09 PA-tronic With Fitted Casing Controlling

BEKA
CONTROL--
AND
MONITORING UNIT
Operating
instructions
P.A.---tronic
with fitted casing
BAL 4153 ... 0696GB
KS 2
H1
H2
KS 1
RESET
© BEKA 2016 All rights reserved! X Contents

P.A. ---tronic CONTROL UNIT S ys tems election
P.A. ---tronic CONTROL UNIT Pag es 4 --- 6

With the P.A. ---tronic type of control
unit all the operating options des cri-
bed below can be s et by means of
coding s witches .
All s tatus parameters can be dis -
played by means of a diag nos tic de-
Order---no.:
vice, connection for which is availa-
Control unit for operating voltag e 24 V DC: 4153 2903
ble as s tandard.
Control unit for operating voltag e 24 V AC: 4153 2904 If fitted with a s torag e module, impor-
Control unit for operating voltag e 115 V AC: 4153 2901 tant operating conditions will be s to-
Control unit for operating voltag e 230 V AC: 4153 2902 red in the event of a voltag e drop.
Model with s torag e module: code no. 1
Volume flow dependent cycle control s ys tem with monitoring Pag es 7 --- 12
The pump which is trig g ered within
the variable time cycle or machine
Time or
machine s troke count, only s witches off when
s trokes the dis tributor cycle count (volume
flow dependent) s et on the control
unit has been reached. If the variable
Alarm time is overrun, a fault mes s ag e oc-
curs .
Mains Other options :
fill level monitoring , cycle timeout,
lubrication commencing on s wit-
ching on.
Operating time --- cycle control s ys tem without volume flow monitoring Pag es 13 --- 16
Switching on of the pump occurs
within the variable time cycle or ma-
Time or
machine chine s troke count for the duration of
s trokes a variable operating time.
Other options :
fill level monitoring , cycle timeout,
Alarm operating timeout, option of com-
mencing with lubrication or with
Mains paus e on s witching on.
Operating time --- cycle control s ys tem with pres s ure monitoring Pag es 17 --- 20
Time or chine s troke count for the duration of
machine
s trokes a variable operating time. If apres -
s ure monitoring contact clos es (ma-
nometric s witch, pres s ure control
Alarm valve) a fault mes s ag e occurs .
Other options :
Mains fill level monitoring , cycle timeout,
operating timeout, option of com-
mencing with lubrication or with
paus e on s witching on.
02
© BEKA 2016 All rights reserved! Contents
Sys tem selection CONTROL UNIT P.A. ---tronic
Pag es 21 --- 24 Operating time --- cycle control s ys tem with volume flow monitoring
chine s troke count for the duration of Time or
machine
a variable operating time. If a mini- s trokes
mum of 2 cycles (2 clos ed circuit s i-
g nals ) are not performed by the dis -
tributors within the operating time, a Alarm
fault mes s ag e occurs .
Other options : Mains
fill level monitoring , cycle timeout, lu-
brication commencing on s witching
on.
Pag es 25 --- 28 Volume flow dependent cycle --- s troke control s ys tem with monitoring
The pump is actuated within the va-
riable time cycle or machine s troke
Time or
count at intervals , e.g . s olenoid machine
valve, until a cycle has been perfor- s trokes
med by the dis tributors . If the dis tri-
butor cycle is not performed within a
variable time, a fault mes s ag e oc- Alarm
curs . Mains
Other options :
fill level monitoring , cycle timeout, lu-
brication commencing on s witching
on.
Pag es 29 --- 32 Cycle control s ys t. for dual line s ys t. with monitoring Time or machine s trokes
within the variable time cycle. the dis -
Time or
tributing valve is s witched over after machine
a pres s ure mes s ag e from main line s trokes
1, and the pump is s witched off after
a pres s ure mes s ag e from main line
2. Alarm
Other options :
monitoring of fill level and pres s ure, Mains
cycle timeout, relubrication time af-
ter pres s ure mes s ag e, lubrication
commencing on s witching on.
Pag es 33 --- 36 Time or machine s troke dependent volume flow monitoring
The pres s ure flow s ig nal trans mitter,
e.g . for s ys tems with pumps driven
by the machine, is monitored on the Time or
machine
bas is of the machine s troke count or s trokes
time. For a variable machine s troke
count of 1 ... 150.000 and/or monito-
ring time of 5 s ec ... 180 h, 1 ... 350 Alarm
s ig nals can be monitored.
Other options : Mains
Monitoring time --- s top.
03
CONTROL UNIT P.A.---tronic System selection
Dimens ional diag ram
cover plate for coding switches

Diagnostic
KS 2
connection
H1
H2
KS 1
RESET
Snap ---on mounting for mounting rail

TS 35 DIN 46 277
Equipment connec tion H1’ and H2’ analysis external on LED.

