Joint Inspection Report

00090- FRAME FOR DEFLECTOR ROLL ASSY

NO 2 & 3(DEGREASING) 95465, 95477, 96074, 96140,
Item Name: 00100- FRAME FOR DIPPED DEFLETOR ROLL Inspection Call No. 96142, 96144, 96894 & 96897
NO 3 & 4 ASSY (ECL)
00070- ENTRY SEAL ROLL REMOVAL RIG ASSY
00090, 00100,
00170,00160,00200,00120,
Tata Steel PO No : 2300059935 Dtd 15/07/2022 SAP Line Item No :
00130 & 00220

602040108A1 R4, 602040507A1 R5,

602040119A1 R4, 602040115A1 R4,
PO Qty & Offered Qty: 8 No, 2 No, 2 No, 1 No, 2 No, 1 No, 1 No, 3 No. Approved Drg. No : 602040515A1 R4, 602040015A1 R4,
602040019A1 R4, 602040519A1 R4

Vendor as per PO : HEAVY ENGINEERING Sub Vendor: NIL

WORKSHOP(H02M),REWA
Tick relevant boxes & attach all backup reports
1. Final inspection
Witness/Review of test R W Witness/Review of test R W Witness/Review of test R W

2. Stage inspection 7.Internal Inspection

1.WPS/PQR/WPQ 14.Assembly Check
Report
15.Temparature
3. Other 2.Calibration Reports 8.Heat Treatment Record
Rise/Vibration/ Noise
16.Mechanical/Chemical
Check for Approved Documents 3.Material Test Certificate 9.LPT/DPT
Tests
1.PO SAP Description Check
4. Visual/Dimensions 10.MP Test 17.Hardness

2.Approved Drg.Datasheet & P&ID 11. LeakageTest

Diagram 4.Performance Test 18. Other
(Hydro/Pneumatic/waterfill)

3.Approved QAP & TDC 5.No load Run Test 1Ultrasonic Test 19. Movement Check

4. Other 6.Balancing Test 13.Function Test 20. Paint DFT check

S. No Non-compliance(s) To be attended by Vendor / Observations / Inprovements & rectifications Target Date Given by
Vendor
1. QAP Clause No 3 (a) Visual and weld size checked and witnessed as per drawing on 20% offered Lower
Support & Upper Support, Frame Motor Side, Defector Roll Frame, Frame support for Dipped Defetor, Frame
for Dipped Defector Roll, Support for Dipped Defector Roll, Support for Defector Roll & Frame for Defector
Roll and found in order and accepted.
2. QAP Clause No 3 (b). DP test for surface defects of fillet weld checked and witnessed on 20% offered Lower
Support & Upper Support, Frame Motor Side, Defector Roll Frame, Frame support for Dipped Defetor, Frame
for Dipped Defector Roll, Support for Dipped Defector Roll, Support for Defector Roll & Frame for Defector
Roll and no significant indication was observed and accepted.
3. QAP Clause no 3 (c) UT test on full penetraion joint- Not Applicable
4. QAP Clause No. 5 (a). Visual and Dimensional checked and witnessed on Lower Support & Upper Support,
Frame Motor Side, Defector Roll Frame, Frame support for Dipped Defetor, Frame for Dipped Defector Roll,
Support for Dipped Defector Roll, Support for Defector Roll & Frame for Defector Roll and found in order and
accepted
5. QAP Clause No. 5 (b). Completion of all operations/stages before painting checked and verified as per
drawing on offered Lower Support & Upper Support, Frame Motor Side, Defector Roll Frame, Frame support
for Dipped Defetor, Frame for Dipped Defector Roll, Support for Dipped Defector Roll, Support for Defector
Roll & Frame for Defector Roll and found in order and accepted.
6. Offered PO item No. 00090- FRAME FOR DEFLECTOR ROLL ASSY NO 2 & 3(DEGREASING) Slotted hole to be
aligned in one line and smooth, to be rectified. Compliance report submitted and other dimensions
checked as per drawing and found within tolerance.
00100- FRAME FOR DIPPED DEFLETOR ROLL NO 3 & 4 ASSY (ECL). Machining Completed Compliance
report submitted.

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7. Job Identification No- Drawing No, Mark No & Qty punched by hard punch checked and verifed and found in
order.

8. QAP Clause No. 1(b). MTCs reviewed and found inorder.

9. QAP Clause No. 2(a). WPS/PQR/WPQ reviewed and found in order.

10. Calibration Status of measuring instruments used in inspection verified and found valid calibration. Equipment
suitability and condition checked and found satisfactory at the time of inspection.

Decision:
Yes, see remarks
Compliance above Yes Yes
Reinspection Released for next
No Required No process No

TSL’s Inspection Personnal’s Signature
with Stamp:
Manufacturer/Sub Vendor’s
Signature With Stamp: Date: 21/03/2023
Main Contractor’sInspection & 22/03/2023
Personnal’s Signature with Stamp:
Place:

For details of offered item, Reference document, Calibration details and attendance details please refer continaution sheet.

