Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

AISTech 2019 — Proceedings of the Iron & Steel Technology Conference

6–9 May 2019, Pittsburgh, Pa., USA


DOI 10.1000.377.057

4XDQWLI\LQJWKH(IIHFWRI&RNH/D\HU7KLFNQHVVRQ3HUPHDELOLW\RIthe &RKHVLYH=RQHLQthe
%ODVW)XUQDFHE\8VLQJa 1HZ6LPXODWRU

.D]XKLUD,FKLNDZD<XVXNH.DVKLKDUD7RVKL\XNL+LURVDZD-XQ,VKLL7DLKHL1RXFKL
.L\RVKL)XNDGD

-)(6WHHO&RUS
.DZDVDNLFKR&KXR.X&KLED-DSDQ
3KRQH
(PDLO.DLFKLNDZD#MIHVWHHOFRMS

.H\ZRUGV,URQPDNLQJEODVWIXUQDFH&2ORZFRNHUDWHFRNHOD\HUWKLFNQHVVFRKHVLYH]RQH

,1752'8&7,21

5HFHQWO\ORZFRNHUDWHRSHUDWLRQLQEODVWIXUQDFHVKDVEHHQUHTXLUHGEHFDXVHRIULVLQJWKHSULFHRILURQPDNLQJFRDO2QWKH
RWKHU KDQG FRNH ZRUNV DV D VSDFHU LQ D EODVW IXUQDFH WKXV ORZ FRNH UDWH RSHUDWLRQ FDXVHV YDULRXV SUREOHPV
LQFOXGLQJ GHWHULRUDWLRQ RI IXUQDFH SHUPHDELOLW\  FKDQQHOLQJ  DQG GHOD\ RI D UHGXFWLRQ UHDFWLRQ )XUWKHU ,FKLGD HW DO
VWXGLHG WKH HIIHFW RI WKH FRNH OD\HU WKLFNQHVV RQ SHUPHDELOLW\ DW 0XURUDQ 1R  EODVW IXUQDFH DQG WKH\ FRQILUPHG WKDW
SHUPHDELOLW\GHWHULRUDWHGZKHQWKHDYHUDJHOXPSFRNHOD\HUWKLFNQHVVZDVOHVVWKDQPPLQWKHEHOO\]RQH 7KLVUHVXOW
VKRZV WKDW WKH FRNH OD\HU WKLFNQHVV LV DQ LPSRUWDQW IDFWRU IRU VWDEOH EODVW IXUQDFH RSHUDWLRQ DQG LQGLFDWHV WKDW WKHUH LV D
PLQLPXPFRNHOD\HUWKLFNQHVVIRUPDLQWDLQLQJVWDEOHRSHUDWLRQ1HYHUWKHOHVVWKHHIIHFWRIWKHFRNHOD\HUWKLFNQHVVRQWKH
SHUPHDELOLW\RIDEODVWIXUQDFHKDGQRWEHHQVWXGLHGWKHRUHWLFDOO\ 7KHUHIRUHLWLVLPSRUWDQWWRUHYHDOWKHPHFKDQLVPRIWKH
PLQLPXPFRNHOD\HUWKLFNQHVVDQGFODULI\WKHPLQLPXPFRNHOD\HUWKLFNQHVV
7KHUHVXOWVRIPHDVXUHPHQWVRIWKHVKDSHRIWKHFRKHVLYH]RQHLQ GLVVHFWHGEODVWIXUQDFHV +LJDVKLGD1REODVW IXUQDFH
+LURKDWD1REODVWIXUQDFHDQG.XNLRND1R EODVW IXUQDFH UHYHDOHGWKDWWKH RUHOD\HUDQG FRNHOD\HU ZHUHDOWHUQDWHO\
OD\HUHGLQDOORIWKHIXUQDFHVVWXGLHG 7KHUHIRUHLQWKHFRKHVLYH]RQHJDVLVH[SHFWHGWRIORZKRUL]RQWDOO\IROORZLQJWKHFRNH
OD\HU 7KXV LW LV LPSRUWDQW WR GHYHORS QHZ HTXLSPHQW ZKLFK FDQ VLPXODWH WKLV W\SH RI KRUL]RQWDO JDV IORZ LQ RUGHU WR
TXDQWLI\WKHHIIHFWRIWKHFRNHOD\HUWKLFNQHVVRQSHUPHDELOLW\
%DVHGRQWKHEDFNJURXQGRXWOLQHGDERYHWKHSXUSRVHVRIWKLVVWXG\DUHDVIROORZV)LUVWDQHZVLPXODWRUZKLFKFDQVLPXODWH
WKH KRUL]RQWDO JDV IORZ ZDV GHYHORSHG 6HFRQG WKH HIIHFW RI WKH FRNH OD\HU WKLFNQHVV RQ SHUPHDELOLW\ DQG WKH HIIHFW RI
FRQWUDFWLRQUDWLRRIPHOWLQJRUHOD\HURQSHUPHDELOLW\ZHUHVWXGLHGE\XVLQJWKHVLPXODWRUGHYHORSHGLQWKLVVWXG\㻌

