of active metal which could lead to deactivation (Wang
fuel sources (natural gas, petroleum, and coal) for satisfying the et al., 2012; Li et al., 2019). However, there is a limited number
world’s demands has resulted in two critical concerns related to of research focusing on the employment of mesoporous alumina
global warming and exhaustion of oil reserves. In order to alleviate (MA) support in MDR. Recently, Li et al. (2019) examined the
these issues, significant efforts have been devoted especially in advantageous of ‘‘confinement” effect owned by ordered meso-
researches fields. Of particular interest is the replacement of this porous alumina toward Ni-based bimetallic catalysts generated
energy by a gaseous mixture of H2 and CO, which is recognized through evaporation-induced self-assembly technique (Li et al.,
as syngas. 2019). The author reported that Ni-based bimetallic catalysts with
At present, methane dry reforming (MDR) has caught significant Fe-loading below 0.7 wt% displayed a stable catalytic performance
attention since this technology is able to convert undesirable within 24 h of MDR with no apparent sintering of active metal, as
ozone-depleting gases, CO2, and CH4 as feedstocks into the desired well as low carbon accumulation.
equimolar syngas for Fischer-Tropsch synthesis (cf. Eq. (1)) Apart from that, it is stated that the incorporation of promoter
(Cimino et al., 2017). In spite of these advantages, catalyst deacti- not only enhanced the catalyst’s physicochemical attributes but
vation triggering from the sintering of active metals and carbon also enriched catalytic performance. In literature, the lanthanide
deposits are the major difficulties that emerge throughout MDR group metals such as La, Ce, Y and Sm were extensively utilized
since this process is thermodynamically favored at operating tem- on Ni-based catalysts on account of their high alkaline properties
peratures above 923 K (Aramouni et al., 2018). These difficulties and great capability of oxygen storage/release, as these lead to high
encouraged researchers in the development of appropriate cata- suppression toward coke deposited (Taherian et al., 2017; Huang
lysts with abilities to improve catalytic performance, along with et al., 2016; Liu et al., 2019; Wang et al., 2014). Liu et al. (2019) dis-
minimizing the deposition of carbon. covered that the employment of La promoter on Ni/Fe-clay catalyst
enriched Ni metallic dispersion, thus enhanced both activity and
CH4 ðgÞ þ CO2 ðgÞ ! 2COðgÞ þ 2H2 ðgÞ stability for MDR (Liu et al., 2019). Wang et al. (2014) proved that
1
the Ce-incorporated NiAl catalysts demonstrated excellent and
ðDGT r ¼ 256:05  0:28T r kJ mol Þ ð1Þ stable performance with a slight amount of carbon deposited
The employment of noble metals such as Pt, Rh, Ru (De Caprariis (Wang et al., 2014). In another work, Taherian et al. (2017) discov-
et al., 2016), and Ir (Wang et al., 2017) over various metal oxide ered that the Sm-promoted Ni/SBA-15 catalyst attained a remark-
supports has been widely assessed in MDR owing to the effective- able CH4 conversion (~58%) accredited to the small NiO particle
ness of these metals in improving catalytic activity, stability and size along with high NiO dispersion (Taherian et al., 2017). Huang
suppressing carbon deposited. Moreover, De Caprariis et al. et al. (2016) also experienced an excellent catalytic performance
(2016) found that all ternary perovskite-type oxide catalysts pre- and low coke deposition rate within 100 h MDR after being doped
pared using different active metals (Rh, Ru and Pt) exhibited high with Y2O3 promoter over mesoporous NiO-Al2O3 catalyst (Huang
reactant conversions (above 80%) in the sequence of Pt < Ru < Rh et al., 2016). Even though these promoters viewed a good reputa-
at 1150 K, with no deactivation over both Ru and Rh catalysts dur- tion in MDR, the influence of these promoters over Co-based cata-
ing 65 h of reaction (De Caprariis et al., 2016). Nevertheless, noble lysts in MDR has hardly been explored until now.
metals are impracticable for industrial-scale purposes owing to The impact of La, Ce, Y and Sm promoter incorporation toward
their very expensive cost and restricted resources. As a result, Ni Co/MA catalysts’ physicochemical properties was thoroughly eval-
appeared as a potential replacement for those noble metals cred- uated in this work. Moreover, the correlations between physico-
ited to their less expensive cost and abundant resources (Huang chemical characteristics and catalytic performance of all
et al., 2016). In fact, this non-noble metal exhibited comparable promoted Co/MA were elucidated, and the best catalyst combina-
catalytic performances on MDR. The MDR evaluation of SiO2 sup- tion was determined. Based on the current state of reforming
ported nickel catalyst synthesized by incipient wetness impregna- research, this work established the first study of a combination
tion was conducted by Huang et al. (2016)). The authors reported between rare-earth promoters (La, Ce, Y and Sm) and Co/MA cata-
that CH4 conversion experienced significant increment with rising lyst for syngas generation by MDR.
temperature and reached about 100% at T = 1023 K. Although
nickel provided high catalytic activity in MDR, this metal suffered 2. Experimental procedures
easily from sintering and coke deposition (Huang et al., 2016).
From these drawbacks, Co-based catalysts in MDR have been con- 2.1. Support and catalysts synthesis
sidered as alternative catalysts accredited to their stable catalytic
performance and less carbon formation, even though Co-based cat- The self-assembly hydrothermal approach was employed in our
alysts received less interest compared to Ni-based catalysts. Aba- work for the preparation of mesoporous alumina (MA) support. In
saeed et al. (2015) observed that Co/ZrO2 catalysts displayed this study, 8 g of Pluronic P123 (templating agent) was completely
superior yield of H2 (about 75.8%) with a slight amount of carbon dissolved in anhydrous C2H5OH solution (160 mL) at 303 K. Then,
deposited (Abasaeed et al., 2015). In another study, stable CH4 16.32 g of aluminum isopropoxide (C9H21O3Al) as alumina source
and CO2 conversions were experienced with about 5.8% degree of and 12.8 mL of HCl solution (37 wt%) were added into the mixture,
deactivation within 20 h MDR (Hao et al., 2008). while being stirred at 313 K for about 30 min. The mixture experi-
The use of mesoporous support for MDR has been proven cap- enced hydrothermal treatment for about 24 h in a sealed Teflon
able of enhancing active metal dispersion and improving thermal vessel at 373 K. Afterwards, the mixture was treated in an oven-
M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967 3