MATERIAL / SUBJECT OF INSPECTION ITEM / TAG QTY

QTY
(Indicate if separate material list is provided in Nr / Material Offered for
As per P/O
attachment) Code inspection
NA 1 SET 1 SET
PO ITEM NO 00090- FRAME FOR DEFLECTOR ROLL ASSY NO 2 & 3
1 SET 1 SET
PO ITEM NO 00100- FRAME FOR DIPPED DEFLECTOR ROLL NO 3 NA
&4
1 SET 1 SET
PO ITEM NO 00170- FRAME SUPPORT FOR DEF ROLL NO 2 & 3 NA
DRIVE ASSY DEGREASING
1 SET 1 SET
PO ITEM NO 00160- FRAME SUPPORT FOR DEF ROLL NO 2 & 3 NA
DRIVE ASSY DEGREASING
PO ITEM NO 00200- FRAME FOR DIPPED ROLL DEF. ROLL NO 3 & 4 1 SET
NA 1 SET
DRIVE ASSY
PO ITEM NO 00120- SUPPORT FOR DIPPED DEF. ROLL No 1 DRIVE 1 SET
NA 1 SET
ASSY
PO ITEM NO 00130- SUPPORT FOR DIPPED DEF. ROLL No 1 DRIVE 1 SET
NA 1 SET
ASSY
PO ITEM NO 00220- FRAME FOR DEFLECTOR ROLL NO 4 , 5 & 6 1 SET
NA 1 SET
DRIVE ASSY

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REFERENCE DOCUMENTATION:
(Indicate if separate document list is provided in attachment)
Approval
Title Reference n° Rev. Approved by Date
status
PO 2300059935 0 Approved TSL 15/07/2022
QAP HEW/TATA Steel/01 0 Approved TSL 11/08/2022
GAD 602040108A1 R4, 602040507A1 R5, 602040119A1 R4,
Approved TSL
602040115A1 R4, 602040515A1 R4, 602040015A1 R4,
602040019A1 R4, 602040519A1 R4
Procedures NA NA NA NA NA
Tech. Spec. NA NA NA NA NA

MEASURING & TESTING EQUIPMENT USED

(Indicate if separate equipment list is provided in attachment)
Equipment Type Equipment Identity n° Last Calibration Date Expiry Date
Measuring Tape 0-5 Mtr KVN-21 28/01/2023 27/01/2024
Measuring Tape 0-30 Mtr MT-08 23/01/2023 22/01/2024
Vernier Caliper-0-300 MM 0044880 23/01/2023 22/01/2024
Weld Gauge 269/WG-03 23/01/2023 22/01/2024
Bevel Angle Protector CR2032 28/01/2023 27/01/2024

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BV File No IND.K.4.21.0144 ZIG No: 12111391

BV Client TATA STEEL Limited

Vendor: Heavy Engineering Workshop, Rewa (M. P. )

Contracting Centre: BV-KOLKATA Performing Centre: BV Bhopal

Actual KMs
Surveyor’s name
Date of
Inspection Place
Manday/ Travelled If
visit
Vist Insp. Place >
100KM.

21/03/2023
Rajesh Sharma Heavy Engineering Workshop, Rewa 1130 KM
& 02 Days
(M.P.) (To & Fro)
22/03/2023

(Rajesh Sharma) (Mr. Anil Kumar Pandey) (7024113929)

Surveyor Name & Signature Client/Vendor/Mfg/Supplier -Sign/Stamp

DIGITAL PICTURE

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Description: Material offered for inspection Description: Material offered for inspection

Description: Dimension Check Description: Dimension Check

Description: Dimension Check Description: Dimension Check

Description: Dimension Check Description: Hard Punch Marking Check

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Description: Material Offered for inspection Description: Material Offered for inspection

Description: Dimension Check Description: Dimension Check

Description: Dimension Check Description: Dimension Check

Description: Dimension Check Description: Dimension Check

Description: Hard stamp for Identification purpose Description: Material Offered for inspection

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Description: Dimension Check Description: Dimension Check

Description: Dimension Check Description: Dimension Check

Description: Dimension Check Description: Dimension Check

Description: Dimension Check Description: DP Test Check

Description: DP Test Check Description: Weld size check

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Description: Weld size check Description: Hard stamp for Identification purpose

ATTACHMENTS

Item Attachment Name Total Pages Description

1 Annexure-4, Annexure- 4
5, Annexure-7 &
Annexure-8
2 Dimension Report 4

3 DP Report 4

4 Weld Visual Report 4

5 MTCs 14

6 WPS/PQR/WPQ 13

7 Calibration Report 5

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