H1’ and H2’ analysis external on lamps.
H1’ and H2’ analysis external on relays.
H1’ and H2’ analysis external on SPS.
A.C. motor (M) drive with operating capacitor

(C).
Input wiring B1 .... B5 with 24 V DC pnp prox-

imity switches
( input B2 in the example ).
Drive relay or motor contactor
INPUTS
Inputs B1 ... B4 have different switching func-
tions according to operating mode. These WARNING: The total load of the 24 V control
must be taken from the system descriptions. voltage must not exceed 80 mA.
Input B5: RESET button
04
Technical Data P.A. ---tronic CONTROL UNIT
Technichal Data Electrical

Power s upply
Mains voltag e 24 V DC 115 V AC 230 V AC
Permis s ible voltag e rang e 18 --- 36 V 90 --- 130 V 190 --- 260 V
Frequency rang e 48 --- 63 Hz 48 --- 63 Hz
Current cons umption 70 mA 50 mA 25 mA
Cons umption output 1,6 W 6 VA 6VA
Inputs B1 ... B5 and outputs H1’ ... H2’
Control voltag e 24 V DC
Control current per input 20 mA
Total permis s ible control current 80 mA
Input s ig nal zero potential or pnp s ens or
Galvanic s eparation of all potentials Optocoupler
Sig nal delay ON > OFF = 2 ms
OFF > ON = 2 ms
Outputs
Us able contact terminal 3 (M) Make contact
Operating voltag e Mains voltag e
Switching current 24 V DC = 6A 115/230 V AC = 8A
Max. breaking capacity 24 V DC = 150W 115/230 V AC = 1500W
Galvanic s eparation for relay drive Optocoupler
Relay contact for ST enablement 1 chang e --- over contact;zero potential
Turn ---on voltag e 250 V '
Max. s witching current 2A
Max. breaking capacity 125 VA
Galvanic s eparation for relay drive Optokoppler
Technical Data --- General

Ambient temperature rang e --- 20° C bis +60° C
Protective s ys tem IP 20
Connection Plug ---in s crew terminal
Cros s s ection for connection 0,25 to 2,5 mm2
As s embly Top hat rail DIN EN 50 0222 --- 35
Hous ing material Polyamide 6.6
weig ht (115/230 V AC) 400 g
Setting the equipment The coding s witches for s etting the operating pa-
rameters can be reached after removal of the
cover on the front of the hous ing .
coding s witch KS 1:
Setting to cyclet ime or cycle s troke operation is
carried out at thes e coding s witches by means of
pres election.
coding s witch KS 2:
Alle weiteren Optionen, wie Prog rammvorwahl,
Verteilerhubzahl, Arbeits zeit und Überwachung s -
KS 2
Diag nosis KS 2 zeit werden an dies en Schaltern eing es tellt.

Diag nos is :
H1
H2
Mit uns erem Diag nos eg erät, der Ans chluß is t im
KS 1
Steuerg erät vorhanden, können alle eing es tellten

RES ET KS 1
Werte und die aug enblicklichen Zus tands parame-
ter aus g eles en werden. Ein Hilfeprog ramm führt
Sie zus ätzlich zur optimalen Eins tellung des
Steuerg erätes .
05
P.A.-tronic CONTROL UNIT your memos
06
P.A.-tronic CONTROL UNIT Volume flow dependent cycle control system with monitoring
For this operating mode the central lubricating feed mechanism is switched on in the cycle of
settings at the KS 1 coding switches on the basis of time or machine stroke, and switched off on
reaching the variable pulse count from the signal transmitters, e.g. proximity switches attached to
progressive distributors.
System diagram (example)
4 4.1 5 6 6.1
1 Pump set
1.1 Motor
8 1.2 Lubricating
feed mechanism
7 2 3 1.3 Lubricant tank
1.4 Fill level switch
(level control)
1 1.5 Pressure control valve
1.2 1.1
1.5 2 Main pressure pipe
3 Hose pipe assembly
4-6 Progressive distributors
M 4.1 Signal transmitter
1.4
6.1 Signal transmitter
7 Lubrication point pipe
1.3 8 Lubrication point
Connection diagram (example)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 11- 14 17-
1)
B1 to B5
2)
+24V
+24V
+24V
GND
+24V
GND
M
ST1
H1 H2
(K1) ST2
L1 N B1' B1 B2 B3 B4 B5 input wiring with

Mains proximity switches
B1 Cycle timeout B4 Level control (1.4) 1) If only one signal transmitter

(time dependent setting) B5 Reset button is connected at B2 or B3, B2
B1' Machine stroke input to B3 must be bridged.
(stroke dependent M A.C. motor 2) If no fill level switch is fitted,
setting) C Operating capacitor bridge input B4 with +24V
B2 Signal transmitter (4.1) (K1) Motor contactor DC.
from the distributor (4) ST1 Machine enablement
B3 Signal transmitter (6.1) ST2 Audible fault message
from the distributor (6)
07