'(9(/23,1*&2+(6,9(=21(6,08/$725

)LJXUHVKRZVDVFKHPDWLFGUDZLQJRIWKHFRKHVLYH]RQHVLPXODWRUGHYHORSHGLQWKLVVWXG\7KLVVLPXODWRUFRQVLVWVRIDJDV
SUHKHDWHUDQGDUHDFWLQJIXUQDFH7KHJDVXVHGLQWKLV H[SHULPHQW ZDVPL[HGE\WKHJDVPL[HUDQGWKHQKHDWHG E\WKHJDV
SUHKHDWHU 7KLVSUHKHDWHGJDVZDV LQMHFWHG LQWR WKH VDPSOH EHG IURPWKHVLGH DQGWKHJDV SDVVHGWKURXJK WKHVDPSOHEHG
KRUL]RQWDOO\2XWOHWJDVFRPSRVLWLRQZDVDQDO\]HGZLWKDJDVFKURPDWRJUDSK7KHSUHVVXUHREWDLQHGE\WKHSUHVVXUHJDXJHV
WKHWHPSHUDWXUHREWDLQHGE\WKHWKHUPRFRXSOHVDQGWKHVDPSOHEHGVKULQNDJHUDWHZHUHDOVRPHDVXUHG7KHVDPSOHEHGZDV
VHW LQ WKH UHDFWLQJ IXUQDFH 7KH PD[LPXP ORDG RI  03D ZDV DSSOLHG WR WKH VDPSOH EHG IURP WKH WRS E\ WKH URG
3UHKHDWHGJDVZDVLQMHFWHGKRUL]RQWDOO\LQWRWKLVVDPSOHEHG7RSUHYHQWJDVOHDNDJHIURPWKHSDFNHGEHGDVHDOSODWHZDVVHW
RQWKHWRSRIWKHSDFNHGEHG'XULQJH[SHULPHQWVWKHJHQHUDWHGPROWHQLURQZDVFROOHFWHGLQWKHUHFHLYHURIGURSSLQJPROWHQ
LURQ 7KUHH JDV GHIOHFWRU SODWHV ZHUH LQVWDOOHG LQ WKH UHFHLYHU WR SUHYHQW JDV IURP SDVVLQJ WKURXJK WKLV UHFHLYHU 7KHVH
GHYLFHVZHUHGHVLJQHGVRWKDWWKHJDVFRXOGRQO\SDVVWKURXJKWKHSDFNHGEHGZLWKRXWJDVOHDNV7KHHIIHFWRIWKHFRNHOD\HU
WKLFNQHVVRQSHUPHDELOLW\DQGWKHHIIHFWRIFRQWUDFWLRQUDWLRRIPHOWLQJRUHOD\HURQSHUPHDELOLW\ZHUHVWXGLHGE\XVLQJWKH
FRKHVLYH]RQHVLPXODWRUGHYHORSHGLQWKLVVWXG\


© 2019 by the Association for Iron & Steel Technology. 537


㻌 3&

㻌 :HLJKW
㻌 03D
'DWD 6DPSOHEHG

㻌 5RG
㻌 7KHUPRFRXSOHV
3UHVVXUHJDXJH 3XVKSODWH

,1 3UHVVXUHJDXJH

㻌 287

2UH
㻌 &RNH
0L[HG
JDV ([KDXVW
㻌 JDV

㻌 0L[HU *DV 5HDFWLQJ
㻌 SUHKHDWHU IXUQDFH

㻌 'URSSLQJPROWHQ *DV
PHWDOUHFHLYHU FKURPDWRJUDSK


㻌 +
1 &2 &2

㻌 )LJ6FKHPDWLFGUDZLQJRIFRKHVLYH]RQHVLPXODWRU

())(&72)&2.(/$<(57+,&.1(66$1'25(&2175$&7,21213(50($%,/,7<

([SHULPHQWDOFRQGLWLRQV
7KH HIIHFW RI WKH FRNH OD\HU WKLFNQHVV RQ SHUPHDELOLW\ DQG WKH HIIHFW RI FRQWUDFWLRQ UDWLR RI PHOWLQJ RUH OD\HU RQ
SHUPHDELOLW\ZHUHVWXGLHGE\XVLQJWKHFRKHVLYH ]RQH VLPXODWRU )LJXUH  VKRZVWKH H[SHULPHQWDOFRQGLWLRQVRIWKHSDFNHG
EHG7KHZLGWKDQGOHQJWKRIWKHSDFNHGEHGZHUHPPDQGPPUHVSHFWLYHO\)LUVWLQRUGHUWRFODULI\WKHHIIHFWRIWKH
FRNH OD\HU WKLFNQHVV RQ SHUPHDELOLW\ WKH FRNH OD\HU WKLFNQHVV ZDVFKDQJHGWRDQGPP7KHWRWDO DPRXQWVRIRUH
DQGFRNHZHUHFRQVWDQWXQGHUDOOFRQGLWLRQVEHLQJJRIRUHDQGJRIFRNH7KHVHYDOXHVZHUHGHFLGHGVRWKDWWKH
WRWDOFRNHUDWHZDVNJWS7KHRUHGLDPHWHUZDVPPDQGWKHFRNHGLDPHWHUZDVPP,QWKLVVWXG\WKHRUHZDV
SUHUHGXFHGWRWRVLPXODWHWKHUHGXFWLRQUDWLRRIRUHDWΥLQWKHEODVWIXUQDFH
7KHQ LQ RUGHU WR FODULI\ WKH HIIHFW RI RUH FRQWUDFWLRQ UDWLR RQ SHUPHDELOLW\ RUH SUHUHGXFHG UDWLR ZDV DOVR FKDQJHG ,W LV
NQRZQ WKDW ORZ UHGXFHG RUH LV HDV\ WR FRQWUDFW DW KLJK WHPSHUDWXUH  7KXV SUHUHGXFHG UDWLR RI RUH ZDV FKDQJHG  DQG
,QRUGHUWRNHHSWKHDPRXQWRI7)HLQHDFKFDVHWRWDODPRXQWRIRUHXVHGLQWKLVH[SHULPHQWZDVJLQWKHFDVH
WKDW SUHUHGXFHG UDWLR ZDV  RU  J LQ WKH FDVH WKDW SUHUHGXFHG UDWLR ZDV    &RNH OD\HU  WKLFNQHVV  ZDV  
PP 7KH RUH  GLDPHWHUZDVPPDQGWKHFRNHGLDPHWHUZDVPP
'XULQJ WKH H[SHULPHQW WKH ORDG RI  03D ZDV DSSOLHG WR WKH VDPSOH IURP WKH WRS E\ WKH URG )LJXUH  VKRZV WKH
H[SHULPHQWDOFRQGLWLRQVRIWKHWHPSHUDWXUHDQGJDVFRPSRVLWLRQ,QRUGHUWRVLPXODWHWKHRUHPHOWLQJEHKDYLRULQWKHFRKHVLYH
]RQH WKH VDPSOH ZDV KHDWHG LQ D 1 DWPRVSKHUH WR ƒ& DQG RYHU ƒ& WKH WHPSHUDWXUH LQFUHDVH UDWH DQG JDV
FRPSRVLWLRQ VLPXODWHG WKH ERVK RI WKH EODVW IXUQDFH 7KH JDV IORZ UDWH ZDV  /PLQ VWDQGDUG WHPSHUDWXUH DQG
SUHVVXUH 'XULQJ WKH H[SHULPHQW SUHVVXUH GURS  ZDV  PHDVXUHG E\  WKH  SUHVVXUH JDXJHV 7KH FURVV VHFWLRQ RI WKH VDPSOH
TXHQFKHG DWƒ&ZDVREVHUYHGDQG(30$DQDO\VLVRITXHQFKHGVDPSOHVZDVDOVRSHUIRUPHG

