Air Conditioner: Service Manual

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FILE NO.

SVM-04001-(2)

SERVICE MANUAL

AIR CONDITIONER
SPLIT WALL TYPE
RAS-13UKHP-ES3 / RAS-13UAH-ES3
RAS-13UKHP-AS3 / RAS-13UAH-AS3
RAS-10UKHP-ES3 / RAS-10UAH-ES3
RAS-10UKHP-AS3 / RAS-10UAH-AS3
RAS-13UKP-ES3 / RAS-13UA-ES3
RAS-13UKP-AS3 / RAS-13UA-AS3
RAS-10UKP-ES3 / RAS-10UA-ES3
RAS-10UKP-AS3 / RAS-10UA-AS3
RAS-07UKP-ES3 / RAS-07UA-ES3

May 2004

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FILE NO. SVM-04001

CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit
2-2 Outdoor Unit
3. WIRING DIAGRAM
3-1 RAS-13UKHP-ES3 / RAS-13UAH-ES3
RAS-13UKHP-AS3 / RAS-13UAH-AS3
3-2 RAS-10UKHP-ES3 / RAS-10UAH-ES3
RAS-10UKHP-AS3 / RAS-10UAH-AS3
3-3 RAS-13UKP-ES3 / RAS-13UA-ES3
RAS-13UKP-AS3 / RAS-13UA-AS3
3-4 RAS-10UKP-ES3 / RAS-10UA-ES3
RAS-10UKP-AS3 / RAS-10UA-AS3
RAS-07UKP-ES3 / RAS-07UA-ES3
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-13UKHP-ES3, RAS-13UKHP-AS3,
RAS-10UKHP-ES3, RAS-10UKHP-AS3)
4-2 Outdoor Unit (RAS-13UAH-ES3, RAS-13UAH-AS3)
4-3 Outdoor Unit (RAS-13UA-ES3, RAS-13UA-AS3)
4-4 Outdoor Unit (RAS-10UAH-ES3, RAS-10UAH-AS3)
4-5 Indoor Unit (RAS-13UKP-ES3, RAS-13UKP-AS3, RAS-10UKP-ES3,
RAS-10UKP-AS3, RAS-07UKP-ES3)
4-6 Outdoor Unit (RAS-10UA-ES3, RAS-10UA-AS3)
4-7 Outdoor Unit (RAS-07UA-ES3)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-13UKHP-ES3 / RAS-13UAH-ES3
RAS-13UKHP-AS3 / RAS-13UAH-AS3
5-2 RAS-10UKHP-ES3 / RAS-10UAH-ES3
RAS-10UKHP-AS3 / RAS-10UAH-AS3
5-3 RAS-13UKP-ES3 / RAS-13UA-ES3
RAS-13UKP-AS3 / RAS-13UA-AS3
5-4 RAS-10UKP-ES3 / RAS-10UA-ES3
RAS-10UKP-AS3 / RAS-10UA-AS3
5-5 RAS-07UKP-ES3 / RAS-07UA-ES3
6. CONTROL BLOCK DIAGRAM
6-1 RAS-13UKHP-ES3 / RAS-13UAH-ES3
RAS-13UKHP-AS3 / RAS-13UAH-AS3
RAS-10UKHP-ES3 / RAS-10UAH-ES3
RAS-10UKHP-AS3 / RAS-10UAH-AS3
6-2 RAS-13UKP-ES3 / RAS-13UA-ES3
RAS-13UKP-AS3 / RAS-13UA-AS3
RAS-10UKP-ES3 / RAS-10UA-ES3
RAS-10UKP-AS3 / RAS-10UA-AS3
RAS-07UKP-ES3 / RAS-07UA-ES3
−1−
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FILE NO. SVM-04001-(1)

7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control
7-2 Description of Operation Circuit
7-3 Hi POWER Mode
7-4 High-Temperature Limit Control
7-5 Low-Temperature Limit Control
7-6 Defrost Operation
7-7 Current Limit Control
7-8 Auto Restart Function
7-9 Filter Check Lamp
7-10 Self-Cleaning function

8. INSTALLATION PROCEDURE
8-1 Safety Cautions
8-2 Installation Diagram of Indoor and Outdoor Units
8-3 Installation
8-4 Indoor Unit
8-5 Outdoor Unit
8-6 How to Set Remote Control Selector Switch
8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure
9-2 Basic Check Items
9-3 Primary Judgement
9-4 Self-Diagnosis by Remote Control (Check Code)
9-5 Troubleshooting Flowcharts
9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board)
10. PARTS REPLACEMENT
10-1 Indoor Unit
10-2 Outdoor Unit
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy)
11-2 Indoor Unit
11-3 Outdoor Unit (RAS-13UAH-ES3, RAS-13UAH-AS3)
11-4 Outdoor Unit (RAS-10UAH-ES3, RAS-10UAH-AS3)
11-5 Outdoor Unit (RAS-13UA-ES3, RAS-13UA-AS3)
11-6 Outdoor Unit (RAS-10UA-ES3, RAS-10UA-AS3)
11-7 Outdoor Unit (RAS-07UA-ES3)

• This air conditioner is charged with


HFC (R410A) that doesn't deplete the
Ozone layer.
• This air conditioner requires special
installation for the refrigerant R410A.

−2−
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FILE NO. SVM-04001
1. SPECIFICATIONS
MODEL RAS-13UKHP-ES3, AS3 RAS-13UKP-ES3, AS3
RAS-13UAH-ES3, AS3 RAS-13UA-ES3, AS3
ITEM Cooling Heating Cooling
220V 240V 220V 240V 220V 240V
Capacity
kW 3.60 3.60 4.20 4.26 3.75 3.75
Phase 1∅
Power source V 220 − 240
Hz 50
Power consumption kW 1.10 1.12 1.14 1.18 1.13 1.17
Power factor % 98 97 97 96 98 97
Running Indoor A 0.15
current Outdoor A 4.95 4.65 5.20 4.95 5.10 4.90
Starting current A 27 28
Moisture removal lit/h 2.0
Indoor (H/M/L) dB 41/35/31
Noise
Outdoor (220-240V) dB 49 51 49 51 49 50
Name of refrigerant R410A
Refrigerant
Rated amount kg 0.95
Refrigerant control Capillary tube
Gas side size mm ∅ 12.7
Connection type Flare connection
Liquid side size mm ∅ 6.35
Interconnection Connection type Flare connection
pipe Maximum length
m 15*1
(One way)
Maximum height
m 6
difference
INDOOR UNIT RAS-13UKHP-ES3, AS3 RAS-13UKP-ES3, AS3
Height mm 275
Dimensions Width mm 790
Depth mm 208
Net weight kg 10
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m3/h 630 650 630
Air volume Medium fan m3/h 520 550 520
Low fan m3/h 430 490 430
Fan motor output W 20
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-13UAH-ES3, AS3 RAS-13UA-ES3, AS3
Height mm 550
Dimensions Width mm 780
Depth mm 270
Net weight kg 39 37
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h 2120 2200 2120 2200 2030 2150
Fan motor output W 42 30
Model PA150X2T-4FM1
Compressor
Output W 1100
Safety device Fuse, Overload relay
Louver type Automatic louver
Usable outdoor temperature range °C 15 ~ 43 −10 ~ 24 15 ~ 43

−3−
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FILE NO. SVM-04001

MODEL RAS-10UKHP-ES3, AS3 RAS-10UKP-ES3, AS3


RAS-10UAH-ES3, AS3 RAS-10UA-ES3, AS3
ITEM Cooling Heating Cooling
220V 240V 220V 240V 220V 240V
Capacity
kW 2.70 2.70 2.90 2.96 2.70 2.70
Phase 1∅
Power source V 220 − 240
Hz 50
Power consumption kW 0.82 0.84 0.78 0.82 0.82 0.84
Power factor % 98 97 97 96 98 97
Running Indoor A 0.15
current Outdoor A 3.65 3.45 3.50 3.40 3.80 3.60
Starting current A 18
Moisture removal lit/h 1.2
Indoor (H/M/L) dB 39/33/26
Noise
Outdoor (220-240V) dB 47 49 47 49 46 47
Name of refrigerant R410A
Refrigerant
Rated amount kg 0.70 0.65
Refrigerant control Capillary tube
Gas side size mm ∅ 9.52
Connection type Flare connection
Liquid side size mm ∅ 6.35
Interconnection Connection type Flare connection
pipe Maximum length
m 10*1
(One way)
Maximum height
m 5
difference
INDOOR UNIT RAS-10UKHP-ES3, AS3 RAS-10UKP-ES3, AS3
Height mm 275
Dimensions Width mm 790
Depth mm 208
Net weight kg 10
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m3/h 570 610 610
Air volume Medium fan m3/h 460 520 460
Low fan m3/h 340 400 340
Fan motor output W 20
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-10UAH-ES3, AS3 RAS-10UA-ES3, AS3
Height mm 550
Dimensions Width mm 780
Depth mm 270
Net weight kg 35 30
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h 2030 2150 2030 2150 1740 1850
Fan motor output W 30 20
Model PA108X1T-4FZ1
Compressor
Output W 750
Safety device Fuse, Overload relay
Louver type Automatic louver
Usable outdoor temperature range °C 15 ~ 43 −10 ~ 24 15 ~ 43

−4−
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FILE NO. SVM-04001

MODEL RAS-07UKP-ES3
RAS-07UA-ES3
ITEM Cooling
220V 240V
Capacity
kW 2.15 2.18
Phase 1∅
Power source V 220 − 240
Hz 50
Power consumption kW 0.66 0.68
Power factor % 97 90
Running Indoor A 0.15
current Outdoor A 3.10 3.15
Starting current A 12
Moisture removal lit/h 0.8
Indoor (H/M/L) dB 38/32/26
Noise
Outdoor (220-240V) dB 44 45
Name of refrigerant R410A
Refrigerant
Rated amount kg 0.65
Refrigerant control Capillary tube
Gas side size mm ∅9.52
Connection type Flare connection
Liquid side size mm ∅6.35
Interconnection Connection type Flare connection
pipe Maximum length
m 10*1
(One way)
Maximum height
m 5
difference
INDOOR UNIT RAS-07UKP-ES3
Height mm 275
Dimensions Width mm 790
Depth mm 208
Net weight kg 10
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m3/h 570
Air volume Medium fan m3/h 460
Low fan m3/h 340
Fan motor output W 20
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-07UA-ES3
Height mm 530
Dimensions Width mm 660
Depth mm 240
Net weight kg 27
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h 1420 1520
Fan motor output W 30
Model PA79X1T-4FZ5
Compressor
Output W 605
Safety device Fuse, Overload relay
Louver type Automatic louver
Usable outdoor temperature range °C 15 ~ 43

−5−
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FILE NO. SVM-04001
Note : 1
• Capacity is based on the following temperature conditions.

Condition JIS C9612-1994


Temperature Cooling Heating
(DB) 27°C 20°C
Indoor unit inlet air temperature
(WB) 19°C 15°C
(DB) 35°C 7°C
Outdoor unit inlet air temperature
(WB) 24°C 6°C

Note : 2
• Charge refrigerant according to the table below.

RAS-13UKHP-ES3 / RAS-13UAH-ES3 RAS-10UKHP-ES3 / RAS-10UAH-ES3


RAS-13UKHP-AS3 / RAS-13UAH-AS3 RAS-10UKHP-AS3 / RAS-10UAH-AS3
Refrigerant
RAS-13UKP-ES3 / RAS-13UA-ES3 RAS-10UKP-ES3 / RAS-10UA-ES3
RAS-13UKP-AS3 / RAS-13UA-AS3 RAS-10UKP-AS3 / RAS-10UA-AS3
RAS-07UKP-ES3 / RAS-07UA-ES3
*1 No need to charge
15m or less 10m or less
extra refrigerant

−6−
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FILE NO. SVM-04001
2. CONSTRUCTION VIEWS
2-1. Indoor Unit

Front panel
Air inlet Air filter Heat exchanger
790 208
Back body
275
60

60
6

48

6
Air outlet
Knock out system
Knock out system

48
64 53

120 590 80
Hanger

Connecting pipe (0.43m)


Drain hose (0.54m)
320 (Flare ∅6.35)
Hanger Connecting pipe (0.33m)
(For 13 series ; Flare ∅12.7
For 07, 10 series ; Flare ∅ 9.52)
620
235 235 For stud bolt
215 215 (∅ 8~∅10)
For stud bolt (∅6)
65 or more

Minimum
distance Hanger
to ceiling
26
45
45

Minimum Minimum
distance distance
190

to ceiling to ceiling
275

160

170 or more 170 or more


40
32

Hanger Hanger 57 18
Wireless remote control
90 150 160 160 150 90
Installation plate outline
Center line

−7−
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FILE NO. SVM-04001
2-2. Outdoor Unit (RAS-13UAH-ES3, RAS-13UAH-AS3, RAS-10UAH-ES3, RAS-10UAH-AS3,
RAS-13UA-ES3, RAS-13UA-AS3, RAS-10UA-ES3, RAS-10UA-AS3)
A

A Detail Drawing (Back Leg) 32.5


115 125
600 B Detail Drawing (Front Leg)
52

310
36

102

302
∅ 6 Hole R15

310
302
∅ 6 Hole
302

36
310

∅ 11x14 Hole R15


R5.5 52

∅ 30 Drain outlet B
2-∅ 11x14 Hole
(For ∅ 8-∅ 10 anchor bolt)

∅ 436 FAN GUARD

COVER PV

Z
530

265

270
600 90 310
780 62 330
Electrical
part cover

Liquid side
(Flare ∅ 6.35)
Gas side
(Flare ∅ 9.52)
10 Series
Gas side
(Flare ∅ 12.7)
120

13 Series
75

54

Z View
Service port
Installation dimension
600
B or more Air inlet
600 or more 13 Series 10 Series
325

A 600 mm 400 mm

100 or more Air outlet A or more B 100 mm 45 mm

4x∅ 11 Long holes (For∅ 8-∅ 10 anchor bolt)

−8−
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FILE NO. SVM-04001
Outdoor Unit (RAS-07UA-ES3)

97
A Detail Drawing (Back Leg) B Detail Drawing (Front Leg)

273.5
59.5
273.5
660

265
50
36 R 15
∅6 Hole
∅6 Hole 36 R 15
∅11x14 Hole
273.5

R 5.5 50
265

∅25Drain outlet 660


B
2-∅11x14 hole
Fan guard (for ∅8-∅10 anchor bolt)
Cover PV

∅420 Z
530

242 500 97.5 (11) 273.5 (pitch) (12.5)


660 56 297

Liquid side
(Flare ∅6.35)
Gas side
(Flare ∅9.52)
126
48
54

Service port
Z View

Installation dimension
600
100 or more
Air inlet 600 or more
325

100 or more 600 or more 4x∅11x14 Long holes (for ∅8-∅10 anchor bolt)
Air outlet

− 9−
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FILE NO. SVM-04001
3. WIRING DIAGRAM
3-1. RAS-13UKHP-ES3 / RAS-13UAH-ES3
RAS-13UKHP-AS3 / RAS-13UAH-AS3

73°C
THERMAL FUSE
INFRARED RAYS RECEIVE
AND INDICATION PARTS
1 2 3 4 5 6 7 8 9 10 11
CN25 1 2 3 4 5 6 7 8 9 10 11

PNK
PNK

BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
WHI
YEL
YEL
YEL
YEL
1 2 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11
1 2 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11
CN04 CN07 CN13

