c

Parts
Manual

Model Layer Picker

Catalog Number 30B-45067

cascade
corporation
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
OR
Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220
Internet: www.cascorp.com
 Safety Decals

1 2
1
Both sides
1
1 Both sides
12 places on 3
Cylinders and Arms

1 2 3 Both sides

1 Both sides

REF QTY PART NO. DESCRIPTION

1 23 665595 No Hand Hold Decal
LP0543.eps
2 3 679150 No Step
3 2 6080170 CAUTION–Lube

Publications
STR
AL N IN
NU A TIO
A ALL
NST
EM
ER
VI
C
I O PERATOR’S GUIDE
AL

S
NU

30A & 30B

MA
TS
AR
LOG

PART NO. DESCRIPTION

P
OOL CATA

230444 Service Manual

222225 Operators Guide
T

222964 Installation Instructions

cascade
corporation
679929 Tool Catalog

GA0377.eps

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Hydraulic Group

2 6

& *
3 8

0 *
%
9 ^

!
@

1 LP0364.eps
⁄
)
#
5 $
4
7

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Hydraulic Group

30B
REF QTY PART NO. DESCRIPTION
6151968 Hydraulic Group (R5)
1 1 6125968 Actuator
2 1 6161317 Tube
3 1 6161316 Tube
4 4 6126374 Capscrew, 7/8 x 5.00
5 4 221204 Washer
6 1 3611 Capscrew, 3/8 x 3.00
7 7 607085 Capscrew, 5/8 x 1.50
8 2 6099 Nut
9 2 601676 Fitting, 6-6
10 1 647910 Capscrew, 3/8 x 2.25
11 12 607105 Capscrew, 3/4 x 2.00
12 12 670692 Washer
13 2 6127201 Bumper
14 4 768786 Capscrew, M6 x 25
15 1 6126392 Tube
16 1 6126392 Tube
17 1 221642 Valve l
18 4 604511 Fitting, 6-6
19 1 629516 Capscrew, 3/8 x 1.00
20 2 6109814 Bumper Spacer
21 6 6109815 Bumper Spacer
l See Valve page for parts breakdown.
Reference: SK-12167.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Hydraulic Group

2
4
3

LP0367.eps

REF QTY PART NO. DESCRIPTION

6151968 Hydraulic Group (R5) (cont.)
1 2 206898 Bracket
2 4 2453 Fitting, 6-6
3 4 787372 Capcrew, M8 x 20
4 4 206315 Lockwasher, M8

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Valve

12

34

LP0161.ill

12

REF QTY PART NO. DESCRIPTION

221642 Valve Group
1 2 211762 Relief Cartridge RPEC-LAN-2000
2 2 661312 Service Kit
3 2 674732 Counter Balance Valve CBCA-LAN
4 2 667516 Service Kit

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Clamp Assembly

£ ¶ ™
¢ Short Arm-Narrow
∞ ¡ Narrow Pad
Long Arm-Narrow
Narrow Pad
§
5
* ° 3
·
@
#

‚
&
1
^ @
% #
( fi 7
9 ) fl Cylinder–Long
$ !
q

0 › •
Cylinder–Short fi
‡
º
2 4 ª

⁄
`
‹

6 8 LP0400.eps

Short Arm-Wide Long Arm-Wide

Wide Pad Wide Pad

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Clamp Assembly

30B
REF QTY PART NO. DESCRIPTION
6165188 Clamp Assembly
1 1 6154450 Frame
2 1 6154319 Short Arm – Wide
3 1 6154318 Short Arm – Narrow
4 1 6156763 Long Arm – Wide
5 1 6156764 Long Arm – Narrow
6 1 6154797 Contact Pad – Wide
7 1 6154800 Contact Pad – Narrow
8 1 6154796 Contact Pad – Wide
9 1 6154799 Contact Pad – Narrow
10 2 6165202 Cylinder − Short Arm  u
11 2 6165201 Cylinder − Long Arm  u
12 8 6151809 Bushing
13 8 222901 Retaining Ring
14 16 755028 Capscrew, M12 x 50
15 16 200456 Washer, M12
16 16 205979 Nut, M12
17 1 219694 Valve  l
18 2 768802 Capscrew, M8 x 70
19 4 7861 Roll Pin − Inner
20 4 7962 Roll Pin − Outer
21 16 221199 Bracket
22 16 683822 Lockwasher, M12
23 16 763021 Capscrew, M12 x 30
24 2 605230 Fitting, 6-6
25 8 611288 Fitting, 6-6
26 6 2680 Fitting, 6-6
27 8 602580 Plug
28 2 2375 Fitting, 6-6
29 1 6143163 Tube
30 1 6143162 Tube
31 4 688387 Jam Nut, M12
32 4 768555 Capscrew, M12 x 40
33 2 787372 Capscrew, M8 x 20
34 2 787398 Washer, M8
35 2 689954 Eye Pin
36 2 218169 Pin
37 4 399469 Shim
38 8 6510 Cotter Pin
39 8 667624 Retainer
40 8 667625 Nut
41 8 667626 Washer
1 6151799 Hose Group  n
u See Cylinder page for parts breakdown.
l See Valve page for parts breakdown.
n See Hose Group page for parts breakdown.
Reference: Common Parts Group 6143338, S-28956, SK-13006,
S-28952, S-28953.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Clamp Valve

