NO : PBT‐SVC‐MTC‐01‐

DOKUMEN
TGL 03D
: 01/07/2021
CHECK SHEET SERVICE EFEKTIF
REVISI : 00
HALAMAN : 1/2
PLANT MAINTENANCE DEPARTMENT
DATE SMU(HM/KM) : START : FINISH :
UNIT MODEL : SANY SYZ326C-8WR LOCATION :
CHASIS NUMBER / VIN : :
UNIT NUMBER UNDER SUPERVISE :
ENGINE TYPE : WEICHAI WP12.430E201
Interval
No Item Technical requirement Part Number Qty 250 500 1000 2000 3000 4000 Remarks
Hours
OIL

1 Engine Oil Drain and refill Engine Oil 15W‐40 CH‐4 30 L 250 hrs ● ● ● ● ● ●

2 Oil Bath Air Filter Check and refill Engine Oil 15W‐40 CH‐4 3 L 250 hrs ● ● ● ● ●

3 Transmission oil Drain and refill Gear Oil 85W/90 (GL5) 14 L 1000 hrs ⃝ ⃝ ● ● ● ●

4 Steering hydraulic system Check and refill ATFIII F 8L 500 hrs ⃝ ● ● ● ● ●

Middle axle main reducer
5 Drain and refill Gear Oil 85W‐140 (GL5) 18 L 1000 hrs ⃝ ⃝ ● ● ● ●
(Differential)
Middle axle hub reducer @8 L
6 Drain and refill Gear Oil 85W‐140 (GL5) 8.3 L 1000 hrs ⃝ ⃝ ● ● ● ●
each side
Rear axle main reducer
7 Drain and refill Gear Oil 85W‐140 (GL5) 18 L 1000 hrs ⃝ ⃝ ● ● ● ●
(Differential)
Rear axle hub reducer @8 L each
8 Check and refill Gear Oil 85W‐140 (GL5) 8.3 L 1000 hrs ⃝ ⃝ ● ● ● ●
side
9 Hydrauic Clutch Mechanism Check and refill Brake fluid DOT 3 1 L 500 hrs ⃝ ● ● ● ● ●
Hydraulic lifting cabin
10 Check and refill ISO VG ‐46 1 L 1000 hrs ⃝ ⃝ ● ● ● ●
mechanism
11 Hydraulic Tipper vessel Change, clean and refill ISO VG ‐46 100 L 3000 hrs ⃝ ⃝ ●
12 Engine cooling system Change, clean and refill Ethylene Glycol 45 L 3000 hrs ⃝ ⃝ ● ● ● ●
OIL SAMPLE
13 Engine Take sample & Check level Every 500 Hours
14 Transmission Take sample & Check level Every 1000 Hours
15 Differential Take sample & Check level Every 1000 Hours
16 Hydraulic Take sample & Check level Every 2000 Hours
FILTER
17 Fuel Filter Element Replace 160101120038A001 2 pcs 250 hrs ● ● ● ● ● ●
18 Water Separator Replace 1000424916 1 pcs 250 hrs ● ● ● ● ● ●
19 Oil Filter Element Replace 160605020019 2 pcs 250 hrs ● ● ● ● ● ●
FILTER AIR DRYER SYZ326 / drying
20 Replace 152599000172A001 1 pcs 500 hrs ● ● ● ● ●
cylinder
21 Air Filter Safety Element AF25276 (Outer) Replace 160602020036A 1 pcs 1000 hrs ⃝ ● ● ● ● ●

22 Air Filter Safety Element (Inner) Replace 160602030026A 1 pcs 1000 hrs ⃝ ⃝ ● ● ● ●
23 Fresh Air Filter (AC) Replace 141502000017 1 pcs 1000 hrs ⃝ ⃝ ● ● ● ●
24 Filter Strainer Replace 60022607 1 pcs 1000 hrs ⃝ ⃝ ● ● ● ●
25 Filter Element Power Steering Replace A222100000393 1 pcs 1000 hrs ⃝ ⃝ ● ● ● ●