SG01 R22
BLK P04
GRN&YEL MAIN P.C. BOARD
DSA VARISTOR
R21 MCC-862
F01 VARISTOR
C01 R01 DB01
T6.3A
250V C02
BRW
BLU POWER
Power Cord
GRN&YEL 3 C15 SUPPLY
L01 CIRCUIT
POWER SUPPLY DC 12V

CR03
RY01
R47
SINGLE PHASE DC 5V
4 R46
220-240V~ , 50 Hz BLK
T02 IC03

D38
C.T
R48
RY03 RY04
WHI

C58
1 2 3 CN11 5 3 1 CN10 1 2 CN03 1 2 CN01
1 2 3 5 3 1 1 2 1 2
CR01
BLK

CN27
BRW
GRY

BLK
BLK

BLK
BLK
YEL

1
RED
WHI

3
CR02 1 2 3 4 5 6
1 2 3 4 5 6
THERMO HEAT
SENSOR EXCHANGER
150

(TA) SENSOR
GRN&YEL

(TC)
RED
WHI

BLU
BLK

INDOOR AC FAN MOTOR


TERMINAL 1 2 3 4
BLOCK INDOOR
OUTDOOR
OUTDOOR
TERMINAL
BLOCK 1(L) 2(N) 3 4 CHASSIS
BLK BLU BLU

SOLENOID COIL

CAPACITOR
RED

RED WHI BLK


RED

COMPRESSOR FAN
MOTOR

CAPACITOR
PNK

WHI

− 10 −
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FILE NO. SVM-04001
3-2. RAS-10UKHP-ES3 / RAS-10UAH-ES3
RAS-10UKHP-AS3 / RAS-10UAH-AS3

Louver motor

73°C
THERMAL FUSE
INFRARED RAYS RECEIVE
AND INDICATION PARTS
1 2 3 4 5 6 7 8 9 10 11
CN25 1 2 3 4 5 6 7 8 9 10 11

PNK
PNK

BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
WHI
YEL
YEL
YEL
YEL
1 2 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11
1 2 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11
CN04 CN07 CN13

SG01 R22
BLK P04
GRN&YEL MAIN P.C. BOARD
DSA VARISTOR
R21 MCC-862
F01 VARISTOR
C01 R01 DB01
T6.3A
250V C02
BRW
BLU POWER
Power Cord
GRN&YEL 3 C15 SUPPLY
L01 CIRCUIT

POWER SUPPLY DC 12V

CR03
RY01
R47
DC 5V
SINGLE PHASE
4 R46
BLK
220-240V~ , 50 Hz
T02 IC03

D38
C.T
R48
RY03 RY04
WHI

C58
1 2 3 CN11 5 3 1 CN10 1 2 CN03 1 2 CN01
1 2 3 5 3 1 1 2 1 2
CR01
BLK

CN27
BRW
GRY

BLK
BLK

BLK
BLK
YEL

1
RED
WHI

3
CR02 1 2 3 4 5 6
1 2 3 4 5 6
THERMO HEAT
SENSOR EXCHANGER
150

(TA) SENSOR
GRN&YEL

(TC)
RED
WHI

BLU
BLK

INDOOR AC FAN MOTOR


TERMINAL 1 2 3 4
BLOCK INDOOR
OUTDOOR
OUTDOOR
TERMINAL
BLOCK 1(L) 2(N) 3 4 CHASSIS
BLK BLK BLK

SOLENOID COIL

CAPACITOR
RED

RED WHI BLK


RED

COMPRESSOR FAN
MOTOR

CAPACITOR
PNK

WHI

− 11 −
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FILE NO. SVM-04001
3-3.RAS-13UKP-ES3 / RAS-13UA-ES3, RAS-13UKP-AS3 / RAS-13UA-AS3
RAS-10UKP-ES3 / RAS-10UA-ES3, RAS-10UKP-AS3 / RAS-10UA-AS3
RAS-07UKP-ES3 / RAS-07UA-ES3, RAS-07UKP-AS3 / RAS-07UA-AS3

Infrared rays receiver


and indication parts.
1 2 3 4 5 6 7 8 9 10 11
CN25 TRANS (TT-10)
1 2 3 4 5 6 7 8 9 10 11

RED GRY

WHI
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU

WHI BLU
1 2 3 4 5 6 7 8 9 10 11 1 3 1 3
CN14 BLK
1 2 3 4 5 6 7 8 9 10 11 1 3 CN05 1 3 CN06
P04
MCC-920 CN07
4 1 1 WHI 1 1
3
DB50 YEL
Heat Exchanger 2 2 2 2
CN01 YEL
Sensor (TC) 3 3 3 3
1 1 RY01 YEL
C50 4 4 4 4
2 2 DC 12 V YEL
+ Regulator 5 5 5 5
F01
circuit DC 5 V
CN03 T6.3 A
Thermo Sensor (TA) 250 VAC Louver motor
1 1
2 2 CN11
SG01 YEL
1 1
DSA GRY
R47 2 2
BRW 150 C
3 3
1 1
GRN&YEL R21 R22 R46 2 2
BLU (N) CR03 3 3
Power Cord
BRW (L) IC03 C58 CN10 4 4
D38
L01 5 5 WHI 5 5
Single Phase 6 6
220-240V 50Hz 22 1 BLK
3 3
C15 C01 R48
1 1 RED
3 4
Indoor FAN motor

1 2
CN31 CN04 TEMP FUSE
1 2

PNK PNK
GRN&YEL

73 C
WHI
BLK

INDOOR
TERMINAL 1 2
BLOCK INDOOR
OUTDOOR

OUTDOOR
TERMINAL
BLOCK 1(L) 2(N) CHASSIS

RED
BLK BLK RED
CAPACITOR CAPACITOR

FAN MOTOR

RED
WHI

COMPRESSOR

PNK
WHI

− 12 −
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FILE NO. SVM-04001
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit (RAS-13UKHP-ES3, RAS-13UKHP-AS3, RAS-10UKHP-ES3,
RAS-10UKHP-AS3)

No. Parts name Type Specifications


1 Fan motor (for indoor) SKF-220-20-4A-1 AC Motor with 150°C ther mo fuse
2 Thermo sensor (TA-sensor) 10kΩ at 25°C
3 Switching transformer (T01) SWT-47
4 Microcontroller unit (IC30) TMP87CM40AN
5 Heat exchanger sensor
10kΩ at 25°C
(TC-sensor)
6 Line filter (L01) LC*SS11V-06270 27mH, 600mA
7 Bridge rectifier (DB01) D3SBA60 4A, 600V
8 Capacitor (C02) KMH400VSSN47M22S 47µF, 400V
9 Fuse (F01) TSCR6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K 560V
11 Resistor (R01) RF-2TK5R6 5.6Ω,
Ω 2W
12 Louver motor MP24Z 12VDC
13 Relay (Comp., RY01) DI12D1 Rating 20A/AC250V, 12VDC
14 Relay (Fan, RY03) G5N-1A Rating 3A/AC250V, 12VDC
15 Relay (Solenoide, RY04) G5N-1A Rating 3A/AC250V, 12VDC

4-2. Outdoor Unit (RAS-13UAH-ES3, RAS-13UAH-AS3)

No. Parts name Type Specifications


Output (Rated) 1100W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor PA150X2T-4FM1 Winding resistance (Ω) C-R C-S
(at 20°C) 2.49 3.95
Output (Rated) 42W, 6poles, 1 phase, 220 − 240V, 50Hz
2 Fan motor (for outdoor) HF-240-42A Winding resistance (Ω) Red-Black White-Black
(at 20°C) 176.2 290.5
Running capacitor
3 DS451155BPQC AC 450V, 1.5µF
(for fan motor)
Running capacitor
4 DS371306CPNB AC 370V, 30µF
(for compressor)
Solenoid coil
5 (for 4-way valve) VHV-01AJ503C1 AC 220 − 240V, 50Hz
(for Heat pump model)

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FILE NO. SVM-04001
4-3. Outdoor Unit (RAS-13UA-ES3, RAS-13UA-AS3)

No. Parts name Type Specifications


Output (Rated) 1100W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor PA150X2T-4FM1 Winding resistance (Ω) C-R C-S
(at 20°C) 2.49 3.95
Output (Rated) 30W, 6poles, 1 phase, 220 − 240V, 50Hz
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 245 388.3
Running capacitor
3 DS451155BPQC AC 450V, 1.5µF
(for fan motor)
Running capacitor
4 DS371306CPNB AC 370V, 30µF
(for compressor)

4-4. Outdoor Unit (RAS-10UAH-ES3, RAS-10UAH-AS3)

No. Parts name Type Specifications


Output (Rated) 750W , 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor PA108X1T-4FZ1 Winding resistance (Ω) C-R C-S
(at 20°C) 3.89 4.51
Output (Rated) 30W, 6poles, 1 phase, 220 − 240V, 50Hz
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 245 388.3
Running capacitor
3 DS451155BPQC AC 450V, 1.5µF
(for fan motor)
Running capacitor
4 DS371256CPNB AC 370V, 25µF
(for compressor)
Solenoid coil
5 SQ-373 AC 220 − 240V
(for 4-way valve)

− 14 −
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FILE NO. SVM-04001

4-5. Indoor Unit (RAS-13UKP-ES3, RAS-13UKP-AS3, RAS-10UKP-ES3,


RAS-10UKP-AS3, RAS-07UKP-ES3)

No. Parts name Type Specifications


1 Fan motor (for indoor) SKF-220-20-4A-1 AC Motor with 150°C thermo fuse
2 Thermo sensor (TA-sensor) 10kΩ at 25°C
3 Switching transformer TT-10
4 Microcontroller unit (IC30) TMP87CM40AN
5 Heat exchanger sensor
10kΩ at 25°C
(TC-sensor)
6 Line filter (L01) LC*SS11V-06270 27mH, 600mA
7 Bridge rectifier (DB50) KBP06M/51 1.5A, 600V
8 Capacitor (C50) PF1E222MNN1625 2200µF, 25V
9 Fuse (F01) BET6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K320 560V
11 Louver motor MP24Z 12VDC
12 Relay (Comp., RY01) DI1U Rating 25A/AC250V, 3~48VDC

4-6. Outdoor Unit (RAS-10UA-ES3, RAS-10UA-AS3)

No. Parts name Type Specifications


Output (Rated) 750W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor PA108X1T-4FZ1 Winding resistance (Ω) C-R C-S
(at 20°C) 3.89 4.51
Output (Rated) 20W, 6poles, 1 phase, 220 − 240V, 50Hz
HF-240-20B or
2 Fan motor (for outdoor) Winding resistance (Ω) Red-Black White-Black
SKF-240-20B
(at 20°C) 387.3 or 235.2 466.2 or 260.1
Running capacitor
3 DS451155BPQC AC 450V, 1.5µF
(for fan motor)
Running capacitor
4 DS371256CPNB AC 370V, 25µF
(for compressor)

− 15 −
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FILE NO. SVM-04001
4-7. Outdoor Unit (RAS-07UA-ES3)

No. Parts name Type Specifications


Output (Rated) 605W, 2poles, 1 phase, 220 − 240V, 50Hz
1 Compressor PA79X1T-4FZ5 Winding resistance (Ω) C-R C-S
(at 20°C) 4.80 8.37
Output (Rated) 30W, 6poles, 1 phase, 220 − 240V, 50Hz
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Blac k White-Black
(at 20°C) 245 388
Running capacitor
3 DS451155BPQC AC 450V, 1.5µF
(for fan motor)
Running capacitor
4 DS371156CPNB AC 370V, 15µF
(for compressor)

– 16 –
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FILE NO. SVM-04001
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-13UKHP-ES3/ RAS-13UAH-ES3
RAS-13UKHP-AS3 / RAS-13UAH-AS3

T1
Indoor unit
Evaporator
Cooling

0.39m Heating 0.49m


(Connecting pipe) (Connecting pipe)
∅12.7 ∅6.35
Cross flow fan

O.D.:12.7mm P O.D.:6.35mm

Packed valve Packed valve


(∅12.7) (∅6.35)

Heating
Cooling 4-way valve

Heating Cooling Compressor


PA150X2T-4FM1

Capillary tube Capillary tube


∅1.5x1100l ∅1.0x600l
Accumulator

Condenser

Refrigerant
Propeller fan R410A : 0.95 kg.
Cooling Outdoor unit Mark( )means check points of Gas Leak.
Heating

Ambient temp.
Standar d Surface temp. of heat conditions DB/WB
Fan speed
50Hz pressure P exchang er inter changing (°C)
(indoor)
(MPaG) pipe T1 (°C)
Indoor Outdoor
Standard 2.70 44.0 High 20/15 7/6
Heating Overload*1 3.20 ~ 3.70 52.0 ~ 59.0 Low 27/− 24/18
Low temperature 2.20 35.0 High 20/− −10/−10
Standard 0.90 10.0 High 27/19 35/24
Cooling Overload 0.99 14.0 High 32/23 43/26
Low temperature 0.70 2.0 Low 21/15 21/15

Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 • During heating overload operation, a value for the high temperature limit control operation is included.

− 17 −
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FILE NO. SVM-04001
5-2. RAS-10UKHP-ES3 / RAS-10UAH-ES3
RAS-10UKHP-AS3 / RAS-10UAH-AS3

T1
Indoor unit
Evaporator
Cooling

0.39m Heating 0.49m


(Connecting pipe) (Connecting pipe)
∅9.52 ∅6.35
Cross flow fan

O.D.:9.52mm P O.D.:6.35mm

Packed valve Packed valve


(∅9.52) (∅6.35)

Heating
Cooling 4-way valve

Heating Cooling Compressor


PA108X1T-4FZ1

Capillary tube Capillary tube


∅1.2x600l ∅1.0x1300l
Accumulator

Condenser

Refrigerant
Propeller fan R410A : 0.70 kg.
Cooling Outdoor unit Mark( )means check points of Gas Leak.
Heating

Ambient temp.
Standar d Surface temp. of heat conditions DB/WB
Fan speed
50Hz pressure P exc hanger inter changing (°C)
(indoor)
(MPaG) pipe T1 (°C)
Indoor Outdoor
Standard 2.45 40.0 High 20/15 7/6
Heating Overload 3.45 52.0 Low 27/− 24/18
Low temperature 2.10 35.0 High 20/− −10/−10
Standard 0.90 11.0 High 27/19 35/24
Cooling Overload 1.07 16.0 High 32/23 43/26
Low temperature 0.85 5.0 Low 21/15 21/15

Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

− 18 −
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FILE NO. SVM-04001
5-3. RAS-13UKP-ES3 / RAS-13UA-ES3
RAS-13UKP-AS3 / RAS-13UA-AS3

T1
Indoor unit
Heat exchanger
Cooling

0.39m 0.49m
(Connecting pipe) (Connecting pipe)
∅12.7 ∅6.35
Cross flow fan

O.D.:12.7mm P O.D.:6.35mm

Packed valve Packed valve


(∅12.7) (∅6.35)

Cooling

Cooling Compressor
PA150X2T-4FM1

Capillary tube
∅1.5x500l

Condenser

Refrigerant
Propeller fan R410A : 0.95 kg.
Cooling Outdoor unit Mark( )means check points of Gas Leak.