7 8 9

6
2

3
2 4
5

1
LP0052.ill

REF QTY PART NO. DESCRIPTION

219694 Valve Assembly
1 1 219693 Body
2 8 611288 Fitting, 6-8
3 1 617915 Fitting, 4-4
4 1 659058 Check Valve - PO
5 1 667516 Service Kit
6 2 601377 Fitting, 8-8
7 2 605761 Fitting, 8-8 ▲
8 2 2671 Fitting, 8 ▲
9 2 2618 Nut, 8 ▲
▲ Not included in Valve Assembly.
Reference: Hydraulic Group 222080.

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Cylinder Assembly

* 5

$ 6 87 2 3 90@#
^%

CL4803.eps

( ) 1 ! & 4

REF QTY PART NO. DESCRIPTION

6165201 Cylinder Assembly
1 1 6127715 Shell
2 1 6149146 Rod
3 1 3005466 Spacer
4 2 6510 Cotter Pin
5 1 602580 Fitting
6 1 559702 Piston
7 1 2716 s O-Ring
8 1 662450 s Seal
9 1 2722 s O-Ring
10 1 615126 s Back-Up Ring
11 1 6815271 s Retainer
12 1 6084151 s Seal
13 1 6084152 s Wiper
14 1 668031 Nut
15 2 667624 Nut Retainer
16 1 667626 Washer
17 2 667625 Nut
18 2 611288 Fitting,
19 1 671047 Seal Loader, Piston
20 1 671051 s Seal Loader, Retainer
560729 Service Kit
s Included in Service Kit 560729.
Reference: ST-0284-R16, ST-0283.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Cylinder Assembly

* 5

$ 6 87 2 3 90@#
^%

CL4803.eps

( ) 1 ! & 4

REF QTY PART NO. DESCRIPTION

6165202 Cylinder Assembly
1 1 6127715 Shell
2 1 6115691 Rod
3 1 3005466 Spacer
4 2 6510 Cotter Pin
5 1 602580 Fitting
6 1 559702 Piston
7 1 2716 s O-Ring
8 1 662450 s Seal
9 1 2722 s O-Ring
10 1 615126 s Back-Up Ring
11 1 6815271 s Retainer
12 1 6084151 s Seal
13 1 6084152 s Wiper
14 1 668031 Nut
15 2 667624 Nut Retainer
16 1 667626 Washer
17 2 667625 Nut
18 2 611288 Fitting,
19 1 671047 Seal Loader, Piston
20 1 671051 s Seal Loader, Retainer
560729 Service Kit
s Included in Service Kit 560729.
Reference: ST-0284-R16, ST-0283.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Clamp Hose Group

2
1

5 4
3

7
1
LP0381.eps
6

30B
REF QTY PART NO. DESCRIPTION
6151799 Hose Group (R1)
1 2 6132885 Hose, 16.00 in.
2 1 6132885 Hose, 16.00 in.
3 1 6125917 Hose, 35.00 in.
4 1 6125917 Hose, 35.00 in.
5 1 6097132 Hose, 8.9 in.
6 1 6100716 Hose, 12.00 in.
7 1 383026 Hose, 14.50 in.
8 1 6011624 Hose Twinline, 32.00 in

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Boom Arm Assembly
^ 1
%
$
6

2 4

!
3 0
9
@
#
LP0365.eps

7
!
5
8
9
0
30B
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6151914 Boom Arm Assembly 9 2 667625 Nut
1 1 6151915 Frame 10 2 667624 Retainer
2 2 21066-0780 Bushing 11 2 6510 Cotter Pin
3 2 222901 Retaining Ring 12 2 611288 Fitting, 6-6
4 2 6008746 Arm Bar 13 2 2453 Fitting, 6-6
5 1 3006095 Cylinder u 14 2 203407 Bar
6 4 208731 Molded Insert 15 4 206323 Lockwasher, M6
7 1 667609 Restrictor Fitting l 16 4 763169 Capscrew, M6 x 20
8 1 667626 Washer 1 6151509 Boom Hose Group n
u See Cylinder page for parts breakdown. l See Restrictor Fitting page for parts breakdown.
n See Boom Hose Group page for parts breakdown.