Flow chart
Central lubrication system
2
Fill level 1
B4
0
ON
Pump
OFF
Signal trans- 1
mitter 1(B2)
0
Signal trans- 1
mitter 2 (B3)
0
Control unit ts
Fill level
to
Monitoring ts
time to
1
Fault message
rely 0
ts
Cycle time
(T) to
1
Cycle
timeout B1 0
ts
Cycle strokes
(T) to
1
Machine strokes
B1 0
1 3 4 3 5 5 4 6 7
AZ PZ AZ PZ
Cycle Cycle
ON malfunction reset
perating sequence
1. System ON: When the system is switched on, the control system begins the cycle with the
lubrication process.
2. The monitoring time for the fill level switch is set with each closing pulse over the duration of the
closing time and with the beginning of the pause. If the contact is opened for longer than one
minute during the pump operating time or does not close at least once for a pump run time of
less than 1 min, a fault message occurs.
3 After reaching the set target count (closing pulses) of signal transmitters 1 and 2 (in the
example 1 stroke) the pump's operating time (AZ) is ended. If more pulses than the set target
count enter from a signal transmitter, the signals are suppressed.
4. Fresh switching on of the pump occurs on expiry of the set cycle time and/or cycle strokes (AZ
+ PZ). I
Important: If the set cycle time and/or cycle strokes are shorter than the pump run time (AZ),
the next cycle begins without the pump switching off.
5. The cycle time sequence can be interrupted by closing of the contact at input B1 for the
duration of the connection.
6. If the set target stroke count is not reached by a signal transmitter within the set monitoring
time, or no closing pulse is given from the fill level switch within 1 min and/or the pump run time,
the fault message relay is released.
7. The system can be actuated with the reset button.
During an interruption of the power supply, control units with memory collect the parameters which are shown
with in the diagram.
After the system has been started again, the program continues at the interrupted position. After an interruption of
the power supply during a lubricating cycle the whole program is started new (start with AZ).
08
Setting
1. Cycle time and/or machine strokes
Setting and preselection to time or stroke operation takes place at the KS 1 coding switches in
accordance with the table on the last fold-down cover page.
It must be taken into account that no switching off of the pump occurs if the pump run time is
longer than the set cycle time. Continuous lubrication is achieved with this setting.
2. Operating options
Setting the operating mode and functions takes place at the KS 2 coding switches.
Two programs can be preselected on the basis of the signal transmitters' pulse count and the
monitoring time:
a) Input pulses from the signal transmitter adjustable to 1, 3, 6 or 9

Monitoring time adjustable to 0.5 or 1...7 min
Operating mode switch positions:
3 OFF Switches 1, 2 and 3 to OFF position
KS 2 2 OFF
1 OFF
KS 1 8
Pulse count for signal transmitter switch positions:
5 OFF 5 OFF 5 ON 5 ON
KS 2 KS 2 KS 2 KS 2
4 OFF 4 ON 4 OFF 4 ON
1 pulse 3 pulses 6 pulses 9 pulses
Monitoring time switch positions:

8 OFF 8 OFF 8 OFF 8 ON
KS 2 KS 2 KS 2 KS 2
7 OFF 7 OFF 7 ON 7 OFF
6 OFF 6 ON 6 OFF 6 OFF
Basic time 30 sec 1 min + 2 min + 4 min 7 min

By setting switches 6...8 in combination, values of 3, 5, 6 and 7 min can be set, e.g.: switches 7 and
8 to ON = 6 min.
b) Input pulse from the signal transmitter adjustable to 2, 5, 10 or 15

Monitoring time adjustable to 2.5 or 5...35 min
Operating mode switch position
3 OFF Switche 1 in ON position
KS 2 2 OFF Switches 2 and 3 in OFF position
1 ON
KS 1 8
Pulse count for signal transmitter switch positions:

5 OFF 5 OFF 5 ON 5 ON
KS 2 KS 2 KS 2 KS 2
4 OFF 4 ON 4 OFF 4 ON
2 pulses 5 pulses 10 pulses 15 pulses
09
b) (continued)
Monitoring time switch positions:
8 OFF 8 OFF 8 OFF 8 ON

KS 2 KS 2 KS 2 7
KS 2
7 OFF 7 OFF ON 7 OFF
6 OFF 6 ON 6 OFF 6 OFF
Basic time 2,5 min 5 min + 10 min + 20 min min

By setting switches 6...8 in combination, further values of 15, 25, 30 and 35 min can be set, e.g.
switches 6 and 7 to ON = 15 min.
Note:
The monitoring time must be set at least to the time required for the volumetric displacement of the
lubricant pump to achieve the set pulse sequence, e.g. from a progressive distributor, at the signal
transmitter. If two signal transmitters are connected, via inputs B2 and B3, both must reach the set
target stroke count.
Commissioning
The equipment can be commissioned if it runs in the system according to diagram, the lubricant
tank is filled up and the control unit is wired to plan and checked.
If the target values for the cycle, signal transmitter pulses (distributor stroke count) and monitoring
time desired for the later operation of the equipment are set at commissioning, a fault message may
occur on expiry of the monitoring time until the main pipes have been completely filled.
Therefore we recommend:
a) after each fault message switch on again with the reset button
b) set the cycle time to the lowest value and/or
c) the monitoring time to the highest value and/or
d) the pulse count for the signal transmitter(s) to the lowest value.
After filling of all the pipework up to the points of friction the target values (cycle etc.) must be reset.
For central grease lubrication systems in particular, the signal transmitters' pulses may enter in a
different timing sequence.
The monitoring time must therefore be set at least to the highest measured timing sequence.
If only one signal transmitter is connected, the B2 and B3 inputs must be bridged. If there is no fill
level control, the B4 input must be connected to +24V DC.
During periods of machine standstill, it is recommended that the cycle timeout be used, to avoid
excessive lubrication of the machine.
Important: Any alteration to a switch setting at KS 1 and KS 2 when the equipment is switched on
requires confirmation with the reset button.
10
Operational status indicator

Identification of the operational status is given by the indicator lamps in the control unit. Any fault
can be cleared with actuation of the reset button.
Signal light Evaluation
H1 ON 1. System is switched on and is working without faults

H2 OFF - The control system can be turned back with the reset button and the
lubrication cycle can be restarted.
2. System is switched on, the lubrication cycle is not being repeated.