㻌 ([SODQDWRU\QRWH
&RNHOD\HUWKLFNQHVV>PP@
㻌 &RNH
㻌  

㻌 2UH
  

GLPHQVLRQPP
㻌 
㻌  
  

)LJ([SHULPHQWDOFRQGLWLRQVRISDFNHGEHG

538 © 2019 by the Association for Iron & Steel Technology.




㻌  

㻌  &2

*DVFRPSRVLWLRQ YRO


7HPSHUDWXUH 䉝
㻌 

㻌 
㻌 
1
㻌 

㻌  
㻌            
㻌 7LPH PLQ 7LPH PLQ
㻌 D 7HPSHUDWXUH E *DVFRPSRVLWLRQ
㻌 )LJ([SHULPHQWDOFRQGLWLRQVRIWHPSHUDWXUHDQGJDVFRPSRVLWLRQ

(IIHFWRIFRNHOD\HUWKLFNQHVVRQSHUPHDELOLW\
)LJXUH VKRZVWKHPHDVXUHGUHVXOWVRISUHVVXUHGURSFKDQJLQJZLWKWHPSHUDWXUHLQWKHFDVHVRIFRNHOD\HUWKLFNQHVVZDV
FKDQJHG WR   DQG  PP :LWK HDFK FRNH OD\HU WKLFNQHVV SUHVVXUH GURS LQFUHDVHG ZLWK LQFUHDVLQJ WHPSHUDWXUH
&RPSDUHG ZLWK  WKH  SUHVVXUH GURS  RI WKH   PP FRNH  OD\HU WKH SUHVVXUH GURS  ZLWK WKH   PP WKLFNQHVV ZDV 
KLJKHU  DW  WHPSHUDWXUHVRYHUƒ&DQGWKHSUHVVXUHGURSZLWKWKHPPWKLFNQHVVZDVKLJKHURYHUƒ&7KHVHUHVXOWV
LQGLFDWHGWKDWSUHVVXUHGURSLQFUHDVHGZLWKGHFUHDVLQJFRNHOD\HUWKLFNQHVV


&RNHOD\HU
WKLFNQHVV

3UHVVXUHGURS N3DP

PP
PP

PP




    
7HPSHUDWXUH 䉝
Fig.4
g.4 Measurement results of pre
pressure drop changing with temper
peratur
ture.

)LJXUH VKRZVDFURVVVHFWLRQDOLPDJHRIWKHRUHFRNHLQWHUIDFHWRJHWKHUZLWKWKHUHVXOWVRI(30$,WLVFOHDUWKDWPHOWLQJ
RUHSHQHWUDWHGLQWRWKHLQWHUSDUWLFOHVSDFHVEHWZHHQWKHFRNH,QDGGLWLRQWKHSHQHWUDWHGRUH FRQWDLQHGODUJHDPRXQWVRI&D
DQG6L7KLVUHVXOWVVXJJHVWVWKDWDPROWHQVODJFRPSRQHQWSHQHWUDWHGLQWRWKHVSDFHVEHWZHHQWKHFRNH,QREVHUYDWLRQRI
WKHFRKHVLYH]RQHLQGLVVHFWHGEODVWIXUQDFHVVXFKDV+LURKDWD1REODVWIXUQDFH DQG-HQLFH1REODVWIXUQDFH  WKHUH
ZHUH LFLFOHOLNH VHPLPROWHQ PDWHULDOV H[WHQGLQJ IURP WKH ERWWRP RI WKH FRKHVLYH ]RQH LQWR WKH FRNH OD\HU .RFK et al.
SUHVXPHGWKDWWKLVLFLFOHOLNHPROWHQVODJZDVIRUPHGE\SHQHWUDWLRQRIWKHPROWHQVODJLQWRWKHFRNHOD\HU 
1RJXHLUDet al.VWXGLHGLQVLWXRUHPHOWLQJEHKDYLRUGXULQJVRIWHQLQJDQGORDGLQJWHVWVE\;UD\REVHUYDWLRQDQGFRQILUPHG
WKDWPROWHQPDWHULDOSHQHWUDWHGLQWRWKHRULILFHDWWKHERWWRPRIWKHFUXFLEOHDWWHPSHUDWXUHVRYHUƒ& %DVHGRQ
WKHVHSUHYLRXVVWXGLHVLWZDVFOHDUWKDWPHOWLQJRUHSHQHWUDWHGLQWRWKHFRNHOD\HUDQGWKHQFORVHGSDUWRIWKHFRNHOD\HU㻌




© 2019 by the Association for Iron & Steel Technology. 539



㻌 &D

㻌 2UHOD\HU


㻌 6L

㻌 &RNHOD\HU PP

㻌 )LJ&URVVVHFWLRQDOLPDJHRIRUHFRNHLQWHUIDFHDQG(30$LPDJH

7KLVSHQHWUDWLRQRIPHOWLQJRUHZDVH[SHFWHGWRFDXVHWKHGHWHULRUDWLRQRISHUPHDELOLW\EHFDXVHRIGHFUHDVLQJYRLGIUDFWLRQ
RIFRNHOD\HU7KXVSHQHWUDWLQJWKLFNQHVVZDVTXDQWLILHG
)LJXUH  VKRZVWKHVFKHPDWLFYLHZRIWKHSDFNHGEHGDIWHUH[SHULPHQW,QWKH FDVHRIWKLQ FRNHOD\HU WKLFNQHVV FRQGLWLRQ
7RWDOQXPEHURIRUHFRNHLQWHUIDFHnZDVLQFUHDVHGDQGWKHQVXPRISHQHWUDWLQJWKLFNQHVVLPZDVH[SHFWHGWRLQFUHDVH

