Professional Documents
Culture Documents
The Elements of Direct Uses PDF
The Elements of Direct Uses PDF
The Elements of Direct Uses PDF
00
Printed in Great Britain. Pergamon Press plc
© 1988 CNR.
T H E E L E M E N T S OF D I R E C T USES
JON-STEINAR GUDMUNDSSON
Geothermal Training Programme. National Energy Authority, Reykjavik, Iceland
Abstract--Direct uses of geothermal energy are important in m a n y countries of the world. Well-known
examples are district heating (hitaveita) in Iceland, industrial processing in New Zealand, greenhouse
heating in Hungary, and traditional bathing uses in Japan. Although direct uses are also called
non-electrical applications, they span the whole range of geothermal temperatures, as evident from the
Lindal Diagram shown in Fig. 1. A recent paper on direct uses is that of G u d m u n d s s o n and L u n d (1985).
Because of the many possible applications of geothermal energy, there is a need to identify the main
elements that make up direct use projects. The purpose of this paper is to consider these elements, in an
attempt to better organize the field of geothermal engineering. The paper concerns the technologies
needed to bring geothermal fluids from resource to user. However, corrosion and water quality matters
are not discussed, neither are environmental issues. Geothermal drilling, production and reservoir
engineering are also outside the scope of this paper.
RESOURCES
G e o t h e r m a l resources are for practical purposes non-renewable. Therefore, geothermal
energy production is not unlike a mining operation. It is useful to distinguish between a
geothermal system and a geothermal reservoir. A geothermal system consists of what gives rise
to geothermal resources: (a) water that percolates deep into the earth and flows toward a
reservoir, (b) m o v e m e n t of m a g m a into the earth's crust, the formation of hot intrusions, dikes
and heat flow anomalies, (c) zones of high permeability for hot water and steam to convect and
rise to drillable depths. U n d e r favourable conditions these elements may provide the fluid, heat
source and rock permeability for a geothermal reservoir to exist. A geothermal reservoir is that
part of the system that contains the extractable heat. This heat must be extractable in industrial
time rather than geologic time.
G e o t h e r m a l systems occur in a number of geological environments. These systems can be
divided into two groups: the volcanic and non-volcanic. High-temperature systems are confined
to the volcanic group, while low-temperature geothermal systems are found in both groups.
High-temperature systems tend to arise from the circulation (convection) of water near young
volcanoes (magmatic activity); the water is heated by m a g m a intrusions and associated dikes.
Low-temperature resources, on the other hand, tend to arise from the flow of water over some
distance. The water becomes heated, first, by the regional thermal gradient and, second, by
deeper circulation through a localized zone of higher permeability.
While the energy potential of geothermal resources worldwide is large, there are limitations
to how much of this potential can be translated into applications. These limitations can be
technical, economical, and site specific. For example, what is feasible in one location may not be
feasible in another. There are two main questions concerning the feasibility of projects: the
resource and the application. The location of geothermal resources plays an important role in
their application. In the case of geothermal electric power plants this aspect of feasibility is clear;
all such plants are built at the resource site. In the case of district heating, however, this aspect
of feasibility is less clear. Nevertheless, a geothermal resource within a town is more likely to be
119
120 J.-S. Gudmundsson
°C
200--
190--
UTILIZATION
0.5-
04-
Space heating Food processing/ctothes drying
_8
T-
03- /' /" Air conditioning
"O
::.::::.'.~
>~ '.:v@.:
02-
c
LIJ
Agricutturot / ;"-::;-~
....
aquocutturot :;-'_'_:;-"g; ..... ~-k/
World survey
At the end of 1984~ the installed thermal power of all geothermal direct use projects in the
world was about 7072 MW (Gudmundsson, 1985). This power represents thermal energy used
above 35°C in most cases. The geothermal energy use was found to be about 23,957 GWh. The
hot water and steam flowrate associated with the reported thermal power and energy use was
57,803 kg/s. The results of the survey are shown in Table 1. For comparison, the installed
geothermal electric power worldwide was about 4764 MW~, at the end of 1985 (DiPippo, 1985).