drying process overnight at a temperature of about 333 K and then cined catalyst in the size range of 140–250 lm was loaded inside a
calcined for 5 h at 1073 K in air. fixed-bed reactor. Before the test, 50–50 vol% (60 mL min1) mix-
For Co/MA catalyst synthesis, incipient wetness impregnation ture of N2 with H2 gaseous was fed for in-situ reduction at 1023 K
approached was applied. The required amount of Co precursor, for about 2 h. For every run, a mixture of CO2, CH4 and N2 gaseous
Co(NO3)26H2O was dissolved in anhydrous C2H5OH solution. After (CO2:CH4:N2 = 1:1:3.1) was supplied into the reactor at a total flow
Co source was completely dispersed in C2H5OH, the dense solution rate of 60 mL min1 and a gas hourly space velocity (GHSV) of
was thoroughly mixed with calcined MA in a Buchi Rotavapor R- 36000 mL g1cat h
1
. Mass flow gas controller was employed for reg-
200 unit with a vacuum operating system for about 2 h at ulating inlet gaseous flowrate while water-trap was fabricated in
T = 333 K. Moisture inside the products was removed by a heating the reforming system to allow only the gaseous products to flow
treatment in the oven with T = 383 K for overnight, with subse- at the effluent stream. The effluent gaseous collected was further
quent calcination treatment for 5 h at 873 K. Similar procedures interpreted by TCD gas chromatograph system (Agilent 6890 Ser-
were applied for synthesizing all promoted catalysts using Ce ies). For evaluating catalytic performance, value of conversions
(NO3)36H2O, Y(NO3)36H2O, Sm(NO3)36H2O and La(NO3)36H2O and yields, along with H2/CO ratio were computed based on the
as promoter sources. The promoted and unpromoted catalysts syn- Eqs. (2)–(8), where ṅi and ṅf are the molar flow rates (mol s1)
thesized were denoted as Co/MA, CeCo/MA, LaCo/MA, SmCo/MA for each component (CH4, CO2, H2 and CO) entering or exiting the
and YCo/MA. reactor, respectively and mcat is the weight of catalyst (gcat).

