SCoE/Mech/TE- Internship/2022-23/ roll no of student

A Report on

Internship Training at Shree Raj Auto

By

Student Name: Manish Mukund Mali

TE-Mechanical Engineering
Roll No- 302B008
Exam Seat No- T190231036
PRN No- 72143831J

Under The Guidance of :Prof. S.S.Kudte Sir

Under The Supervision of : Mr.Vaibhav Ranware

Department of Mechanical Engineering

Sinhgad College of Engineering, Pune - 41
[2022-23]
Internship Completion Certificate of industry

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SCoE/Mech/TE- Internship/2022-23/ roll no of student Date:

CERTIFICATE

This is to certify that Manish Mukund Mali (Roll no- 302B008 TE Mech.), have successfully
completed the “Internship training at Shree Raj Auto” at Phaltan in the partial fulfillment
of Degree of Bachelor of Engineering (Mechanical Engineering) of Savitribai Phule Pune
University, Pune during academic year 2022-23.

Place :
Date :

Prof. S.S. Kudte Dr. A.B. Kanase- Patil Dr. A. P. Pandhare

Guide Internship Coordinator HoD, Mech

Seal Dr. S. D. Lokhande

Principal

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 ACKNOWLEDGEMENT

The internship opportunity I had with [Name of the Company] was a great chance for learning
and professional development. Therefore, I consider myself as a very lucky individual as I was
provided with an opportunity to be a part of it. I am also grateful for having a chance to meet
so many wonderful people and professionals who led me though this internship period.

I express my deepest thanks to [Name Surname of industry guide], [Position in the Company]
for taking part in useful decision & giving necessary advices and guidance and arranged all
facilities to make life easier. I choose this moment to acknowledge his/her contribution
gratefully

We would like to convey heart full thanks to our guide Prof. (Name of guide) , Department of
Mechanical Engineering for giving us the opportunity to embark upon this topic and for his
continued encouragement throughout the preparation.

We would like to thank sincerely to our beloved Dr. A. P. Pandhare, Head of the Department,
Mechanical Engineering for his valuable guidance, constant assistance, support, endurance and
constructive suggestions for the betterment of the project.

We also thank Dr. A.B. Kanase- Patil , Internship Coordinator, Department of Mechanical
Engineering for providing their valuable support.

We would like to express our deep sense of gratitude to Dr. S. D. Lokhande, principal, for his
continuous effort in creating a competitive environment in our college and encouraging
throughout this course.

I perceive as this opportunity as a big milestone in my career development. I will strive to use
gained skills and knowledge in the best possible way, and I will continue to work on their
improvement, in order to attain desired career objectives.

Sincerely,

Name of student Manish Mukund Mali

Roll no :302B008
Place
Date

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 INTERNSHIP PLACE DETAILS
Name of the company: Shree Raj Auto
Address: Nana Patil Chowk Phaltan, Dist. - Satara 415523 MH (India)
Form of the organization:
Small Scale Unit
Owner:
Mr. Vaibhav Ranaware
Top Products:
1. Shine (Bike)
2. CB150R Streetfire (Bike)
3. CB300 (Bike)
4. CBR1000 ( Bike)
5. Grom (Bike)
6. Activa (Scooter)).

Historical background of Shree Raj Auto & services

Unit was set up in 2002 by the founder, Vaibhav Ranware. Starting on a rather low budget, it
has grown over time to be a highly sophisticated service centre in the city
laced with the responsibility of making sure that today’s automobiles
stay functional. Working himself from zero staff strength at its inception to twenty in 2012,
its professional compositions increased. The CEO being a seasoned engineer with great
passion for the automobile, has not stopped at his quest to acquire the best in diagnostic
equipment and qualified staff in order to
give customers’ vehicles the best of care and all round protection from break downs

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 INDEX

Chapter no Chapter Name Page no

1 Introduction
2 Abstract
3 Organization details
4 Work details
5 Conclusion
6 Reference

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 CHAPTER 1:

1. INTRODUCTION
1.1. General information of the candidate:
1. Name- Manish Mukund Mali
2. Roll No. : 302B008
3. Contact Address- Viratnagar, Wai Tal, Wai , Dist.- Satara
4. Email ID: manishmali1299@gmail.com
5. Mobile No- 8390393868

1.2. Name and address of the Company.

Shree Raj Auto
Address : Nana Patil Chowk 415523 MH (India)

