BLOW

MOLDING

BLOW MOULDING
MACHINES
BLUELINE SERIES
 Blueline series best solution
in PET bottles production

BLUELINE HiTech ”All Electric” Machines

High efficiency
Fully automatic system
up to 99%*

From 1 to 8 cavities in blow mould machines

High speed:up to 2000 bph* from 1 cavity
Very low energy consumption: 3,6 W per 1 L bottle*
Very low compressed air consumption
due to ECO POWER Air Recovery System
Minimalized maintenance service time
Rapid change of blow moulds

*in defined conditions and for defined preform weight.

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 High technology,
low energy consumption,
patented solutions, high reliability

Expand your production with our optional features:

preferential heating for oval bottles production,

hot fill bottles up to

88°C
low timing for preform neck change.
,

The pre-mould The PET container (bottle)

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 Unique solutions
high quality

The blow moulding machine is equipped with the ECO Power Innovation System®
to ensure high quality of manufactured bottles and the maximum energy saving
at once. The application of ECO Power Innovation System® allows to:

• minimize losses during the preforms’ production,

• reduce the energy consumption needed to produce a certain number of bottles,
• ensure high quality of produced bottles,
comparable for bottles manufactured on rotary machines,
• minimize the maintenance while operating the machine.

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All the processes in the blow mould-
ing machine are automatically con-
trolled by set of sensors integrated
with specialized PLC. High technol-
ogy and userfriendly. Online mon-
itoring of wearing of critical elements.
Innovative blowing system based on
the latest, integrated valves of Swiss
company – Eugen Seitz. This system
allows air flow control and guaran-
tees high quality of manufactured
bottles with unlimited range of bottle
shapes.
The heating system equipped with
eight levels of lamps emitting infrared
radiation and managed by Danf-
foss power controller, allows precise
and smooth regulation of preforms
heating temperature. High stability
of preform’s temperature. Preforms
control temperature by the use of
pirometers.
The system is based on the advanced
valves of Eugen Seitz Company along
with a set of tanks and sensors con-
trolling the pressure of recovered air.
Lower energy consumption for bottles
blowing process.
Preform stretching system based on
servomotor, ensures a repetitive pro-
cess of the preforms stretching and
sets the stretching rods automatically
without operator intervention.
The system re-uses hot air from the
oven for preform preliminary heating.
The unique solution ensure energy
savings and is implemented exclusively
in blow moulding machines produced
by TES.
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 Innovative solutions for your savings

The system of advanced control

delivery compressed air of the heating process.

again air usage

The system of The main
heating oven
blowing

initial heating
outside preform
(emptying the air)

from the bottle

Lower usage of compressed air Lower energy consumption

(savings from 20 to 50%) for preforms heating
(savings from 6 to 10%)

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 Process of machine parameters control

Online monitoring of crucial elements gives information about current

condition of particular blow moulding machine elements. The solution
prevents unplanned stoppages ensuring continuity of production.

1 2 3

4 5 6 7

1. Control panel 2. Electrical connections 3. Cooling system control/air

preparation system 4. Heat owens 5. Preform transport system 6. Signal
analysis/ servomotors control 7. Diagnostic system

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 Blueline version
Hot Fill

Technical and technological solutions allowing the production of PET

containers resistant on the filling temperature up to 88°C.
Method of implementation:

• free choice of the bottle shape,

• application of nitrogen,
• heated blow mould,
• cooling of the PET container using
compressed air through the stretching rod, up tp
to
88°C
• additional cooling of the PET container
after exit from the blow mould,
• lower air consumption
(ca 20-40%) ”Hotfill +”
in comparison to ”classical hotfill”,
• standard bottom,
• low weight of the bottle.

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 Preferential heating solution
for oval and asymmetric bottles

VARIABLE CONTROLLED ROTATION

Variable but controlled rotation speed allows
to generate cold and hot zones on the preforms.