Conversion of CH4 ð%Þ ¼ ðn_ CH4  n_ CH4 Þ=n_ CH4  100%


i f i
ð2Þ
2.2. Physicochemical characterizations

Conversion of CO2 ð%Þ ¼ ðn_ CO2  n_ CO2 Þ=n_ CO2  100%


i f i
The Brunauer-Emmett-Teller (BET) surface area, pore volume ð3Þ
and pore diameter of catalysts employed in this study were
acquired through N2-adsorption at 77 K using a Micromeritics
Yield of CO ð%Þ ¼ n_ CO =ðn_ CO2 þ n_ CH4 Þ  100%
f i i
ð4Þ
ASAP-2020 instrument. Catalysts were initially outgassed at
574 K with duration of 1 h for removing the moisture in catalysts,
H2 Yield ð%Þ ¼ n_ H2 =n_ CH4  100%
f i
followed by the adsorption treatment. X-ray diffraction (XRD) was ð5Þ
attained in Rigaku Miniflex II with copper K-alpha radiation (k of
1.5418 Å) between the 3°- 80° 2h range and 0.02°/step size. In
Space time yield; STYH2 ¼ n_ H2 =mcat
f
ð6Þ
XRD analysis, diffraction patterns were thoroughly elucidated tal-
lying with the Joint Committee on Powder Diffraction Standards
STYCO ¼ n_ CO =mcat
f
(JCPDS) database (JCPDS Powder Diffraction File, 2000). Addition- ð7Þ
ally, the Scherrer equation ðDCo3 O4 ¼ 0:94k=bcoshÞ was employed
for calculating the mean crystallite sizes of Co3O4 phases using H2 =CO ratio ¼ n_ H2 =n_ CO
f f
ð8Þ
Bragg diffraction angle, h and line broadening at half-maximum
intensity, b at the most intense Co3O4 reflection (Patterson, 1939).
Temperature programmed reduction (TPR) was employed in the
3. Results and discussion
Micromeritics AutoChem II-2920 unit using H2-treatment. The
samples were outgassed in advance up to 30 min in a flow of He
3.1. Physicochemical characterizations
gas (50 mL min1) at 373 K. Then, the samples were treated with
a flow of 10%H2-90%Ar gas stream (50 mL min1) in temperature
3.1.1. X-ray diffraction
of 373 K and up to 1173 K. Before the cooling step, the reduction
Fig. 1 illustrates the diffraction spectra of all fresh catalysts as
process at 1173 K was kept for about 30 min to ensure the com-
well as the support. All diffraction spectra of calcined catalysts dis-
plete reduction of catalyst.
played c-Al2O3 phase reflection at 2h = 19.4°, 32.3°, 36.9°, 45.6° and
The coke content on spent catalysts within 8 h reforming reac-
67.2° (JCPDS card No. 04-0858), which perfectly matched the
tion was quantified using temperature-programmed oxidation
diffraction spectrum of MA support as provided in Fig. 1 (Yin
analysis in TGA Q500 instrument. The spent catalysts were
et al., 2013). For promoted and unpromoted catalysts, the reflec-
exposed for about 0.5 h with a nitrogen stream (100 mL min1)
tion lines corresponding to crystalline Co3O4 were visibly detected
at T = 373 K for eliminating humidity in the samples, and then sub-
at 2h angles of 31.4°, 37.1°, 44.7° and 55.6° (JCPDS card No. 74-
jected to 100 mL min1 flow of 20%O2-80%N2 gaseous at 1023 K
2120) (Wang et al., 2016). However, the diffraction lines for
with 10 K min1 of heating rate.
La2O3 (2h = 27.8°, 30.0°, 46.2°, 52.1° and 55.4°, JCPDS card No.
The detailed images of spent catalyst morphologies were
65–3185), CeO2 (2h = 28.5°, 33.1° and 56.3°, JCPDS card No. 34–
attained through high-resolution transmission electron micro-
0394), Sm2O3 (2h = 28.3°, 32.7° and 46.8°, JCPDS card No. 42–
scopy (HRTEM) via EM-002B TEM instrument, using a voltage of
1461) and Y2O3 (2h = 29.1°, 33.7°, 48.5°, and 57.6°, JCPDS card
200 kV. Initially, spent catalysts were scattered within ethanol
No. 41-1105) did not appear on La-, Ce-, Sm- and Y-promoted cat-
before being carefully placed on a Cu grid. X-ray photoelectron
alysts respectively, implying that the promoter particles were
spectra (XPS) of spent catalysts were acquired through a ULVAC-
finely dispersed outside the detection limit of XRD (Nizah et al.,
PHI 500 unit equipped with aluminum K-alpha radiation
2014; Yang et al., 2010; Ibrahim et al., 2016; De la Luz et al.,
(hm = 1486.6 eV) as well as an electron analyzer pass energy at
2013). Siew et al. (2014), Yang et al. (2016), and Taherian et al.
about 200.0 eV. C 1s XPS spectra reflected at about 284.8 eV were
(2017) also reached the same conclusion since there is no charac-
employed as reference for all XPS result.
teristic peaks belonged to these types of promoters appeared in
XRD measurement (Siew et al., 2014; Yang et al., 2016; Taherian
2.3. Reforming evaluation et al., 2017). It is noteworthy that the promoted and unpromoted
catalysts exhibited the characteristic peaks of CoAl2O4 spinel
The catalytic performance of as-synthesized Co/MA, CeCo/MA, (JCPDS card No. 82–2246) at 2h = 59.5° and 65.3° as illustrated in
LaCo/MA, SmCo/MA and YCo/MA catalysts in MDR was assessed Fig. 1(b)-(f), signifying intense Co-MA interaction (Wang et al.,
at 1023 K for 8 h under atmospheric pressure. About 0.1 gcat of cal- 2007).
4 M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967

expansion of the pore. However, the introduction of promoter


eliminated this phenomenon, indicating the well dispersion of Co
particle on both pore and surface of support.