For Technical Assistance call:  800-227-2233, Fax:  888-329-8207

cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Cylinder Assembly

$ 6 4 % & 5@
23 ^

CL0382.eps

1 !
8 7 90#
*
(

REF QTY PART NO. DESCRIPTION

3006095 Cylinder Assembly
1 2 6510 n Cotter Pin
2 2 667624 n Nut Retainer
3 2 667625 n Nut
4 1 3006096 Shell
5 1 602580 Fitting
6 1 559702 Piston
7 1 2716 u O-Ring
8 1 662450 u Seal
9 1 2722 u O-Ring
10 1 615126 u Back-Up Ring
11 1 413799 Retainer
12 1 662448 u Seal
13 1 636853 u Wiper
14 1 667623 Nut
15 1 3006097 Rod
16 1 — Washer
17 1 3004460 Spacer
18 1 671047 u Seal Loader − Piston
19 1 671051 u Seal Loader − Retainer
560729 Service Kit
n Included in Nut Service Kit 668926.
u Included in Service Kit 560729.
Reference:  ST-0283, ST-0284.

For Technical Assistance call:  800-227-2233, Fax:  888-329-8207

cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Restrictor Cartridge

5
4
CL0140.ill
3
2
1

REF QTY PART NO. DESCRIPTION

667609 Restrictor Cartridge
1 1 2701 O-Ring
2 1 667611 Plunger
3 1 2841 O-Ring
4 1 667610 Plug – Special
5 1 5716 Jam Nut

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade Order Parts call: 888-227-2233, Fax: 888-329-0234
 Boom Hose Group

1
3
4
LP0368.eps

30B
REF QTY PART NO. DESCRIPTION
6151509 Boom Hose Group
1 1 6149662 Hose, 69.7 in.
2 1 6149661 Hose, 71.5 in.
3 1 6149663 Hose, 70.5 in.
4 1 6149664 Hose, 75.0 in.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Mast Assembly
° ‚
%
(* ›
^ 6
&e ∞ w
)⁄ 7

8
9
¤‹ 0
r
t
5
! fi
4 fl

3
‚ ¡
2
°
‡
· q

@ º

§ ¢
ª
•
ª
¶
∞
6
1
7 ™ i
£ u
# 5
4
9
$ LP0351.eps y
1

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Mast Assembly

30B
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6188284 Mast Assembly 25 2 200006 Nut, 5/8
1 6188271 Basic Mast Assembly t 26 2 200007 Jam Nut, 5/8
1 4 7418 Grease Fitting 27 2 680243 Chain Anchor
2 1 6188270 Mast Weldment 28 4 684305 Pin
3 2 580705 Cylinder  u 29 2 3135 Snap Ring
4 4 6113008 Stub Shaft 30 8 6508 Cotter Pin
5 4 6142048 Thrust Bearing 31 2 611289 Fitting, 8-10
6 4 662145 Roller 32 1 684810 Lowering Control Valve  l
7 4 768555 Capscrew, M12 x 40 33 2 601377 Fitting, 8-8
8 6 6142108 Shim 34 3 605761 Fitting, 8-8
9 6 206315 Lockwasher, M8 35 n 631881 Shim (.030)
10 2 787375 Capscrew, M8 x 20 36 1 683831 Bar
11 2 201541 Grease Fitting 37 2 683823 Capscrew, M10 x 50
12 1 6143085 Inner Rail Weldment 38 2 684649 Capscrew, M10 x 25
13 6 6142091 Shim 39 4 681238 Lockwasher, M10
14 4 768796 Capscrew 40 1 216822 Hose, 813 mm
15 2 688935 Snap Ring 41 1 200380 Hose, 597 mm
16 2 683802 Pin 42 2 6518 Cotter Pin
17 2 660051 Sheave 43 2 678770 Chain
18 2 787383 Washer, M10 44 4 203174 ❖ Capscrew, M14 x 50
19 2 683820 Capscrew, M10 x 16 45 2 220481 ❖ Plate Base
20 2 209623 Sheave 46 4 219596 ❖ Capscrew, M14 x 50
21 2 684657 Shaft 47 4 688705 ❖ Lockwasher, M14
22 2 683822 Lockwasher, M12 48 2 6182356 ❖ Pivot Cap
23 2 768557 Capscrew, M12 x 50 2 688621 Internal Hose Reeving Group  s
24 2 201435 Chain Anchor 1 6178435 Upper Carriage Assembly  ❒
t Includes items 1 − 41 & 44 – 48. l See Valve page for parts breakdown.
u See Cylinder page for parts breakdown. n Quantity as required.
❖ Included in Mast Weldment 6188270, s See Internal Hose Reeving page for parts breakdown.
(includes Qty 2 of item # 1). ❒ See Upper Carriage Assembly page for parts breakdown.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 ;;
;; ; ;
Main Lift Cylinder-2600 PSI
#

;;; ;
4
5
6

;;; ;
7
8

;;; ;
WARNING: Replacing the cylinder
with a different part number cylinder
may cause mast to malfunction.