Cause: a) pause timeout set (contact of +24 V DC closed at B1)
b) For desired cycle operating mode "machine stroke count"
switch 1 of KS1 not set to ON
c) For desired cycle operating mode "time dependent" switch
1 of KS1 not set to OFF
3. System does not switch off after input of the set target stroke count by
the signal transmitters.
Cause: a) The cycle time and/or the time to reach the set machine
stroke count is shorter than the unning time of the pump
required to reach the set target stroke count from the signal
ransmitters
H1 flashes The target stroke count from the signal transmitter at input B2 was not
H2 ON reached within the monitoring time.
Cause: a) Air in the pressure pipe
b) The pump's volumetric displacement not adequate
c) Monitoring time set too short
d) Transmitter line at B2 not connected
e) Pulse generator for the B2 input not installed
(bridge B2 to B3)
H1 ON The target stroke count from the signal transmitter at input B3 was not
H2 flashes reached within the monitoring time
d) Transmitter line at B3 not connected
e) Pulse generator for input B3 not installed (bridge B2 to B3)
H1 flashes The target stroke count from the signal transmitters at inputs B2 and B3
H2 flashes was not reached within the monitoring time
Cause: a) Air in the pressure pipes
d) Transmitter lines at B2 and B3 not connected
H1 flashes The contact from the fill level switch is not closed and/or is not closing in
H2 OFF sequences of < 1 min or within the pump run time
Cause: a) Lack of lubricant
b) Switching point from the transmitter maladjusted and/or
defective or the medium is not activating the switch
c) No fill level switch installed (connect +24V DC to B4)
11
12
P.A.-tronic CONTROL UNIT Operating time cycle control system without volume flow monitoring
In this operating mode the central lubricating feed mechanism pump is switched on in the cycle of
settings on the KS 1 coding switches on the basis of time or machine stroke for the duration of an
operating time set at the KS 2 coding switches.
1 Pump set
1.1 Motor
1.2 Lubricating feed
5 mechanism
2 1.3 Lubricant tank
4 1.4 Fill level switch (level
control)
1.2 1.1
3 Progressive distributor
M 5 Lubrication point
1.4
1.3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 11- 14 17-
B1 to B5
1)
+24V
+24V
+24V
GND
+24V
GND
M
ST1
H1 H2
(K1) ST2

B1 Cycle timeout B4 Level control (1.4) 1) If no fill level switch is fitted,

(time dependent setting) B5 Reset button bridge input B4 with +24V
B1' Machine stroke input M A.C. motor DC.
(stroke dependent C Operating capacitor
setting) (K1) Motor contactor
B2 Operating timeout ST1 Machine enablement
B3 Start with pause ST2 Audible fault message
change-over
13
Flow chart
2
1
Fill level
B4 0
EIN
Pump
AUS
Control unit ts
Fill level
to
1
Fault message
relay 0
ts
Operating time
to
Operating 1
timeout B2
0
Cycle time ts
(T)
to
Cycle 1
timeout B1 0
ts
Cycle strokes
(T) to
1
Machine strokes
B1 0
1 3 4 5 6 7
AZ PZ AZ PZ
Cycle Cycle
1
Input B3
closed 0
Start with pause 1 st lubrication cycle
Operating sequence
lubrication process or if input B3 is connected, with the pause.
2. The monitoring time for the fill level switch is set with each closing pulse over the duration of the
closing time and with the start of the pause. If the contact is opened for longer than 1 min during
the pump's operating time, or does not close at least once for a pump run time of less
than 1 min, a fault message occurs.
3. The pump run time is determined by the operating time set on the control unit.
4. The operating time sequence can be interrupted by closing of the contact at input B1. After
opening of the contact the remaining time runs down. The time can also be stopped repeatedly.
duration of the connection.
6. If no closing pulse is given from the fill level switch within 1 min and/or the pump run time, the
fault message relay is released.
14
Setting
1. Cycle time or machine strokes
Settings of the operating mode and operating time take place at the KS 2 coding switches.
3 OFF KS 2
KS 2 2 ON Switches 1 and 3 to OFF position
1 OFF Switch 2 to ON positon
8
KS 1
1
Operating time switch position:

Time stage Basic value Time value Total time
KS 2 KS 2
ON ON ON ON
OFF
KS 2 6 7 8 6 7 8 6 7 8
2 sec 4 + 8 + 16 28 sec
45
4 ON
0,5 min 1 + 2 + 4 7 min
45
5 ON
2 min 4 + 8 + 16 28 min
45
4+5 ON
5 min 10 + 20 + 40 70 min
45
By setting the switches 6...8 in combination, values up to the final "total time" value can be set.
Setting example
Specification: operating time 12 min
KS 2 switch position: 1 2 3 4 5 6 7 8
Setting: Switch 1 + 3 = OFF, 2 = ON: operating mode preselection

Switch 4 = OFF, 5 = ON: time stage 2-28 min
Switch 6 = ON: time value 4 min
time 12 min
15

Start up
To fill the lubricant pipes continuous operation can be achieved by initial setting of a longer
operating time and shorter cycle time.
If there is no fill level control the B4 input must be connected to +24V DC.
Set the target values for the cycle and the operating time after all pipework up to the points of
friction has been filled.
During periods of machine standstill (pause in the case of switched on operating voltage) it is
recommended that the cycle time and operating time intermission via inputs B1 and B2 be used to
avoid excessive lubrication of the machine. Alternatively, by connecting the B3 input the start with
pause option can be used if no lubrication is required when the control system is switched on.