3.1.3. Temperature-programmed reduction


Fig. 2 illustrates H2-TPR profiles for Co/MA and promoted Co/
MA catalysts. Apparently, the characteristic peaks that appeared
at temperature 674.7 K for Co/MA catalyst was appointed
to the 2-step reduction of Co3O4; the first step (Co3 O4 þ H2 O !
3CoO þ H2 O) and the second one (CoO þ H2 ! Co0 þ H2 O)
(Rahmati et al., 2018). Meanwhile, the TPR peak at temperature
of 778.6 K belonged to the reduction of Co particles which were
finely distributed with medium Co-MA interaction (Rahmati
et al., 2018). Additionally, the characteristic peak detected at
reduction temperature beyond 850 K represented the reduction
of spinel structure CoAl2O4, which probably resulted from the high
diffusion of Co on MA support (Cooper et al., 2008). The incorpora-
tion of La or Ce promoter over 10%Co/MA catalyst shifted all reduc-
Fig. 1. X-ray diffractograms of MA support, Co/MA and promoted Co/MA catalysts. tion peaks towards lessened reduction temperature (below
753.3 K) than that of 10%Co/MA catalyst. With the redox properties
owned by La and Ce promoters, the amount of surface oxygen
The values of Co3O4 crystallite size were obtained using Scher-
mobility on the support was improved and resulted in lowering
rer formula on XRD peak at 2h = 31.4°, and recorded in Table 1.
the reduction ability of Co (Li et al., 2013). Indeed, the decrease
Co3O4 crystallite size for 10%Co/MA catalysts were attained about
in Co reduction temperature might be due to the role of La and
12.87 nm. After the incorporation of promoters, crystallite size
Ce promoters in restraining Co ions from migrating into MA struc-
value was slightly reduced in the order; Co/MA (12.87 nm) > CeCo/
ture and lowering the Co-Al2O3 interaction (Pardo-Tarifa et al.,
MA (12.83 nm) > LaCo/MA (12.76 nm) > SmCo/MA (12.70 nm) > YC
2017). A similar trend was noted by Natesakhawat et al. (2005),
o/MA (12.66 nm) owing to the enhancement of Co3O4 dispersion
whereby Ni reduction peak was shifted to lower temperature after
with the assistance of promoter (Omoregbe et al., 2016). Indeed,
they implemented Ce or La promoter over Ni/Al2O3 catalyst via the
Mosavati et al. (2017) and Xu et al. (2011) experienced a similar
sol–gel approach. They also justified that this finding was due to a
trend on crystallite size of Ni after introducing Ce promoter on
weak Ni-Al2O3 interaction when La or Ce promoter was present.
Ni/ZnAl2O4 and La promoter on Ni/c-Al2O3, respectively
In contrast, TPR profiles for Y and Sm-promoted catalysts
(Movasati et al., 2017; Xu et al., 2011). They concluded that pro-
revealed that the reduction peak of Co3O4 shifted toward the ele-
moter incorporation improved metal support interaction through
vated temperature region (within 718.8–796.3 K) suggesting that
‘‘spacer” effect, sequentially assisting in the suppression of particle
the inclusion of Y and Sm promoters enhanced Co-MA interaction,
agglomeration on catalyst surface. By comparing with other as-
hence lessening the reducibility of the 10%Co/MA catalyst (Zhu
synthesized promoters, Ce-promoted catalyst has second larger
et al., 2011). This finding concurred with the results obtained by
crystallite size probably resulted from the suppression of cobalt
Świrk et al. (2019) during the employment of Y with Ni/KIT-6,
ions migration into alumina structure, which limits the Co-Al2O3
for which the increment in reduction temperature of NiO was
interaction (Pardo-Tarifa et al., 2017).
observed during TPR analysis. Apart from that, the enhancement
in Co-MA interaction of SmCo/MA and YCo/MA catalysts can be
clarified by the smaller crystal size of Co particles of these catalysts
3.1.2. Physiochemical attributes
compared to other catalysts as listed in Table 1. With this smaller
Table 1 tabulates the physicochemical attributes of the synthe-
size, Co particles could easily enter the pore structure of MA and
sized support and catalysts such as BET surface area, pore volume,
form strong metal-support interaction.
and pore diameter. The BET surface area and pore volume were
lessened in the following order; MA support > Co/MA > LaCo/M
A > CeCo/MA > SmCo/MA > YCo/MA, which might be accredited 3.2. Catalytic methane dry reforming
to Co metal oxide appearance on both surface and pore structure
of the MA support. It is interesting to notice that the addition of The catalytic activity of the promoted and unpromoted catalysts
Co onto MA support slightly increased MA pore diameter implying on 8 h stream at 1023 K with stoichiometric feed ratio (CH4/
the occurrence of Co agglomeration in the pore, leading to a slight CO2 = 1) is summarized in Fig. 3. The positive role of Co metallic

Table 1
Textural properties of promoted and unpromoted catalysts.

Catalyst BET surface area (m2 g1) Average pore volume (cm3 g1) Average pore diameter (nm) Average Co3O4 Deactivation degree, Dd (%)c
particle size (nm)
Fresha Spentb
MA 243.05 0.85 15.3 – –
Co/MA 203.89 0.70 15.4 12.87 13.60 4.21
YCo/MA 155.81 0.52 14.8 12.66 11.04 0.57
CeCo/MA 164.63 0.58 15.2 12.83 12.52 0.84
LaCo/MA 169.25 0.63 15.0 12.76 12.39 0.95
SmCo/MA 159.14 0.52 14.8 12.70 11.93 2.04
a
Average crystallite size was determined using XRD.
b
Average crystallite size was measured using TEM.
c
Deactivation degree, Dd (%) = (X1hX8h)/X1h  100, where X is conversions value of CH4 or CO2.
M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967 5

(Xin et al., 2018) and Xiang et al. (2016) (Xiang et al., 2016) during
the evaluation of MDR using Ni-Co/SBA-15 and Ni/Si-MCeZr cata-
lysts, respectively. As appeared in Fig. 3(a) and (b), the values of
CH4 and CO2 conversion were significantly improved after adop-
tion of La, Ce, Y and Sm promoters, probably due to fine Co3O4 dis-
persion, greater oxygen vacancies, and the redox abilities of these
promoters. Indeed, both conversion values were increased in the
order of YCo/MA (CH4 Conv. = 85.4%, CO2 Conv. = 90.7%) > LaCo/
MA (CH4 Conv. = 84.8%, CO2 Conv. = 89.6%) > CeCo/MA (CH4
Conv. = 82.4%, CO2 Conv. = 88.6%) > SmCo/MA (CH4 Conv. = 79.9%,
CO2 Conv. = 83.8%) > Co/MA (CH4 Conv. = 71.3%, CO2 Conv. = 73.5%)
within 8 h of MDR. The improvement in catalytic activity of Co/MA
catalyst by promoter (La, Ce, Y and Sm) addition concurred with
the previous findings in the literature (Yang et al., 2010; Ibrahim
et al., 2016; De la Luz et al., 2013; Wang et al., 2007).
In order to assess the catalytic stability, percentage for the
degree of catalyst deactivation in MDR was computed based on
the decrement in CH4 conversion after 8 h of MDR (Table 1). Nota-
Fig. 2. H2 temperature-programmed reduction of promoted and unpromoted Co- bly, the degree of catalyst deactivation measured for each catalyst
based catalysts. was minimized in the order: Co/MA (4.21%) < SmCo/MA (2.04%) <
LaCo/MA (0.95%) < CeCo/MA (0.84%) < YCo/MA (0.57%), which cor-
sites in MDR was proven by a higher catalytic activity of Co/MA
related with the redox properties of these promoters. Pizzolitto
catalyst (XCH₄ = 70.9% and XCO₂ = 71.7%) than MA support only
et al. (2018) investigated the redox ability of Ce and La towards
(XCH₄ = 6.6% and XCO₂ = 23.5%) (result not shown). Irrespective of
Ni-based catalysts for syngas generation. They strongly disagreed
the catalyst employed, superior value of CO2 conversion than that
that the redox abilities of both metals not only improved catalyst
of CH4 conversion could be signified by the reverse water gas shift
stability, but it also effectively assisted in enhancing carbon gasifi-
(RWGS) ðCO2 þ H2 $ CO þ H2 OÞ that always accompanied the MDR
cation, thus preserving the catalyst from deactivation. Apart from
process. This trend was previously explored by Xin et al. (2018)