;;; ;
1

Retracted Cylinder Length

;;;;
;;;;
;;
2
;;;;;
;
$
3 %

;;
^
;;;
;;; ;
&
9
*
0
;;

!
;

@
;

MA0345.ill

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Main Lift Cylinder-2600 PSI

REF QTY PART NO. DESCRIPTION

1 580705 Cylinder Assembly
1 1 5432-1237 Shell
2 1 5444-1205 Plunger
3 –– –– Spacer
4 1 562663 ▲ Plunger Wiper
5 1 562630 Retainer
6 1 562569 ▲ Plunger Seal
7 1 559859 ▲ Back-Up Ring
8 1 559858 ▲ O-Ring
9 1 563782 Piston-Lowering Fuse
10 1 562847 Spring
11 1 562848 Spring Guide
12 1 611289 Fitting, 8-10 ■
13 1 3129 ▲ Snap Ring
14 1 559906 ▲ Pull-In Wire
15 1 560462 Piston
16 1 560066 ▲ Back-Up Ring
17 1 563631 ▲ Piston Seal
18 1 559864 ▲ Wear Ring
▲ Included in Service Kit 562591.
■ Not included in Cylinder Assembly.
Reference: S-6079, S-6080.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Lowering Control Valve
2600 PSI System Pressure

2
MA0163.ill

REF QTY PART NO. DESCRIPTION

684810 Lowering Control Valve
1 1 684152 Valve Body
2 1 684210 Valve Cartridge ▲
▲ This part must not be substituted. Check part number on
side of cartridge when replacing.

W For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Internal Hose Reeving

%
12
4
3

5 !
@
6
0

8 $
7 #
9
LP0051.eps

$
@

For Technical Assistance call:  800-227-2233, Fax:  888-329-8207

cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Internal Hose Reeving

30B
REF QTY PART NO. DESCRIPTION
688621 Internal Hose Reeving
1 1 209623 Sheave
2 1 684657 Shaft
3 1 684650 Capscrew, M12 x 55
4 1 683822 Lockwasher, M12
5 2 2453 Fitting, 8-8
6 1 206898 Bracket
7 2 787372 Capscrew, M8 x 20
8 2 206315 Lockwasher, M8
9 1 684658 Bracket
10 1 683919 Bracket
11 2 2375 Fitting, 8-8
12 2 684649 Capscrew, M10 x 25
13 1 763023 Nut, M10
14 2 683826 Lockwasher, M10
15 2 3550-2901 Hose
Reference:  Common Parts Group 684819, S-3548.

For Technical Assistance call:  800-227-2233, Fax:  888-329-8207

cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Carriage Assembly

7
6

5
4
3
2
1

LP0620.eps

REF QTY PART NO. DESCRIPTION

6178435 Carriage Assembly
1 1 6178434 Upper Carriage Weldment
2 4 6178430 Thrust Bearing
3 8 6175717 Bushing
4 8 6176421 Shoulder Bolt
5 4 768595 Capscrew, M24 x 50
6 4 6175714 Retainer
7 8 768826 Capscrew, M12 x 1.75

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Flow Control Valve Group

4
2

1
0
9
6

LP0249.eps

7
8
9
0

REF QTY PART NO. DESCRIPTION

6113151 Flow Control Valve Group
1 1 233036 Mounting Plate
2 1 6036088 Flow Control Valve
3 2 768535 Capscrew, M8 x 90
4 2 787398 Washer, M8
5 1 6049384 u Adapter Tee - 1.00 in.
6 2 211742 u Hose Clamp
7 2 211743 u Hose Clamp - 1.00 in.
8 2 211740 u Hose, 72.00 in.
9 2 211741 u Fitting, 8
10 2 601377 u Fitting, 8-8
u Included in Connector Kit 6049381.

For Technical Assistance call:  800-227-2233, Fax:  888-329-8207

cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Valve Assembly
0

9
2
1
3
8

1
2 O
7

U
3

TP
5 6

U
T
4
4

TY0048.eps

9
2 Function
REF QTY PART NO. DESCRIPTION
6031171 Valve – 3.5a / 7.5b GPM
6043853 Valve – 5.0a / 5.0b GPM
6036088 Valve – 7.5 / 3.5b GPM
a

233332 Valve – 10a / 10b GPM

233333 Valve – 12a / 12b GPM
233037 Valve – 15a / 15b GPM
233334 Valve – 20a / 20b GPM
2 6031170 Orifice – 3.5 GPM
4 6043852 Orifice – 5.0 GPM
2 6031169 Orifice – 7.5 GPM
1 4 233328 Orifice – 10 GPM
4 233336 Orifice – 12 GPM
4 233337 Orifice – 15 GPM
4 233338 Orifice – 20 GPM
2 4 6018226 Check Valve
3 4 667510 Service Kit
4 1 6048960 Relief Valve
5 1 656223 Service Kit
6 4 220869 Check Valve
7 4 6025595 Service Kit
8 1 14594 Plug, 6
9 7 16541 Fitting, 8-8
10 2 16550 Long Fitting, 8-8
a Output ports 1 & 2.
b Output ports 3 & 4.
Reference:  S-21329.

For Technical Assistance call:  800-227-2233, Fax:  888-329-8207

cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Hydraulic / Cable Supply Group

2
890!