Ambient temp.
Standar d Surface temp. of heat conditions DB/WB
Fan speed
50Hz pressure P exchang er inter changing (°C)
(indoor)
(MPaG) pipe T1 (°C)
Indoor Outdoor
Standard 0.90 9.0 High 27/19 35/24
Cooling Overload 1.03 13.0 High 32/23 43/26
Low temperature 0.70 2.0 Low 21/15 21/15

Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

− 19 −
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FILE NO. SVM-04001
5-4. RAS-10UKP-ES3 / RAS-10UA-ES3
RAS-10UKP-AS3 / RAS-10UA-AS3

T1
Indoor unit
Evaporator
Cooling

0.39m 0.49m
(Connecting pipe) (Connecting pipe)
∅9.52 ∅6.35
Cross flow fan

O.D.:9.52mm P O.D.:6.35mm

Packed valve Packed valve


(∅9.52) (∅6.35)

Cooling

Cooling Compressor
PA108X1T-4FZ1

Capillary tube
∅1.5x1100l

Condenser

Refrigerant
Propeller fan R410A : 0.65 kg.
Cooling Outdoor unit Mark( )means check points of Gas Leak.

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50Hz pressure P exchanger interchanging (°C)
(indoor)
(MPaG) pipe T1 (°C)
Indoor Outdoor
Standard 0.95 11.0 High 27/19 35/24
Cooling Overload 1.15 15.0 High 32/23 43/26
Low temperature 0.85 5.0 Low 21/15 21/15

Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

−20 −
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FILE NO. SVM-04001
5-5. RAS-07UKP-ES3 / RAS-07UA-ES3

T1
Indoor unit
Evaporator
Cooling

0.39m 0.49m
(Connecting pipe) (Connecting pipe)
∅9.52 ∅6.35
Cross flow fan

O.D.:9.52mm P O.D.:6.35mm

Packed valve Packed valve


(∅9.52) (∅6.35)

Cooling

Cooling Compressor
PA79X1T-4FZ5

Capillary tube
∅1.2x650l

Condenser

Refrigerant
Propeller fan R-22 : 0.65 kg.
Cooling Outdoor unit Mark( )means check points of Gas Leak.

Ambient temp.
Standard Surface temp. of heat
Fan speed conditions DB/WB
50Hz pressure P exchanger interchanging (°C)
(indoor)
(MPaG) pipe T1 (°C)
Indoor Outdoor
Standard 0.97 14.0 High 27/19 35/24
Cooling Overload 1.13 20.0 High 32/23 43/26
Low temperature 0.63 2.0 Low 21/15 21/15

Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

− 21 −
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FILE NO. SVM-04001
6. CONTROL BLOCK DIAGRAM
6-1. RAS-13UKHP-ES3 / RAS-13UAH-ES3, RAS-13UKHP-AS3 / RAS-13UAH-AS3,
RAS-10UKHP-ES3 / RAS-10UAH-ES3, RAS-10UKHP-AS3 / RAS-10UAH-AS3
Main Unit Control Panel M.C.U.
Operation
Heat Exchange sensor Functions Display

Timer
Thermo. Sensor • Louver Control
Display

Current Sensor • 3-minutes Delay at Restart Filter Sign


for Compressor Display
(Compressor Current)
Infrared Rays Signal Reciver Hi Power
Sign Display
Initiallizing Circuit • Motor Revolution Control
PRE DEF.
Sign Display
Clock Frequency
• Processing
Oscillator Circuit Indoor Fan
(Temperature Processing)
• Timer Motor

Power Supply Compressor Outdoor Fan 4-Way Valve Louver


Circuit ON/OFF ON/OFF ON/OFF ON/OFF
Signal Signal Signal Signal

Louver
Noise Filter Relay Driver, Louver Driver
Motor

Relay Relay Relay


RY01 RY03 RY04

220-240 V~, 50Hz Compressor Outdoor Fan Motor 4-Way Valve

Infrared Rays
REMOTE CONTROL
Remote Control

Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting

ECO
Hi power
Filter Reset

− 22 −
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FILE NO. SVM-04001
6-2. RAS-13UKP-ES3 / RAS-13UA-ES3, RAS-13UKP-AS3 / RAS-13UA-AS3
RAS-10UKP-ES3 / RAS-10UA-ES3, RAS-10UKP-AS3 / RAS-10UA-AS3
RAS-07UKP-ES3 / RAS-07UA-ES3

Main Unit Control Panel M.C.U.


Operation
Heat Exchange sensor Functions
Display

Timer
Thermo. Sensor • Louver Control Display

Filter Sign
Display
Infrared Rays Signal Reciver • 3-minutes Delay at Restart
for Compressor Hi Power
Sign Display
Initiallizing Circuit • Motor Revolution Control
Fan Only
Sign Display
Clock Frequency
• Processing
Oscillator Circuit Indoor Fan
(Temperature Processing)
• Timer Motor

Power Supply Compressor Louver


Circuit ON/OFF ON/OFF
Signal Signal

Louver
Noise Filter Relay Driver, Louver Driver
Motor

Relay
RY01

220-240 V~, 50Hz Compressor, Outdoor Fan Motor

REMOTE CONTROL Infrared Rays


Remote Control

Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting

ECO
Hi power
Filter Reset

− 23 −
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FILE NO. SVM-04001
7. OPERATION DESCRIPTION
7-1. Outline of Air Conditioner Control 7-1-1. Louver control

This is a fixed capacity type air conditioner, which uses (1) Vertical air flow louver
a AC motor for an indoor fan. The AC motor drive Position of veritcal air flow louver is automatically
circuit is mounted in the indoor unit. And electrical controlled according to the operation mode.
parts which operate the compressor and the outdoor Besides, position of vertical air flow louver can be
fan motor, are mounted in the outdoor unit. arbitrarily set by pressing [FIX] button.
The air conditioner is mainly controlled by the indoor The louver position which is set by [FIX] button is
unit controller. The controller operates the indoor fan stored in the microcontroller, and the louver is
motor based upon commands transmitted by the automatically set at the stored position for the next
remote control and transfers the operation commands operation.
to the outdoor unit controller. (2) Swing
The outdoor unit controller receives operation If [SWING] button is pressed when the indoor unit
commands from the indoor unit, and operates the is in operation, the vertical air flow louver starts
outdoor fan motor and the compressor. swinging. When [FIX] button is pressed, it stops
(1) Role of indoor unit controller swinging.
The indoor unit controller receives the operation
commands from the remote control and executes 7-1-2. Indoor fan control (AC Fan motor)
them. (1) The indoor fan is operated by the stepless speed
• Temperature measurement at the air inlet of the change AC motor.
indoor heat exchanger by the indoor
temperature sensor (2) For air flow level, speed of the indoor fan motor is
• Temperature setting of the indoor heat controlled in five steps (LOW, LOW+, MED, MED+
exchanger by the heat exchanger sensor and HIGH). If AUTO mode is selected, the fan
• Louver motor control motor speed is automatically controlled by the
• Indoor fan motor operation control difference between the preset temperature and
• LED display control the room temperature.
• Transferring of operation commands to the
LOW+ = LOW+MED
outdoor unit 2
• Receiving of information of the operation status
and judging of the information or indication of MED+ = MED+HIGH
2
error
Table 7-1-1
RAS-13UKHP-ES3 RAS-10UKHP-ES3
RAS-13UKHP-AS3 RAS-10UKHP-AS3
Model
Motor speed Air flow level Motor speed Air flow level Motor speed Air flow level
(rpm) (m3/h) (rpm) (m3/h) (rpm) (m3/h)
HIGH 1,300 630 1,200 570
Cooling MED+ 1,200 570 1,100 520
and MED 1,100 520 1,000 460
Fan only LOW+ 1,020 470 900 400
LOW 950 430 800 340
HIGH 1,350 650 1,250 610
MED+ 1,250 610 1,170 560
Heating MED 1,150 550 1,100 520
LOW+ 1,100 520 1,000 460
LOW 1,050 490 900 400
RAS-13UKP-ES3 RAS-10UKP-ES3
Model RAS-07UKP-ES3
RAS-13UKP-AS3 RAS-10UKP-AS3
HIGH 1,300 630 1,250 610 1,200 570
Cooling MED+ 1,200 570 1,120 530 1,100 520
and MED 1,100 520 1,000 460 1,000 460
Fan only LOW+ 1,020 470 900 400 900 400
LOW 950 430 800 340 800 340
− 24 −
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FILE NO. SVM-04001
7-2. Description of Operation Circuit 7-2-2. Cooling operation
([MODE] button on the remote control is set
(1) When turning on the breaker, the operation lamp to the cooling operation.)
blinks. This means that the power is on (or the
power supply is cut off.) (1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are
(2) When pressing [START / STOP] button on the
controlled as shown in Fig. 7-2-2.
remote control, receiving beep sounds from the
indoor unit, and the next operation is performed

(Room temp.) − (Preset temp.)


together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation ON ON
can be effected thereafter simply by pressing 0.5
[START / STOP] button.

7-2-1. Fan only operation OFF OFF OFF ON


([MODE] button on the remote control is set
to the fan only operation.)
Preset 0
temp.
(1) When [FAN] button is set to AUTO, the indoor fan

OPERATION
Compressor

4-way valve

Outdoor fan
motor operates as shown in Fig. 7-2-1. When

display
[FAN] button is set to LOW, LOW+, MED, MED+ or
HIGH, the motor operates with a constant air flow.

Fig. 7-2-2
(Room temp.) − (Preset temp.)

+3
M+ (2) When [FAN] button is set to AUTO, the indoor fan
+2.5 motor operates as shown in Fig. 7-2-3. When
*1
+2 [FAN] button is set to LOW, LOW+, MED, MED+ or
*1 HIGH, the motor operates with a constant air flow.
+1.5
*1
+1
(Room temp.) − (Preset temp.)

+0.5 +3
M+
Preset 0 +2.5
temp. *1
+2
*1
+1.5
*1
+1

NOTE : +0.5

*1: The values marked with *1 are calculated and Preset 0


temp.
controlled by the difference in motor speed -0.5
between M+ and L−.
NOTE :
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed
(2) The Hi POWER operation cannot be set.
between M+ and L−.

Fig. 7-2-3 Setting of air flow [FAN:AUTO]

− 25 −
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FILE NO. SVM-04001
7-2-3. Dry operation 7-2-4. Heating operation *Heat pump model only
([MODE] button on the remote control is set ([MODE] button on the remote control is set
to the dry operation.) to the heating operation.)
(1) The compressor, 4-way valve, outdoor fan and (1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are operation display on the remote control are
controlled as shown in Fig. 7-2-4. controlled as shown in Fig. 7-2-6.
(Room temp.) − (Preset temp.)

OFF:4min.

OFF:4min.
ON:6min.

ON:6min.
Preset 0
+3 temp.

(Room temp.) − (Preset temp.)


OFF:5min.

OFF:5min.
ON:5min.

ON:5min.
+2 OFF ON OFF ON OFF ON

+1
-0.5
OFF OFF
ON ON
Preset 0
temp.

OPERATION
OPERATION

Compressor

4-way valve

Outdoor fan
4-way valve
Compressor

Outdoor fan

display
display

Fig. 7-2-4 Fig. 7-2-6

(2) The microcontroller turns the compressor on and (2) When [FAN] button is set to AUTO, the indoor fan
off at the regular intervals (4 to 6 minutes). While motor operates as shown in Fig. 7-2-7. When
the compressor is turning off, the indoor fan motor [FAN] button is set to LOW, LOW+, MED, MED+ or
operates in the SUPER LOW position. HIGH, the motor operates with a constant air flow.
The pattern of operation depending on the relation
between room temperature and preset Preset 0 L
temperatures is shown in Fig. 7-2-5. temp. -0.5
(Room temp.) − (Preset temp.)

-1 *1
-1.5 *2
Room temp.
-2

Preset temp.+1
M+
Preset temp.

-5.0
-5.5
ON ON ON ON H
Compressor [FAN AUTO]
Outdoor fan
OFF OFF OFF
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in
Indoor fan L. *S.L. L. S.L. L. S.L. L.
motor speed between M+ and L.
*Super Low
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
Fig. 7-2-5

(3) [FAN] button on the remote control is set to AUTO


only.
(4) The Hi POWER operations cannot be set.

− 26 −
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FILE NO. SVM-04001
(3) The indoor heat exchanger restricts revolving *5 and *6:
speed of the fan motor to prevent a cold draft. The Table 7-2-1
upper limit of the revolving speed is shown in Fan *5 *6
Fig. 7-2-8 and Table 7-2-1. speed Starting period Stabilized period
RAS-13UKHP-ES3, RAS-13UKHP-AS3 AUTO • Up until 12 minutes • From 12 to 25 minutes
passed after starting passed after starting
Manual the unit the unit and room
AUTO (One of 5 steps) • From 12 to 25 minutes temperature is
Indoor heat exchanger temperature

42 34
41 33 passed after starting between preset
the unit and room temperature and 3°C
*4 L-H (Up to temperature is 3°C lower than preset
29 21 seting speed)
28 20 lower than preset temperature
temperature • 25 minutes or more
SUL*3 passed after starting
*2 A+4 A+4
A-8 A-8 SUL*1 the unit
Stop Manual • Room temperature • Room temperature
*6 *5 (L Ð H) < Preset temperature Preset temperature
−4°C −3.5°C
RAS-10UKHP-ES3, RAS-10UKHP-AS3
7-2-5. Automatic operation
Manual
AUTO (One of 5 steps) ([MODE] button on the remote control is set
to the automatic operation.)
Indoor heat exchanger temperature

46 34
45 33
(1) One of 3 operations (Cooling, Fan only or Heating)
*4
is selected according to difference between the
32 21 L-H (Up to preset temperature and the room temperature at
31 20 seting speed)
which the automatic operation has started, as
SUL*3 shown in Fig. 7-2-9. The Fan only operation
*2 A+4 A+4 continues until the room temperature reaches a
A-8 A-8 SUL*1
Stop level at which another mode is selected.
*6 *5 (2) Temporary Auto
When the TEMPORARY button on the indoor unit
Fig. 7-2-8 Cold draft preventing control is pushed, the preset temperature is fixed at 24°C
and the indoor unit is controlled as shown in
NOTES : Fig. 7-2-9.
*1: The fan stops for 2 minutes after thermostat-OFF.
*2: A is 24°C when the preset temperature is 24°C or C
Cooling operation
more and A is the preset temperature when it is The louver moves to the position same
under 24°C. as Hi POWER operation.
+4
*3: SUL means Super Ultra Low.
(Room temp.) − (Preset temp.)