Fig. 3. (a) CH4 conversion, (b) CO2 conversion, and (c) H2/CO ratio of promoted and unpromoted catalysts as a function of time while (d) Catalytic performance comparison for
all catalysts at steady state condition.
6 M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967

that, there are a few studies that described that La2O3, Y2O3, and 3.3. Post-characterization
Sm2O3 can simply react with CO2 for producing an oxycarbonate
species that is favorable for the carbon removal process. Oemar 3.3.1. X-ray diffraction
et al. (2011) reported that yttrium oxycarbonate, Y2O2CO3 gener- The results of XRD diffraction peaks for all utilized catalysts
ated between CO2 and Y2O3 reaction was further utilized for the after 8 h of MDR are revealed in Fig. 4. It is shown that all the spent
oxidation of surface carbon on PdO-NiO, hence promoting catalyst catalysts possessed an X-ray reflection of graphite carbon at value
stability. A similar reasoning was attained by Liu et al. (2016) and 2h of 26.38° (JCPDS card No. 75-0444) (Wang et al., 2010). Interest-
Osazuwa et al. (2018) during the employment of La and Sm, ingly, the strength for X-ray reflection of graphite for promoted
respectively, for which the La2O2CO3 or Sm2O2CO3 intermediate catalysts as depicted in Fig. 4 was slightly lessened with the addi-
compound was generated for minimizing the carbon deposit. tion of Ce, La, Sm, and Y promoter compared with the unpromoted
The (H2/CO) ratio profiles as a function of reaction time during catalyst, which was attributed to the high storage capacity of oxy-
MDR at 1023 K are presented in Fig. 3(c). According to these gen for these metals, resulting in better carbon resistance. Taufiq-
results, H2/CO ratio of unpromoted catalyst exhibited inferior val- Yap et al. (2013) reported a similar observation for CeO2-SiO2 sup-
ues (within 0.78–0.86) to the stoichiometric values of 1 as a conse- ported nickel catalyst, credited to the high capacity of Ce in stor-
quence of the accrual in CO generation via RWGS. However, the ing/releasing oxygen. The decline of graphite peak intensity in
addition of promoter slightly increased value of H2/CO ratio close the order of Co/MA > LaCo/MA > CeCo/MA > SmCo/MA > YCo/MA,
to 1, signifying that the incorporation of these metals (Ce, La, Y indicated the superior role of Y promoter in carbon suppression.
and Sm) could lessen the rate of RWGS. A similar inference has Additionally, X-ray reflection lines recorded at 2h = 31.45°,
been stated by Chen et al. (2017), for which the H2/CO ratio grew 37.10°, and 44.79° corresponded to Co3O4 phases (JCPDS card No.
near to stoichiometric values when La was incorporated over Ni/ 74–2120), which indicated the re-oxidation of active Co0 by CO2
SiO2 catalyst for MDR (Chen et al., 2017). In terms of stability for during 8 h MDR (Zhang et al., 2018). Compared to Fig. 1, a low
H2/CO ratio with time, 10%Co/MA exhibited a declining trend while intensity peak of spinel CoAl2O4 was observed at 2h = 65.38° (JCPDS
3%Y-10%Co/MA possessed almost a stable trend during 8 h of card No. 82–2246) on all spent catalysts (Zhao and Li, 2015).
reforming, probably linked to the coke resistant ability of the cat-
alyst. Additionally, space–time yield (STY) in mmol g1 cat min
1
for
both H2 and CO estimated in this study also follow the similar 3.3.2. X-ray photoelectron spectroscopy
trend of reactant conversions; YCo/MA (STYH2 =7.4, STYCO = 6.3) > L XPS analysis was operated for determining the oxidation state
as well as the surface atomic composition of spent promoted and
aCo/MA (STYH2 =6.1, STYCO = 6.2) > CeCo/MA (STYH2 =5.8, STYCO = 6.
unpromoted catalysts. Fig. 5 depicts the spectra acquired from
1) > SmCo/MA (STYH2 =5.7, STYCO = 5.8) > Co/MA (STYH2 =5.0,
XPS measurement, whilst the values of corresponding binding
STYCO = 5.4), proving the positives changes in catalysts attributes
energy (BE) are listed in Table 2. Co 2p spectra for all spent cata-
such as dispersion and oxygen vacancies by incorporation these
lysts were fitted with Gaussian deconvolution, as appeared in
promoters effectively improved the catalytic performances.
Fig. 5(a). Notably, there are four deconvoluted peaks observed at
Indeed, the co-existent of RWGS along within MDR process was
BE at about 778.6 eV, 780.3–780.8 eV, 781.0–781.1 eV, and
strongly verified since all the values of STYCO attained in this work
784.9 eV, which were ascribed to Co0, CoAl2O4, Co3O4, and a
were greater than STYH2 , irrespective of the catalysts applied. YCo/
shake-up satellite for Co 2p3/2 region, respectively (Paksoy et al.,
MA attained superior STY values among promoted catalysts
2015; Álvarez-Docio et al., 2019; Ao et al., 2018). On the other
accredited to the smaller particle size with fine dispersion and
hand, a similar number of peaks was detected under the Co 2p1/2
strong Co-MA interaction as aforementioned in BET and TPR
section at 793.5–793.4 eV, 795.3–795.5 eV, 796.6–796.9 eV, and
discussions.
803.1–803.2 eV which belonged to metallic Co, Co3O4, spinel
Fig. 3(d) displays the overall catalytic performances of pro-
CoAl2O4, and satellite for Co 2p1/2 region, respectively (Paksoy
moted and unpromoted catalyst during MDR. In terms of product
et al., 2015; Álvarez-Docio et al., 2019; Ao et al., 2018). Certainly,
yields, it was found that YCo/MA catalyst recorded optimum H2
the detection of those Co species was also consistent with the
and CO yield values of about 64.0% and 66.5%, respectively, com-
XRD findings (Fig. 4). As seen in Fig. 5(a), Co 2p1/2 peak associated
pared to Ce-, La-, Sm-promoted and unpromoted catalysts. As seen
in Fig. 3(d), both yield values were slightly improved in similar
order as mentioned for the effect of promoter on reactant conver-
sions (Y > La > Ce > Sm > unpromoted). This further proved that this
promoter incorporation played a positive role in catalytic activity,
crediting to their abilities in improving active metal distribution
and suppressing carbon accumulation. Besides, H2 yield exhibited
by all catalysts in this work was slightly lower than CO yield, cor-
roborating the concomitant of RWGS during MDR. The superior
value of CO2 yield than H2 yield is in agreement to a previous work
carried out by Al-Fatesh et al. (2011) where the authors examined
the effect of Zr, Ce, and Ca incorporation toward Ni supported by c-
Al2O3 in MDR.
Based on the overall catalytic performances of promoted and
unpromoted catalysts plotted in Fig. 3(d), the employment of Y
promoter on Co/MA effectively improved the catalytic perfor-
mance of Co/MA better than Ce, La, and Sm due to the smaller par-
ticle size, intense Co-MA interaction, well Co dispersion, and redox
properties. Indeed, the high capacity for releasing/storing oxygen
and its capability to form intermediate yttrium oxycarbonate com-
pound proved its beneficial influence on carbon gasification since it Fig. 4. XRD patterns of spent Co/MA and promoted Co/MA catalysts after 8 h MDR
1
exhibited the lowest carbon deposit and deactivation rate. at T = 1023 K, GHSV = 36000 mL g-1cat h , and CO2:CH4:N2 = 1:1:3.1.
M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967 7

