Internship Review

Company Name: Technocraft Engineering solutions Limited

Course: Industry Internship

Name of Student: Kaustubh Mukund Vispute

GR NO: 21910424
Class: Final Year B.Tech Mechanical Engineering)
A.Y. : 2021-22, SEM-VII

Industry Mentor Institute Guide

Mr. Chandraprakash Shekhawat Dr. S. C. Shamkuvar
Designation: Manager Designation: Asst. Professor
Email: Email: sonal.shamkuwar@viit.ac.in
Phone No: Phone No:

BRACT’S, Vishwakarma Institute of Information Technology, Pune-48

(An Autonomous Institute affiliated to Savitribai Phule Pune University)
(NBA and NAAC accredited, ISO 9001:2015 certified)
 About Company:

• Technocraft Engineering Solution (TESL)-

• An ISO 9001:2015 Certified Organization.
• Office location: Balewadi
• Plant Location: Chakan
• one of the pioneer Engineering service Provider Group existing in Pune.
• The Company specializes in impeccable engineering solutions for a variety of
industries, including automotive, tool design & general engineering.
google map screenshot

Faro Portable CMM Arm

with Laser Line scanning. REVERSE ENGINEERING Process of Product Development

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 About Company:

• Engineering & Product Development Services.

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OBJECTIVES

Develop necessary work habits and

attitudes for job success.

Identify, analyze the problem statements

and creating mechanical designs of solution
products.

Implementing different skill-sets as CAD,

CFD in industrial projects.

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 WORK ASSIGNED

Structural To develop
analysis of 5T concept of efficient Prototype
in-house lifting solar cold storage model
crane of capacity of 200 creation.
to 500Kg.

Analysing
prototype and
changing model
accordingly.

perform
calculations for Rendering
storage back up final model.
and identification
of compressor.
Creating final design of
entire assembly with
Nesting of 2mm Al corresponding sub-
sheet and 1.5mm SS assemblies and part
sheet. drawings.

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 Structural analysis of 5T crane

• Structural analysis in Ansys Workbench mechanical module.

Results:
• Deformation, equivalent stress and factor of safety was calculated(~3.5>1).

CAD model.

Deformation Eq. stress

Actual crane at Chakan(after welding)

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 Solar Cold storage
• The solar cold storage enables effective use of solar energy for cooling of
fruits/vegetables/other perishable items so as to store and preserve them for longer
duration.
• Economical and eco-friendly product with battery back-up upto 30hrs for chilling upto
0 degree celsius.
• Enables effective use of solar energy for cooling and preserving the perishable items.
• According to portability mainly divided into two types :

Solar cold
storage

Portable Fixed

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 Work Flow

Final product
Based on drawings final product
manufacturing and manufacturing and product installation
shipment to customer

Product design of Final manufacturing drawings to be made

manufacturing for further manufacturing purposes

Final rendered Based on analysis

final model and its
model rendering

CFD analysis for design

Analysis modifications

Based on studies prototype model to be

prototype created for analysis purpose

Working of cold storage and study of previously manufactured cold

Concept study storages
Literature survey

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 Concept study

• The Solar Cold Storage having Thermal Storage Backup for chilling of commodities up to
zero degree Celsius.
• Primarily runs on power generated from Solar Photovoltaic and can be switched to grid
during cloudy days.
• During sunshine hours the electricity generated from solar photovoltaic is used to provide
cooling through a vapor compression refrigeration cycle to cool a cold room as well as store
cooling energy in a Thermal Energy Storage (TES) System.

Prototype model

Compressor unit

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 Concept study(Contd.)

• Thermal Energy Storage (TES) system the cold energy is stored in phase change material such
as water or water salt eutectic mixture and transferred to the cold storage unit depending on
the usage needs.
• During non-solar hours, the cooling needs of cold storage unit are met through the stored
cooling in the thermal energy storage system.

Thermal Storage Backup

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 CFD Analysis

• CFD analysis on prototype was performed to determine the blower fans’ positions,
exhaust position and door position for room.
• Ansys Fluent and Autodesk CFD were used for performing the analysis.

Design-1 Design-2 Finalized design-1

(Autodesk CFD) (Ansys Fluent)

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 Final model

• From the results obtained from analysis two different types of solar cold storage of
different purposes were designed in Catia.
• 1st type is portable for transportation while 2nd type is fixed type that will be installed in
farm.
• Basic assembly consists of cold room, base, lifting structure for portable SCS and solar
mounting structure for fixed type. While control unit is mostly same for both with minor
changes in designs for weight reduction.

Cad model of fixed type SCS

Rendered model of
portable type SCS

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 Product design for manufacturing

• Main assembly was divided into 5 sub assemblies.

• Control unit was further divided in 6 sub assemblies.
• I worked on all assembly drawings except the assembly drawing of
thermal plate rack.
• Creating a functional bill of material is the crucial part of any assembly.
• A assembly drawing should also include the welding specifications and
the assembly should be well constraint using proper GD&T.
Base structure

Main assembly Control unit assembly drawing Fabrication drawing of control unit rack

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 Product design for manufacturing

• Providing notes is also important in assembly drawing to avoid mistakes

in manufacturing.
• While designing the chiller unit notes for breezing and soldering were
provided.
• GA drawing for only fixed type was also provided by me.

GA drawing

Piping drawing for chiller unit Piping drawing for thermal plate unit

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 Final product(manufactured)

• Based on designs 2 final product were manufactured.

• One of them in installed in Telangana.

Our team Game changing technology of thermal storage backup

Fixed type SCS installed in Telagana on 22 Nov

Fixed type SCS in Chakan Plant under
development(15Nov)
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 Conclusion/outcomes

• During this internship, I learned a lot about how to design a large

scale product, what to consider while modeling the product and
how to plan this type of large scale project.
• I learnt about the applications of GD&T in actual working
projects.
• I also learnt about P&ID for refrigeration unit and understood the
importance and necessity of affordable and ecofriendly storage
systems in our country.
• This internship also helped me to sharpen my technical skills
such as CAD, CAE, CFD, etc. which was a booster n my
confidence that I can apart from imagining also implement new
ideas in functionable products
• Apart from technical knowledge, I also realize how much efforts
are required to manufacture a even a small part of an entire
assembly.

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