*4: Calculated from difference in motor speed Cooling operation


between SUL and HIGH.
0

Fan only operation

Heating operation

RAS-13UKHP-ES3 RAS-13UKP-ES3
RAS-13UKHP-AS3 RAS-13UKP-AS3
RAS-10UKHP-ES3 RAS-10UKP-ES3
RAS-10UKHP-AS3 RAS-10UKP-AS3
RAS-07UKP-ES3

Fig. 7-2-9

− 27 −
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FILE NO. SVM-04001
7-3. Hi POWER Mode 7-4. High-Temperature Limit Control
([Hi POWER] button on the remote *Heat pump model only
control is pressed.) The microcontroller detects the indoor heat exchanger
When [Hi POWER] button is pressed while the indoor temperature to prevent pressure of a refrigerating cycle
unit is in Auto, Cooling or Heating operation, Hi from increasing excessively.
POWER mark is indicated on the display of the remote The compressor and outdoor fan motor are controlled
control and the unit operates as follows. as shown in Fig. 7-4-1.
(1) Automatic operation Heat exchanger
Compressor Outdoor fan
• The indoor unit operates in according to the temp.
current operation. OFF OFF
60
(2) Cooling operation
ON OFF
• The preset temperature drops 3°C. 53
(The value of the preset temperature on the 52
ON ON
remote control does not change.)
• If the difference between the preset
temperature and the room temperature is big, Fig. 7-4-1
the horizontal louver moves to the Hi POWER
position automatically. Then when the difference 7-5. Low-Temperature Limit Control
between them gets smaller, the horizontal
louver returns automatically. The microcontroller detects the indoor heat exchanger
• FAN speed : [AUTO] temperature to prevent the indoor heat exchanger from
If the difference between the preset freezing.
temperature and room temperature is big, the The compressor and outdoor fan motor are controlled
air conditioner operates at maximum airflow as shown in Fig. 7-5-1 and 7-5-2.
level. If the difference between the preset
temperature and the room temperature is small, RAS-13UKHP-ES3
the air conditioner operates at normal airflow RAS-13UKHP-AS3
level. RAS-13UKP-ES3
• FAN speed : One of 5 levels RAS-13UKP-AS3
The air conditioner operates at normal airflow
level. Heat exchanger
temperature Compressor Outdoor fan
(3) Heating operation *Heat pump model only
• The preset temperature increases 2°C, ON
6
(The value of the preset temperature on the Less than continues
remote control does not change.) for 5 minutes
2
OFF
• The indoor unit operates in normal heating
mode except the preset temperature is higher
(+2°C).
(4) The Hi POWER mode can not be set in Dry or Fan Fig. 7-5-1
only operation.
RAS-10UKHP-ES3
RAS-10UKHP-AS3
RAS-10UKP-ES3
RAS-10UKP-AS3
RAS-07UKP-ES3
Heat exchanger
temperature Compressor Outdoor fan
ON
7
Less than continues
for 5 minutes
5
OFF

Fig. 7-5-2

− 28 −
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FILE NO. SVM-04001
7-6. Defrost Operation *Heat pump model only <In case of C>

During the heating operation, the outdoor heat (1) The heating operation is performed for at least 90
exchanger temperature goes down and sometimes it is minutes.
frozen. (2) The defrost operating time is 10 minutes.
In this case, the air conditioner stops the heating
operation and starts the defrost operation to melt ice. 7-6-3. Ending condition at defrost operation

7-6-1. Condition to start the defrost operation (1) When the compressor current becomes 7.5A or
more during defrost operation, the defrost
The defrost operation starts whichever below operation stops and the heating operation restarts.
conditions are satisfied. (The current sensor detects the compressor
current.)
(1) When the cumulative compressor operating time is
longer than 40 or 90 minutes and difference (2) The defrost operation continues for at most
between the indoor heat exchanger temperature 6 minutes or 10 minutes.
and the room temperature is less than the
specified value. (This value is decided by the DEFROST LAMP :
microprocessor.) (Control example is shown in
Fig. 7-6-1. In case of B or C, the defrost operation • During defrost operation, the PRE-DEF. lamp is
starts.) on and the indoor and outdoor fans are off.
• The compressor start protection timer is inter-
(2) When the current limit control or the high looked with the PRE-DEF. lamp. So the PRE-DEF.
temperature limit control is performed for total of Lamp is off (the fans stop) for about 3 minutes
90 minutes. after the START/STOP button is turned on. When
the compressor is turned on, the PRE-DEF. lamp
comes on. After the heat ex-changer is preheated
to about 24°C or higher, the PRE-DEF. Lamp
Indoor heat exchanger temp

D goes off, and the indoor fan starts.


- Room temp

A B Cumulative
compressor
C operating time

Fig. 7-6-1 (Indoor fan speed : M)

7-6-2. Defrost operation time control


<In case of B>
(1) The heating operation is performed for at least
40 minutes.
(2) The maximum defrost operating time is 6 minutes.
The defrost operating time for the 4th cycle is
10 minutes. (When the outdoor temperature is
very low, however, the defrost operating time is
10 minutes.)

minutes minutes minutes minutes


40 40 40 40
Heating

Heating

Heating

Heating
Defrost

Defrost

Defrost

Defrost

Max 6 minutes 10 minutes

1 cycle

Fig. 7-6-2
− 29 −
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FILE NO. SVM-04001
7-7. Current Limit Control *Heat pump model
only
The microcontroller detects the input current so as to
prevent it exceeds a specified value by means of
controlling the outdoor fan control as described in (1)
and (2).

(1) Current limit control (Cooling operation)


Control is performed as shown below by detecting
the compressor operating current with a current
sensor (C.T).

RAS-13UKHP-ES3, RAS-13UKHP-AS3 / RAS-10UKHP-ES3, RAS-10UKHP-AS3

Input current Compressor Outdoor fan


More than I4 continues for 3 seconds
OFF
13.5A/ 19.2A I4
More than I3 continues for 5 seconds
OFF
12.5A/ 17.8A I3
ON

Fig. 7-7-1

(2) Current limit control (Heating operation)


Control is performed as shown in Fig. 7-7-2

RAS-13UKHP-ES3, RAS-13UKHP-AS3 / RAS-10UKHP-ES3, RAS-10UKHP-AS3

Input current Compressor Outdoor fan


More than I4 continues for 3 seconds
OFF
13.5A/ 19.2A I4
More than I3 continues for 5 seconds
OFF
12.5A/ 17.8A I3

10A/ 15.6A I2 ON OFF

9A/ 15.0A I1
ON

Fig. 7-7-2

Remark :
This function is available only for heat pump model (Cooling models have no a current sensor (C.T.)

− 30 −
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FILE NO. SVM-04001
7-8. Auto Restart Function 7-8-1. How to set auto restart function

The indoor unit is equipped with an automatic To set the auto restart function, proceed as follows:
restarting function which allows the unit to restart The power supply to the unit must be on; the function
operating with the set operating conditions in the event will not set if the power is off.
of power supply being accidentally shut down. The Push the [TEMPORARY] button located in the center
operation will resume without warning three minutes of the front panel continuously for three seconds.
after power is restored. The unit receives the signal and beeps three times.
This function is not set to work when shipped from the The unit then restarts operating automatically in the
factory. Therefore it is necessary to set it to work. event of power supply being accidentally shut down.

When the unit is on standby (Not operating)


Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.

The unit starts to operate. The green lamp is on.
↓ After approx. three seconds,

0
The unit beeps three times The lamp changes from
3S and continues to operate. green to orange.

TEMPORARY button If the unit is not required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it off.

When the unit is in operation


Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on.
than three seconds.

The unit stops operating. The green lamp is turned off.

↓ After approx. three seconds,

0
The unit beeps three times
3S

If the unit is required to operate at this time, push [TEMPORARY]


TEMPORARY button button once more or use the remote control to turn it on.

• While this function is being set, if the unit is in • While the filter check lamp is on, the
operation, the orange lamp is on. TEMPORARY button has the function of filter
• This function can not be set if the timer operation reset button.
has been selected.
• When the unit is turned on by this function, the
louver will not swing even though it was swinging
automatically before shutting down.

− 31 −
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FILE NO. SVM-04001
7-8-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows:
Repeat the setting prodedure: the unit receives the
signal and beeps three times.
The unit will be required to be turned on with the
remote control after the main power supply is turned
off.

When the unit is on standby (Not operating)


Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.

The unit starts to operate. The orange lamp is on.
↓ After approx. three seconds,

0
The unit beeps three times The lamp changes from
3S and continues to operate. orange to green.

TEMPORARY button If the unit is not required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it off.

When the unit is in operation


Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on.
than three seconds.

The unit stops operating. The orange lamp is turned off.
↓ After approx. three seconds,

0
The unit beeps three times
3S

If the unit is required to operate at this time, push [TEMPORARY]


TEMPORARY button button once more or use the remote control to turn it on.

• While this function is being set, if the unit is in 7-9. Filter Check Lamp
operation, the orange lamp is on.
When the elapsed time reaches 1000 hours, the filter
7-8-3. Power failure during timer operation check lamp indicates. After cleaning the filters, turn off
the filter check lamp.
When the unit is in Timer operation, if it is turned off
because of power failure, the timer operation is 7-9-1. How to turn off filter check lamp
cancelled. Therefore, set the timer operation again.
Press [FILTER] button on the remote control.
OR push [TEMPORARY] button on the indoor unit.

Note:
If [TEMPORARY] button is pushed while the filter
check lamp is not indicating, the indoor unit will start
the Automatic Operation.

− 32 −
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FILE NO. SVM-04001-(1)

7-10. Self-Cleaning function.


Self-Cleaning function is designed to reduce humidity that causes mold to form inside the air conditioning unit.
This advanced, efficient system reduces moisture in the coil. When you turn off your air conditioner, the internal
fan activates and dries the moisture in the coil for 20 minutes, then turns off automatically.

Operation display ON OFF OFF


ON ON
FCU fan OFF
rpm is depend on preseting. rpm is SUL speed.
FCU louver OPEN CLOSE CLOSE
ON or OFF ON or OFF
Timer display ON
depend on preseting of timer function. depend on preseting of timer function.
ON or OFF
Compressor OFF OFF
depend on preseting per room temperature.
ON or OFF
CDU fan OFF OFF
depend on preseting per room temperature.

Cool mode or dry mode Self-Cleaning mode Operation time


operation more than 10 mins. operate 20 mins.
Automatically turn-off.
Turn off by remote controller
or timer-off function.

• The Self-Cleaning function is set as default at ex-factory.


• Self-Cleaning operation can stop manually by press START/STOP botton of the remote
control one more time.

7-10-1. How to cancel Self-Cleaning function


To cancel the Self-Cleaning function, proceed as follows:
• Press TEMPORARY button one time or use remote control to
turn on air conditioner. The OPERATION display will show in
orange color (When AUTO-RESTART is ON) or green color
(When AUTO-RESTART is OFF).
• Hold down the TEMPORARY button for more than 20 seconds.
(The air conditioner will stop suddenly when the TEMPORARY is
pressed but keep holding it continue. Then will beep 3 times in
the first 3 seconds but it is not related to Self-Cleaning function)
• After holding about 20 seconds, the air conditioner will beep 5
times without any blinking of display.
• The Self-Cleaning Operation had been concelled.

Remarks
• Per setting of Self-Cleaning function above, AUTO-RESTART
function had been cancelled. To set AUTO-RESTART again,
please follow item 7-8-1.

7-10-2. How to set Self-Cleaning function.


To set the Self-Cleaning function, proceed as follows.
• Press TEMPORARY button one time or use remote control to
turn on air conditioner. The OPERATION display will show in
orange color (When AUTO-RESTART is ON) or green color
(When AUTO-RESTART is OFF).
• Hold down the TEMPORARY button for more than 20 seconds.
(The air conditioner will stop suddenly when the TEMPORARY is
pressed but keep holding it continue. Then will beep 3 times is
the first 3 seconds but it is not related to Self-Cleaning function)
•AAfter holding about 20 seconds, the air conditioner will beep
5 times and OPERATION display blinks 5 times.
• The Self-Cleaning function had been set.

Remarks
• Per setting of Self-Cleaning function above, AUTO-RESTART
function had been cancelled. To set AUTO-RESTART again,
please follow item 7-8-1.

− 32-(1) −
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FILE NO. SVM-04001
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible
cord (design H07 RN-F), or cord designation 245 IEC66.

CAUTION New Refrigerant Air conditioner Installation


• THIS AIR CONDITIONER USES THE NEW HFC REFRGERANT (R410A), WHICH DOES NOT DESTROY
THE OZONE LAYER.
R410A refrigerant is apt to be affected by impurity such as water, oxidizing membranes, and oils because the
pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. As well as the adoption of this new
refrigerant, refrigerating machine oil has also been changed. Therefore, during installation work, be sure that
water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating cycle of a
new-refrigerant air conditioner.
To avoid mixing refrigerant and refrigerating machine oil, the sizes of charging port connecting sections on
the main unit are different from those for the conventional refrigerant, and different size tools are also
required. Accordingly, special tools are required for the new refrigerant (R410A) as shown below. For
connecting pipes, use new and clean piping materials with high-pressure withstand capabilities, designed for
R410A only, and ensure that water or dust does not enter. Moreover, do not use any existing piping as its
pressure withstand may be insufficient, and may contain impurities.

CAUTION To Disconnect the Appliance from the Main Power Supply


This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.

− 33 −
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FILE NO. SVM-04001

DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE
REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY
HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.

WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.

CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.

REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER


Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.

Remark per EMC Directive 89/336/EEC


To prevent flicker impressions during the start of the compressor (technical process) following installation
conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution
has to be of an impedance.
Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply
for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.

− 34 −
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FILE NO. SVM-04001
8-2. Installation Diagram of Indoor and Outdoor Units

65 mm or more
Before installing the For the rear left and left
wireless remote control Hook piping
170
• With the remote control cover
open, load the batteries supplied
or m mm
ore 1 Installation
correctly, observing their plate Wall
polarity.
2 Wireless remote control
Hoo 170
k or m mm
Cover ore
Insert the cushion between
the indoor unit and wall,
Air and tilt the indoor unit for
3 Batteries filte
r better operation.
(At
tac
h to t
he
fron Shield Do not allow the drain hose
t pan pipe
e l) to get slack.
5 Zeolite filter
6 Bioenzyme filter
Cut the piping hole
8 Pan head wood screw sloped slightly

2 Wireless remote Make sure to run the drain


control
hose sloped downward.
4 Remote control holder
The auxiliary piping can be
connected the left, rear left,
rear right, right, bottom right
13 series 07,10 series or bottom left.
A 600 mm 400 mm
B 100 mm 45 mm
Right

Vinyl tape
Apply after
600 mm or more

carrying out a Rear right


drainage test. Rear left
ore
rm
mm
o Bottom right Left
B Saddle
100 Bottom left
mm
or
mo
re

Extension
re
or
mo drain hose Insulate the refrigerant
m (Option:
Am pipes separately with
RB–821SW)
60
0m
m
or
insulation, not together.
m ore

6 mm thick heat resisting


polyethylene foam

− 35 −
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FILE NO. SVM-04001
8-3. Installation
8-3-1. Optional installation parts

Part Parts name Q'ty


Code
Refrigerant piping
Liquid side : ∅6.35 mm One
A Gas side : ∅9.52 mm (07, 10 series) each
Gas side : ∅12.70 mm (13 series)
Pipe insulating material
B 1
(polyethylene foam, 6 mm thick)

Putty, PVC tapes One


C
each

<Fixing bolt arrangement of outdoor unit>

RAS-10, 13 Series RAS-07 Series


115 mm 125 mm 500 mm
32.5 mm Air inlet Air inlet
97 mm
30

102 mm
73 mm
310 mm

60 mm
275 mm
7 mm

Air outlet
90 mm

600 mm
Drain outlet Air outlet Drain outlet

Fig. 8-3-1

• Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
• Use ∅8 mm or ∅10 mm anchor bolts and nuts.
• If it is necessary to drain the defrost water, attach 9 drain nipple and 10 cap water proof to the
bottom plate of the outdoor unit before installing it.

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FILE NO. SVM-04001
8-3-2. Accessory and installation parts
Part Part Part
Part name (Q'ty) Part name (Q'ty) Part name (Q'ty)
No. No. No.

1 4 7

Installation plate x 1 Remote control holder x 1 Mounting screw ∅4 x 25 s x 6

2 5 8
Pan head wood screw
Wireless remote control x 1 Zeolite filter x 1 ∅3.1 x 16 s x 2

3 6 9

Battery x 2 Bioenzyme filter x 1 Drain nipple* x 1 (For Heat pump model only)

Others Name
Owner’s manual !
Installation manual Cap water proof* x 2
(For Heat pump model only)

This model is not equipped with an extension drain hose. The part marked with asterisk (*) is packaged with the
outdoor unit.

Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.