Identification of the operational status is given by the indicator lamps in the control unit. A fault can
be cleared with actuation of the reset button.

H2 OFF The control system can be turned back with the reset button and for
start with lubrication (B3 open) the lubrication cycle can be restarted.
2. System is switched on, the lubrication cycle is not being repeated
Cause: a) Pause timeout set (contact of +24 V DC closed at B1)
b) For desired cycle operating mode "machine stroke count"
c) For desired cycle operating mode "time dependent" switch
1 of KS1 not set to OFF.
d) Operating timeout set (contact of +24 V DC closed at B2).
c) No fill level switch installed (bridge B4 with +24V DC).
16

P.A.-tronic CONTROL UNIT Operating time cycle control system with volume flow monitoring
In this operating mode the central lubricating feed mechanism is switched on in the cycle of settings
on the KS 1 coding switches on the basis of time or machine stroke for the duration of an operating
time set at the KS 2 coding switches.
If a minimum of two closing pulses are not given via the signal inputs during the operating time, a
fault message occurs.
4 4.1 5 6 6.1
1 Pump set
1.1 Motor
8 1.2 Lubricating
feed mechanism
7 2 3 1.3 Lubricant tank
1.4 Fill level switch
(level control)
1.2 1.1
3 Hose pipe assembly
4-6 Progressive distributors
M 4.1 Signal transmitter
1.4
6.1 Signal transmitter
1.3 8 Lubrication point
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 11- 14 17-
1)
B1 to B5
2)
+24V
+24V
+24V
GND
+24V
GND
M
ST1
H1 H2
(K1) ST2

B1 Cycle timeout B4 Level control (1.4) 1) If only one signal transmitter
(time dependent setting) B5 Reset button is connected at B2 or B3, B2
B1' Machine stroke input to B3 must be bridged.
(stroke dependent M A.C. motor 2) If no fill level switch is fitted,
setting) C Operating capacitor bridge input B4 with +24V
B2 Signal transmitter (4.1) (K1) Motor contactor DC.
from the distributor (4) ST1 Machine enablement
B3 Signal transmitter (6.1) ST2 Audible fault message
from the distributor (6)
21
Flow chart
2
Fill level 1
B4
0
EIN
Pump
AUS
Signal trans- 1
mitter 1 (B2)
0
Signal trans- 1
mitter 2 (B3)
0
Control unit ts
Fill level
to
1
Fault message
relay 0
ts
Operating time
to
Cycle time ts
(T)
to
Cycle 1
timeout B1 0
ts
Cycle strokes
(T) to
1
Machine strokes
B1 0
1 3 4 3 5 5 4 6 7
AZ PZ AZ PZ
Cycle Cycle
Operating sequence
lubrication process.
2. The monitoring time for the fill level switch is set with each closing pulse over the duration of
the closing time and with the start of the pause. If the contact is opened for longer than 1 min
during the pump operating time or does not close at least once during a pump run of less than
1 min, a fault message occurs.
3. The pump run time is determined by the operating time set at the control unit.
4. Fresh switching on of the pump occurs on expiry of the set cycle time and/or cycle strokes (AZ
+ PZ).
duration the
of connection.
6. If a minimum of two signal exchanges (distributor cycles) are not performed by each signal
transmitter within the operating time or no closing pulse is given by the fill level switch within 1
min and/or the operating time, the fault message relay is released.
22
Setting
1. Cycle time or machine strokes
Settings of the operating mode and operating time take place at the KS 2 coding switches.
3 ON KS 2
KS 2 2 OFF Switches 1 and 2 to OFF position
1 OFF Switch 3 to ON positon
8
KS 1
1
Operating time switch position:

Time stage Basic value Time value Total time
KS 2 KS 2
ON ON ON ON
OFF
KS 2 6 7 8 6 7 8 6 7 8
2 sec 4 + 8 + 16 28 sec
45
4 ON
0,5 min 1 + 2 + 4 7 min
45
5 ON
2 min 4 + 8 + 16 28 min
45
4+5 ON
5 min 10 + 20 + 40 70 min
45
By setting the switches 6...8 in combination, values up to the final "total time" value can be set.
Setting example
Specification: operating time 12 min
KS 2 switch position: 1 2 3 4 5 6 7 8
Setting: Switch 1 + 2 = OFF, 3 = ON: operating mode preselection

Switch 4 = OFF, 5 = ON: time stage 2-28 min
time 12 min
23
Start up
To fill the lubricant pipes continuous operation can be achieved by initial setting of a longer
operating time and shorter cycle time. If there is a malfunction, start the equipment again with the
reset button.
If only one signal transmitter is connected, inputs B2 and B3 must be bridged. If there is no fill level
control, the B4 input must be connected to +24V DC.
Set the target values for the cycle and the operating time after all pipework up to the points of
friction has been filled.
During periods of machine standstill (pause in the case of switched on operating voltage) it is
recommended that the cycle time timeout be used to avoid excessive lubrication of the machine.

Identification of the operational status is given by the indicator lamps in the control unit. Any fault
can be cleared with actuation of the reset button.