7RWDOQXPEHURILQWHUIDFHn=N
3HQHWUDWLRQ

䞉䞉䞉
OD\HU 2UH
n 
&RNH n 
lC,i lO,i

2UH
n 
&RNH

lP,i
)LJ
J
6
6FKHPDWLF
FYYLHZR
RIS
SDFN
FNHG
HGE
EHG
HGDDIWHU
HUHH[SHULPHQWV

,Q WKH FDVH RI KLJK LP YDOXH DYDLODEOH JDV URXWH GHFUHDVHG DQG FDXVHG WKH GHWHULRUDWLRQ RI SHUPHDELOLW\ 7KXV LP ZDV
TXDQWLILHG E\ REVHUYDWLRQ RI TXHQFKHG VDPSOH UHODWLRQVKLS EHWZHHQ LP DQG WRWDO QXPEHU RI RUHFRNH LQWHUIDFH n
ZDV  HYDOXDWHG )LJXUH  VKRZV WKH UHODWLRQVKLS EHWZHHQ QXPEHU RI LQWHUIDFH DQG VXP RI SHQHWUDWLRQ WKLFNQHVV
6XP RISHQHWUDWLRQWKLFNQHVVLQFUHDVHGZLWKQXPEHURIFRNHRUHLQWHUIDFHPRQRWRQRXVO\3HQHWUDWLQJWKLFNQHVVSHULQWHUIDFH
ZDV  PPLQWHUIDFH 7KLV UHVXOWV LQGLFDWHG WKDW SUHVVXUH GURS RI VDPSOH EHG LQFUHDVHG ZLWK GHFUHDVLQJ FRNH OD\HU
WKLFNQHVVEHFDXVHRILQFUHDVLQJWKLFNQHVVRISHQHWUDWLRQOD\HUWKLFNQHVVRIPHOWLQJRUHWKDWFDXVHGE\LQFUHDVLQJWKHFRNH
RUHLQWHUIDFH㻌
,QWKLVVWXG\WKHSHQHWUDWLRQOD\HUWKLFNQHVVRIWKHPHOWLQJRUHLQWRWKHFRNHOD\HUZDVGLYLGHGE\WKHFRNHSDUWLFOHVL]H7KH

YDOXHREWDLQHGE\GLYLGLQJWKHSHQHWUDWLRQOD\HUWKLFNQHVVE\WKHFRNHSDUWLFOHGLDPHWHUZDV

㻌 
6XPRISHQHWUDWLRQWKLFNQHVV PP



㻌 







㻌 
㻌    
㻌 1XPEHURILQWHUIDFH 
㻌 )LJ5HODWLRQVKLSEHWZHHQQXPEHURILQWHUIDFHDQGVXPRISHQHWUDWLRQWKLFNQHVV

540 © 2019 by the Association for Iron & Steel Technology.


(IIHFWRIFRQWUDFWLRQUDWLRRIRUHOD\HUWKLFNQHVVRQSHUPHDELOLW\

)LJXUH D VKRZVWKDWFRQWUDFWLRQUDWLRFKDQJLQJZLWKWHPSHUDWXUHDQG)LJ E VKRZVWKDWSUHVVXUHGURSFKDQJLQJZLWK

WHPSHUDWXUH2YHU Υ FRQWUDFWLRQ UDWLR RIORZ SUHUHGXFHG FRQGLWLRQ VKRZVKLJKHU YDOXHWKDQWKDW RI KLJK SUHUHGXFHG
FRQGLWLRQ7KXVSUHVVXUHGURSRIORZSUHUHGXFHGFRQGLWLRQVKRZVKLJKHUYDOXHWKDQWKDWRIKLJKSUHUHGXFHGRQH
3HQHWUDWLRQWKLFNQHVVRIHDFKFRQGLWLRQVZHUHPHDVXUHGEHFDXVHWKHFRQWUDFWLRQUDWLRRIRUHOD\HUZDVH[SHFWHGWRHIIHFWRQ
SHQHWUDWLQJ WKLFNQHVV  )LJXUH  VKRZV WKH UHODWLRQVKLS EHWZHHQ FRQWUDFWLRQ UDWLR DQG SHQHWUDWLRQ WKLFNQHVV SHU FRNH
GLDPHWHU DW  Υ  WRJHWKHU ZLWK WKH PL[HG FRNH FRQGLLWRQV  3HQHWUDWLRQ WKLFNQHVV LQFUHDVHG ZLWK LQFUHDVLQJ
RUH FRQWUDFWLRQUDWLR,QDGGLWLRQE\WKHFURVVVHFWLRQDOREVHUYDWLRQ RI WKH FDVH WKDW SUHUHGXFHG UDWLR ZDV  WKHUH ZDV D
SRLQW ZKHUH SHQHWUDWLRQ WKLFNQHVV VKRZHG KLJK YDOXH ORFDOO\ ,Q VXFK D SRLQW SUHVVXUHG GURS H[SHFWHG WR EH KLJK
EHFDXVHFRNHOD\HUZDVFORVHGE\SHQHWUDWLRQRIPHOWLQJRUH
7KHVHUHVXOWVLQGLFDWHWKDWSUHVVXUHGURSRIWKHFDVHWKDWSUHUHGXFHGUDWLRZDVZDVGHWHULRUDWHGEHFDXVHRIUHDVRQVDV
IROORZ  ,QFUHDVLQJJDVGLVWULEXWLRQFRNHOD\HUGXHWRWKHLQKLELWLRQRIJDVIORZWRWKHRUHOD\HULQWKHFDVHWKDWSUHUHGXFHG
UDWLRZDV  /RFDOKLJKSHQHWUDWLRQSRLQWWKDWFORVHWKHFRNHOD\HU㻌