1.3. Period of Field Training:

25 Jan. 2023 To 25 Jan.2023
Total Days -30

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 ABSTRACT

This Industrial training report presents the experience garnered during my 1 months of
industrial training undertaken at Shree Raj Auto. Services, Phaltan district Satara. My
training was on the diagnosis, repairs, maintenance in automobile vehicles ranging from
Shine sp, shine and unicorn. During this period, I acquired practical knowledge on how to
repair, replace and install some mechanical parts and systems also assisted in providing the
units the functionality they need. This report discusses the technical skills gained during the
training period and justifying the relevance of the scheme in equipping students with needed
technical competence to thrive in the real world

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 1. OBJECTIVES OF THE STUDY
1. Understand the various types of services that the unit goes through in the workshop.
2. Understand the nuance of job allocations to various technicians in the workshop.
3. To analyze the level of Efficiency and Productivity of of technicians.
4. To provide suggestions and recommendations to the dealer so as to increase the
effectiveness.
5. To understand the problems faced by the unit and the owner through the work and to
give rational suggestions for the smooth functioning of the unit based on the
analytical study.

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 CHAPTER 2:

2.1. METHODOLOGICAL DETAILS

Operations Performed

2.1.1.Air Filter

Replacing the Air Filter

Bike Air Filters just like nose of our Human Body. They Filter out all the unwanted
Particles in the air before it enters the engine, allowing only clean and pure air inside for
better combustion. This results in better efficiency and smooth power delivery.

Why we should change air filter in Bike?

Dirty air filters eventually result in poor fuel economy, loss of power and rough idling.
Dirty filter is going to rob your engine of power and put dentin your fuel mileage. That’s
why air filter is supposed to be replaced after 10,000–15,000Kms.

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2.1.2.Carburettor

Carburettor is a device that mixes air and fuel for internal combustion engines in an
appropriate air-fuel ratio for combustion. Fuel injection technology has largely supplanted
carburettors in the automotive and to a lesser extent, aviation industries. Carburettors are
Still Common in small engines for dirt bike sand lawn owners and other equipment.

Why Carburettor gets dirty?

Dirt gets there from the gas tank or from the gas can used to transfer fuel to the tank. Rust,
varnish build-up from gasoline that has sat too long or dirt from the environment can
wreck havoc if it reaches the Carburettor. Even tiny particles of debris are enough to clog
the ports of Carburettor jets.

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2.1.3.Cleaning of Carburettor
Just like cholesterol in the heart, if dirt and gummy fuel residue bog down a Carburettor,
performance is hindered or the engine fails. Maintain efficient operations by keeping up
with cleaning.

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2.1.4.Wheel bearing
A Wheel bearing is a crucial part of the wheel assembly that connects the wheel and the
axle. It is a Set of steel balls (Ball Bearings) or Tapers (Tapered Bearings, held together by a
metal ring. It enables the wheel to rotate smoothly with a minimum friction.

What causes wheel bearings to go bad?

Frequently driving through mud, water or road or salt can cause wheel bearing
malfunction. Contaminants can get past the seals and enter the bearings, which pollutes the
grease and damages the bearings.

What happens if I don’t replace Wheel Bearing?

If you don’t replace a damaged wheel bearing before it fails completely, the wheel will
completely seize up. If this happens while you’re driving, the results can be catastrophic.
What Happens when wheel bearing goes?
If your wheel bearing fails, it can cause a wheel to stop while you are driving or possibly
even to fall off. At the very least, before a wheel falls off, a failed wheel bearing can
cause significant damage to your vehicle, so it very important to keep an eye on these
and keep them maintained.

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2.1.5.Spark Plug
A Spark plug has a metal threaded shell, electrically isolated from a central electrode by a
ceramic insulator. The Central electrode which may contain a resistor is connected by a
heavily insulated wire to the output terminal of an ignition coil or magneto. The Spark plugs
shell is screwed into the engine’s cylinder head and thus electrically grounded.

Spark Plug

Signs your spark plug is failing?

• Engine has a rough idle: If your spark plug is failing your engine will sound rough
and jittery when idle.

• Trouble starting. Bike won’t start and you were late for work flat battery.
• Engine Misfiring
• Engine Surging.
• High Fuel Consumption
• Lack of Acceleration.

Signs indicate that you have to change spark plug

The signs of bad motorcycle plug include your motorcycle misfiring, backfiring or
frequently having a flooded engine.
You can also look for the physical signs on the spark plugs themselves. This may include
burn marks, broken tips, rust and corrosion.
Weak Spark Effect

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A weak spark or no spark problem may originate within one or more common ignition
system components. Worn or damaged spark plug wire insulation. At high temperature, this
problem can produce bucking or misfires.

Spark Plug Chart

• Changing spark plug regularly helps ensure that your engine runs smoothly.