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FILE NO. SVM-04001
8-3-3. Installation/Servicing tools
<Changes in the product and components>
In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged
accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2
UNF 20 threads per inch)
• In order to increase the pressure withstand strength of the refrigerant piping, flare processing diameter and
size of opposite side of flare nuts have been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)

New tools for R410A Applicable to R22 model Changes


Gauge manifold As pressure is high, it is impossible to measure by
means of conventional gauge. In order to prevent
any other refrigerant from being charged, each
port diameter has been changed.

Charge hose In order to increase pressure withstand strength,


hose materials and port size have been changed
(to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to
confirm the port size.

Electronic balance As pressure is high and gasification speed is fast,


for refrigerant charging it is difficult to read the indicated value by means
of a charging cylinder, as air bubbles occur.

Torque wrench The size of opposing flare nuts has been increased.
(nominal dia. 1/2, 5/8) Incidentally, a common wrench is used for nominal
diameters 1/4 and 3/8.

Flare tool By increasing the clamp bar's receiving hole,


(clutch type) strength of spring in the tool has been improved.

Gauge for projection Used when flare is made with a conventional flare
adjustment tool.

Vacuum pump adapter Connected to conventional vacuum pump. It is


necessary to use an adapter to prevent vacuum
pump oil from flowing back to the charge hose.
The charge hose connecting part has two ports:
one for conventional refrigerant (7/16 UNF 20
threads per inch) and one for R410A. If the
vacuum pump mineral oil mixes with R410A,
a sludge may occur and damage the equipment.

Gas leakage detector Exclusive for HFC refrigerant.

• Incidentally, the "refrigerant cylinder" comes with the refrigerant designation (R410A) and protector coating in
the U. S ARI specified rose color (ARI color code: PMS 507).
• Also, the "charge port and packing for refrigerant cylinder" require 1/2 UNF 20 threads per inch
corresponding to the port size of the charge hose.

– 38 –
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FILE NO. SVM-04001
8-4. Indoor Unit 8-4-2. Cutting a hole and mounting installation
plate
8-4-1. Installation place
<Cutting a hole>
• A place which provides the spaces around the
indoor unit as shown in the above diagram. When installing the refrigerant pipes from the rear.
• A place where there is no obstacle near the air inlet
and outlet.
• A place that allows easy installation of the piping to
the outdoor unit.
• A place which allows the front panel to be opened.

Pipe
CAUTION hole
∅65 mm
• Direct sunlight to the indoor unit's wireless
receiver should be avoided. The center of the pipe
hole is above the arrow.
• The microprocessor in the indoor unit should not 100 mm
be too close to RF noise sources.
(For details, see the owner's manual.) Fig. 8-4-2

<Remote control> 1. After determining the pipe hole position on the


mounting plate (A), drill the pipe hole (∅65 mm) at
• A place where there are no obstacles such as a
a slight downward slant to the outdoor side.
curtain that may block the signal from the indoor
unit.
NOTE
• Do not install the remote control in a place exposed
• When drilling a wall that contains a metal lath, wire
to direct sunlight or close to a heating source, such
lath or metal plate, be sure to use a pipe hole brim
as a stove.
ring sold separately.
• Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is
<Mounting the installation plate>
necessary to prevent image disturbances or noise
interference.) For installation of the indoor unit, use the paper pattern
• The location of the remote control should be on the back.
determined as shown below.
62 82.5
Hook
(Side view) (Top view)
Indoor unit

m
5

Indoor unit 5
m

7m
*7m

45° 45 ° 170

° 85
75

Remote Reception
Reception control
range
range Remote control 1
Hook Installation
Hook plate
* : Axial distance
Pipe hole Thread Pipe hole

Fig. 8-4-1 Indoor unit Weight 7 Mounting screw

Fig. 8-4-3

− 39 −
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FILE NO. SVM-04001
<When the installation plate is directly mounted on 8-4-3. Electrical work
the wall>
1. The supply voltage must be the same as the rated
1. Securely fit the installation plate onto the wall by voltage of the air conditioner.
screwing it in the upper and lower parts to hook up 2. Prepare the power source for exclusive use with the
the indoor unit. air conditioner.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
CAUTION
3. Install the installation plate horizontally in the wall. • This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
CAUTION A switch or circuit breaker which disconnects
When installing the installation plate with a all poles and has a contact separation of at
mounting screw, do not use the anchor bolt hole. least 3 mm must be incorporate in the fixed
Otherwise the unit may fall down and result in wiring. An approved circuit breaker or
personal injury and property damage. switches must used.
(2) Connection with power supply plug:
Installation plate Attach power supply plug with power cord
<Keep horizontal direction>
and plug it into wall outlet. An approved
power supply cord and plug must be used.
Anchor
bolt
NOTE
• Ensure all wiring is used within its electrical rating.
Projection
5 mm dia. hole 15 mm or less

RAS-13UKHP-ES3 RAS-10UKHP-ES3
RAS-13UKHP-AS3 RAS-10UKHP-AS3
Model
7 Mounting RAS-13UKP-ES3 RAS-10UKP-ES3
screw RAS-13UKP-AS3 RAS-10UKP-AS3
∅4 x 25s
s
RAS-07UKP-ES3

Clip anchor Power source 50 Hz, 220 − 240 V Single phase


(local parts)
Maximum 12A 7.5A
running current
Fig. 8-4-4
Plug socket &
16A
fuse rating
CAUTION Power cord 1.3 mm2 or more 1 mm2 or more
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.

• In case of block, brick, concrete or similar type


walls, make 5 mm dia. holes in the wall.
• Insert clip anchors for appropriate 7 mounting
screws.

NOTE
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.

− 40 −
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FILE NO. SVM-04001
<How to connect the connecting cable> For RAS-13/10/07UK
Wiring of the connecting cable can be carried out Cord clamp
Terminal Terminal block
without removing the front panel. cover

1. Remove the air inlet grille. Screw


Open the air inlet grille upward and pull it toward Connecting
cable 1 2
1 2
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local abo
ut 1 Earth line
5 cm
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front. Screw
Screw
5. Insert the connecting cable fully into the terminal Connecting cable

block and secure it tightly with screws.


6. Tightening torque : 1.2 N·m (0.12 kgf·m) Fig. 8-4-7
7. Secure the connecting cable with the cord clamp. Earth line
8. Fix the terminal cover, rear plate bushing and air 60 mm
inlet grille on the indoor unit. 10 mm

CAUTION
• Be sure to refer to the wiring system diagram
10 mm
labeled inside the front panel.
• Check local electrical cords and also any specific 50 mm

wiring instructions or limitations. Stripping length of the connecting cable

For RAS-13/10UKH Fig. 8-4-8

Terminal
Cord clamp NOTE
cover Terminal block
• Use stranded wire only.
Screw • Wire type : H07 RN-F or more
Connecting 4
4
1 2 1 2 3
cable 3

<How to install the air inlet grille on the indoor unit>


abo
ut 1 • When attaching the air inlet grille, the contrary of
5 cm Earth line
the removed operation is performed.

Screw
Screw Connecting cable

Fig. 8-4-5
Earth line
80 mm
10 mm
70 mm Fig. 8-4-9
10 mm

10 mm
50 mm
Stripping length of the connecting cable

Fig. 8-4-6

− 41 −
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FILE NO. SVM-04001
8-4-4. Piping and drain hose installation How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
<Piping and drain hose forming>
head.
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
4 mm
Rear right

Piping preparation
Rear left

drain hose
Changing
Bottom left Fig. 8-4-12
Front panel slit

Left
Die-cutting

2) Firmly insert drains cap.


Bottom right
No gap
Right
Do not apply lubricating oil
(refrigerant machine oil) when
1. Die-cutting Front panel slit inserting the drain cap.
Application causes deterioration
For leftward connection, cut out slit on the left side of and drain leakage of the plug.
the front panel. (A knife will produce splinters, so use Insert a hexagon
wrench (4 mm)
nippers.)
Fig. 8-4-13
2. Changing drain hose
For leftward connection, bottom leftward connection
and rear leftward connection’s piping, it is necessary to CAUTION
change the drain hose and drain cap. Firmly insert the drain hose and drain cap; otherwise,
water may leak.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out. <In case of right or left piping>
• After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.

Fig. 8-4-10

How to install the drain hose


Firmly insert drain hose connecting part until hitting on Slit
a heat insulator.
Fig. 8-4-14

<In case of bottom right or bottom left piping>


Heat insulator • After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Drain hose

Fig. 8-4-11

Slit

Fig. 8-4-15

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FILE NO. SVM-04001
<Left-hand connection with piping> 8-4-5. Indoor unit fixing
Bend the connecting pipe so that it is laid within 43 mm 1. Pass the pipe through the hole in the wall, and hook
above the wall surface. If the connecting pipe is laid the indoor unit on the installation plate at the upper
exceeding 43 mm above the wall surface, the indoor hooks.
unit may unstably be set on the wall. When bending the 2. Swing the indoor unit to right and left to confirm that
connecting pipe, make sure to use a spring bender so it is firmly hooked up on the installation plate.
as not to crush the pipe. 3. While pressing the indoor unit onto the wall, hook it
Bend the connection pipe within a radius of 30 mm. at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
To connect the pipe after installation of the unit (figure) hooked up on the installation plate.

(To the forefront of flare) Hook here


1
270 mm
Liquid side 1 Installation
170 mm
plate
Gas side

2
Hook
Outward form of indoor unit Press
(unhook)
43 mm

R 30 mm (Use polisin (polyethylene)


core or the like for bending pipe.) Fig. 8-4-17

• For detaching the indoor unit from the installation


80 Use the handle of screwdriver, etc. plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.
Fig. 8-4-16

NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them. Push Push

Fig. 8-4-18
CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.

Indoor unit

Auxiliary pipes
Connecting cable

Installation plate

• Carefully arrange pipes so that any pipe does not


stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe to
avoid double-taping at the joint, moreover, seal
the joint with the vinyl tape, etc.
• Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.

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FILE NO. SVM-04001
8-4-6. Drainage 8-5. Outdoor Unit
1. Run the drain hose sloped downwards. 8-5-1. Installation place

NOTE • A place which provides the spaces around the


outdoor unit as shown in the left diagram.
• Hole should be made at a slight downward slant on
• A place which can bear the weight of the outdoor
the outdoor side.
unit and does not allow an increase in noise level
Do not form the and vibration.
Do not rise the
drain hose.
drain hose into
a wavy shape. • A place where the operation noise and discharged
air do not disturb your neighbors.
50 mm
• A place which is not exposed to a strong wind.
or more • A place free of a leakage of combustible gases.
• A place which does not block a passage.
• When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
Do not put Do not put
the drain the drain • An allowable length of the connecting pipe is up to
hose end hose end in
into water. the drainage 10 m (RAS-10UA) or 15 m (RAS-13UA).
ditch. • An allowable height level is up to 5 m (RAS-10,07UA)
or 6 m (RAS-13UA).
Fig. 8-4-19 • A place where the drain water does not raise any
problem.
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the CAUTION
connecting part of extension drain hose with shield
1. Install the outdoor unit without anything blocking
pipe.
the air discharging.
Shield pipe 2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a
coast or on a high storey of a building, secure
Extension drain hose
Drain hose Inside the room the normal fan operation using a duct or a wind
shield.
Fig. 8-4-20 3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
CAUTION trouble.
Arrange the drain pipe for proper drainage from the Do not install the unit in such places.
unit. • A place full of machine oil.
Improper drainage can result in dew-dropping. • A saline-place such as the coast.
• A place full of sulfide gas.
This air conditioner has the structure designed to drain • A place where high-frequency waves are likely
water collected from dew, which forms on the back of to be generated as from audio equipment,
the indoor unit, to the drain pan. welders, and medical equipment.
Therefore, do not store the power cord and other parts
at a height above the drain guide.

Wall

Strong
Drain guide wind

Space for pipes Fig. 8-5-1

Fig. 8-4-21

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FILE NO. SVM-04001
8-5-2. Refrigerant piping connection (Unit : N·m)
1. Cut the pipe with a pipe cutter. Outer dia.
Tightening torque
of copper pipe

Obliquity Roughness Warp ∅6.35 16 to 18 (1.6 to 1.8 kgf·m)


90°
∅9.52 30 to 42 (3.0 to 4.2 kgf·m)
∅12.70 50 to 62 (5.0 to 6.2 kgf·m)
Fig. 8-5-2
• Tightening torque of flare pipe connections
2. Insert a flare nut into the pipe, and flare the pipe. The operating pressure of R410A is higher than that of
• Projection margin in flaring : A (Unit : mm) R22. (Approx. 1.6 times). It is therefore necessary to
firmly tighten the flare pipe connecting sections (which
connect the indoor and outdoor units) up to the
A specified tightening torque. Incorrect connections may
cause not only a gas leakage, but also damage to the
refrigerant cycle.
Die Pipe
Flare at indoor unit side

Fig. 8-5-3

Rigid (Clutch type)


Outer dia. R410A Conventional
of copper pipe tool used tool used
6.35 0 to 0.5 1.0 to 1.5
Flare at outdoor unit side
9.52 0 to 0.5 1.0 to 1.5
12.70 0 to 0.5 1.0 to 1.5 Fig. 8-5-4

Imperial (wing nut type, conventional tool)


Outer dia.
R410A
of copper pipe Mark line
6.35 1.5 to 2.0
9.52 1.5 to 2.0
12.70 2.0 to 2.5

<Tightening connection> Fig. 8-5-5

Align the centers of the connecting pipes and tighten Half union Flare nut
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as Externally Internally
threaded side threaded side
shown in the figure.

Use a wrench to secure. Use a torque wrench to tighten.


CAUTION
• Do not apply excess torque. Fig. 8-5-6
• Otherwise, the nut may crack depending on the
conditions. CAUTION
• KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)

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FILE NO. SVM-04001
8-5-3. Evacuating <Packed valve handling precautions>
After the piping has been connected to the indoor unit, • Open the valve stem all the way out; but do not try
you can perform the air purge together at once. to open it beyond the stopper.
• Securely tighten the valve stem cap with torque in
AIR PURGE the following table:
Evacuate the air in the connecting pipes and in the
indoor unit using Gas side 50 to 62 N·m
a vacuum pump. Do not use the refrigerant in the (∅12.70 mm) (5.0 to 6.2 kgf·m)
outdoor unit. Gas side 30 to 42 N·m
For details, see the manual of the vacuum pump. (∅9.52 mm) (3.0 to 4.2 kgf·m)
Liquid side 16 to 18 N·m
<Using a vacuum pump>
(∅6.35 mm) (1.6 to 1.8 kgf·m)
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump does 9 to 10 N·m
Service port
not flow backward into pipes of the air conditioner (0.9 to 1.0 kgf·m)
when the pump stops. (If oil inside of the vacuum pump
enters into the air conditioner, which use R410A, Hexagonal wrench
refrigeration cycle trouble may result.) is required.
1. Connect the charge hose from the manifold valve to
the service port of the gas side packed valve. 4m
m

2. Connect the charge hose to the port of the vacuum


pump.
3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to start evacuating.
Perform evacuating for about 15 minutes if the piping Fig. 8-5-8
length is 20 meters. (15 minutes for 20 meters)
(assuming a pump capacity of 27 liters per minute.)
Then confirm that the compound pressure gauge
reading is −101 kPa (−76 cmHg).
5. Close the low pressure side valve handle of gauge
manifold.
6. Open fully the valve stem of the packed valves
(both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge Pressure gauge

-101kPa (-76cmHg)
Manifold valve

Handle Lo Handle Hi
(Keep full closed)

Charge hose Charge hose


(For R410A only) (For R410A only)
Connecting pipe
Vacuum pump
adapter for
counter-flow
prevention
(For R410A only)

Vacuum
pump

Packed valve at gas side


Service port
(Valve core (Setting pin))
Packed valve at liquid side

Fig. 8-5-7
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FILE NO. SVM-04001
8-5-4. Wiring connection 8-6. How to Set Remote Control Selector
1. Remove the valve cover from the outdoor unit. Switch
2. Connect the connecting cable to the terminal as When two indoor units ae installed in seperated rooms,
identified with their respective matched numbers on there is no need to change the selector switch.
the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the <Remote control selector switch>
outdoor unit terminal, make a loop as shown in the
installation diagram of indoor and outdoor unit, to • When two indoor units are installed in the same
prevent water coming in the outdoor unit. room or the adjacent two rooms, they may be
4. Insulate the unused cords (conductors) from any controlled simultaneously with a single remote
water coming in the outdoor unit. Proceed them so control. To prevent this, set either unit and its
that they do not touch any electrical or metal parts. remote control to B setting. (Both units are set to A
setting before shipment.)
<Stripping length of connecting cable> • The remote control signal is not recived when the
indoor unit setting is different from the remote
For RAS-13/10UAH control one.
Terminal block
70 mm
1. Set the remote control selector switch with the
10 mm Earth line Terminal
indoor unit.
screw
1) Turn the circuit breaker of the main power switch off
before setting the selector switch.
Screw
Earth 2) Remove the Air inlet grille and Front panel. (Refer to
line page 63, 10-1)
10 mm
Connecting 3) Select the terminal of selector switch from
60 mm cable
Cord clamp
[A position] to [B position].
Fig. 8-5-9

For RAS-13/10/07UA

Terminal block

60 mm
Terminal
10 mm Earth line screw

Screw
Earth
line
10 mm
Connecting Selector Switch
50 mm
cable
Cord clamp

Fig. 8-5-10

CAUTION
LED Assembly
• Wrong wiring connection may cause some
electrical parts burn out.
• Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of Fig. 8-6-1
wire and wiring method etc.)
• Every wire must be connected firmly.