with metallic Co at BE about 793.5 eV for Co/MA catalysts was not were able to act as an active site for activating CO2 during MDR.
detected, probably due to the low dispersion of Co on MA support. This advantage further clarified the steady catalytic performance
In order to investigate the influence of promoter addition toward and low deactivation rate exhibited by YCo/MA compared to its
Co dispersion over MA support, the Co/Al atomic ratios by XPS counterparts. As revealed in Fig. 5(c), the C 1s spectra of all pro-
were estimated and summarized in Table 2. The Co/Al atomic moted catalysts have two deconvoluted peaks which were attribu-
ratios were improved in the order of Co/MA (0.17%) > SmCo/MA ted to two different carbon species generated via Boudouard or CH4
(0.26%) > CeCo/MA (0.34%) > LaCo/MA (0.54%) > YCo/MA (2.67%), decomposition. The fitted curve located at binding energy of about
suggesting the improvement in Co dispersion with the addition 284.6 eV belonged to graphitic carbon (ordered and nonreactive),
of promoter. The improvement in the metal/Al atomic ratio with whereas the deconvoluted peak centered about 285.3 eV belonged
promoter employment was also reported by Meng et al. (2015) to amorphous carbon (less ordered and reactive) (Dang et al.,
for Ce-promoter over Ni/Al2O3 catalyst, indicating a positive 2017). The deposition of both of these carbon structures identified
impact of promoter in improving the dispersion of metal particles. through XPS was consistent to results obtained in TPO. Remark-
The largest Co/Al atomic ratios of YCo/MA clarifed the smaller par- ably, the C 1s spectra for all promoted catalysts showed smaller
ticle size and strong Co-MA interaction owned by YCo/MA catalyst peaks compared to the unpromoted catalyst, further confirming
as discussed in BET and TPR findings, which resulted in superior that effectiveness of coke resistance ability exhibited by Ce, La,
performances of YCo/MA catalyst within 8 h of MDR compared to Sm and Y promoters.
other catalysts.
The deconvolution of O 1s spectra as exposed in Fig. 5(b) discov- 3.3.3. Temperature-programmed oxidation
ered two main peaks at BE about 530.5–530.8 eV and 532.0– The total amount of coke formed within 8 h MDR was estimated
532.4 eV linked to lattice oxygen (OL) which was associated with through TPO analyses and both derivative weight and weight loss
Al2O3 and Co3O4 and surface adsorbed oxygen (OA) respectively profiles are displayed in Fig. 6. As can be seen, two discrete peaks
(Wang et al., 2013). Based on previous literature, the number of eluting between the temperature range of 600–950 K in derivative
oxygen vacancies (OV) can be estimated based on the ratio of peak weight profile symbolized the oxidation of carbon which had two
integrated areas for OL and OA (OV ð%Þ ¼ ðAOA =ðAOA þ AOL ÞÞ  100ð%Þ) different bonding configurations. The low-temperature peak (P1)
(Zhang et al., 2015). As summarized in Table 2, YCo/MA catalyst located within the range of 700–800 K was related to the elimina-
possessed the highest OV of 78.1% followed by CeCo/MA, LaCo/ tion of non-crystalline amorphous carbon which was highly reac-
MA, SmCo/MA, and Co/MA. The highest oxygen vacancies of YCo/ tive toward oxygen (Swatsitang et al., 2016). The other peak (P2)
MA catalyst may enrich carbon gasification since oxygen vacancies observed at high oxidation temperature (>800 K) was appointed

1
Fig. 5. (a) Co 2p, (b) O 1 s and (c) C 1 s XPS spectra of used promoted and unpromoted catalysts after 8 h MDR at T = 1023 K, GHSV = 36000 mL g-1
cat h and CO2:CH4:
N2 = 1:1:3.1.
8 M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967

Table 2
Binding energies, atomic ratios and oxygen vacancies values obtained from the XPS analysis of all spent catalysts.