7
#
5 6

AC2078.eps

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6138988 Hydraulic / Cable Supply Group (R2) 7 1 2178 Hose Header, 132.00 in.
1 1 677836 6-N-1 Hose Reel Assembly u 8 1 744535 Clamp
2 1 665681 Cable Hose Assembly 9 1 744662 Bar
3 1 646062 Fitting Group l 10 1 674376 Washer
4 1 661031 Mounting Group s 11 1 622337 Capscrew, 1/2 x 3.00
5 2 604511 Fitting, 6-6 12 1 673428 Clamp
6 1 659859 Junction Block Assembly t 13 1 663010 Cable -10 Ft.
u See Hose Reel page for parts breakdown. t See Junction Block Assembly page for parts breakdown.
l See Fitting Group page for parts breakdown.
s See Mounting Group for parts breakdown.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Torque to Cable Reel Parts
70_75 in.-lbs.
£ 3 Right Hand Reel Shown
1 ⁄ 4 %
5
76
2

cascade
•
0
8
9
1
! •
@ ^ Torque to
# 35_40 ft.-lbs.
Torque to ™ $
70_75 in.-lbs.
¶° &
¡ § *
‚
· ¤
›

Back-Up Back-Up
Ring Ring ()
O-Rings ª
Torque to ⁄
_ ‹ Tighten until screw
70 75 in.-lbs. is flush with inside

To Order Parts call: 888-227-2233, Fax: 888-329-0234

of mounting block.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

° fi
6 1
5 &
fl
¢ ‡
4
Torque to
HR0139.eps 52_57 ft.-lbs.

LEFT HAND REEL

3 8
 Cable Reel Parts

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

cascade
677836 Cable Reel Assembly − RH 21 4 3551 Capscrew, 1/4 x .50
1 11 645986 Locking Nut, 1/4 22 2 663886 Tube
2 1 659876 Rotating Cover − RH 23 2 659887 Machine Screw, 1/4 x 1.50
3 1 645988 Flange 24 1 659886 Fixed Cover
4 1 646067 Flange 25 1 659884 Lower Mounting Block
5 1 659880 Spacer 26 2 6290 Lockwasher, 1/2
6 1 677860 Hub 27 2 5904 Nut, 1/2
7 1 3135 Snap Ring 28 1 677848 Nameplate - RH Cable Reel
8 1 659881 Bracket 29 1 3556 Capscrew, 1/4 x 1.25
9 4 664886 Spring Assembly − RH 30 2 646075 Hose Guide
10 1 677833 Shaft Seal Kit 31 4 6228 Washer, 1/4
11 1 659917 Spring Retainer 32 4 659889 Capscrew, 1/4 x .50
12 1 675610 Snap Ring 33 1 659875 Clamp
13 1 677858 Shaft 34 1 661031 Mounting Kit s
14 1 669651 Cable Service Kit − RH 35 1 669654 u Cable Harness
15 1 660414 Connector Kit n 36 1 669647 u Cable Housing Assembly − RH
16 2 3667 Capscrew, 1/2 x 5.00 37 1 659882 u Divider Plate
17 2 659888 Mounting Bracket 38 1 667898 Caution Tag
18 1 659885 Upper Mounting Bracket 39 1 674424 O-Ring Extractor Tool
19 1 659890 Clip 676314 Service Tool Kit l
20 1 6286 Lockwasher, 1/4

To Order Parts call: 888-227-2233, Fax: 888-329-0234

n Connector Kit includes: s See Mounting Kit page for parts breakdown.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

(1) Socket Connector Housing 661680, u Included in Cable Service Kit (Ref. No. 14).
(6) Socket Connectors 661681, l Includes (1) crimping tool and (1) die set.
(1) Pin Connector Housing 661678, Reference: Hydraulic/Cable Supply Group 6138988.
(6) Pin Connectors 661679.
 Junction Block Group

7
1

4
6
HR0002.eps

3
4
5

No. 6 Hose
REF QTY DESCRIPTION
PART NO.
659859 Junction Block Assembly
1 1 659828 Junction Block
2 1 662139 Clamp
3 1 659851 Bar
4 1 63723 Lockwasher, .375
5 1 4472 Capscrew, .375 x 1.50
6 1 4468 Capscrew, .375 x .75
7 1 662138 Clamp

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Mounting Group

1 REF QTY PART NO. DESCRIPTION

661031 Mounting Group
1 1 661032 Mounting Block
2 2 3653 Capscrew, 1/2 x 1.00
3 2 6261 Lockwasher

HR0141.eps
3
2

Hose Reel Fitting Group

1
REF QTY PART NO. DESCRIPTION
646062 Fitting Group
1 1 4 611288 Fitting, 6-8
2 2 2680 Fitting, 6-6

HR0140.eps

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
c
Installation Four-Position Pressure
Instructions Relief Valve 660412
This sheet provides installation instructions for the Four-
Position Pressure Relief Valve 660412. The valve enables Four-Position Pressure
up to four (4) pressure selections, allowing the clamping Pressure Gauge
force to be varied from load to load. Three pressure relief Relief Valve
cartridges can be adjusted to relieve pressure between 100 To Hose Reel or
and 3000 psi, a fourth position blocks flow to all relief Internal Reeving
cartridges enabling straight-through truck relief pressure.
Maximum flow rate through the valve is 20 GPM.