EQUIPMENT
The following are found in most low-temperature direct use systems: downhole and circulation
pumps, transmission and distribution pipelines, peaking or backup plants, and various heat
extraction equipment. Fluid disposal is either at the surface or by injection. A peaking system
may be necessary to meet maximum load, either by increasing the water temperature or by
providing tank storage. Both options mean that fewer wells need to be drilled. When the
geothermal water temperature is warm (below.50°C) heat pumps are often used. The equipment
The Elements o f Direct Uses 123
used in direct use projects represents several units of operation. The major units will now be
described in the same order as seen by geothermal waters produced for district heating.
Downhole p u m p s
Wells drilled for geothermal water are in many cases artesian. This tends to occur when the
first wells are drilled into low-temperature reservoirs. With time as water production lowers the
pressure in such reservoirs, their artesian flowrate decreases, however. For shallow wells,
suction pumps and jet pumps can be used. For depths below about 15 m, vertical turbine pumps
are necessary, the lineshaft p u m p being the most common.
Downhole p u m p s are needed in most large-scale geothermal district heating systems. In
general, they are used in the development of low-to-moderate temperature fluid production.
Downhole pumps are installed not only to lift fluid to the surface, but also to prevent the release
of gas which can lead to scale formation. The operating experience of downhole pumps in
geothermal applications has been reviewed by Ellis et al. (1984), especially pumps in moderate-
temperature service.
The lineshaft p u m p system in Fig. 3 consists of a multi-stage downhole centrifugal pump, a
surface mounted m o t o r and a long drive shaft assembly extending from the motor to the pump.
The shaft assembly may be either open or enclosed. If open, the rotating shaft is centered within
the production tubing via spider bearings and the produced fluid used as the bearing lubricant.
If the shaft assembly is enclosed, the shaft rotates within a lubrication (enclosing) column which
is centred in the production tubing. This assembly allows the bearings to be lubricated by water,
oil, or other fluids.
Downhole pumps have been used for many years for cold water pumping. Lineshaft pumps
have been used for decades in geothermal wells in Reykjavik, pumping water in the temperature
range 80-130°C. These pumps have an enclosed water-lubricated lineshaft and are placed at
about 200 m depth. The lineshaft assemblies use teflon/graphite bearings specially made for
geothermal service. A short-shafted version of the lineshaft pump, the barrel pump, is also used
in pumping stations of many district heating systems. The lineshaft p u m p is preferred over the
submersible p u m p in conventional geothermal applications for two main reasons: the lineshaft
p u m p costs less and it has a proven track record. However, for setting depths exceeding about
250 m a submersible p u m p is required.
MOTOR,.~
WELLHEAL D - ~ ~J
PRODUCTIONj ~ DISCHARGE
HEAD
TUBING Jl
MULTI-STAGE
PUMP
WELL J
CASING (
,T
PUMP
f INTAKE
ENCLOSEDLINESHAFT
BEARINGLUBRICATION
120
_ ~
100
.=
"o
"~ 60
;7,
40 E ----------2_
20- Soil temperature
0 I I I I I
0 25 50 75 100 125
Transmission length -kin
residual heat are conserved. A two-pipe system must be used when mixing of spent fluids with
hot fluids is called for and when the spent cold fluids need to be injected into the reservoir.
The quality of thermal insulation of transmission lines and distribution networks will depend
on many factors. In addition to minimizing the heat loss of the fluid, the insulation must be
waterproof and water tight. Moisture can destroy the value of thermal insulation and cause rapid
external corrosion. Above-ground and overhead pipeline installations can be considered in
special cases. Considerable insulation is achieved by burying hot water pipelines. For example,
burying bare steel pipe results in a reduction in heat loss of about one third as compared to above
ground in still air. If the soil around the buried pipe can be kept dry, then the insulation value
can be retained. Carbon steel piping can be insulated with polyurethane foam and fiberglass.
Below ground such pipes should be protected with a polyvinylchloride jacket; above ground
aluminum can be used. Generally, one to three inches of insulation is adequate.
At flowing conditions the temperature loss in insulated pipelines is in the range 0.1-0.5 ° C/km.
