Equipment

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1.

Equipment

1.1 Contractor shall provide all equipment in well maintained and in good operating condition and technical support and services required for the
performance of complete Services at Well site. All the equipment can operate in oil with H2S, serious asphaltene and sand condition, high acid
concentration 15-20% and no flaring or dumbing any fluids.

1.2 The equipment of one complete set shall be as indicated in the table below but not limited to the following:

QTY CONTRACTOR'S PROPOSAL


ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)

1- FLOWBACK EQUIPMENT
Emergency shutdown system consists of 3” ID surface
safety valve, single action fail hydraulic actuator, 3 - Contractor to clearly mention the
parallel remote control technical details of his proposed
consoles, air driven pump, hydraulic tank, storage reels equipment.
1.1
10k Emergency with adequate air hoses and hydraulic hoses. Service: - Contractor to attached detailed
1 Shutdown System H2S, NACE MR0175 Min. ID: 3” technical specification sheet of his
Work. Pressure: 10,000psi proposed equipment.
Work. Temperature:-20 to 250 deg F/-29 to 121 deg C
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)
- 5 valves body
- One fixed choke and one adjustable choke 1 set of Chokes - Contractor to clearly mention the
in sizes 4/64" to 64/64" in increments of 4/64" and technical details of his proposed
10K Choke Manifold from 64/64" to 2" in 16/64" Increments equipment.
1.2 1 - FIG1502 union on inlet and outlet. - Contractor to attached detailed
- Min. ID: 3” technical specification sheet of his
- Work. Pressure: 10,000psi proposed equipment.
- Work. Temperature:-20 to 250 deg F/-29 to 121 deg C
- Service: H2S and meet NACE MR0175

Sufficient ports for analogue gauges (pressure&


temperature), sensors, sampling and injection, each port - Contractor to clearly mention the
equipped with plug and bleed valve, sand erosion probe technical details of his proposed
is required. equipment.
1.3 2 10K Data Header - Contractor to attached detailed
- FIG1502 union on inlet and outlet.
technical specification sheet of his
- Min. ID: 3”
proposed equipment.
- Work. Pressure: 10,000psi
- Work. Temperature:-20 to 250 deg F/-29 to 121 deg C
- Service: H2S, and meet NACE MR0175
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)

10k psi WP piping, crossovers to rig up upstream. - Contractor to clearly mention the
1.4 Set of Interconnecting 5k psi WP piping, crossovers for downstream. Enough technical details of his proposed
1 Piping , crossovers, fittings crossovers, connections, flanges, valves, e l b o w, equipment.
and Hoses fittings and hoses to rig-up the surface line; And flanges - Contractor to attached detailed
to connect the production line. technical specification sheet of his
-- Service: H2S, and meet NACE MR0175 proposed equipment.
- Gas>65MMSCFD, Liquid>13,000BPD with sand
- Level control system with level scales for water/oil and - Contractor to clearly mention the
oil/gas interface. technical details of his proposed
- Interface for both manual data acquisition and equipment.
1.5
computerized data on vessel, gas line, oil line and water - Contractor to attached detailed
1 3-Phase Separator line. technical specification sheet of his
- Work. Pressure: 1,440 psi proposed equipment.
- Work. Temperature:-20 to 250 deg F/-29 to 121 deg C
- Designed to hold any acid or sand percentage in fluid
flowed back through it.
- Service: H2S, and meet NACE MR0175
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)

The 3” ID oil and gas diverter should have - Contractor to clearly mention the
interconnected valves for diverting flow from separator technical details of his proposed
to gauge/surge tanks o r storage tank. equipment.
1.6
2 Oil and Gas Work. Temperature:-20 to 250 deg F/-29 to 121 deg C - Contractor to attached detailed
Manifold/diverter Work pressure 1440psi technical specification sheet of his
- Service: H2S, and meet NACE MR0175 proposed equipment.

Sight glasses cover shall be uninterrupted and be made


of glass and not plastic.
Gas vent line be equipped with double check valves.
be protected by a separate relief line backed up by a - Contractor to clearly mention the
rupture disc. technical details of his proposed
1.7 1 Vertical Surge Tank Has a bypass manifold with tree 3” valve, 1440psi WP. equipment.
Has a connection for taking sample and a grounding - Contractor to attached detailed
strap. technical specification sheet of his
Capacity: 100bbl, dual chamber proposed equipment.
Max Work. Pressure: 250 psi
Work Temperature: -20 to 121 deg C
- Service: H2S, and meet NACE MR0175
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)
Skid mounted stock tank equipped inlet and outlet - Contractor to clearly mention the
manifolds technical details of his proposed
glass level indicator equipment.
safety relief valve and gas vent line. Capacity: Min. 100 - Contractor to attached detailed
bbl, dual chamber technical specification sheet of his
1.8 1 Work. Temperature:-20 to 250 deg F/-29 to 121 deg C proposed equipment.
Gauge Tank
Non-pressurized vessel.
Has a bypass manifold with tree 3” valve,1440psi W P
H2S service and CO2 service are required. and meet
NACE MR0175

Electrically driven, another one as backup. Shall be - Contractor to clearly mention the
flame proof to be supplied with enough electrical cable. technical details of his proposed
A check valve to prevent back flow of fluid through the equipment.
pump - Contractor to attached detailed
1.9
2 Oil Transfer Pump technical specification sheet of his
Rate of pumping: minimum 4000 bbl/d @ pressure of
proposed equipment.
400 psi
H2S service and CO2 service are required.