1 Determine a convenient location on the truck cowl or

safety cage upright, within safe reach and view of the
driver (see illustration opposite). Use the mounting hole
dimensions shown to mount the valve securely.
No. 8 Hoses
and Fittings
1.00 in. Recommended OPEN
.25 in. (6.3 mm) (25 mm)
CLAMP
.44 in. (11 mm)
AC0837.ill
To Truck
Tank
3
Return Line Adapter To Truck Auxiliary Valve
2.19 in.
G (55.6 mm) 2

1
Attachment
Drilled for 1/4-in. Valve
(6 mm) dia. Bolts P T
AC0834.ill
OP CL Four-Position
Front (Driver's) View Pressure
Relief Valve

WARNING: Before removing hydraulic Hose Reel or

hoses, relieve pressure in the Attachment IHR Connections
G
hydraulic system. Turn the truck off and
move the auxiliary control lever several 1
P
times in both directions.
Truck Main Truck Auxiliary 2
2 Attach hoses and fittings between the Pressure Relief Valve HOIST Valve CLAMP
Valve, truck auxiliary valve, truck tank, and attachment
valve using the diagram and hydraulic schematic. 3
No. 8 hoses and fittings with 13/32 in. (10 mm) T
minimum ID. recommended.

CAUTION: A dedicated return-to-tank line is required Adjustable

from the relief valve 'TANK' port to the truck tank. Relief
Return Line Adapter Kits available: Truck Truck Truck Cartridges (3)
Pump Relief Tank
Part No. 214062 (.75 in. dia. line)
Part No. 211745 (1.0 in. dia. line)
AC0825.ill
Part No. 214066 (1.25 in. dia. line) Part No. 664827-R4

cascade姞
corporation
For Technical Support . . . To Order Parts . . .
Call: 1-800-227-2233 Fax: 1-888-329-8207 Call: 1-888-227-2233 Fax: 1-888-329-0234
Internet: www.cascorp.com Internet: www.cascorp.com
Write: Cascade Corporation, PO Box 20187, Portland, OR 97294 Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505
3 Four basic stop configurations are shown in the illustration
opposite (relief valve mounted as shown in this sheet). Stop locations for typical selections
Many different configurations are possible by rearranging (top view)
the stops, or by sliding the lever within the valve spool.
Position the stops for desired movement of the lever Movable Stops (2)
depending on your specific requirements. (5/32 in. Allen Wrench)
Pressure Selection Lever
IMPORTANT: Numbers stamped around base of lever
correspond to relief valve cartridge selected. Positions 1

X
and 2 are duplicated and can be selected 180 degrees

1
2
opposite from each other. Position 'X' blocks the flow to all
relief valve cartridges so the valve has no effect. Truck
relief pressure is then delivered to the attachment.

2
3
4 To preset the Valve relief cartridges, install a 5000 psi (Truck Cowl)
Index Pointer
(345 bar) pressure gauge (Cascade Part No. 664158) in
the Valve gauge port. 4-Position:
X (truck relief), 1, 2, 3
Sample Settings* relief selections
(Stop location required
3-Position 4-Position for Light Bar Switch mounting):
Pos. X – Not Available Pos. X – 2300 (Truck Pressure)

X
1
2
Pos. 1 – 1400 psi Pos. 1 – 1800 psi
Pos. 2 – 1600 psi Pos. 2 – 1600 psi
Pos. 3 – 1800 psi Pos. 3 – 1400 psi

2
3
* IMPORTANT: Cartridges are not factory pre-set.
Pressures must be adjusted for your application. Four (4)
positions not available when Light Bar Switch is mounted 3-Position:
on valve. X (truck relief), 1, 2
relief selections -OR-
3, 1, 2 relief selections
5 Shift the valve lever index pointer to position '1' stamped
on the valve body.

6
X
Loosen the jam nut on the No. 1 relief cartridge. Adjust the
2

1
relief cartridge (3/16-in. Allen hex wrench) inward (CW) to
raise pressure or outward (CCW) to lower the pressure.
1

2
7
3

Clamp up on the load and check the pressure. Readjust

as required. Tighten the jam nut.

8 Shift the valve lever pointer to position '2' stamped on the 3-Position:
valve body. Repeat step 6 and 7 for No. 2 relief cartridge. 1, 2, 3 relief
selections,
9 Shift the valve lever pointer to position '3' stamped on the X position blocked
valve body. Repeat step 6 and 7 for No. 3 relief cartridge.