Pipe material does not have a significant effect on heat loss. However, the flow rate does have a
significant effect. At low flowrates (off peak) the heat loss is higher than at greater flows. This
aspect of geothermal pipeline design is illustrated in Fig. 4. It shows the fluid temperature, as a
function of distance, in an 18 in. diameter pipeline, which is insulated with a 5 cm thick urethane.
The curves represent three initial temperatures and flow velocities of 0.5 m/s and 1.5 m/s.
Several types of hot water transmission lines are used in geothermal district heating systems
in Iceland. A few of these are discussed by Sun (1981): (a) above-ground pipeline with sheet
metal cover, (b) steel pipe in concrete duct, (c) steel pipe with polyethylene cover, (d) asbestos
cement pipe with earth and grass cover.
Heat exchangers
The principal heat exchangers used in geothermal systems are the plate, shell-and-tube and
downhole types. The plate heat exchanger consists of a series of plates with gaskets held in a
126 J.-S. Gudmundsson
qV'~
frame by clamping rods (see Fig. 5). The gasket material limits the maximum temperature that
can be used. The primary and secondary fluids are usually passed through alternating passages
between the plates in single-pass counter flow, although other flow paths can usually be arranged
by simple external piping. Stamping of the plates provides a variety of flowpath patterns. The
counter-current flow and high turbulence achieved in plate heat exchangers provide for efficient
thermal exchange in a small volume. Plate heat exchangers are commonly used in geothermal
heating situations worldwide. The plates are usually made of stainless steel, although titanium
is used when the fluids are especially corrosive.
Conventional shell-and-tube heat exchangers may be utilized for geothermal applications.
This type of exchanger is readily available or may be custom designed to meet the specific need.
Shell-and-tube exchangers consist of a series of tubes, normally carrying the geothermal water,
surrounded by an enclosing shell, confining the secondary system water around the tubes (see
Fig. 6). The tubes in this type of exchanger can be a U-tube configuration or a straight tube with
removable heads at both ends to facilitate cleaning of the tubes.
OACX up eOttER
II •
UTILISATION
PR/VAr £ USER
,q.A~tJ¢ $LA~et./ER
SUB-STATION
HEAT EXCHANGER
SUB - STATtON
HEAT PUMP
PRODUCTIDN W1Et.L
~ERStBLE PUMP
Heat pumps
Heat pumps operate on the principle that fluid absorbs heat when it evaporates into a gas, and
likewise gives off heat when it condenses back into a liquid. The types of heat pumps that are
easily adaptable to geothermal energy are the water-to-air and the water-to-water. Heat pumps
are available with heating capacities of less than 3 kWt to over 1500 kWt. Dual service units
(those that both heat and cool) can operate with a geothermal source of 15-35°C. With units used
solely for heating, the water temperature can vary from 5-50°C. At higher temperatures space
heating can be done directly without the use of a heat pump. An example of a combined
heat-exchanger/heat-pump system is shown in Fig. 7 (Ungemach and Fouasse, 1985).
The efficiency of a heat pump is indicated by its coefficient of performance (COP). This
coefficient is the ratio of the thermal output of the heat pump to the thermal input equivalent to
the electric power used by the compressor. For example, a heat pump putting out 80 kWt of heat
128 J.-S. Gudmundsson
Hot Water
+
,
(a) I I t WarmA
I I
4,
WormWater
WarmAir ~.
" ~. ~,.~-~-.~"'--.,~Hot Water
(b)
War
(c)
WarmWater ~ . ~
and requiring 20 kW e of electricity to the compressor, would have a COP of 4. For heat pump
systems to be economical a coefficient above 3 is generally desired.
Convectors
Heating of individual rooms and buildings is achieved by passing geothermal water through
heat convectors located in each room. The method is similar to that used in conventional space
heating systems. Three major types of heat convectors are used for space heating: forced air,
natural air flow and radiant panels. All three can be adapted directly to geothermal energy or
converted by retrofitting existing systems. Several convectors are shown in Fig. 8 (Gudmundsson
and Lund, 1985).
Forced air convectors heat the incoming cold air by finned-type hot water coils and then
distribute the heated air to the room by ductwork to vents, usually located on outside walls.