 3UHUHGXFHGUDWLR 

3UHUHGXFHGUDWLR 3UHUHGXFHGUDWLR

3UHUHGXFHGUDWLR

3UHVVXUHGURS N3DP
㻌  
&RQWUDFWLRQUDWLR 



 


㻌  

㻌 

㻌          

7HPSHUDWXUH 䉝 7HPSHUDWXUH 䉝

㻌 D &RQWUDFWLRQUDWLR E 3UHVVXUHGURS
㻌 )LJ0HDVXUHPHQWUHVXOWVRIFRQWUDFWLRQUDWLRDQG
㻌 SUHVVXUHGURSFKDQJLQJZLWKWHPSHUDWXUH


㻌 

3HQHWUDWLRQWKLFNQHVV



FRNHGLDPHWHU 





 0L[HGFRNH
FRQGLWLRQ

    
&RQWUDFWLRQUDWLRDW䉝 
)LJ5HODWLRQVKLSEHWZHHQFRQWUDFWLRQUDWLRDQGSHQHWUDWLRQ
WKLFNQHVVSHUFRNHGLDPHWHUDW䉝

© 2019 by the Association for Iron & Steel Technology. 541


4XDQWLI\LQJWKHHIIHFWRIFRNHOD\HUWKLFNQHVVRQSHUPHDELOLW\
3UHVVXUHGURSHVWLPDWLRQPRGHOZDVGHYHORSHGFRQVLGHULQJWKHSHQHWUDWLQJOD\HULQRUGHUWRTXDQWLI\WKHHIIHFWRIWKHFRNH
OD\HUWKLFNQHVVRQSHUPHDELOLW\7KHSUHVVXUHGURSDWƒ&ZDVHVWLPDWHGZLWKWKLVPRGHODQGFRPSDUHGZLWKWKHUHVXOWV
RI WKH FRKHVLYH ]RQH VLPXODWRU )LJXUH  VKRZV WKH RXWOLQH RI WKH PRGHO VLPXODWLQJ WKH FRKHVLYH ]RQH VLPXODWRU 7R
VLPSOLI\WKHPRGHOWKHRUHOD\HUFRNHOD\HUDQGSHQHWUDWLQJOD\HUZHUHWUHDWHGDVRQHOD\HUHDFK7KHVXPRIHDFKOD\HUZDV
REWDLQHG E\ WKH SURGXFW RI WKH QXPEHU RI OD\HUV DQG WKH OD\HU WKLFNQHVV DIWHU H[DPLQDWLRQ ,Q WKH ORZHVW FRNH OD\HU D
SHQHWUDWLQJOD\HUZDV JHQHUDWHG RQO\ DW WKH XSSHU VXUIDFHRIWKHOD\HU ([FHSWLQ WKLVORZHVW FRNH OD\HU SHQHWUDWLQJOD\HUV
ZHUH JHQHUDWHG DW ERWK WKH XSSHU DQG ORZHU VXUIDFHV RI WKH FRNH OD\HU 7KXV DVVXPLQJ nl LV WKH QXPEHU  RI FRNH 
OD\HUV  WKHUH  ZHUH nlSHQHWUDWLQJOD\HUV)URPWKHDERYHWKHVXPRIHDFKOD\HUWKLFNQHVVZHUHH[SUHVVHGE\(T    

LO = n l ⋅ l O ࠉ «  

LC = nl ⋅ lC ࠉ «  
L P = ( n l − ) ⋅ l P ࠉ
 «  
7KHSK\VLFDOSURSHUWLHVRIWKHSHQHWUDWLQJOD\HUVXFKDVWKHSDUWLFOHGLDPHWHUDQGYRLGIUDFWLRQZHUHWUHDWHGDVWKHVDPHDV
WKRVH RI WKH PHOWLQJ RUH OD\HU 7KXV LQ WKLV PRGHO WKLFNQHVV RI RUH OD\HU LQFUHDVHG RI LP DQG WKLFNQHVV RI FRNH
OD\HUGHFUHDVHGRILP
7KHSUHVVXUHDWERWKHQGVRIWKHFRNHOD\HUDQGWKHRUHOD\HUZHUHVDPH7KHUHIRUHWKHSUHVVXUHGURSRIWKHFRNHOD\HUZDV
WKHVDPHWKDWRIWKHRUHOD\HUDVVKRZQE\(T  

 §¨ ΔP ·¸ § ΔP · § ΔP ·   «  
=¨ ¸ =¨ ¸
© L ¹ packed − bed © L ¹coke © L ¹ soft
,Q(T  WKHLQMHFWHGJDVZDVSDUWLWLRQHGVRWKDWWKHSUHVVXUHGURSRIWKHFRNHOD\HUZDVVDPHDVWKDWRIWKHRUHOD\HU7KH
SUHVVXUHGURSRIHDFKOD\HUZDVFDOFXODWHGE\WKH(UJXQHTXDWLRQZKLFKLVVKRZQE\(T  
ΔP
= 
( − ε ) ⋅ μ ⋅ u +  ( − ε ) ⋅ ρ ⋅ u  «  
L ε (φ ⋅ d P ) ε  (φ ⋅ d P )
,Q RUGHU WR TXDQWLI\ WKH SUHVVXUHG GURS RI SDFNHG EHG GHILQLQJ WKH YDOXH RI SDUWLFOH GLDPHWHUV YRLG IUDFWLRQV DQG VKDSH
IDFWRUVRIWKHFRNHDQGRUHOD\HUVZDV QHFHVVDU\,QWKLVPRGHOWKHFRNHGLDPHWHU ZDV  PPWKHYRLGIUDFWLRQZDV
DQG WKH VKDSH IDFWRU ZDV  7KH YRLG IUDFWLRQ DQG VKDSH IDFWRU ZHUH WKH YDOXHV REWDLQHG E\ <DPDGD et al. RQ
WKHFRQGLWLRQWKDWWKHFRNHGLDPHWHUZDVPP 7KHSDUWLFOHGLDPHWHULQWKHPHOWLQJRUHOD\HUZDVPP㻌
㻌 § ΔP · § ΔP · § ΔP ·
¨ ¸ =¨ ¸ =¨ ¸
㻌 © L ¹ packed −bed © L ¹coke © L ¹ soft