10 With the valve lever pointer at position 'X', all ports to the
X

relief valve cartridges are blocked, and the valve has no

2

effect. Pressure to the attachment is determined by truck

system relief pressure. The 'X' position selection may be
1

blocked by positioning the stops as shown. AC0838.ill

3

2-Position:
1, 2 relief
CAUTION: Do not remove the rotating spool from the selections,
valve body. Permanent damage will occur due to the X position blocked
spring-loaded detents and will void the warranty.
Replace valve as a complete assembly.
Relief O-Ring Back-up O-Ring
Replacement Parts
Cartridge
Ring

Qty Description Part No.

3 Relief Cartridge with Seals 661676 (RPEC-LAN)
3 Seal Service Kit 669597

AC0024.ill

© Cascade Corporation 2004 3-2004 Part No. 664827-R4

 Fork Carriage Group
4
#
A
@ B

‹
&

(⁄

90
⁄ *
) A

¤
8 LP0286.eps

! 6
^
B $
%
5
1 7
3
› 2
30A
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6132499 Fork Carriage Group 13 6 6011889 Retainer
1 1 6126146 Anchor Weldment, LH 14 1 631448 Hose, 23 in.
2 1 6126148 Anchor Weldment, RH 15 2 601377 Fitting, 6-6
3 4 768850 Capscrew, M20 x 40 16 2 611330 Fitting, 6-6
4 1 6137566 Solenoid Adapter Assembly l 17 1 651303 Fitting, 6-6
5 4 662145 Roller Assembly 18 2 644538 Hose, 17 in.
6 2 229626 Fork Weldment 19 1 6111481 Adaptor
7 2 395364 Cylinder u 20 2 6111478 Adaptor
8 1 6110858 Carriage Weldment 21 3 6106046 Breather Vent
9 1 7961 Roll Pin 22 4 602580 Plug
10 1 7882 Roll Pin 23 1 6110873 Cylinder u
11 1 6110866 Carriage Weldment 24 4 681346 Lochwasher, M20
12 2 21136-626 Slide Bearing 1 6014882 Control Switch Kit n
u See Cylinder page(s) for parts breakdown. n See Control Switch page for parts breakdown.
l See Solenoid Adapter page for parts breakdown. Items 5 - 23 included in Fork Carriage Assembly 6110857.
Reference: SK-12045.
For Technical Assistance call:  800-227-2233, Fax:  888-329-8207
cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Solenoid Adapter Assembly

4 1
2 6
4

5
LP0278.eps
7

REF QTY PART NO. DESCRIPTION

6137566 Solenoid Adapter Assembly
1 1 6137567 Valve Adapter Plate
2 2 795396 Capscrew, M6 x 40
3 1 3018798 Solenoid Valve
4 5 601377 Fitting, 8-8
5 1 6104465 Tube
6 2 787374 Capscrew, M10 X 40
7 1 6137554 Solenoid Valve
8 2 768529 Capscrew, M8 x 60

For Technical Assistance call:  800-227-2233, Fax:  888-329-8207

cascade To Order Parts call:  888-227-2233, Fax:  888-329-0234
 Cylinder
% 6 4 ^ * 5@#
23 &

CL0123.ill
1 !
8 7 90$
)
⁄ (

See Restrictor Cartridge Page For

Parts Breakdown.

30B
REF QTY PART NO. DESCRIPTION
395364 Cylinder Assembly
1 2 6510 ■ Cotter Pin
2 2 667624 ■ Nut Retainer
3 2 667625 ■ Nut
4 1 395365 Shell
5 1 602580 Fitting
6 1 558200 Piston
7 1 2716 ▲ O-Ring
8 1 662452 ▲ Seal
9 1 2785 ▲ O-Ring
10 1 615128 ▲ Back-Up Ring
11 1 563906 Retainer
12 1 662448 ▲ Seal
13 1 638243 ▲ Nylon Ring
14 1 636853 ▲ Wiper
15 1 667623 Nut
16 1 395366 Rod
17 1 667626 Washer
18 1 — Spacer
19 1 667609 Restrictor Cartridge ●
20 1 671047 ▲ Seal Loader, Piston
21 1 671051 ▲ Seal Loader, Retainer
668021 Service Kit
▲ Included in Service Kit 668021.
■ Included in Nut Service Kit 668926.
● Not included in Cylinder Assembly.
Reference: S-7605, S-7658.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Tilt Lock Assembly

LP0452.eps

REF QTY PART NO. DESCRIPTION

6163359 Tilt Lock Assembly
1 1 6163360 Truck Mount
2 1 6163363 Truck Mount
3 1 769155 Nut, M36 x 4

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Rotational Control Group

*
@
9
^
3
4 0

%
1 6

5 8
LP0439.eps
& ! 7
#
$

30B
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6161037 Rotational Control Group 11 4 768538 Capscrew, M10 x 30
1 1 6138486 Switch Mount 12 1 6161098 Wire Harness
2 1 227888 Relay Enclosure Assembly 13 1 6161141 Switch/Cable Assembly
3 1 6161038 Bracket 14 1 6161128 Switch/Cable Assembly
4 2 6047884 Casting 15 1 6161119 Power Wire Harness
5 4 787383 Washer, M10 16 6 6002479 Cable Tie
6 2 768208 Capscrew, M8 x 25 17 4 6141549 Shim
7 1 222020 Switch Mounting Plate 18 1 6161118 Wire Harness
8 2 768784 Capscrew, M5 x 35 1 6162376 Rotational Control Assembly u
9 2 768785 Capscrew, M6 x 10 1 6001012 Common Components Group n
10 8 682662 Capscrew, M6 x 16
n See Common Components page for parts breakdown. u See Rotational Control Assembly page for parts breakdown.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Rotational Control Assembly