Catalyst Binding energy (eV) Atomic ratio Co/Al OV (%)


Co 2p3/2 Co 2p1/2 C 1s O 1s
Co/MA 778.6 795.5 284.6 530.8 0.17 24.4
780.8 796.9 285.6 532.4
781.1 803.2
784.9
YCo/MA 778.6 793.5 284.6 530.5 2.67 78.1
780.8 795.3 285.6 532.0
781.1 796.9
784.9 803.2
CeCo/MA 778.6 793.4 284.6 530.6 0.34 34.8
780.4 795.4 285.6 532.0
781.0 796.8
784.9 803.2
LaCo/MA 778.6 793.5 284.6 530.7 0.54 29.8
780.5 795.3 285.6 532.1
781.1 796.9
784.9 803.1
SmCo/MA 778.6 793.5 284.6 530.8 0.26 22.6
780.3 795.4 285.6 532.1
781.1 796.6
784.9 803.1

1
Fig. 6. TPO profiles and weight loss of the spent catalysts after 8 h MDR at T = 1023 K, GHSV = 36000 mL g-1
cat h and CO2:CH4:N2 = 1:1:3.1.

to the removal of crystalline graphitic carbon (Swatsitang et al., Nizah et al., 2014). Besides, the formation of intermediate oxycar-
2016). Based on the MDR literature, both carbon species were typ- bonate compound (Y2O2CO3, La2O2CO3, and Sm2O2CO3) aforemen-
ically accumulated on the catalyst surface through side reaction tioned in the reaction part also proved the high carbon-resistance
either via Boudouard (2CO ! CO2 þ CðsÞ) or CH4 cracking abilities of those promoted catalysts. Interestingly, the trend of the
(CH4 ! 2H2 þ CðsÞ) (Khajenoori et al., 2015). Remarkably, the percentage of weight loss was almost similar to the trend for crys-
incorporation of promoters significantly lessened the intensity tallite size, with YCo/MA recording better values for both trends.
for graphitic peak, supporting the previous observation in XRD Xin et al. (2018) inferred that the increment in crystallite size could
results of employed catalysts (Fig. 4). promote the rate of carbon deposition. Thus, this statement further
Apart from that, the percentage of weight loss was lowered verified the lower amount of carbon deposited by YCo/MA com-
with promoter addition in the order of 10%Co/MA (28.21%) > 3%S pared to other catalysts after 8 h MDR. However, that statement
m-10%Co/MA (26.95%) > 3%La-10%Co/MA (19.49%) > 3%Ce-10%Co/ is not in agreement with the addition of Sm-promoter since it
MA (17.35%) > 3%Y-10%Co/MA (7.02%). This result inferred that exhibited the second highest carbon deposit, although it had a
the incorporation of promoters efficiently suppressed carbon small crystallite size compared to Ce and La-promoted catalysts.
deposited on the catalyst surface due to their multi-advantages, This phenomenon could be due to the lower basic attributes
namely, high oxygen vacancies, strong basic attributes and excel- resulted from the combination between Co and Sm (cf. Fig S1). In
lent redox properties (Taherian et al., 2017; Huang et al., 2016; literature, the increment in acidic attributes was reported by
M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967 9