H2 OFF - The control system can be turned back with the reset button and the
lubrication cycle can be restarted.
2. System is switched on, the lubrication cycle is not being repeated
Cause: a) Pause timeout set (contact of +24 V DC closed at B1)
b) For desired cycle operating mode "machine stroke count",
c) For desired cycle operating mode "time dependent", switch
1 of KS1 not set to OFF.
H1 flashes The required two signal exchanges from the signal transmitter at input B2
H2 AN were not achieved within the operating time.
c) Transmitter line at B2 not connected
d) Pulse generator for the B2 input not installed (connect
bridge from across B2 to B3)
H1 ON The required two signal exchanges from the signal transmitters at input B3
H2 flashes were not achieved within the operating time
c) Transmitter line at B3 not connected
d) Pulse generator for the B3 input not installed (bridge B2 to
B3).
H1 flashes The required two signal exchanges from the signal transmitters at inputs B2
H2 flashes and B3 were not achieved within the operating time
Cause: a) Air in the pressure pipes
c) Transmitter lines at B2 and B3 not connected
c) No fill level switch installed (bridge B4 with +24V DC).
24
P.A.-tronic CONTROL UNIT Cycle control for dual line systems with monitoring
In this operating mode the central lubrication pump is activated during the time of pressure rising of
both main lines, depending on time or machine cycles and corresponding to the settings of the KS1
coding switches.
After the pressure rise signal of main line 1 follows the switching-over to main line 2. The pressure
in main line 2 rises and the pressure rise signal comes again. The time of the pressure rise is
monitored.
4
1.7 1. Pump unit
6
I II 1.1 Motor
1.2 Lubricating pump
5 1.3 Lubricant reservoir
1.4 Level switch (level
3 monitoring)
1.5 Pressure relief valve
P I II 2
1.6 4/2-way valve
alternative:
1.6 1.4
1.7 Pressure regulated
directional control valve
1.3 2. Main pressure lines
1.5 3. Dual line distributor
4. Differential pressure
M 1 switch
5. Line to lub point
6. Lub point
1.2 1.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 11- 14 17-
B1 to B5
1)
+24V
+24V
+24V
GND
+24V
GND
M
ST1
H1
H2
(K1) ST2
L1 N B1 B2 B3 B4 B5 input wiring with

Netz proximity switches
B1 Cycle time lock H2 Activation directional (K1) Motor contactor
B2 Pressure switch control valve ST1 Machine release
main line I (If necessary use relay. ST2 Acoustic signal
B3 Pressure switch Permissable control 1) If no level switch is fitted,
main line II current with B1-B5 and bridge input B4 with +24 V
B4 Level monitoring (1.4) H1: 80 mA, 24 V =) DC
B5 Reset key M A.C. motor
C Operating capacitor
29
Flowchart >without final lubrication<

2
1
Fill level
B4 0
EIN
Pump
AUS
EIN
Switch-over
valve H2 AUS
Pressure 1
switch I B2 0
Pressure 1
switch II B3
Control unit 0
ts
Fill level
to
ts
Monitoring time
to
Fault message 1
relay
0
Cycle time ts
(T)
to
Cycle time lock 1
B1
0
1 3(4) 3(4) 5 6 6 5 7 8
AZ PZ AZ PZ
Cycle Cycle
Cycle time lock
1. System ON: After the system has been switched ON, the control unit starts the cycle with a
lubricating process. The pump is activated.
2. The monitoring time of the level switch is set for each closing pulse for the duration of the
closing time and with the beginning of the break. A fault message comes if the contact is
opened for more than 1 minute during working time of the pump or if the contact is not closed
for at least one time during a working time of the pump of less than 1 minute.
3. Electric switch-over: After the operating pressure in main line 1 has been reached, the
directional control valve is switched over to main line 2 by a pressure signal of the differential
pressure switch. After the operating pressure in main line 2 has been reached, the directional
control valve and the pump is switched off. The time of pressure rise is monitored.
4. Hydraulic-mechanic pressure switch-over unit: The switching-over is regulated by pressure.
A switch at the switch-over unit controls the working time of the pump and monitores the
pressure rise time.
5. After the adjusted cycle time had passed, the pump is switched on again (AZ + PZ).
Important: If the adjusted cycle time is shorter than the working time of the pump (AZ), the next
cycle starts without break time of the pump.
6. The cycle time can be interrupted by closing the contact of input B1.
7. If there comes no pressure rise signal from the differential pressure switch or the switch-over
unit in the adjusted monitoring time, or the level switch sends no closing signal within 1 minute
or the working time, the fault message relay reacts.
8. The system can be started with the reset key.
30
Flowchart >with final lubrication<

After the pressure rise signal of main line 1 + 2 and the reset of the monitoring time the final
lubrication starts for the same period. This ensures the pressure rise up to the end of the main lines
even if the pressure switch is installed at the beginning of the lines.
Setting
1. Cycle time
The setting of the cycle time happens with the KS1 coding switches according to the table on
the last page.
Please note: If the setting of the working time of the pump is longer than the cycle time, the
pump works continuously = permanent lubrication.
The settings of operating mode and operating functions are made with the KS1 + 2 coding
switches.
Switch positions operating mode:
3 OFF Switch 1 and 2 position ON