The Elements of Direct Uses 129
These units can economically use fluids of 40°C and higher, with temperatures above 70°C being
most efficient.
Natural convectors use hot water as the heat transfer medium where the water is distributed
to units located at the base of outside walls. Fins attached to the piping transfer the heat to the
room by means of natural convection. Forced air convectors for individual rooms are also
available. A c o m m o n type of natural air flow convector is the thin-walled radiator. The hot water
flows into the radiator at the top, along the top and down passages to the bottom and then out.
Natural convection heating units are economical above 60°C. Forced air convectors can use
lower t e m p e r a t u r e water; they are economical above 50°C.
Radiant panels are located in floors, walls, or ceilings; they radiate heat into the room. H o t
water is circulated in coils of pipe (usually plastic or copper) imbedded in concrete or plaster.
The main advantage of radiant panels is the uniform heat provided without a draft; another
advantage is the low-temperature fluid that can be used. It is possible to use fluid temperatures
as low as 30°C. This method is popular in garage and basement floors and for melting snow on
driveways and sidewalks.
Refrigeration
Cooling can be accomplished from geothermal energy using lithium bromide and ammonia
absorption refrigeration systems (Rafferty, 1983). The lithium bromide system is the most
c o m m o n because it uses water as the refrigerant. However, it is limited to cooling above the
freezing point of water. The m a j o r application of lithium bromide units is for the supply of
chilled water for space and process cooling. They may be either one- or two-stage units. The
two-stage units require higher temperatures (about 160°C), but they also have a high coefficient
of performance, C O P (here taken as cooling output over source energy input). The single stage
Cooling Geothermal
in Water o u t in Woter o u t
vopo,
Liquid Ammonia
; JLWoterSolution
,/ EXPANSION VALVE
I/ / EVAPORATOR
Hind ,oooo,o_.r^..
Huuu
y , / / / / / / / / / / / A
Vopor PUMP
APPLICATIONS
Heating
Z
.Q
0 .-L-..
Tmin Tmax
Horticulture
A number of commercial crops can be raised in greenhouses, making geothermal resources in
cold climates particularly attractive. These include vegetables, flowers (potted and cut), house
plants and tree seedlings. The optimum growth temperatures of cucumbers, tomatoes and
lettuce are shown in Fig. 11 (Barbier and Fanelli, 1977). Cucumbers grow best in the
temperature range 25-30°C, tomatoes near 20°C, and lettuce at 15°C and below. The growing
time for cucumbers is usually 90-100 days, while the growing cycle for tomatoes is longer, in the
range of 9-12 months. The use of geothermal energy for heating can reduce operating costs
(which can account for 35% of the product cost) and allows operation in colder climates where
commercial greenhouses would not normally be economical. In addition, greenhouses can be
suited to large quantities of relatively low grade heat. Furthermore, better humidity control can
be derived to prevent condensation (mildew), botritis and other problems related to disease
control.
Greenhouses are generally constructed of steel or aluminum frames, and with glass or plastic
film as the wall/roof materials (Rafferty, 1986). Glass greenhouses are more expensive to
construct, and are preferred by growers whose plants require good light transmission qualities.
The building profile of these greenhouses is usually of the peaked design. Heating costs of glass
greenhouses are high due to the poor insulating quality of single glazing. This issue has been
addressed in recent years through the introduction of new double glazing panels. However, they
125
I I
LETTUCI"~ TOMATO
100 f II--
/ y,, \
_m \
so
\
\
,I, 25
0 J (
0 5 10 15 20 25 30 35 40
Temperature °C
Fig. 11. Optimum growth of crops.
132 J.-S. Gudmundsson
are expensive and have poorer light transmission. Plastic film greenhouses are the newest
variation in greenhouse construction techniques. This type of structure is almost always of the
arched roof design. The roof can come all the way down to the ground or can be fitted with side
walls. Maintenance requirements for the plastic film are high in that it generally requires
replacement on three year intervals. The superior energy efficiency of the film construction
comes at the price of reduced light transmission.