NOTE
• Wire type: H07 RN-F or 245 IEC66 (2.0 mm2 or
more)

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FILE NO. SVM-04001
2. Set the remote control selector switch with the 8-7. Others
remote control
8-7-1. Gas leak test

[B] is indicated on the liquid crystal display when


setting remote control selector switch to B. [A] is
not indicated on the display even if the selector
switch is set to A. Valve cover

1) Load the remote control with the batteries.


Valve stem cap
2) Press the [CHECK] button using something with connection
sharp point. (The preset temperature on the remote
control changes to [00].) Service cap
connection
3) Press the [MODE] button while pressing the
[CHECK] button, [B] is indicted at the right of the
present temperature display. Fig. 8-7-1

• To reset the switch to the [A] setting, press the • Check the flare nut connections, valve stem cap
[MODE] button again while pressing the [CHECK] connections and service port cap connections for
button. gas leak with a leak detector or soap water.

8-7-2. Test operation


To switch the TEST RUN (COOL) mode, press
A
TEMPORARY button for 10 sec.
B
A
B
(The beeper will make a short beep.)

PRESET

START/STOP

FAN MODE AUTO

SWING ECO Hi-POWER


[MODE] button
TIMER
FIX MEMO

ON OFF SET CLR TEMPORARY button


FILTER
RESET CLOCK CHECK
Fig. 8-7-2
[CHECK] button
8-7-3. Auto restart setting
This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
as before the power failure.

Fig. 8-6-2
Information
The product was shipped with Auto Restart function
3. Confirm that the indoor unit can operate with in the off position. Turn it on as required.
the new setting.
<How to set the auto restart>
• Press and hold the TEMPORARY button for about
3 seconds. After 3 seconds, the electronic beeper
makes three short beeps to tell you the Auto
Restart has been selected.
• To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of
the Owner’s Manual.
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FILE NO. SVM-04001
9. TROUBLESHOOTING CHART
9-1. Troubleshooting Procedure 9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items.
If there is no troub le corresponding to 9-2, check The indoor unit is connected to the outdoor unit with
whether or not there are faulty parts following 5 cables (Heat pump model) or 3 cables (Cooling Only
9-4. Self-Diagnosis by Remote Control. model). Check that the indoor and outdoor units have
been properly connected with terminals assigned the
same numbers. If the connectors are not properly
9-2. Basic Check Items connected, the outdoor unit will not operate normally,
9-2-1. Power supply voltage or OPERATION lamp and TIMER lamp will blink (5Hz).
The line voltage must be AC 220 − 240V. If it is not
9-2-3. Program control
within this range, the air conditioner may not operate
normally. The microcontroller operates as shown in Table 9-2-1
to control the air conditioner. If there are any opera-
tional problems, check whether or not the problems
correspond to Table 9-2-1. If they correspond to the
Table, they are not problems with the air conditioner,
but they are indispensable operations to control and
maintain the air conditioner properly.

Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned on, The OPERATION lamp blinks to indicate that power is turned on.
the OPERATION lamp on the indoor unit If the [START/STOP] button is pressed, the lamp stops blinking.
blinks.
2 The indoor fan motor speed does not change The indoor fan motor speed is automatically controlled in the Dry
in the Dry operation. operation.
3 The compressor is not turned off even though The compressor has a function that it is not turned off for
the room temperature is in the range that the 3 minutes after it is turned on even though the room temperature
compressor is turned off. is in the range that the compressor is turned off.
4 The compressor is not turned on and off even In the Dry operation, the compressor is turned on and off
though the thermo control is operated in the automatically at the regular intervals, independent of the thermo
Dry operation. control.
5 The PRE-DEF. lamp is indicated when the The PRE-DEF. lamp is indicated during the Defrosting
Heating operation starts. operation or if the indoor heat exchanger temperature is low when
the Heating operation starts. At this time, the indoor fan motor
stops to prevent cold air from blowing in the room.
6 The outdoor fan motor stops in the Heating When the indoor heat exchanger temperature is high, the outdoor
operation. fan motor is stopped by the high-temperature limit control
operation.
7 The compressor is not turned on even though The compressor is not turned on in the restart delay timer
the room temperature is in the range that the (3-minutes timer) operation. It is also not turned on after the power
compressor is turned on. supply is turned on because of this timer operation.
8 The operation mode changes in the In Automatic operation, the room temperature is detected all time
Automatic operation. for control fan speed and the operation mode is changed every
15 minutes according to difference between the room temperature
and the preset temperature.
9 The Fan only operation continues in the When the room temperature is in the range (Preset temperature
Automatic operation. ± 1°C), the Fan only operation is selected.
10 The Hi-POWER operation does not work. This operation does not work when the unit is in the Dry operation
or Fan only operation.

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FILE NO. SVM-04001
9-3. Primary Judgement 9-3-2. Failure diagnosis

9-3-1. Role of indoor unit controller The indoor unit diagnoses the operation condition and
indicates the information of the self-diagnosis with the
The indoor unit controller receives the operation lamps on the display panel of the indoor unit.
commands from the remote control and executes
them.
• Temperature measurement at the air outlet of the
indoor heat exchanger by the indoor temperature
sensor
• Temperature setting of the indoor heat exchanger by
the heat exchanger sensor
• Louver motor control
• Indoor fan motor operation control
• LED display control
• Transferring of operation commands to the outdoor
unit

Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) Power failure (when the power supply is turning on)
B OPERATION lamp is blinking. (5Hz) Thermo sensor (TA) short or break
C OPERATION lamp is blinking. (5Hz) Heat exchanger sensor (TC) short or break
D OPERATION lamp is blinking. (5Hz) Indoor fan motor lock or failure
E OPERATION lamp is blinking. (5Hz) Indoor P.C. board failure
F OPERATION and TIMER lamps are blinking. Wrong wiring of connecting cable
(5Hz)
G OPERATION, TIMER and PRE-DEF. Cycle failure
(or FAN ONLY for cooling only model) lamps • Gas shortage or other refrigerant cycle trouble
are blinking. • Heat exchanger sensor open, break or short
• Overload relay or thermostat trouble of compressor

Table 9-3-2 Diagnosis by detective operation


Symptom Check Primary judgement
The remote control Turn off the power supply once, The remote control The indoor unit (and/or remote
does not work. then turn it on. Try to operate still does not work. control) is/are defective.
the remote control.
The remote control OK.
works.
The outdoor fan The compressor operates. The outdoor unit (Outdoor fan
does not rotate. motor) is defective.
The compressor does not operate. An internal part of the
compressor or PCB is defective.

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FILE NO. SVM-04001
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to G in Table
9-3-1, exchanger the self-diagnosis by the remote
control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the
operation condition and indicate the information of
the self-diagnosis on the display of the remote
control with the check codes. If a fault is detected,
all lamps on the indoor unit will blink at 5Hz and it
will beep for 10 seconds (Pi, Pi, Pi....). The timer
lamp usually blinks (5Hz) during the self-diagnosis.

9-4-1. How to use remote control in service mode

(1) Press [CHECK] button with a tip of pencil to set the


SET CLR
remote control to the service mode.
• “00” is indicated on the display of the remote
RESET CLOCK CHECK control.
• The timer lamp on the indoor unit blinks
continuously. (5 times per 1 sec.)

(2) Press [TIMER 8] button.


If there is no fault with a code, the indoor unit will
AUTOA beep once (Pi) and the display of the remote
A
B control will change as follows:
00 01 02 1d 1E 22

• Check the unit with all 35 check codes (00 to 22).


PRESET
as shown in Table 9-4-1.
START/STOP
• Press [TIMER 9] button to change the check
code backwards.
FAN MODE AUTO
If there is a fault, the indoor unit will beep for 10
SWING ECO Hi-POWER
seconds (Pi, Pi, Pi...).
TIMER
FIX MEMO Note the check code on the display of the remote
control.
• 2-digits alphanumeric will be indicated on the
ON OFF SET CLR

FILTER
RESET CLOCK CHECK display.
• All lamps on the indoor unit will blink. (5 times
per 1 sec.)

(3) Press [CLR] button. After service finish for clear


service code in memory.
• “7F” is indicated on the display of the remote
control.
• Alphanumeric characters are used for the check code.
(4) Press [START/STOP] button to release the service
is 5. is 6.
mode.
is A. is B. • The display of the remote control returns to as it
is C. is D. was before service mode was engaged.
* This illustration in only for Heat pump model.
For Cooling only model, there is not the ( ) symbol.

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FILE NO. SVM-04001
Table 9-4-1
Block level Diagnosis function
Air Judgement and action
Check Block Check Symptom Conditioner Condition
code code status
Indoor Thermo. sensor Continued Indicated 1.Check thermo sensor.
P.C. board short/break. operation. when detected 2.If it is OK, check
abnormal P.C. board.

Heat exchanger Continued Indicated 1.Check heat exchanger


sensor operation. when detected sensor.
short/break. abnormal 2.If it is OK, check
P.C. board.

Indoor fan lock, All off Indicated 1.Check heat thermal


abnormality of when detected fuse is blow or not?
indoor fan or abnormal (Terminal block part.)
thermal fuse break. 2.If the thermal fuse is
not blow, check indoor
fan motor.
(Refer to trouble
shooting flow charts.)

Abnormality of other All off Indicated Replace P.C. borad.


indoor unit P.C. when detected
board. abnormal

Cable 1) Wrong wiring or All off Indicated 1.Check connective


connection/ disconnection of when detected cable correct if wiring is
Thermal connective cable. abnormal wrong.
fuse 2) Terminal fuse cut 2.Check thermal fuse
Refrigerant off. and Terminal blocks.
system
3.If it is OK, check
P.C. board.

Other parts 1) Overload relay or All off Indicated 1.If overload relay and
(including thermostat for when detected themostat for compres-
compressor) compressor abnormal sor are OK, check
break. refrigerant cycle.
2.If refrigerant cycle is
OK, check P.C. board.
3. If heat exchanger
sensor is OK, check
overload relay and
themostat for
compressor.

Content detected by the check codes " " t o " " are stored in memory of the microcomputer even if the
power supply is turned off. Therefore, contents of operations in the past are all displayed.

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FILE NO. SVM-04001
9-5. Troubleshooting Flowcharts
9-5-1. Power can not be turned on (No operation at all)
<Preliminary checks>
(1) Is the supply voltage normal? Operation
(2) Is the connection to the AC output OK.?
Check Items
Heat pump Model
Main cause
Shut off the power supply
from AC outlet once and Countermeasure
turn it on after 5 seconds.

Symptom

NO Does the OPERATION


lamp blink?
YES

Does the power turn on Does the transmission


by pushing the [START/ NO indicator of remote NO Remote control is
STOP] button of the control flash normally defective.
remote control? and transmit certainly?
YES YES
(No problem)
Replace the remote
control.
YES Parts (R21, R22, SG01,
Does the fuse
C15, C01, DB01, C02,
(F01) blow?
Q01, T01) are defective.
NO

Does the thermal YES Wrong wiring of Replace the


fuse blow? AC cord or connecting thermal fuse set.
(Under PF. Terminal) cable is defective. Check connection.
NO

Is the indication voltage


NO
(DC12V or 5V) of main
P.C. board correct?

YES
Does the CN13 NO Replace the main
connector the wrong P.C. board is P.C. board.
connecting? defective.
YES
Is the voltage Refer to the paragraph
NO
across C02 measured "Pre-check", or defective circuit
DC310V ~ 340V? before power P.C. board block. Re-wiring the cable.

YES

Is the secondary Shut off the power Check Resistance


voltage of SW NO supply once, and NO
of Pin 1 and 3 Replace Fan-motor
transformer (T01)
disconnecting the motor of Fan-motor and P.C. board.
measured DC12V,
and DC7V? connector CN11*. = 162Ω .

YES YES

Replace P.C. board

* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.

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FILE NO. SVM-04001
Cooling Model

Operation

Check Items

Main cause
Shut off the power supply
from AC outlet once and Countermeasure
turn it on after 5 seconds.

Symptom

NO Does the OPERATION


lamp blink?
YES

Does the power turn on Does the transmission


by pushing the [START/ NO indicator of remote NO Remote control is
STOP] button of the control flash normally defective.
remote control? and transmit certainly?
YES YES
(No problem)
Replace the remote
control.
YES Parts (R21, R22, SG01,
Does the fuse
C15, C01, DB50, C50,
(F01) blow?
are defective.
NO

Does the thermal YES Wrong wiring of Replace the


fuse blow? AC cord or connecting thermal fuse set.
(Under PF. Terminal) cable is defective. Check connection.
NO

Is the indication voltage


NO
(DC12V or 5V) of main
P.C. board correct?

YES
Does the CN14 NO Replace the main
connector the wrong P.C. board is P.C. board.
connecting? defective.
YES
Is the voltage Refer to the paragraph
NO
across C50 measured "Pre-check", or defective circuit
DC12V ~ 15V? before power P.C. board block. Re-wiring the cable.

YES

Is the secondary Shut off the power Is the secondary


voltage of NO supply once, and turn voltage of NO transformer (TT-10) Replace the main
transformer (TT-10) it on again after transformer for power supplyis P.C. board.
measured DC12V? disconnecting the motor measured DC12V? defective.
connector CN10*.
YES YES

Motor is defective.

* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.

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FILE NO. SVM-04001
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking Procedure>

Connect the AC
Power supply

Return the wiring of the


Does the OPERATION NO Is it wired as shown NO
power relay is returned to
lamp blink? in Figure below?
the normal procedure.
YES YES

To the paragraph of
"No Power turns on".