3HQHWUDWLRQOD\HU

2UH
㻌 Vore xV
*DVIORZV LOLP

/PLQ 

㻌 Vcoke   x V LC LP
&RNH

㻌 )LJ6FKHPDWLFYLHZRIWKHPRGHOWKDWVLPXODWHFRKHVLYH]RQH VLPXODWRU
)LJXUH  VKRZV WKH FRPSDULVRQ EHWZHHQ PHDVXUHPHQW UHVXOWV DQG FDOXFXODWLQJ UHVXOWV ([FOXGLQJ WKH FDVH WKDW SUH
UHGXFHGUDWLRZDVWKHFDOFXODWHGYDOXHVKRZVJRRGDJUHHPHQWZLWKWKHH[SHULPHQWDOYDOXH7KHUHIRUHLWZDVFRQILUPHG
WKDWWKHHIIHFWRIFRNHOD\HUWKLFNQHVVRQSHUPHDELOLW\ZDVFDXVHGE\WKHSHQHWUDWLRRIPHOWLQJRUH
2Q WKH RWKHU KDQG SUHVVXUH GURS RI WKH FDVH WKDW SUHUHGXFHG UDWLR ZDV  VKRZV KLJKHU WKDQ WKDW RI FDOFXODWHG YDOXH ,W
ZDVH[SHFWHGWKDWSUHVVXUHGGURSVKDUSO\LQFUHDVHGDWORFDOKLJKSHQHWUDWLRQSRLQWEHFDXVHRIFORVHGFRNHOD\HUDWWKLVSRLQW

542 © 2019 by the Association for Iron & Steel Technology.


㻌 

3UHVVXUHGURS ([S  N3DP


㻌 

㻌 


 3UH
3U HUU HGXFHG
FHGUDWL
DWLR

3U HUU HGXFHG
3UH FHGUDWL
DWLR


    
3UHVVXUHGURS &DOF  N3DP
)LJ&RPSDULVRQEHWZHHQPHDVXUHPHQWUHVXOWVDQG FDOFXODWLRQUHVXOWVRISUHVVXUHGURSDW䉝

'(9(/23,1*35(6685('523(67,0$7,2102'(/

&RQFHSWRIPRGHO㻌㻌
7KH SUHVVXUH GURS HVWLPDWLRQ PRGHO ZDV GHYHORSHG LQ RUGHU WR TXDQWLI\ WKH HIIHFW RI FRNH OD\HU WKLFNQHVV GHSHQGLQJ RQ
SHUPHDELOLW\7KLVPRGHOFRQVLGHUVWKHOXPS\]RQHDQGWKHFRKHVLYH]RQH)LJXUH VKRZVWKHVWUXFWXUHRIWKHFRKHVLYH]RQH
WDUJHWHG LQ WKH FDOFXODWLRQ 7KH PRGHO RI WKH OXPS\ ]RQH ZDV FRQVLGHUHG DV D OD\HUHG PRGHO FRQVLVWLQJ RI DOWHUQDWLQJ
FRNHDQGRUHOD\HUV*DVZLWKDSUHGHWHUPLQHGIORZUDWHZDVLQMHFWHGIURPWKHERWWRPLQWKLVPRGHODQGWKHSUHVVXUHGURS
DWWKDWWLPHZDVTXDQWLILHG7KHPRGHORIWKHFRKHVLYH]RQHZDVEDVHGRQWKHPRGHOGHYHORSHGE\.DVKLKDUDet al.  ,QWKLV
PRGHO WKH UDGLDO OD\HU WKLFNQHVV ZDV DVVXPHG WR EH IODW LQ RUGHU WR VLPSOLI\ WKH PRGHO 7KH GLPHQVLRQV RI WKH FRKHVLYH
OD\HUDQGWKHRUH OD\HU ZHUH  P LQ ZLGWK [  P LQ GHSWK &RNH OD\HUV ZHUH DUUDQJHG DW WKHORZHU SDUWRIWKH FRKHVLYH
OD\HU DQGWKH RUHOD\HU*DVZLWKDYHORFLW\VLPXODWLQJWKHEHOO\SDUWRIWKHEODVWIXUQDFHZDVLQMHFWHGIURPWKHORZHUSDUWLQ
WKLVPRGHODQGWKHSUHVVXUH GURS RI WKH FRKHVLYH ]RQH ZDV TXDQWLILHG ,Q WKLV PRGHO FKDQJHV LQ SDUWLFOH GLDPHWHU GXH
WR UHDFWLRQ ZHUH QRW FRQVLGHUHG 7KH FRNH OD\HU WKLFNQHVV ZDV DQ DUELWUDU\ YDOXH 7KH WKLFNQHVVHV RI WKH FRKHVLYH
OD\HU DQG RUH OD\HU ZHUHGHWHUPLQHGE\WKHFRNHOD\HUWKLFNQHVVDQGFRNHUDWH7KHSURSHUW\RISHQHWUDWLQJOD\HUZDVWUHDWHG
DVDPHOWLQJRUHOD\HUDVLQWKHPRGHOVKRZQLQ)LJ7KXVWKHWKLFNQHVVRIWKHPHOWLQJRUHOD\HULQFUHDVHGLQSURSRUWLRQWR
WKH SHQHWUDWLQJ WKLFNQHVV LP DQG WKH FRNH OD\HU WKLFNQHVV GHFUHDVHG LQ SURSRUWLRQ WR LP ,Q WKLV PRGHO WZR JDV URXWHV
ZHUH FRQVLGHUHG RQH SDVVLQJ WKURXJK RQO\ WKH PHOWLQJ RUH OD\HU DQG WKH RWKHU SDVVLQJ WKURXJK WKH RUH OD\HU DIWHU
SDVVLQJ WKURXJK WKH FRNH OD\HU 7KHLQMHFWHGJDVZDVSDUWLWLRQHGVRWKDWWKHSUHVVXUHGURSRIERWKURXWHVEHFDPHWKHVDPH
DVVKRZQE\(T  7KHSUHVVXUHGURSRIHDFKURXWHZDVFDOFXODWHGE\WKH(UJXQHTXDWLRQZKLFKZDVVKRZQSUHYLRXVO\DV
(T  