Taherian et al. (2017) during the employment of Sm over Co/SBA- a huge amount of CNF compared to its counterpart. Thus, the
15 for MDR. In fact, they also observed lower catalytic perfor- authors inferred that the addition of La2O3 and CeO2 was able to
mances in MDR after introducing Sm-promoter on Co/SBA-15 com- stimulate the formation of CNF. The appearance of CNF type was
pared to Ni/SBA-15, consistent with this work’s 3%Sm-10%Co/MA also noted by Li et al. (2014) during the evaluation of SBA-15 sup-
performance. ported on Y-NiO catalyst (Taherian et al., 2017; Ibrahim et al.,
2016).
3.3.4. High-transmission electron microscopy Fig. 8 illustrates all the findings achieved during the investiga-
The morphologies of MA support and all spent catalysts for tion on the influence of promoter (CeO2, La2O3, Y2O3, and Sm2O3)
MDR obtained from HRTEM analysis are revealed in Fig. 7. On these addition over Co/MA catalyst toward MDR. It was revealed that
images, Co particles exist as dark dots while MA support can be the addition of all those promoters improved the particle disper-
detected in grey depended on the different of electronic density. sion on MA support, then successively suppressed the agglomera-
For HRTEM image of spent 10%Co/MA (cf. Fig. 7(b)), some agglom- tion of Co particles onto the surface or pore of MA support. In fact,
erations of Co metal particles (yellow circle) were observed over this effectiveness in Co dispersion was the key to controlling the Co
the MA support, resulting in large Co particle size (around particle size, which is significant for affecting the Co-MA interac-
13.6 nm). However, it can be noted that Co particle size was tion. It is no doubt that the smaller particle size and stronger Co-
slightly lessened in Fig. 7(c)–(f) with less agglomeration, suggest- MA interaction of YCo/MA catalysts provided high catalytic perfor-
ing that the addition of those promoters led to fine and narrow size mance in MDR with excellent sintering resistibility. The weak Co-
distributions of Co particles over MA support within 11.0–12.5 nm MA interaction resulted from Ce and La promoter addition man-
(cf. Table 1). Apparently, the crystallite size of employed catalysts aged to lower the reducibility of Co/MA catalyst since these pro-
was reduced with the trend of Co/MA > CeCo/MA > LaCo/MA > Sm moters effectively restrained Co ions from migrating into MA
Co/MA > YCo/MA, which directly related to the strength of Co-MA structure. However, this attributed to lowering the performance
interaction as reviewed in TPR. Hence, strong Co-MA interaction of both Ce- and La-promoted Co/MA compared to YCo/MA.
belonging to YCo/MA revealed its superior sintering resistibility Although SmCo/MA catalyst also had smaller crystallite size and
compared to other catalysts. Apart from that, it is apparent that stronger Co-MA interaction compared to Ce- and La-promoted cat-
carbon nanofilaments (CNF) were inevitably generated on all spent alysts, this catalyst still exhibited the lower catalytic activity com-
catalysts as seen in Fig. 7(b)-(f). Previously, it was reported that a pared to all promoters since Co and Sm combination resulted in
CNF consists of a hollow inner channel inside, which could be lower alkaline properties of SmCo/MA catalyst (cf. Fig. S1). The
easily gasified with CO2 and not cause any negative consequence great oxygen storage capacity and ability to form intermediate
on catalytic activity (Nizah et al., 2014). Indeed, this type of carbon dioxycarbonate compounds (La2O2CO3, Y2O2CO3, and Sm2O2CO3)
could relocate the active metal on the top of filament, thus main- owned by these promoters efficiently assisted in suppressing car-
taining the accessible contact with gas flow and hindering the bon formation generated via both Boudouard and CH4 cracking.
deactivation of catalyst (Djinovic et al., 2012). Yang et al. (2010) Thus, the lower deactivation rate and amount of carbon deposited
also reported that spent 10%Ni/3%CeO2-3%LaO3-c-Al2O3 possessed were attained by all promoted catalysts, especially Y2O2CO3 cata-

Fig. 7. HRTEM images of (a) MA support, spent (b) Co/MA, (c) LaCo/MA, (d) CeCo/MA, (e) YCo/MA and (f) SmCo/MA catalysts after 8 h of MDR at T = 1023 K, GHSV = 36000 mL
1
g-1
cat h and CO2:CH4:N2 = 1:1:3.1.
10 M.B. Bahari et al. / Chemical Engineering Science 228 (2020) 115967

Fig. 8. Summary on the influence of promoter addition (Y, Sm, La, and Ce) towards physicochemical properties of Co/MA catalysts and catalytic performances in MDR.

lyst compared to Co/MA catalyst. Definitively, regardless of all CRediT authorship contribution statement
mentioned attributes, all the promoted catalysts still provided pos-
itive effects toward the MDR activity as well as in terms of carbon Mahadi B. Bahari: Formal analysis, Data curation, Investigation,
deposition compared to Co/MA catalyst. Resources, Methodology, Writing - original draft. Herma Dina
Setiabudi: Conceptualization, Supervision, Project administration,
Funding acquisition, Writing - review & editing. Trinh Duy
Nguyen: Investigation. Pham T.T. Phuong: Investigation. Quang
4. Conclusions
Duc Truong: Investigation. Aishah Abdul Jalil: Conceptualization.
Nurul Ainirazali: Supervision. Dai-Viet N. Vo: Conceptualization,
The influences of promoter (Ce, La, Y, and Sm) addition toward
Supervision, Formal analysis, Writing - review & editing.
physiochemical attributes and catalytic performances of Co/MA
catalysts generated via incipient wetness impregnation were
Declaration of Competing Interest
investigated in this work. The incorporation of promoters lessened
both BET surface area and pore diameter for Co/MA; 203.89 m2 g1,
The authors declare that they have no known competing finan-
and 0.70 cm3 g1 respectively, which is credited to the improve-
cial interests or personal relationships that could have appeared
ment in Co particles dispersion and the decline in crystallite size
to influence the work reported in this paper.
on surface and pore structure of the MA. H2-TPR analysis revealed
that the large crystallite size resulted from the addition of Ce and
Acknowledgements
La promoters weakened the interaction between Co and MA sup-
port whilst small crystallite size of the Y and Sm promoters
This work was funded by Universiti Malaysia Pahang (UMP) via
increased Co-MA interaction. The reactant conversions were raised
Postgraduate Research Grants Scheme (PGRS), PGRS180366 and
after the impregnation of promoters over Co/MA catalyst in the
Doctoral Research Scheme (DRS) Award.
order of YCo/MA > LaCo/MA > CeCo/MA > SmCo/MA > Co/MA, with
YCo/MA achieving the highest values at about 85.8% (CH4) and
92.2% (CO2). The redox properties of promoters significantly less- Appendix A. Supplementary material
ened the degree of deactivation from 4.21% (Co/MA) to 0.57%
(YCo/MA). The highest of Co/Al atomic ratio of YCo/MA (2.67%) Supplementary data to this article can be found online at
obtained from XPS analysis indicated good dispersion of Co parti- https://doi.org/10.1016/j.ces.2020.115967.
cles compared to other promoted catalysts, thus explaining the
superior catalytic performance of YCo/MA. XRD, TPO and HTREM References
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