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CHAPTER 3:

3.1.Engine Oil Change

In this Picture we are removing dirty and overheated In this operation we are filling new
oil. That can affect engine performance. clean oil, to improve performance.

Without the regular changing of bike’s engine oil, the engine can get overheated, friction
between its moving parts can increase, and overall performance can suffer. Also the fuel
efficiency of the bike can decrease.

How often should motorcycle engine oil changed?

If mineral based motor oil was used, it should be changed around 2000 miles. Semi –
Synthetic motor oil should be changed every 5000 to 6000 miles, While Fully Synthetic
motor oil only needs to be changed 7000 to 10000 miles.

Which Engine Oil is best for Motorcycle?

There are so many oil brands available at market but these 5 are best for motorcycles,

• Motul 30004T plus 20W -40 Mineral engine Oil.

• Shell Advance AX520W-40 Mineral engine Oil.
• Motul Scooter LE 10W30 Engine oil.

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3.2.Oil Filter
An oil filter is a filter designed to remove contaminants from engine oil, transmission oil,
Lubricating oil or hydraulic oil.

When should change the oil filter of the Bike?

On most bikes, it is highly recommended to change the oil filter every 2000 to 3000 miles,
If you are using synthetic motor oil, it is good idea to change the oil filter every time you
change the oil. The oil filter will help keep your oil clean.

What happens if oil filter is not changed?

If the oil filter is not changed periodically, the filter can become severely clogged, reducing
the volume of oil passing through the filter and into your engine. Without this oil filter, your
engine can suffer Severe Damage.

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CHAPTER 4:Tools

4.1. Screwdriver

Screwdriver

A good of screw driver is mandatory to any basic tool kit. Used not only for inserting and
removing screw, a good screw driver can works a mild pry bar and serve as drift. Look for a
set with a variety of handle length stand sizes, with both straight and Philips screw drivers.

4.2.Wrench

For the most versatility, your socket wrench set should include a variety of wrenches
between 6mm through24mm.You'll also want to include one 32mm socket.

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4.3.Pliers

Spark plug pliers Grab hold of plug wires with plier’s sand you'll for sue damage the boot.
But the pad did jaw son plug boot pliers.

4.4.Hammer

The basic tool that makes you a certified do it yourself arias hammer. Start with a basic
16ounce claw hammer with a solid wood handle. If you want to upgrade, consider a fibber
glass handle diversion with a padded grip.
As you build your experience, you may need consider adding some specialty hammers,
including: Ball-Peen hammer: this hammer issue din metal fabrication and where precise
placement of the blow is required.

4.5.Impact wrench

Impact wrench these days, a variety of different types of impact wrench area
available You can get it rap pneumatic or cordless design in an array an impact
wrench is also known as impact gun. It is used in loosing and tightening wheel nuts
and other heavy duty process sing, suspension.

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4.6.Multi meter

Digital multi meter (DMM).25.Mechanic's Stethoscope a Mechanic's tool Collection is Never

Complete.

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4.7.Funnel

Funnels if you try to add oil (oil any other type of fluid) to your vehicle without a
funnel, you'll probably end up Funnels are a very simple yet extremely help full tool.
Whenever we have to pour liquids during any mechanic procedure, using a funnel
will help us avoid.

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CHAPTER 5:

SAFETY RULES
Working on vehicles can be a fun, exciting, and rewarding career. However, repair
shop owners and their staff need to ensure the proper safety precautions and rules are
implemented and followed at all times. Safety measures help Protect employees from
accidental injuries to themselves, their co-workers, customers, and the vehicles they
are repairing. The following is a list of general safety tips every repair shop should
use to keep everyone safe.

Safety Equipment’s used in company:

o Apron

o Safety shoes

o Hand gloves

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 CONCLUSION
This training was a great experience to me. It helps to enhance and develop my
skills, abilities, and knowledge. It was a good experience and memories as not only I
have gained experience, but also new friends and knowledge. Shree Raj Auto
Phaltan is a good place to do the internship since it provides numerous benefits and
advantages to the practical trainees.

The treatment by the company was just, equitable and professional. I've learned from
different units and people. I am grateful and thankful to my manager & facility from Shree
Raj Auto Phaltan. They also help me to handle some of my weaknesses and provided
guidance to me whenever I am in need. I think the six weeks duration for the internship was
not enough for me to learn more in details about the jobs. I hope this experience will surely
help me in my future and also in shaping my career

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 REFERENCE

• WWW.GOOGLE.COM
• WWW.WIKIPEDIA.ORG

• ‘MANUFACTURING TECHNOLOGY BOOK’

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 APPENDIX I

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