6 0
!
8
2
$
7

%
9 5
4 6 #
3
^

LP0283.eps

@
1

REF QTY PART NO. DESCRIPTION

6162376 Rotational Control Assembly
1 1 6151927 Valve Mount
2 2 6102340 Solenoid Valve, 12V
3 4 206323 Lockwasher
4 4 768514 Capscrew, M6 x 45
5 2 768539 Capscrew, M10 x 45
6 2 601676 Fitting, 6-6
7 1 617487 Restrictor Fitting u
8 1 604511 Fitting, 6-6
9 1 611307 Fitting, 6-6
10 1 6139770 Tube
11 1 6151928 Tube
12 1 6151929 Tube
13 1 2680 Fitting, 6-6
14 1 6139773 Tube
15 2 787383 Washer, M10
16 1 604510 Plug, 6
u See Restrictor Fitting page for parts breakdown.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Restrictor Fitting

1
2
3
4
5
6

FP0118.eps

REF QTY PART NO. DESCRIPTION

617487 Restrictor Assembly
1 1 617486 Fitting
2 1 2698 O-Ring
3 1 11100 Setscrew
4 1 11099 Cap
5 1 5715 Jam Nut
6 1 2840 O-Ring

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 Common Components Group

4
23

AC2079.eps

REF QTY PART NO. DESCRIPTION

6001012 Common Components Group (R5)
1 1 6001663 Switch Assembly
2 1 6001641 Shrink Tubing
3 1 221728 Shrink Tubing
4 1 6001647 Wire Harness

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
 PARTS ORDERING LOG
PURCHASE SERIAL REF CASCADE CUSTOMER
DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE
Do you have questions you need answered right now?
Call your nearest Cascade Parts Department.
Visit us online at www.cascorp.com

AMERICAS
Cascade Corporation
Parts Sales
2501 Sheridan Ave.
Springfield, OH 45505
Tel: 888-CASCADE (227-2233)
Fax: 888-329-0234
Cascade Canada Inc.
5570 Timberlea Blvd.
Mississauga, Ontario
Canada L4W-4M6
Tel: 905-629-7777
Fax: 905-629-7785
Cascade do Brasil
Praça Salvador Rosa,
131/141-Jordanópolis,
São Bernardo do Campo - SP
CEP 09891-430
Tel: 55-13-2105-8800
Fax: 55-13-2105-8899

EUROPE-AFRICA
Cascade Italia S.R.L.
European Headquarters
Via Dell’Artigianato 1
37030 Vago di Lavagno (VR)
Italy
Tel: 39-045-8989111
Fax: 39-045-8989160
Cascade (Africa) Pty. Ltd.
PO Box 625, Isando 1600
60A Steel Road
Sparton, Kempton Park
South Africa
Tel: 27-11-975-9240
Fax: 27-11-394-1147

ASIA-PACIFIC
Cascade Japan Ltd.
2-23, 2-Chome,
Kukuchi Nishimachi
Amagasaki, Hyogo
Japan, 661-0978
Tel: 81-6-6420-9771
Fax: 81-6-6420-9777
Cascade Australia Pty. Ltd.
1445 Ipswich Road
Rocklea, QLD 4107
Australia
Tel: 1-800-227-223
Fax: +61 7 3373-7333
Cascade Korea
121B 9L Namdong Ind.
Complex, 691-8 Gojan-Dong
Namdong-Ku
Inchon, Korea
Tel: +82-32-821-2051
Fax: +82-32-821-2055
Cascade New Zealand
15 Ra Ora Drive
East Tamaki, Auckland
New Zealand
Tel: +64-9-273-9136
Fax: +64-9-273-9137
Cascade-Xiamen Cascade India Material
No. 668 Yangguang Rd. Handling Private Limited
Xinyang Industrial Zone No 34, Global Trade Centre
Haicang, Xiamen City 1/1 Rambaugh Colony
Fujian Province Lal Bahadur Shastri Road,
P.R. China 361026 Navi Peth, Pune 411 030
Tel: 86-592-651-2500 (Maharashtra) India
Fax: 86-592-651-2571 Phone: +91 020 2432 5490
Fax: +91 020 2433 0881
Sunstream Industries
Pte. Ltd.
18 Tuas South Street 5
Singapore 637796
Tel: +65-6795-7555
Fax: +65-6863-1368

c
 Cascade Corporation 2016 04-2016