KS 2 2 ON Switch 3 position OFF
1 ON
8
KS 1
Operating mode without final lubrication Operating mode with final lubrication
1 Switch 1 position OFF Switch 1 position ON
Switch positions monitoring time and final lubrication (switch 1 of KS1 position ON):
Time value Basic value Time value Total time
KS 2 KS 2
ON ON ON ON
OFF
KS 2 67 8 6 7 8 6 7 8
2 sec 4 + 8 + 16 28 sec
4 5
4 ON
0,5 min 1 + 2 + 4 7 min
4 5
5 ON
2 min 4 + 8 + 16 28 min
4 5
4+5 ON
5 min 10 + 20 + 40 70 min
4 5
The combination of the setting of the switches 6...8 generates the total time value.
Setting example:
Specification: Monitoring time 12 min Final lubrication 12
Switch positions KS 2: min like monitoring
1 2 3 4 5 6 7 8 time, activated with
Setting: Switch 1 + 2 = ON, 3 = OFF: preselection operating mode switch 1 of KS1
Switch 4 = OFF, 5 = ON: time value 2-28 min KS1
Switch 7 = ON: time value 8 min ON
monitoring time 12 min 1
Please note: Any alteration of a KS1 + 2 switch setting with activated system has to be confirmed
with the RESET- key.
31
Start up
The system can be taken into operation after it has been installed correctly, the reservoir has been
filled and the control unit has been connected and checked.
Fault messages at the filling of the main lines can be avoided by initial setting of a longer operating
time. A shorter cycle time means permanent operation.
After a malfunction, the system can be started again with the RESET-key.
Systems with switch-over signal by a differential pressure switch or pressure switches can be filled
faster, if the final lubrication (KS1, switch 1 ON) is activated.
Without level switch wire input B4 with +24 V DC.
After filling all lines, adjust the target values for cycle and monitoring time.
During standstill times of the machine (break with switched on operating voltage) we recommend to
use the cycle time lock to avoid excessive lubrication of the machine.
Operating status indication

The signal lights of the control unit indicate the operating status. Each malfunction can be cancelled
with the RESET-key.

H1 ON 1. System is activated and works without malfunction
H2 OFF - Reset of the system with the RESET-key to start a new lubricating cycle
2. System is activated, the lubricating cycle is not repeated
Cause: break time lock is set (contact +24 V DC to B1 is closed)
H1 ON 3. The pump is in operation, main line II is triggered by H2
H2 ON
H1 OFF 1. System not activated/connected
H2 OFF
2. The operating pressure was not reached within the monitoring time
Cause: a) Air in the main line
b) Delivery rate of the pump too low
c) Operating pressure of the pump too low
d) Transmitter not connected to B2
3. The contact of the pressure monitoring of main line II did not open
Cause: a) Pressure in main line II does not go down to the reset
signal value of the pressure switch
b) Differential pressure switch: The necessary pressure
difference between the 2 main lines was not reached
because pressure in line I was too low or the necessary
pressure relief in line II has not been achieved
H1 flashing See above, but with inverted main line identification (main line II at input B3)
clock rate 0,1 sec
H1 flashing The contact of the level switch is not closed / closes not within <1 min or
H2 OFF within the working time of the pump
Cause: a) lack of lubricant
b) switching point of the transmitter not adjusted or the
lubricant doesn´t activate the switch
c) no level switch installed (connect a bridge +24 V DC to B4)
32
37
P.A.-tronic CONTROL UNIT Time/machine stroke setting table
Cycle setting tables

The setting of the cycle, on the basis of time or machine stroke, and cycle monitoring, is carried out
on coding switches 1 to 8 of KS 1 (see pages 33 - 36).
Setting in accordance with the timing table:
a) in time mode set switch 1 of KS 1 to OFF (in direction of printed circuit board)
b) preselect the time stage (range preselection) at switches 2...4 of KS 1.
c) carry out the fine adjustment at coding switches 5...8 of KS 1. All times set in the ON position at
coding switches 5...8 (switched away from the printed circuit board) form the total time by
addition.
Setting example
Specification: cycle time 90 min
KS 1 switch positions:
1 2 3 4 5 6 7 8
Setting: Switch 1 = OFF : time preselection

Switch 2 + 3 = ON : time range 7.5 to 225 min
Switch 6 = ON : time value 30 min
Switch 7 = ON : time value 60 min
total time 90 min
Cycle timeout
The cycle time sequence can be interrupted by closing the contact at input B1 for the duration of the
connection.
Setting in accordance with machine stroke table:

a) in stroke mode set switch 1 of KS 1 to ON (switched away from the printed circuit board)
b) preselect the stroke stage (range preselection) at switches 2...4 of KS 1
c) carry out the fine adjustment at coding switches 5...8 of KS 1. All strokes set in the ON position
at coding switches 5...8 (switched away from the printed circuit board) form the total stroke
count by addition.
Setting example
Specification: cycle time 600
machine strokes
KS 1 switch positions: 1 2 3 4 5 6 7 8
Setting: Swtich 1 = ON : machine stroke count preselection

Switch 2 + 3 = ON : count range 50 to 1500 strokes
Switch 6 = ON : count value 200 strokes
Switch 7 = ON : count value 400 strokes
total 600 machine strokes
Reset
On actuation of the reset button, all operating parameters are restored to the switch-on status and
the program only restarted when the switch opens. The fault message relay is not released,
therefore no fault message occurs.
38
P.A.-tronic CONTROL UNIT Time/machine stroke setting table
Cycle setting tables

