Specification Sheet: Martensitic

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Specification Sheet

Quote No: 30096-A-CP Project: City Gate


Customer: End User: Calidda
RFQ No: Revision: End User Location: Lurin-Peru
Customer PO: Revision: Factory ValSpeQ v 3.82.2

Tag PCV-13001B Service

PID No

General Item No 2 Item Revision Quantity 4 Serial No

Model No 87-41315 Min / Max Design Temp: 18/35 deg F Construction Martensitic
Type Globe, Reciprocating Design Press: bar g
Units / System Valve Inlet Valve Body Valve Outlet
Size in 8 8 8
Rating ANSI CLASS 900 CLASS 900 CLASS 900
Body

End Connection RTJ Flanges RTJ Flanges


Face Finish
Material A216 gr WCC Body Studs A193 gr B7 without plating
Seat Ring Gasket 316L St. St. w/ Graphite Filler Body Nuts A194 gr 2H without plating
Line Bolting - Body Gasket 316L St. St. w/ Graphite Filler
Type Standard Pack'g Box Nuts A194 gr 8
Material A216 gr WCC or A105 Pack'g Follower A582 type 303
Packing Type PTFE/Kevlar Pack'g Spacer -
Bonnet

Pack'g Box Studs A193 gr B8 cl 1 Pack'g Flange Carbon Steel w/ zinc plating
Lube Hole - Pack'g O-Ring
Bellows Seal Matl Lube Grease

Trim Type Linear Contoured Plug Type balanced/spring energized


Rated Cv 640 Plug Mtl 17-4PH St. St.
Characteristic Linear Seat Ring Type Quick Change
Trim

Size full area Seat Ring Mtl 410 St. St.


Guide Mtl A276 type 440C Leakage Class IV
Cage/Retnr Mtl A487 gr CA6NM with chrome plating Flow Action Flow to Open
Stem/Shaft Mtl A564 gr 630 (1075) Flat Conical Sprg -
Model 87 Shutoff Pressure 120 bar g
Type Spring-diaphragm Handwheel: Side Mounted
Size 16 Mounting 1
Actuator

Bench Range 6.-30. psi g Limit Stop Open


Supply Pressure 50. psi g Limit Stop Close
Travel 2.5 in Yoke Matl Cast Iron
Air Action Air to Close Diaphragm Matl Buna-N w/ Polyester
Fail Position Open
Model SVI 2 AP - 21123111 Elect Conn .5 Inch NPTF
Qty 1 Airset / Gauge 78-40 w/SS drain / 1.5 inch st. st.
Type Smart Remote Mount -
Positioner

Tag Diagnostics Level Standard


Input Signal 4-20 mA Option Board -
Action Direct Approval /
Characteristic Linear Approval Desc
Operating Range 0-100% Enclosure Rating
Tubing Mat l/ Fitting Type / Tubing Size(min.) stainless steel \ st.st. double Ferrule \ 0.25 inch
ITP: ITP-1 Nameplate Lang: English
Paint System / Prep: P01-1 MN Standard painting /Solvent Cleaning, standard
Paint Color: Red (RAL 3011) standard Actuator Case: Red (RAL 3011) standard
Yoke: Red (RAL 3011) standard Handwheel: Red (RAL 3011) standard
Notes:

Revisions Description Date By Contact


Revisions
Carlos Peric Phone: 51-1-4488332
Accessory Sheet X Notes Sheet Monday, October 05, 2009 09:34
Accessory Sheet
Quote No: 30096-A-CP Project: City Gate
Customer: End User: Calidda
RFQ No: Revision: End User Location: Lurin-Peru
CustomerPO: Revision: ValSpeQ v 3.82.2

Tag: PCV-13001B Service


General Item No 2 Item Revision PID No
Quantity: 4 Serial No
Model: Air Connection
Quantity: Action
I/P Transducer

Tag: Airset
Input Signal Mounting
Elect Connection Approval Note
Output Enclosure Rating
Manufacturer / Type Air Connection
Booster

Model: Max Input Press psi g


Quantity: Max Output Press: psi g
Tag: Temperature Range
Manufacturer / Type Masoneilan Elect Connection .75 NPT
Model: 496-1 Electrical 10 amps at 125 VAC
Quantity: 1 Agency
Tag: Approval
Switch

Switch 1 Type SPDT Approval Desc


Switch 1 Indicate Open Approval Note
Switch 2 Type - Enclosure Rating
Switch 2 Indicate Closed
Manufacturer / Type / Airset / Gauge /
Model: Sunshade
Quantity: Elect Connection
Tag: Solenoid Body Matl
Solenoid

Position Agency
Action Approval
Voltage Approval Desc
Valve Size / Rated CV / Approval Note
Max Shutoff / Air Connection / Enclosure Rating
Inlet Type Outlet Type
Inlet Small Size Outlet Small Size
Reducers

Inlet Large Size Outlet Large Size


Inlet Schedule Outlet Schedule
Inlet Material Outlet Material

Transfer / Model: Quantity:


Lockup
Tag: Set Press. psi g
Valve 1
Valve Body:
Transfer / Lockup Valves

Transfer / Model: Quantity:


Lockup Tag:
Valve 2
Valve Body:

Transfer / Model: Quantity:


Lockup
Valve 3
Tag:
Valve Body:

Type: 1 Size / Schedule


Housing Material 1 Cv
Restrictors

Internal Material 2 Size / Schedule


Connection 2 Cv
Quantity: 3 Size / Schedule
3 Cv

Airset Model: Gauge Type Quantity:

Monday, October 05, 2009 09:34


Calculation Sheet
Quote No: 30096-A-CP Project: City Gate
Customer: End User: Calidda
RFQ No: Revision: End User Location: Lurin-Peru
CustomerPO: Revision: ValSpeQ v 3.82.2