Greenhouse heating can be accomplished by several methods: (a) circulation of air over
finned-coil heat exchangers carrying hot wateL (b) hot-water circulating pipes or ducts located
in or on the floor, (c) finned units located along the walls and under benches and (d) a
combination of these methods. Often the choice of the heating system type is not dictated by
engineering considerations, such as maximum use of the geothermal resource or the most
economic system, but by the grower's preference. It may also be dictated by the type of crop and
potential disease problems.
A quaculture
Ambient temperature is generally more important for aquatic species than land animals. This
suggests that the potential use of geothermal energy for aquaculture may be greater than for
animal husbandry, such as pig and chicken rearing. Figure 12 shows the growth trends for a few
land and aquatic species (Barbier and Fanelli, 1977). Land animals grow best in a wide
temperature range, from just under 10°C and up to about 20°C. Aquatic species such as shrimp
and catfish have a narrower range of optimum production at a higher temperature, approaching
30°C. Trout and salmon, however, have a lower optimum temperature no higher than 15°C.
The application temperature in fish farming depends on the species involved. Typically:
catfish grow in 4-6 months at 18-24°C, trout in 4-6 months at 13-18°C, prawns in 6-9 months at
27-30°C. The benefit of a controlled rearing temperature in aquaculture operations can increase
growth rates by 50-100% and thus increase the number of harvests per year. Water quality and
disease control are very important in fish farming.
Cows I ~f Chickens ~
100
¢-.
2 8o
E
E 6o
0
/ l Cl~tfis
/
N 40
/
e-
o
L.
a. 2o
Cascading use
High, moderate and low-temperature geothermal resources can be used for a spectrum of
applications. Considered individually, however, many of the uses may have difficulty in
providing an attractive return on investment due to the high initial capital cost. Application of a
geothermal fluid in several stages may have to be considered to maximize benefits, called
cascading or combined use.
A simple form of cascading would be the use of waste heat from an electric power plant for a
direct use project. The site specific nature of geothermal applications, however, may limit
cascading in many instances. One reason for this is that electric power plants tend to be located
away from load centers, while the need for process heat is within load centers.
A
~---Feed Conveyor .. Geothermally Heated
u_,~u.,~,-^ , r->
/ e--msulntion
~ , p In~IOllOfl nvl Ivulllv ~u,,i I I
\ / -7 ; /
Feed~ I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t C~veyor
f Belt ~ " '~
.?..:,= - t ;. an ~ .
~-.:-~Y I I~) H - , (-~Y~ I "yanC'II ~-.. ro s , , .
- I I' q
J[lr,rlJL
u
A'
L~iH...
:trlbut,
Grating
Product
FEASIBILITY
The decision to invest in a geothermal project depends primarily upon the cost saving over an
alternative fuel system, taking into account the project life, system maintenance, cost of money
and fuel price projections. Direct use projects require a relatively large capital investment at the
beginning, with small annual operating costs thereafter. Production wells, pipelines, heat
exchangers and injection wells may cost much more than the initial investment of a fossil fuel
system. However, the fossil fuel system must continue to pay for the oil, gas, or coal at a high
rate, The annual operation and maintenance costs for the two systems is similar. The two
systems, one with a high initial cost and the other with high annual costs, must be compared when
evaluating the feasibility of direct use projects.
The economics of geothermal direct use projects are affected by several factors, including the
location of user and resource, efficiency of heat extraction and annual load factor, cost of
financing, amortization period and inflation rates. These factors can be grouped into three major
considerations: (a) location and site specificity, (b) system efficiency and load factor and (c)
financing and fuel costs.
CONCLUSIONS
Geothermal resources are non-renewable, because the hot water and steam must be extracted
in industrial time rather than geologic time. Although the potential of geothermal resources and
applications worldwide are large, there are site specific limitations in direct uses, more so than
in electric power uses.
Equipment for direct uses are of standard manufacture and are known from other industries.
Direct use projects consist of several characteristic units, including: downhole and pipeline
pumps, transmission and distribution lines, heat exchangers and convectors and heat pumps and
refrigeration systems. Other elements of direct uses are control systems and aqueous chemistry
(corrosion and scaling).