ΔPsoft = ΔPcoke + ΔPore  « 


㻌㻌 㻌
㻌 %ODVWIXUQDFH

&RNHOD\HU
㻌 &RKHVLYH]RQH
㻌 &RQFHSWRIPRGHO
2UH
㻌 OD\HU
㻌 P
ΔPsoft
㻌 P P

lOlP lP
㻌 'URSSLQJ
]RQH ΔPore
㻌 lC lP &RNH
㻌 ΔPcoke
㻌 lP 6RIWHQLQJRUH 2UH

6ODJ
㻌 *DVIORZV
3LJLURQ /PLQ  3HQHWUDWLRQOD\HU

)LJ6WUXFWXUHRIFRKHVLYH]RQHWDUJHWHGLQFDOFXODWLRQ

© 2019 by the Association for Iron & Steel Technology. 543


3URSHUW\RISDFNHGEHGIRUPRGHO㻌㻌
,Q RUGHUWR HVWLPDWHSUHVVXUHGURS E\ WKH PRGHOVKRZQLQ )LJ LW LVQHFHVVDU\ WR GHWHUPLQH YDOXHV VXFK DVWKH SDUWLFOH
GLDPHWHUVKDSHIDFWRUDQGYRLGIUDFWLRQRIWKHOD\HU7KHSDUWLFOHVL]HRIWKHFRNHDQGRUHZHUHGHFLGHGEDVHGRQWKHUHVXOWV
RIVDPSOLQJ RI DQ DFWXDO EODVW IXUQDFH 7KH KDUPRQLF PHDQ GLDPHWHU RI WKH FRNH ZDV  P 7KH YRLG IUDFWLRQ DQG
VKDSHIDFWRUZHUHFDOFXODWHGE\WKHIRUPXODVLQWKHVWXG\E\<DPDGD et al. DVDYRLGIUDFWLRQRI DQGVKDSHIDFWRURI
 5HJDUGLQJ WKH JUDLQ VL]H DQG SRURVLW\ RI WKH RUH OD\HU YDOXHV REWDLQHG E\ PHDVXULQJ WKH JUDLQ VL]H DQG WKH
SRURVLW\ RI WKHVLQWHUHGRUHFKDUJHGLQWKHDFWXDOEODVWIXUQDFHZHUHXVHG7KHSDUWLFOHVL]HRIWKHPHOWLQJRUHOD\HUZDVWKH
VDPHDVWKDWRIWKHRUHOD\HU7KHSRURVLW\ZDVVHWWR
7KH KHLJKW DYHUDJH WHPSHUDWXUH DQG DYHUDJH SUHVVXUH RI WKH OXPS\ ]RQH DQG WKH FRKHVLYH ]RQH ZHUH GHFLGHG E\ D 
GLPHQVLRQDO VWDWLRQDU\ EODVW IXUQDFH PRGHO   7DEOH  VKRZV WKH UHVXOWV 7KHVH YDOXHV ZHUH DSSOLHG WR WKH SUHVVXUH GURS
HVWLPDWLRQPRGHOGHYHORSHGLQWKLVVWXG\㻌

7DEOH&DOFXODWLQJFRQGLWLRQ
㻌 /XPS\]RQH &RKHVLYH]RQH
㻌 +HLJKWRI]RQH P  

7HPSHUDWXUH 䉝  

3UHVVXUH 03D  

*DVYHORFLW\ PV  

&DOFXODWLQJUHVXOWV㻌㻌
)LJXUHVKRZVWKDWWKHFDOFXODWHGUHVXOWVRIUHODWLRQVKLSEHWZHHQWRWDOSUHVVXUHGURSDQGFRNHOD\HUWKLFNQHVVLQFRQGLWLRQ
WKDW FRNH UDWH LV  NJW 7KLV UHVXOW LQGLFDWH WKDW SUHVVXUH GURS LQFUHDVHG ZLWK GHFUHDVLQJ FRNH OD\HU WKLFNQHVV
DQGLQFUHDVLQJ FRQWUDFWLRQ UDWLR RI RUH OD\HU 2Q WKH RWKHU KDQGV 2ULPRWR et al. VWXGLHG WKDW UHGXFWLRQ UDWLR RI RUH
OD\HU GHWHULRUDWHG ZLWK LQFUHDVLQJ RUH OD\HU WKLFNQHVV  :LWK D FRQVWDQW FRNH UDWLR RUH OD\HU WKLFNQHVV LQFUHDVHV ZLWK
LQFUHDVLQJFRNHOD\HUWKLFNQHVVDVWKHWKLFNQHVVRIWKHFRNHOD\HULVLQFUHDVHGPRQRWRQRXVO\7KXVWKHUHGXFWLRQUDWLRRIWKH
RUH OD\HU H[SHFWV WR GHWHULRUDWH DQG WKH FRQWUDFWLRQ UDWLR DOVR H[SHFWV WR LQFUHDVH LQ KLJK FRNH OD\HU WKLFNQHVV FRQGLWLRQ
7KHVHVXJJHVWWKDWWKHFRNHOD\HUWKLFNQHVVKDVDQDSSURSULDWHYDOXHWKDWFDQPLQLPL]HSUHVVXUHGURSRIEODVWIXUQDFH
%DVHG RQ WKH UHVXOWV REWDLQHG LQ WKLV VWXG\ LW LV QHFHVVDU\ IRU VWDEOH EODVW IXUQDFH RSHUDWLRQ WR UHGXFH WKH FRNH OD\HU
WKLFNQHVVDQGPDLQWDLQWKHUHGXFLELOLW\RIWKHRUHOD\HUZLWKLQDUDQJHQRWLQFUHDVLQJWKHSUHVVXUHGURSRIEODVWIXUQDFH