PREFORM
TRANSFER DIRECTION HOT ZONE COLD ZONE

HEATING DIRECTION

SLOW ROTATION SLOW ROTATION

FAST ROTATION FAST ROTATION

HEATING DIRECTION

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 Blueline machines
bottles efficiency and parameters

Bottle parameters Efficiency*

Most efficient
Blow moulding volume
Max neck
machine Cavities Max Max Max Blueline Blueline
preform
Blueline Number volume height diameter HiTech Standard
flange
series

350
Blueline_2 2 2,5 L 105 42 mm 3600 3000
mm

350
Blueline_3 3 2,5 L 105 42 mm 5400 4500
mm
1,5 L
350 standard
Blueline_4 4 2,5 L 105 42 mm 7200 6000
mm low weight
bottle
350
Blueline_6 6 2,5 L 105 42 mm 10800 9000
mm

350
Blueline_8 8 1,5 L 95 42 mm 16000 –
mm

380
Blueline_1B 1 7,0 L 190 45 mm – 1000
mm
5,0 L
380 standard
Blueline_2B 2 7,0 L 190 45 mm 2200 2000
mm low weight
bottle
380
Blueline_3B 3 7,0 L 190 45 mm 3200 3000
mm

350
Blueline_4HF 4 2,5 L 110 42 mm 5000 –
mm
0,5 L
350
Blueline_6HF 6 2,5 L 110 42 mm 7000 – hot fill
mm
bottles
350
Blueline_8HF 8 2,5 L 110 42 mm 9000 –
mm

* THE FINAL EFFICIENCY IS CONNECTED WITH PREFORM WEIGHT, BOOTLE DESIGN, ETC.

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 Blueline series selection

Blueline Blueline
EQUIPMENT / PARAMETERS HiTech Standard

Mold and bottom closing system driven by a cam system with servomotor  –
Mold and bottom closing system driven by a cam system with pneumatic
servomotors – 
Mold blowing pressure - 40 bars  –
Manufacturer of blowing valves - Eugen Seitz AG  
Eco Power Diagnostic System  
Automatic monitoring and diagnostics of operating parts
(bearings belts, chains, etc.)
option –
Advanced diagnostics of safety systems  –
Eco Power Heating System  
Eco Power Stretching System
(stretch rods driven by a mechanical system with servomotor)  
Eco Power Blowing System  
Eco Power Compressed Air Recovery System - first generation  –
Eco Power Compressed Air Recovery System - second generation option –
Eco Power Hot Air Recuperation System
(use of hot air from the heating ovens to preforms preheating)
option –
HMI panel with a diagonal from 15”  –
HMI panel with a diagonal from 12” – 
Remote diagnostics of the machine via the Internet option option
Electronic monitoring of the blowing pressure  –
Roundness control of the preform thread internal shape option –
Visual inspection (optical) of bottle bottom shape option –
Monitoring of the amount of preforms in the lower basket  –
Cardboards elevator for easier replenishment preforms in the lower basket option option
Equipment which supports the transport, assembly and disassembly
of blow molds  option

 included – not included

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 Dimensions of blow moulding machines

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 DIMENSIONS mm*

BLOW MOULDING
MACHINE A B C D E
BLUELINE SERIES

Blueline_2 2820 4140 1860 5440 2300

Blueline_3 3380 4720 1860 5430 2300

Blueline_4 3420 4770 1770 5430 2300

Blueline_6 4840 6110 1830 5400 2300

Blueline_8 5570 6900 1830 5380 2300

Blueline_1B 3390 4660 1860 5480 2300

Blueline_2B 4120 5390 1860 5490 2300

Blueline_3B 4850 6120 1860 5490 2300

Blueline_4HF 3420 4770 1860 5400 2300

Blueline_6HF 4840 6150 1860 5400 2300

Blueline_8HF 5570 6900 1860 5400 2300

* FINAL DIMENSION DEFINED BY OPTIONAL CONFIGURATION OF THE MACHINE

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 How do we manage projects?

We consider client’s needs and expectations during the whole process

of project implementation – from engineering design to full production
readiness approval.

ANALYSIS

1
We analyze
client’s needs
and expectations,
taking into account
infrastructure and
future production
plans.
CONSULTING

ENGINEERING
2 Congeneric consulting,
including machines
sitting and choice
of particular elements.

3 DESIGN
Design of chosen
solutions.

4
PRODUCTION
Assembly
and machines testing.

5
TRANSPORT
AND START UP
Final installation
Worldwide shipping.

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Visions gain shape

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STM Sp. z o.o.
ul. Piaskowa 12
78-520 Złocieniec
POLAND

tel. +4894 367 14 71

fax +4894 363 09 40
office@stm-pack.com