RAS-13UKHP-ES3, RAS-13UKHP-AS3

RAS-10UKHP-ES3, RAS-10UKHP-AS3

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FILE NO. SVM-04001
RAS-13UKP-ES3, RAS-13UKP-AS3, RAS-10UKP-ES3, RAS-10UKP-AS3

9-5-3. Outdoor unit does not operate

Shut off the power supply


from AC outlet once and turn
it on after 5 seconds.

NO
Does the OPERATION lamp blink? See "Power can not be turned on".
YES

Does the power turn on by pushing NO


the [START/STOP] button of the See "Power can not be turned on".
remote control?
YES

Is AC 220-240V supplied between NO Relays (RY01) or IC31 Replace the


terminal block 1 - 2 ? or IC30 is failure. P.C. board.

YES

Is cable connection between indoor NO Correct cabling between indoor


and outdoor units correct? and outdoor units.

YES

Check items as following procedure


in 9-5-4, 9-5-5, 9-5-6

− 56 −
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FILE NO. SVM-04001
9-5-4. Only compressor does not operate

Shut off the power supply


from AC outlet once and turn
it on after 5 seconds.

NO
Does the OPERATION lamp blink? See "Power can not be turned on".

YES

Does the power turn on by NO


pushing the [START/STOP] button See "Power can not be turned on".
of the remote control?
YES

Is the voltage across the indoor terminal NO Relays (RY01) or IC31 Replace the
( 1 - 2 ) AC 220-240V? or IC30 is failure. P.C. board.
YES

Is cable connection between indoor NO Correct cabling between indoor


and outdoor units correct? and outdoor units.

YES

Is the voltage across the outdoor terminal NO Cables between indoor and
( 1 - 2 ) AC 220-240V? outdoor units are defective.
YES

NO
Are all the cords for compressor normal? Re-wire or replace the defective cords.

YES

Is the compressor motor winding normal? NO Compressor is defective.


(Check the winding resistor.)
YES

NO
Is the capacitor for compressor normal. Capacitor is defective.
YES

NO
Is the overload relay normal? Overload relay is defective.

YES

NO
Does the compressor start? Compressor is defective.

YES

Compressor starts but


it stops after a while?
YES

Is the gas quantity normal? NO


Gas shortage (Gas leakage)
(Check the pressure)
YES

Compressor is defective

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FILE NO. SVM-04001
9-5-5. Only outdoor fan does not operate

Shut off the power supply


from AC outlet once and
turn it on after 5 seconds.

NO
Does the OPERATION lamp blink? See "Power can not be turned on".
YES

Does the power turn on by NO


pushing the [START/STOP] button See "Power can not be turned on".
of the remote control?
YES

Is the voltage across the indoor terminal NO Relays (RY03) or IC31 Replace the
( 2 - 4 : Heat pump model, 1 - 2 :
or IC30 is failure. P.C. board.
Cooling only model) AC 220-240V?
YES

Is cable connection between indoor NO Correct cabling between indoor


and outdoor units correct? and outdoor units.
YES

Is the voltage across the terminal NO Cables between indoor


( 2 - 4 : Heat pump model, 1 - 2 :
and outdoor units are defective.
Cooling only model) AC 220-240V?
YES

Are all the cords for outdoor NO Correct the wire or


fan motor normal? replace the defective cords.
YES

Is the outdoor fan motor winding normal? NO


Outdoor fan motor is defective.
(Check the winding resistance)
YES

NO Capacitor for outdoor


Is the capacitor for compressor normal?
fan motor is defective.
YES

Outdoor fan motor is defective.

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FILE NO. SVM-04001
9-5-6. Only 4-Way valve does not operate (During heating operation)
Heat Pump Model

Shut off the power supply


from AC outlet once and
turn it on after 5 seconds.

NO
Does the OPERATION lamp blink? See "Power can not be turned on".
YES

Does the power turn on by NO


pushing the [START/STOP] button See "Power can not be turned on".
of the remote control?
YES

Is the voltage across the indoor terminal NO Relays (RY04) or IC31 Replace the P.C.
( 2 - 3 ) 220-240V? or IC30 is failure. board.
YES

Is cable connection between indoor NO Correct cabling between indoor


and outdoor units correct? and outdoor units.
YES

Is the voltage across the outdoor terminal NO Cables between indoor


( 2 - 3 ) 220-240V? and outddor units are defective.

YES

Is the wiring of solenoid coil for NO


Solenoid coil is defective.
4-way valve normal?
YES

4-way valve is defective.

−59 −
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FILE NO. SVM-04001
9-5-7. Only the indoor fan does not operate
<Check procedure>
Heat Pump Model

Shut off the


power supply once.

Turn the power supply.

Does the fan stop in NO Replace the P.C. board.


Control P.C. board is defective.
no operating status?
YES

Start the operation


with low fan setting
in cool operation.
Does connecting
terminal, connecting
Does AC 120V
cable or power supply
NO or higher voltage apply NO NO
Does the fan rotate? cord completely?
to between red and black
Does not found the short
YES lead of fan motor?
wire about connecting
YES cable and power cord?
YES
Shut off the power supply.

Thermal fuse operated


Change the setting of Does the cross flow NO Repair the due to prevent
cooling to high fan. fan rotate normally? bearing of temperature rising cause
the fan. of incompleted connecting.
YES

Turn on the power supply.

Motor control circuit failure


(IC30, IC03, T01) or 12V power
Does the fan speed NO Operation circuit failure (D03, Q33).
become higher? stops
YES
Replace the P.C. board.

Is the rotation signal (DC+5V-0V)


output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
NO Replace the fan motor
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES

Replace connecting
Replace the control the cable (or power cord),
Normal P.C. board. thermal fuse and
terminal block.

− 60 −
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FILE NO. SVM-04001
Cooling Model

Shut off the


power supply once.

Turn the power supply.

Does the fan stop in NO Replace the P.C. board.


Control P.C. board is defective.
no operating status?
YES

Start the operation


with low fan setting
in cool operation.
Does connecting
terminal, connecting
Does AC 120V
cable or power supply
NO or higher voltage apply NO NO
Does the fan rotate? cord completely?
to between red and black
Does not found the short
YES lead of fan motor?
wire about connecting
YES cable and power cord?
YES
Shut off the power supply.

Thermal fuse operated


NO Repair the
Change the setting of Does the cross flow due to prevent
bearing of
cooling to hight fan. fan rotate normally? temperature rising cause
the fan.
YES of incompleted connecting.

Turn on the power supply.

Motor control circuit failure


(IC30, IC03, TT-10) or 12V power
Does the fan speed NO Operation circuit failire (IC31).
become higher? stops
YES
Replace the P.C. board.

Is the rotation signal (DC+5V-0V)


output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
NO Replace the fan motor
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES

Replace connecting
Replace the control the cable (or power cord),
Normal P.C. board. thermal fuse and
terminal block.

− 61 −
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FILE NO. SVM-04001
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)

There is no been from


the indoor unit.
Push the START/STOP button. The operation lamp of
the air conditioner main
unit does not light.

Does the transmission NO


indicator blink?

YES

Reset the remote control


by use the tip pencil push
Is there direct in the RESET hole
sunlight on the NO
receptor of the air
conditioner?

YES
Is operation
Is there any possible when the
thyristor NO NO transmitter is moved
fluorescent light nearer to the infrared
near by? sinnal receiver of the
air conditioner?
YES Push the START/
YES STOP button

Battery life

Dose the
Is operation possible NO
transmission
when setting the
NO indicator light?
temporary switch of the
air conditioner main unit YES
to "TEST RUN" or
"TEMPORARY AUTO"?

NO Is there any
YES beep and
operation?

YES
Can any signal tone
be heard in a trasistor NO
radio when transmitting
within 5 cm distance
from the radio?
YES

Remote control
P.C. board is failure. is failure.

Keep the air


conditioner away
Avoid direct from thyristor Replace Replace the Replace remote
fluorescent light. Normal
sunlight. P.C. board batteries control.

Note: After battery replacement, Shortcircuit the metal


terminal at the side of the battery comparment
(all-clear terminal) with a pencil.

− 62 −
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FILE NO. SVM-04001
9-6-1 How to check the P.C. board (2) Inspection procedres
(1) Operating precautions 1) When a P.C. board is judged to be defective,
1) When removing the front panel or the P.C. board, check for disconnection, burning, or discolora-
be sure to shut off the power supply. tion of the copper foil pattern or this P.C. board.
2) When removing the P.C. board, hold the edge of 2) The P.C. board consists of the following 2 parts
the P.C. board and do not apply force to the a. Main P.C. board part:
parts. power relay, indoor fan motor drive circuit and
3) When connecting or disconnecting the connec- control circuit, C.P.U. and peripheral circuits,
tors on the P.C. board, hold the Whole housing. buzzer drive circuit and buzzer.
Do not pull at the lead wire. b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.

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FILE NO. SVM-04001
(3) Checking procedure
Heat Pump Model
Table 9-6-1

No. Procedure Check Point (Symptom) Causes


1 Shut off the power supply and 1. Is the fuse blown? 1. • Application of shock voltage.
remove the P.C. board assembly • Overload by short-circuit of the
from the electronic parts base. parts.
Remove the connecting cable from
the terminal block.

2 Remove the connector for the motor, Voltage check 1. • AC power cord is defective.
and turn the power on. 1. Between TP1 and TP2 • Poor contact of the terminal plate.
If the OPERATION lamp blinks (AC 220~240V) • Miss wiring of the power relay.
(0.5 sec. : ON, 0.5 sec. : OFF) when 2. Between + and − of C02 2. • Capacitor (C01, C15) is defective.
the power turning on, the checking (DC 310 ~ 340V) • Line filter (L01) is defective.
points described as 1-4 of right 3. Between 5V and GND • Resistor (R01) is defective.
column are not necessary to 4. Between 12V and GND • Diode (DB01) is defective.
perform. 3. Q01, T01, F03 are defective.
4. Q01, T01, F02, Q29, IC03 are
defective.

3 Make the operation status by Voltage check 1. Breaking wire of the relay coil,
pushing once the START/STOP 1. Voltage of relay coil. (DC 12V) defective relay driver. (IC31)
button, except the status of [FAN Between pin 10 of IC31 and GND 2. Poor contact of relay.
ONLY], [ON TIMER]. Between pin 11 of IC31 and GND
2. Between No. 1 and 2 of connect-
ing cable terminal block.
(AC 220~240V)

4 Start the operation with the system 1. All indicators light for 3 sec..
which the time of the restart delay
timer is shortened.
2. Indicators do not indicate normally
after approximate 3 sec..
} Defective indicator, or poor
housing assembly. (CN13)

5 Make the operation status by 1. Compressor does not operate. 1. The temperature of the indoor
pressing once the START/STOP 2. OPERATION lamp blinks. heat exchanger is abnomally lower.
button. 2. Poor contact of the heat
1. The time of the restart delay timer exchanger sensor. (The connector
is shortened. is disconnected.) (CN01)
2. Cool operation 3. Heat exchanger sensor, main P.C.
3. Air volume [AUTO] board are defective. (Refer to
4. Make the setting temperature lower Table 9-6-2 for the judgment of
enough than room temperature. defective resistance values.)
5. Continuous operation. 4. Main P.C. board is defective.

6 The status of No. 5 is continued, and 1. Compressor does not operate. 1. The temperature of the heat
make the following condition. 2. OPERATION lamp blinks. exchanger is abnormally high.
1. Heat operation 2. The heat exchanger sensor
2. Make the setting temperature connector has short-circuit. (CN01)
higher enough than room 3. The heat exchanger sensor is
temperature. defective. (Refer to Table 9-6-2
for the judgment of defective
resistance values.)
4. P.C. board is defective.

7 Turn the power on after connecting 1. Motor does not rotate. (The key 1. Poor contact of the motor
the motor connector. Start the operation is accepted.) connector.
operation with the following 2. The Motor rotates, but it vibrates 2. P.C. board is defective.
condition. too much.
1. Operation [Cooling]
2. Airflow [High fan]
3. Continuous operation

− 64 −
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FILE NO. SVM-04001

Cooling Model
Table 9-6-2

No. Procedure Check Point (Symptom) Causes


1 Shut off the power supply and 1. Is the fuse blown? 1. • Application of shock voltage.
remove the P.C. board assembly • Overload by short-circuit of the
from the electronic parts base. parts.
Remove the connecting cable from
the terminal block.

2 Remove the connector for the motor, Voltage check 1. • A C power cord is defective.
and turn the power on. 1.Between 3 of RY01 and CN31 • Poor contact of the terminal plate.
If the OPERATION lamp blinks (AC 220~240V) • Miss wiring of the power relay.
(0.5 sec. : ON, 0.5 sec. : OFF) when 2. Between + and − of C50 2. • Capacitor (C01, C15) is defective.
the power turning on, the checking (DC 12 ~ 16V) • Line filter (L01) is defective.
points described as 1-4 of right 3. Between 5V and GND • Diode (DB01) is defective.
column are not necessary to 4. Between 12V and GND 3. IC61 are defective.
perform. 4. IC51 are detective.

3 Make the operation status by Voltage check 1. Breaking wire of the relay coil,
pushing once the START/STOP 1. Voltage of relay coil. (DC 12V) defective relay driver. (IC31)
button, except the status of [FAN Between pin 10 of IC31 and GND 2. Poor contact of relay.
ONLY], [ON TIMER]. Between pin 11 of IC31 and GND
2.Between No. 1 and 2 of
connecting cable terminal block.
(AC 220~240V)

4 Start the operation with the system 1. All indicators light for 3 sec..
which the time of the restart delay
timer is shortened.
2. Indicators do not indicate normally
after approximate 3 sec..
} Defective indicator, or poor
housing assembly. (CN14)

5 Make the operation status by 1. Compressor does not operate. 1. The temperature of the indoor
pressing once the START/STOP 2. OPERATION lamp blinks. heat exchanger is abnormally
button. lower.
1. The time of the restart delay timer 2. Poor contact of the heat
is shortened. exchanger sensor. (The connector
2. Cool operation is disconnected.) (CN01)
3. Air volume [AUTO] 3. Heat exchanger sensor, main
4. Make the setting temperature lower P.C. board are defective. (Refer to
enough than room temperature. Table 9-6-2 for the judgment of
5. Continuous operation. defective resistance values.)
4. Main P.C. board is defective.

6 The status of No. 5 is continued, and 1. Compressor does not operate. 1. The temperature of the heat
make the following condition. 2. OPERATION lamp blinks. exchanger is abnormally high.
1. Heat operation 2. The heat exchanger sensor
2. Make the setting temperature connector has short-circuit. (CN01)
higher enough than room 3. The heat exchanger sensor is
temperature. defective. (Refer to Table 9-6-2
for the judgment of defective
resistance values.)
4. P.C. board is defective.

7 Turn the power on after connecting 1.Motor does not rotate. (The key 1. Poor contact of the motor
the motor connector. Start the operation is accepted.) connector.
operation with the following 2. The Motor rotates, but it vibrates 2. P.C. board is defective.
condition. too much.
1. Operation [Cooling]
2. Airflow [High fan]
3. Continuous operation

− 65 −
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FILE NO. SVM-04001
Table 9-6-3 Approximate resistance value of thermo sensor

(kΩ)
Temperature 0°C 10°C 20°C 25°C 30°C

Resistance value 33.8 20.35 12.59 10.00 7.99

9-6-3. How to shorten time of restart delay timer


1 Press [CLR] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [START/STOP] button to transmit the
signal to the indoor unit. AUTOA
A
B

PRESET
2
START/STOP

FAN MODE AUTO

SWING ECO Hi-POWER

TIMER
FIX MEMO

ON OFF SET CLR 1


17
FILTER
RESET CLOCK CHECK

9-6-4. How to set/cancel the self cleaning function

The self cleaning function is set from a factory. To cancel this function, should keep press the
temporary switch for 20 seconds till can hear the long combination sound and repeat the sane
procedure when need to set.