District heating (hitaveita) is the largest single type of geothermal energy non-electrical use.
Other elements or types of direct uses are in agriculture, horticulture and process applications
such as drying. District cooling and cascading uses are examples of new developments in direct
uses of geothermal energy worldwide.
The feasibility of direct use projects is determined primarily by project location (site
specificity), system thermal efficiency and load factor, financing and the cost of competing fuels.
136 J.-S. Gudmundsson
REFERENCES
Andersnn, D. N. and Lund, J, W. (eds) (1979) Direct Utilization of Geothermal Energy: A Layman's Guide. Special
Report No. 8, Geoth. Resources Council.
Barbier, E, and Fanelli, M. (1977) Non-electrical uses of geothermal energy. Prog. Energy Combust. Sci. 3(2), 73-103.
DiPippo, R. (1985) Geothermal electric power: the state of the world. Geothermal Resources Council. Annual Meeting
and Int. Syrup.. Kona, Hawaii, 26-30 August.
Einarsson, S. S. (1973) Geothermal District Heating. In Geothermal Energy (Edited by Armstead, H. C. H.),
pp. 123-134. UNESCO, Paris.
Einarsson, S. S. (1975) Geothermal space heating and cooling. Proc. Second U.N. Syrup. Development Use Geothermal
Resources, San Francisco, CA, pp. 2117-2126.
Ellis, P. F., Green, T. F. and Williamson, H. J. (1984) Geothermal downwell pump reliability: state-of-the-art
assessment. Report EPRI AP-3572, Electric Power Research Institute, Palo Alto, CA.
Gudmundsson, J. S. (1983a) Geothermal electric power in Iceland: development in perspective. Energy 8,491-513.
G udmundsson, J. S. (1983b) Geothermal soil heating in Iceland. Trans. Geoth. Res. Council 7, 601-606.
Gudmundsson. J. S. and Lund, J. W, (1985) Direct uses of earth heat. Energy Res. 9,345-375.
Gudmundsson, J. S. and P~ilmason, G. (1986) The geothermal industry in Iceland. U.N. Workshop Development
Exploitation Geothermal Energy Developing Countries, 15-20 September~ Reykiavik, Iceland.
Gudmundsson, J. S., Freeston, D. H. and Lienau, P. J. (1985) The Lindal Diagram. Geothermal Resources Council,
Annual Meeting and Int. Syrup.. Kona~ Hawaii, 26-3{) August.
Lejeune, J.-M. and Varet, J. ( 1981 ) Low enthalpy geothermal development in France: the situation in early 1982. Trans.
Geoth. Res. Council 5, 531-534.
Lindak B. (1973) Industrial and other applications of geothermal energy. In Geothermal Energy (Edited by Armstead,
H. C. H.), pp. 135-148. UNESCO, Paris.
Rafferty, K. (1983) Absorption refrigeration: cooling with hot water, Geo-tteat Center Ball. 8(1), 17-21).
Rafferty, K. (1986) Some Considerations for the Heating of Greenhouses With Geothermal Energy. Geothermics 15,
227-244.
Reistad, G. M. (1975) Potential for nonelectrical applications of geothermal energy and their place in the national
economy. Proc. Second U.N. Syrup. Development Use Geothermal Resources, San Francisco, CA, pp. 2117-2126.
Sun, K. (1981) Geothermal district heating in Tianjin, China: present status and suggested development using the
resources outside the city. Report 1981-9, UNU-NEA Geothermal Training Programme, National Energy
Authority, Reykjavik, Iceland.
Tester, J. (1982) Energy conversion and economic issues for geothermal energy, In ttandbook of Geothermal Energy
(Edited by Edwards, L. M., Chilingar. G. V., Rieke, H. H. and Fertl, W. H.), pp. 471-588. Gulf, Houston TX.
Ungemach, P. and Fouasse, J. L. (1985) The status of geothermal direct uses in Europe: production and related problem
areas. Int. Symp. Geoth. Energy, Kailua Kona, Hk 26-30 August.
Witchcr, J. C. (1980) Geothermal Space heating/cooling. Geo-Heat Center Bull. 5(2), 18-2(I.