- Contractor to clearly mention the


Be able to supply at pressure and volume required for technical details of his proposed
Air Compressor+back up the proper operations of separator and other testing equipment and to attach detailed
1.10 1
equipment technical specification sheet.
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)
Hazardous area rating is required. Internal purged and - Contractor to clearly mention the
pressurized unit. technical details of his proposed
Gas and smoke detectors incorporated in unit. Equipped equipment.
with required well flowback apparatus, including but - Contractor to attached detailed
not limited to : technical specification sheet of his
- gas gravitometer proposed equipment.
- densitometer (accuracy 0.01 g/cc)
- hydrometer set
- dead weight tester (10 k psi)
-hydrogen sulphide and CO2 gas detector kit
-PH meter and paper
1.11
- salinity test kit
Lab Cabin - chart recorders
1 - full range of pressure gauges
- pressure test pumps
- thermometers
- centrifuge and cylinder for BS&W
- vacuum pump
- valves and fittings
- hand tools and supplies
Others for lab application
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)

- Pressurized and certified tanks. - Contractor to clearly mention the


- Material to hold acid, H2S, sand and others. technical details of his proposed
- Equipped with sight glass level indicators and all equipment.
pressure/temperature sensors. - Contractor to attached detailed
1.12
6 500bbl Storage Tank - Equipped with all fittings, connection for pumping and technical specification sheet of his
transferring the oil and to re-circulate the content fluid. proposed equipment.
- Explosion-proof oil.
- Provision for periodic inspection and cleaning internally.
- Service: H2S, and meet NACE MR0175
- Minimum 6 storage tanks per set, 500bbl each tank
The sand filter is skid frame housing the following:
- Two filter vessels, 200µm the filter size. - Contractor to clearly mention the
- Double valve isolation on each vessel. technical details of his proposed
- Inlet, outlet, drain, and flush line on each vessel equipment.
- Common bypass line - Contractor to attached detailed
- Differential pressure sensing ports on each vessel technical specification sheet of his
1.13 5K Dual Sand Filter - Max working pressure & Temp (5000 psi & 120 C). proposed equipment.
1
- Max liquid rate is 5000 BPD.
- Max differential pressure is 1500 psi
- H2S/CO2 material service and meet NACE MR 01-75
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)

INPUTS:
16 Analogue Inputs for Pressure, Temperature and
Differential. 8 Digital inputs for Liquid Flow Rates.
Manually enter coefficients for calculations. Expandable up
to 100 input channels.
OUTPUTS:
All transducer values and calculated values displayed on
color screen up to 8 trends on simultaneously, of real time or
historic data. This trend can be output to a printer. A real
- Contractor to clearly mention the
time printout of all relevant data configurable to customer
technical details of his proposed
requirements, Real time mimics of process. Instantaneous
equipment.
access to historic data which can be printed plotted or
- Contractor to attached detailed
viewed on screen. Calculation variables and manually input
1.14 technical specification sheet of his
data can be displayed and printed. Client configurable
proposed equipment.
calculations can be entered on site. Alarms on all logged
data can be output.
1 Data Acquisition System REPORTING:
Fully configurable to client's format including: measured,
calculated or manually entered values. Output can be to a
printer, screen or Excel compatible format document.
SCAN TIMES:
Max.1 Hz screen update rate. Max.1 Hz sampling rate.
Work. Temperature:
-20 to 250 deg F/-29 to 121 deg C
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)
Pump for chemicals injection (scavenger, methanol, - To attach detailed technical
glycol, separation enhancement additives) shall have specification sheet.
full redundancy and be equipped with filtration
device.
Air drive Injectors – Txt 5002, 15,000psi WP. Quick
1.15 1 Chemical Injection Pump connection to data header via autoclave valve, service
– H2S
Ignition System including ignition head, cable and - To attach detailed technical
1.16 1
Remote Ignition System switch box specification sheet.
Minimum Capability: 120KVA; with 10m3 diesel tank - To attach detailed technical
Generator
1.17 2 and the switch box, cables etc. + one backup. specification sheet.
Truck mounted tanker to transfer oil to CPF - To attach detailed technical
1.18 2 30m3 oil tanker
Minimum 3 tankers, 30m3 each one specification sheet.

To neutralize acid continuously in the flow back fluid


before flowing to separator or tanks.
- To attach detailed technical
1.19 1 Neutralizing equipment Capacity: Continuously neutralize the produced fluid
specification sheet.
from the well with maximum flow rate 2000bbl/day.
After the treatment the PH should be higher than 6.
QTY CONTRACTOR'S PROPOSAL
ITEM ITEM COMPANY'S REQUIREMENT
(Per 1 set) (Detail specification to be provided)

- Multiple lines configuration


- Stacks with multiple heights.
- Sour service rated.
- To attach detailed technical
1.20 1 Gas Burner or Flare - Equipped with standard flame arrestors and anti
specification sheet.
spillage at the end of the gas flare line.
- Wind load engineered and rated to 165 mph (266
kph)

- Equipped with smoke and fire detection system


Supervisor Accommodation - Fire Extinguisher provided - To attach detailed technical
1.21 1
room - Bathroom with WC, shower and hand wash. specification sheet.
- Bed and miscellaneous

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