− 66 −
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FILE NO. SVM-04001
10. PART REPLACEMENT
10-1. Indoor Unit

No. Part name Procedures Remarks


1 Front panel How to remove the front panel 2
1) Stop the operation of the air conditioner and
turn off its main power supply. 2 2
2) Pull the air inlet grille toward you to open it
and remove the air inlet grille.
Then remove the 4 screws fixing the front
panel. 2 4-Screws
3) First open the horizontal louver, and then
remove the front panel from the back body 3
by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure
all hooks are locked.

2 Electrical part How to remove the electrical part.


1) Remove the front panel with procedure 1. 2 Screws
2) Remove the screw holding the electrical part
cover.
3) Remove the drain guide.
4) Disconnect the 2 connectors (3P) for the fan
motor and the connector (5P) for the louver
3 Drain guide
motor from the P.C. board assembly.
5) Pull out the TC sensor from the sensor 5 TC Sensor

holder.
6) Remove the screw for the ground connection,
remove the 2 screws for the electrical part
box and remove the screw from the LED unit.
Then remove the LED unit and the electrical
part box from the main unit.
How to mount the electrical part. 6 Screw 4
1) To put back the electrical part box, lock it to 3-Connectors
the upper hook of the back body.
2) Tighten the screws on the electrical part box.
3) Connect the 3 connectors and arrange the 6 Screw
wiring same as original condition and then
tighten the screw from the LED unit to the
back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor wire
should be covered by the drain guide).
7) Tighten the screw on the electrical part cover.

3 Horizontal 1) Remove the front panel and the electrical


louver part following procedure 2.
2) Remove the center shaft of the horizontal
louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back
body. 3 Left shaft 2 Center shaft

− 67 −
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FILE NO. SVM-04001

No. Part name Procedures Remarks


4 Heat exchanger 1) Remove the front panel, electrical part and
the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of
main unit.
3) Remove the 2 screws on the heat exchanger
at the base bearing.
4) Remove the 2 screws on the heat exchanger 2 Pipe holder
at the 2 fixed plates (upper and lower) from
the back body, and then pull out the upper
side of the heat exchanger slowly.

3
2-Screws

4
2-Screws

5 Cross flow fan 1) Remove the front panel, electrical part,


horizontal louver and the heat exchanger 2
following procedure 4. 2-Screws
(R)
2) Remove the 2 screws on the band motor (L)
and remove the 2 screws on the band motor
(R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan
then separate the fan and the fan motor. 2 2-Screws (L)
6 mm

Notice
To assemble cross flow fan and fan motor to the
unit, please turn the fan motor unit the center of
its terminal meets the lowest point of band motor
(R) (point A).
Fix the cross flow fan with the set screw at the 6 Set screw
position where the gap between the back body
Middle of the fan motor terminal
and the right surface of the cross flow fan is
6 mm.

6 Base bearing 1) Remove the front panel, electrical part,


horizontal louver, heat exchanger and the
cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If
the housing protrudes from the base bearing,
2
put the housing in position and attach the 2-Screws
bearing to the base bearing.

− 68 −
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FILE NO. SVM-04001
10-2. Outdoor Unit

No. Part name Procedures Remarks


1 Common 1) Stop the operation of air-conditioner, and Cord clamp 2-Screws Ø4 x 22L
procedure disconnect the power cord from the AC Electric
supply. parts cover
2) Remove packed valve cover and Electric
parts cover.
(3-Screws ∅4 x 10L)
3) Remove the cord clamp (2-Screws ∅4 x 22L) 3-Screws Ø4 x10L

and disconnect the connecting cable.


4) Remove the upper cabinet (4-Screws ∅4 x 10L)
Pulling out upword.
5) Remove the front cabinet.
(3-Screws ∅4 x 10L)
Pull the front right portion toward you, and Packed valve cover
remove it pulling out upward.
Upper
cabinet

Front
cabinet

− 69 −
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FILE NO. SVM-04001

No. Part name Procedures Remarks


2 Capacitor for 1) Perform the common procedure 1 . Screws
compressor 2) Remove the fixing screw and the capacitor ∅4 x 8L Capacitor band

band.
(1-Screw ∅4 x 8L for 10k, 13k)
(1-Screw ∅4 x 10L for 07k)
3) Disconnect the lead wires.
Capacitor
for
compressor
3 Capacitor for 1) Perform the common procedure 1 .
fan motor 2) Remove the fixing screw Screws
(1-Screw ∅4 x 10L) Ø4 x10L
3) Disconnect the lead wires.

Capacitor for fan motor


RAS-10K, 13K

Screws ∅4 x 10L

Capacitor for
Compressor

Capacitor
band

Capacitor for
fan motor

Screws
∅4 x10L

RAS-07K

− 70 −
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FILE NO. SVM-04001
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
(For Heat pump model)

Location Part Location Part


Description Description
No. No. No. No.
401 43T60001 Terminal Block, 2P 406 43T69364 Fuse, Temperature, 73°C
402 43T60002 Terminal Block, 3P 410 43T62003 Cord Clamp
403 43T69371 TC Sensor 411 43T69384 P.C. Board (RAS-10UKHP-ES3/AS3)
10kΩ 25°C 411 43T69385 P.C. Board (RAS-13UKHP-ES3/AS3)
404 43T69005 Sensor, Thermostat 10kΩ 25°C
405 43T69079 P.C. Board ASSY,WRS-LED MCC-861

− 71 −
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FILE NO. SVM-04001
11. EXPLODED VIEWS AND PARTS LIST
Indoor Unit (E-Parts Assy)
(For Cooling model)

Location Part Location Part


Description Description
No. No. No. No.
402 43T60002 Terminal Block, 3P 406 43T69364 Fuse, Temperature, 73°C
403 43T69371 TC Sensor 410 43T62003 Cord Clamp
10kΩ 25°C 411 43T69365 P.C. Board (RAS-07UKP-ES3)
404 43T69005 Sensor, Thermostat 10kΩ 25°C 411 43T69366 P.C. Board (RAS-10UKP-ES3/AS3)
405 43T69079 P.C. Board ASSY, WRS-LED 411 43T69367 P.C. Board (RAS-13UKP-ES3/AS3)
MCC-861 412 43T69361 Transformer

− 72 −
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FILE NO. SVM-04001-(1)
11-2. Indoor Unit

Location Part Location Part


Description Description
No. No. No. No.
201 43T00391 Front Panel Assy 219 43T22002 Bearing
202 43T09326 Inlet Grille Assy
220 43T39301 Base, Bearing
203 43T03302 Back Body Assy
221 43T20302 Cross Flow Fan
204 43T80301 Air Filter
222 43T39302 Band Motor-L
205 43T09328 Horizontal Louver
223 43T21338 Motor, Fan, SKF-220-20-4A-1,
206 43T08392 LED Panel Assy
(For Heat pump model) AC 220-240V
224 43T39303 Band Motor-R
206 43T08393 LED Panel Assy
225 43T82301 Plate, Installation
(For Cooling only model)
226 43T69309 Remote Controller, Wireless
207 43T70002 Drain Hose
WH-H2UE (For Heat pump model)
208 43T79301 Cap Drain
226 43T69310 Remote Controller, Wireless
209 43T21321 Motor, Louver, MP24Z, DC 12V
WC-H2UE (For Cooling only model)
210 43T44321 Refrigeration Cycle Assy
227 43T83003 Holder Remote Controller
(For 07 Series)
228 43T85410 Owner's Manual
210 43T44322 Refrigeration Cycle Assy
(All model)
(For 10 Series)
Refrigeration Cycle Assy 228 43T85411 Owner's Manual
210 43T44325
(For 13 Series) (RAS-10,13UKHP-ES3, RAS-07,10,13UKP-ES3)
Pipe, Delivery ∅6.35 228 43T85412 Owner's Manual
211 43T47006
Pipe, Suction ∅9.52 (For 07,10 Series) (RAS-10,13UKHP-ES3, RAS-07,10,13UKP-ES3)
212 43T47005
Pipe, Suction ∅12.7 (For 13 Series)
228 43T85413 Owner's Manual
212 43T47016
(RAS-10,13UKHP-ES3, RAS-07,10,13UKP-ES3)
213 43T49009 Spring
229 43T62302 Terminal Cover
214 43T11301 Pipe Shield (For 07,10 Series)
230 43T60343 Cord Power (For Heat pump model)
214 43T11302 Pipe Shield (For 13 Series)
230 43T60342 Cord Power (For Cooling model)
215 43T19302 Holder Sensor
231 43T60317 Cord Motor Louver
216 43T49302 Plate of EVA Seal
217 43T49006 Holder, Plate EVA Seal 233 43T07303 Holder Pipe
218 43T79302 Guide Drain 234 43T01004 Mark

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FILE NO. SVM-04001
11-3. Outdoor Unit (RAS-13UAH-ES3, RAS-13UAH-AS3)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00368 Front cabinet assembly 15 43T03303 Fixing plate valve
02 43T03308 Back cabinet assembly 16 43T47011 Capillary Tube ∅1.5ID
03 43T42310 Base cabinet assembly 17 43T41321 Compressor (PA150XT2-4FM1)
04 43T00395 Upper cabinet assembly 18 43T47324 Bolt compressor(M6)
05 43T09318 Guard fan 19 43T49008 Cushion rubber
06 43T62311 Electrical part cover 20 43T52310 Packed valve cover assembly
07 43T20307 Fan propeller 21 43T55306 Capacitor Plastic film (30µF 370V)
08 43T21308 Motor fan (HF-240-42A) 22 43T55314 Capacitor Plastic film (1.5µF 450V)
09 43T47001 Nut flange 23 43T60323 Terminal-4P
10 43T43337 Condenser assembly 24 43T46319 4-Way Valve
11 43T46317 Valve packed 6.35 Dia 25 43T46310 Coil V-4Way (AC220-240V 50Hz)
12 43T46318 Valve packed 12.7 Dia 26 43T79305 Drain Nipple
13 43T47331 Bonnet, 6.35 Dia 29 43T47308 Capillary Tube ∅1.0ID
14 43T47333 Bonnet, 12.7 Dia

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FILE NO. SVM-04001
11-4. Outdoor Unit (RAS-10UAH-ES3, RAS-10UAH-AS3)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00368 Front cabinet assembly
15 43T63303 Fixing plate valve
02 43T03306 Back cabinet assembly
16 43T47007 Capillary Tube ∅1.2ID
03 43T42311 Base coat assembly
17 43T41327 Compressor (PA108X1T-4FZ1)
04 43T00396 Upper cabinet assembly 43T47325 Bolt compressor(M6)
18
05 43T09318 Guard fan
19 43T49001 Cushion rubber
06 43T62311 Electrical part cover
20 43T52310 Packed valve cover assembly
07 43T20307 Fan propeller
21 43T55305 Capacitor Plastic film (25µF 370V)
08 43T21323 Motor fan (HF-240-30B)
22 43T55314 Capacitor Plastic film (1.5µF 450V)
09 43T47001 Nut flange
23 43T60323 Terminal-4P
10 43T43338 Condenser assembly
24 43T46321 4-Way Valve
11 43T46317 Valve packed 6.35 Dia
25 43T49307 Solinoid Coil
12 43T46320 Valve packed 9.52 Dia
26 43T79305 Drain Nipple
13 43T47331 Bonnet, 6.35 Dia
29 43T47308 Capillary Tube ∅1.0ID
14 43T47332 Bonnet, 9.52 Dia

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FILE NO. SVM-04001
11-5. Outdoor Unit (RAS-13UA-ES3, RAS-13UA-AS3)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00368 Front cabinet assembly 13 43T47333 Bonnet 12.7 Dia
02 43T03308 Back cabinet assembly 14 43T63303 Finxing plate valve
03 43T42310 Base coat assembly 15 43T47008 Capillary tube 1.5 Dia
04 43T09318 Guard Fan 16 43T41321 Compressor (PA150X2T-4FM1)
05 43T62311 Electric part cover 17 43T47327 Bolt compressor (M6)
06 43T20307 Fan propeller 18 43T49008 Cushion rubber
07 43T21323 Motor fan (HF-240-30B) 19 43T52310 Packed valve cover assembly
08 43T47001 Nut flange 20 43T00395 Upper cabinet assembly
09 43T43336 Condenser assembly 21 43T55306 Capacitor, Plastic film (30µF 370V)
10 43T46317 Valve packed 6.35 Dia 22 43T55314 Capacitor, Plastic film (1.5µF 450V)
11 43T46318 Valve packed 12.7 Dia 23 43T60322 Terminal 2P
12 43T47331 Bonnet 6.35 Dia

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FI LE NO. SVM -04001
11-6. Outdoor Unit (RAS-10UA-ES3, RAS-10UA-AS3)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00368 Front cabinet assembly 13 43T47332 Bonnet 9.52 Dia
02 43T03308 Back cabinet assembly 14 43T63303 Finxing plate valve
03 43T42311 Base coat assembly 15 43T47008 Capillary tube 1.5 Dia
04 43T09318 Guard Fan 16 43T41327 Compressor (PA108X1T-4FZ1)
05 43T62311 Electric part cover 17 43T47325 Bolt compressor (M6)
06 43T20307 Fan propeller 18 43T49001 Cushion rubber
07 43T21320 Motor fan (HF-240-20B) 19 43T52310 Packed valve cover assembly
08 43T47001 Nut flange 20 43T00395 Upper cabinet assembly
09 43T43339 Condenser assembly 21 43T55305 Capacitor, Plastic film (25µF 370V)
10 43T46317 Valve packed 6.35 Dia 22 43T55314 Capacitor, Plastic film (1.5µF 450V)
11 43T46320 Valve packed 9.52 Dia 23 43T60322 Terminal 2P
12 43T47331 Bonnet 6.35 Dia

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FILE NO. SVM-04001-(1)
11-7. Outdoor Unit (RAS-07UA-ES3)

20

24

23 14
06

04 05
25
19

02 12
03

13 07
01
10, 11

16

17
22
15 08 , 09 21
18

07 : CAPILLARY TUBE

Location Part Location Part


Description Description
No. No. No. No.
01 43T19313 Guard, Fan 13 43T47001 Nut, Flange
02 43T20306 Fan, Propeller 14 43T19312 Handle
03 43T00398 Front Cabinet Coating Assembly 15 43T49001 Cushion, Rubber
04 43T43335 Condenser Assembly 18 43T41309 Compressor, PA79X1T-4FZ5
05 43T62304 Electric Parts Cover 19 43T62305 Packed Valve Cover
06 43T00397 Back Cabiinet Coating Assembly 20 43T00394 Upper Cabinet Coating Assembly
07 43T47007 Capillary Tube 1.2 DIA 21 43T63301 Fixing Plate Valve
08 43T46320 Valve, Packed 9.52 DIA 22 43T42314 Base Coating Assembly
09 43T47332 Bonnet, 9.52 DIA 23 43T55310 Capacitor, Plastic Film, 15µF 370V
10 43T46317 Valve, Packed 6.35 DIA 24 43T55314 Capacitor, Plastic Film, 1.5µF 450V
11 43T47331 Bonnet, 6.35 DIA 25 43T60322 Terminal-2P
12 43T21323 Motor, Fan (HF-240-30B)

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FILE NO. SVM-03001(1)

TOSHIBA CARRIER (THAILAND) CO.,LTD.


144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000,THAILAND.

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