㻌 

7RWDOSUHVVXUHGURS N3DP







㻌 
㻌 &RQWUDFWLRQUDWLR䠙

㻌 
㻌  
㻌      
㻌 &RNHOD\HUWKLFNQHVV PP

)LJ&DOFXODWHGUHVXOWVRIUHODWLRQVKLSEHWZHHQ

WRWDOSUHVVXUHGURSDQGFRNHOD\HUWKLFNQHVV
㻌㻌

&21&/86,21㻌

,QWKLVVWXG\QHZVLPXODWRUZKLFKVLPXODWHKRUL]RQWDOJDVIORZLQWKHEODVWIXUQDFHZDVGHYHORSHG7KHQWKHHIIHFWRIFRNH
OD\HUWKLFNQHVVDQGWKHHIIHFWRIFRQWUDFWLRQUDWLRRIPHOWLQJRUHOD\HURQSHUPHDELOLW\ZHUHVWXGLHGE\XVLQJQHZVLPXODWRU
,Q DGGLWLRQ SUHVVXUH GURS HVWLPDWLQJ PRGHO ZDV GHYHORSHG LQ RUGHU WR TXDQWLI\ WKH HIIHFW RI FRNH OD\HU WKLFNQHVV RQ
SHUPHDELOLW\LQEODVWIXUQDFHFRQGLWLRQVDQGREWDLQHGWKHIROORZLQJFRQFOXVLRQV

544 © 2019 by the Association for Iron & Steel Technology.


 3UHVVXUHGURSLQFUHDVHGZLWKGHFUHDVLQJFRNHOD\HUWKLFNQHVV7KLVLVEHFDXVHRIGHFUHDVLQJYRLGIUDFWLRQRIFRNHOD\HU
WKDWFDXVHGE\WKHLQFUHDVLQJWKLFNQHVVRISHQHWUDWLRQOD\HURIPHOWLQJRUHOD\HUGXHWRLQFUHDVHWKHFRNHRUHLQWHUIDFH
LQWKLQFRNHOD\HUWKLFNQHVVFRQGLWLRQ

 3UHVVXUHGURSHVWLPDWLRQPRGHOZDVGHYHORSHGDQGWKLVUHVXOWVLQGLFDWHGWKDWLWLVQHFHVVDU\IRUVWDEOHEODVWIXUQDFH
RSHUDWLRQWRUHGXFHWKHFRNHOD\HUWKLFNQHVVDQGPDLQWDLQWKHUHGXFLELOLW\RIWKHRUHOD\HUZLWKLQDUDQJHQRWLQFUHDVLQJ
WKHSUHVVXUHGURSRIEODVWIXUQDFH

120(1&/$785(

dP 䠖3DUWLFOHGLDPHWHU>P@㻌
g 䠖$FFHOHUDWLRQRIJUDYLW\>PV@
L 䠖6DPSOHOD\HUWKLFNQHVV>P@
LC 䠖&RNHOD\HUWKLFNQHVV>P@
LC,min 䠖0LQLPXPFRNHOD\HUWKLFNQHVV>P@
LO 䠖2UHOD\HU>P@
LP 䠖3HQHWUDWLQJWKLFNQHVV>P@
LP* 䠖'LPHQVLRQOHVVSHQHWUDWLQJWKLFNQHVV>@
lC 䠖2QHFRNHOD\HUWKLFNQHVVLQFRKHVLYH]RQHVLPXODWRU>P@
lO 䠖2QHRUHOD\HUWKLFNQHVVLQFRKHVLYH]RQHVLPXODWRU>P@
lP 䠖3HQHWUDWLQJOD\HUWKLFNQHVVLQFRKHVLYH]RQHVLPXODWRU>P@
ni 䠖1XPEHURIFRNHRUHLQWHUIDFHVLQFRKHVLYH]RQHVLPXODWRU>@
nl 䠖1XPEHURIFRNHOD\HUVLQFRKHVLYH]RQHVLPXODWRU>@
ΔP 䠖3UHVVXUHGURS>3D@
u 䠖*DVYHORFLW\>PV@
ε 䠖9RLGIUDFWLRQ>@
ρ 䠖'HQVLW\>NJP@
μ 䠖9LVFRVLW\>3D䞉V@
φ 䠖6KDSHIDFWRU>@
ξ 䠖*DVSDUWLWLRQUDWLR>@

5()(5(1&(

1. 0,FKLGD60DWVX]DNL77DQDNDDQG).RL]XPL Tetsu-to-Hagané,   


2. +.DZDWD6.LVKLPRWR$0DNL<6DLM\R+:DNDLDQG.<DPDPRWRTetsu-to-Hagané  7
3. <7RJLQR06XJDWD,$EHDQG01DNDPXUDTetsu-to-Hagané  
4. .,FKLNDZD<.DVKLKDUD12\DPD7+LURVDZD-,VKLL06DWRDQG+0DWVXQR Tetsu-to-Hagané
  
5. 71LVKLPXUD.+LJXFKL.2KQRDQG..XQLWRPRTetsu-to-Hagané  
6. 06DVDNL.2QR$6X]XNL<2NXQR.<RVKL]DZDDQG71DNDPXUDTetsu-to-Hagané  
7. ..RFK-/DPXW+-5HQQHUDQG+6FKOLHSKDNH Stahl u. Eisen  
8. 3)1RJXHLUDDQG5')UXHKDQMetallurgical and Materials Transaction B%  
9. 7<DPDGD06DWR10L\D]DNL+6KLPDPXUDDQG67DJXFKLKAWASAKI Steel Tech.Rep.  
10.<.DVKLKDUD<,ZDL76DWR1,VKLZDWDDQG06DWR ISIJ Int.  
11.76DWR71RXFKLDQG0.LJXFKLKAWASAKI Steel Tech.Rep.,   
12.72ULPRWRDQG01DLWRCAMP-ISIJ  

© 2019 by the Association for Iron & Steel Technology. 545

You might also like