Tag PCV-13001B Service


General Item No 2 Item Revision PID No
Quantity 4 Serial No
Size (In x Body x Out): 8 in ANSI 900
Model No: 87-41315
Sizing Data

Rated Cv: 640


Trim Type: Linear Contoured
Inlet Pipe Size / Sch / OD /Wall: 8 in / 40 / 8.625 / 0.322
Outlet Pipe Size / Sch / OD / Wall: 8 in / 40 / 8.625 / 0.322
Process Fluid / Design Press Air / bar g
Fluid

Fluid State / Min / Max Design Temp: Gas / 18/35 deg F


Sizing Conditions Units Min Norm Max Other

Flow Rate Nm3/h 75000 125000 175000


Inlet Pressure bar g 120 65 42
Outlet Pressure bar g 40 40 40
Pressure Drop bar 80 25 2
Temperature deg F 18 25 35

Z 0.6227 0.7589 0.8539


G G 0.59993 0.59993 0.59993
Service Conditions

k 1.3 1.3 1.3

flowing cond.
required Cv. 28.32 106 582.3
oversize req Cv. Cv x 1 28.32 106 582.3
sound level, IEC dBA 101 101 < 70
% lift 8.407 23.7 85.38
% Cv 4.425 16.56 90.98
FL 0.94 0.9363 0.9046
1/3 sonic diameter in 2.275 3.013 3.658
Sonic Diameter in 1.313 1.739 2.112
Outlet Velocity 0.02691 0.05506 0.08762

Sizing Warning:
Memo Pad Notes: Please we need delivey first this Model of Valves ATC

Restrictor Sheet

Monday, October 05, 2009 09:34


Engineer: Carlos Peric
INSPECTION AND TEST PLAN FORM FOR CONTROL VALVES
Date:
Standard + PMI [ ITP-1 ] 87-41315 8" ANSI 900 RTJ Page 1 of 2 Revision: 1
CUSTOMER Valid for : PCV-13001B
CUSTOMER REFERENCE NO.

MN INTERNAL REF 30096-A-CP


Sub Category Requirements Standards Acceptance Criteria Testing Plan Report % inspect ORG 1 ORG 2 ORG 3 Rev

Regulation & Design Code ASME B16-34 þ 1

PMI Certificate of compliance body/bonnet Enter customer spec or elements ITP items þ 1
to be checked by m
Pressure containing parts(body, Melt chemical analysis and mechanical properties CMTR / EN 10204 3.1 / ISO 10474 3.1B ITP items ¨
bonnet, cover...)
Visual Examination accessible areas MSS SP 55 ITP items ¨

Pressure retaining parts(Trim) Melt chemical analysis and mechanical properties COC / EN 10204 2.1 / ISO 10474 2.1 ITP items ¨

Body bonnet bolting Melt chemical analysis and mechanical properties COC / EN 10204 2.1 / ISO 10474 2.1 ITP items ¨

NDT/Inspection Visual inspection of BW ASME B31.3 / B31.1 BW items ¨

Testing Hydrostatic Test ASME B16.34/EN 12266.1/IEC 60534-4/ISA S 75.19 ITP items ¨
Plug/Seat Leakage Test FCI 70.2/IEC 60534-4/EN 1349 ITP items ¨
Packing Leakage Test IEC 60534-4 ITP items ¨
Standard Functional Test IEC 60534-4 ITP items ¨

Final inspection Inspection of Assembled Product Visual / Dimensional / Marking / Identification / ITP items ¨
Painting visual Check and Document Review
Cleaning Standard ITP items ¨

Painting Masoneilan standard ITP items ¨

Packaging Masoneilan standard ITP items ¨

Certification NDT operators level II SNT TC1A or EN 473 or equivalent ¨


Process & welders certified ASME IX ¨
Engineer: Carlos Peric
INSPECTION AND TEST PLAN FORM FOR CONTROL VALVES
Date:
Standard + PMI [ ITP-1 ] 87-41315 8" ANSI 900 RTJ Page 2 of 2 Revision: 1
CUSTOMER Valid for : PCV-13001B
CUSTOMER REFERENCE NO.

MN INTERNAL REF 30096-A-CP

Name Plate / Contractual Language : English / English INSPECTION REQUIREMENTS

Additional comments: Symb. Organization Contact Name, Phone N° or E-mail Inspection Notice

ORG 1 None

ORG 2 None

ORG 3 None

W-WITNESS POINT
Partial final inspection authorized ¨ Supplier will provide a date at which the product is available for witness.
Supplier may proceed with manufacturing past the witness date.
Final Inspection Release Note ¨
Release Note For Packaging ¨ H-HOLD POINT
Same as witness point, however supplier cannot proceed with manufacturing
*Important Note: When "Report" check box is ticked, past the witness date unless waiver from the customer/agency.
test reports are to be submitted to customer.
R-DOCUMENTATION REVIEW POINT
Flow Curve Sheet
Quote No: 30096-A-CP Project: City Gate
Customer: End User: Calidda
RFQ No: Revision: End User Location: Lurin-Peru
CustomerPO: Revision: ValSpeQ v 3.82.2
Tag PCV-13001B Service
General Item No 2 Item Revision PID No
Quantity 4 Serial No
2 PCV-13001B [87-41315] 8in, Martensitic, ANSI 900, A216 gr WCC, RTJ Flanges
Linear Contoured Cv 640

100

80

60 @ffCond1
@ffCond2
% Cv

@ffCond3
@ffCond4
40 @ffPctCv

20

1
0 20 40 60 80 100

% Travel

@ffCond1 = Min
@ffCond2 = Norm
@ffCond3 = Max
@ffCond4 = Other

Monday, October 05, 2009 09:34

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