Cycle time switch positions
Preselection Time Basic time Time value Total time
to time stage
operation KS 1 KS 1
ON ON ON ON
OFF OFF
1 5 6 78 5 6 7 8 5 6 78
KS 1
OFF 5 sec 10 + 20 + 40 + 80 150 sec

2 3 4
2 ON 15 sec 30 + 60 + 120 + 240 450 sec
3 ON 2.5 min 5 + 10 + 20 + 40 75 min
2+3 ON 7.5 min 15 + 30 + 60 + 120 225 min
4 ON 0.5 h 1 + 2 + 4 + 8 15 h
2+4 ON 2 h 4 + 8 + 16 + 32 60 h
3+4 ON 4 h 8 + 16 + 32 + 64 120 h
ON 6 h 12 + 24 + 48 + 96 180 h
Machine stroke switch positions

Presection Stroke Basic strokes Stroke value Total strokes
to stroke stage
operation KS 1 KS 1
ON ON ON ON ON
OFF
1 5 6 78 5 6 7 8 5 67 8
KS 1
OFF 1 stroke 2+ 4+ 8+ 16 30 strokes

2 3 4
2 ON 5 strokes 10 + 20 + 40 + 80 150 strokes
2+3 ON 50 strokes 100 + 200 + 400 + 800 1500 strokes
ON 5000 strokes 10000 + 20000 + 40000 + 80000 150000 strokes
39

BEKA
GmbH + Co.
BAIER + KÖPPEL GMBH+ CO KG
PRÄZISIONSAPPARATEFABRIK
BEETHOVENSTRASSE14
D ---91257 PEGNITZ
TEL. 09241 / 729---0
FAX. 09241 / 729---50
TELETEX (17) 924182
POSTFACH 1320
D ---91253 PEGNITZ
Other produc ts in ourr ange
Gear type pumps

Oil multiple---line pumps
Grease multiple---line pumps
Induction centrall ubricant systems
Dual centrall ubricant systems
Oil circulating centrall ubricant systems
Oil air and spray lubrication
Flange ---centrall ubricant systems
Rolling mill ---centrall ubricant systems
Haul truck ---centrall ubricant systems
Progressive distributors
Control and monitoring devices
modifications reserved !
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09 PA-tronic With Fitted Casing Controlling

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© BEKA 2016 All rights reserved! X Contents

P.A. ---tronic CONTROL UNIT Pag es 4 --- 6

Dimens ional diag ram

cover plate for coding switches

Snap ---on mounting for mounting rail

Equipment connec tion H1’ and H2’ analysis external on LED.

H1’ and H2’ analysis external on relays.

H1’ and H2’ analysis external on SPS.

A.C. motor (M) drive with operating capacitor

Input wiring B1 .... B5 with 24 V DC pnp prox-

Drive relay or motor contactor

Technichal Data Electrical

Technical Data --- General

Diag nosis KS 2 zeit werden an dies en Schaltern eing es tellt.

Steuerg erät vorhanden, können alle eing es tellten

Connection diagram (example)

L1 N B1' B1 B2 B3 B4 B5 input wiring with

B1 Cycle timeout B4 Level control (1.4) 1) If only one signal transmitter

© BEKA 2016 All rights reserved! Contents

a) Input pulses from the signal transmitter adjustable to 1, 3, 6 or 9

Pulse count for signal transmitter switch positions:

Monitoring time switch positions:

Basic time 30 sec 1 min + 2 min + 4 min 7 min

b) Input pulse from the signal transmitter adjustable to 2, 5, 10 or 15

Pulse count for signal transmitter switch positions:

Monitoring time switch positions:

8 OFF 8 OFF 8 OFF 8 ON

Basic time 2,5 min 5 min + 10 min + 20 min min

Operational status indicator

Signal light Evaluation

H1 ON 1. System is switched on and is working without faults

2. System is switched on, the lubrication cycle is not being repeated.

System diagram (example)

Connection diagram (example)

L1 N B1' B1 B2 B3 B4 B5 input wiring with

B1 Cycle timeout B4 Level control (1.4) 1) If no fill level switch is fitted,

Operating time switch position:

Setting: Switch 1 + 3 = OFF, 2 = ON: operating mode preselection

© BEKA 2016 All rights reserved! Contents

Operational status indicator

Signal light Evaluation

H1 ON 1. System is switched on and is working without faults

© BEKA 2016 All rights reserved! Contents

Connection diagram (example)

L1 N B1' B1 B2 B3 B4 B5 input wiring with

Operating time switch position:

Setting: Switch 1 + 2 = OFF, 3 = ON: operating mode preselection

Operational status indicator

Signal light Evaluation

Connection diagram (example)

L1 N B1 B2 B3 B4 B5 input wiring with

Flowchart >without final lubrication<

Flowchart >with final lubrication<

3 OFF Switch 1 and 2 position ON

Operating status indication

Signal light Evaluation

Cycle setting tables

Setting: Switch 1 = OFF : time preselection

Setting in accordance with machine stroke table:

Setting: Swtich 1 = ON : machine stroke count preselection

Cycle setting tables

OFF 5 sec 10 + 20 + 40 + 80 150 sec