PREVENTIVE MAINTENANCE

Interval (Hours)
No. Maintenance Item Technical Requirement Remarks
250 500 1000 2000 3000 4000
ENGINE
26 Fuel Filter Element Replace ● ● ● ● ● ●
27 Water Separator Replace ● ● ● ● ● ●
28 Oil Filter Element Replace ● ● ● ● ●
29 Air Filter Safety Element AF25276 (Outer) Replace ● ● ● ● ●
30 Air Filter Safety Element (Inner) Replace ⃝ ⃝ ● ● ● ●
31 Engine Crankcase Breather Check and Clean ● ● ● ● ● ●
32 Alternator Drive Belt Check belt tension. ● ● ● ● ● ●
33 Accessory Drive Belts Check belt tension. ● ● ● ● ● ●
34 Fuel pump Check condition ⃝ ⃝ ● ● ● ●
35 Fuel hose(Fuel Tank ‐ Fuel filter) Check condition ⃝ ⃝ ● ● ● ●
36 Fuel hose(Fuel Filter ‐ Fuel Pump) Check condition ⃝ ⃝ ● ● ● ●
37 Fuel hose(Engine ‐ Fuel Tank) Check condition ⃝ ⃝ ● ● ● ●
38 Rubber hose in cooling system Replace ⃝ ⃝ ● ● ● ●
39 Fuel tank Clean ⃝ ⃝ ● ● ● ●
40 Turbocharger Check bearing clearnce ⃝ ⃝ ⃝ ● ⃝ ●
41 Radiator and inter cooler surface Clean ⃝ ● ● ● ● ●
42 Water pump bearing clearence Check ⃝ ⃝ ⃝ ● ⃝ ●
43 Engine Rybber cushion Check and Tighten ● ● ● ● ● ●
44 Vibration Damper Check ⃝ ⃝ ⃝ ● ⃝ ●
45 Engine valve clearance Check and adjust if requierment ⃝ ⃝ ⃝ ● ⃝ ●
TRANSMISSION
46 Clutch Fluid Replace ⃝ ⃝ ● ● ● ●
47 Transmision oil Replace ⃝ ⃝ ● ● ● ●

48 Transmission auxiliary suspenssion Check and fasten ⃝ ● ● ● ● ●

49 Drive Shaft Check and Greasing ● ● ● ● ● ●

50 PTO Check Hose air conection ⃝ ● ● ● ● ●

RUNNING SYSTEM
51 U‐bolts front and rear susspension Check & Tighten ⃝ ● ● ● ● ●

52 Track Bar bolts Check and tighten ⃝ ● ● ● ● ●

53 Torque rod bolts Check and tighten ⃝ ● ● ● ● ●

54 Wheel Nuts Check and tighten ● ● ● ● ● ●

55 All suspension system Greasing ● ● ● ● ● ●

56 Front and rear suspension limit block Check ⃝ ⃝ ● ● ● ●
57 Middle and rear axle differential oil Replace ⃝ ⃝ ● ● ● ●
58 Middle and rear hub reduction oil Replace ⃝ ⃝ ● ● ● ●
59 Front wheel hub bearing Replace grease ⃝ ⃝ ⃝ ● ● ●
BRAKE SYSTEM
60 All Linning brake Check of wear ● ● ● ● ● ●
61 Brake clearence Adjust ● ● ● ● ● ●
62 Air dryer working state Check ● ● ● ● ● ●
63 Air dryer filter element Replace ⃝ ⃝ ● ● ● ●

64 Brake pedal Travel Check and adjust ● ● ● ● ● ●

65 Bolts brake air chamber Check and tighten ● ● ● ● ● ●

All air chamber bracket, cmshaft bracket base, adjusting arm, brake
66 Greasing ● ● ● ● ● ●
shoe pin
67 Brake return spring Check ● ● ● ● ● ●
68 Exhaust brake Check Function ● ● ● ● ● ●
STEERING SYSTEM
69 Steering hydraulic oil Replace ⃝ ⃝ ● ● ● ●
70 Steering filter element Replace ⃝ ⃝ ● ● ● ●
Steering control mechanism, steering straight‐drawing pole, steering
71 Greasing ● ● ● ● ● ●
knuckle king pin,strain pull rod ball stud.
ELECTRIC

72 Battery Check, Clean and Leveling ● ● ● ● ● ●

73 Control Instrument Check and Clean ● ● ● ● ● ●

74 Monitor Instrument Check ● ● ● ● ● ●

75 Lighting Instrument Check and Clean ● ● ● ● ● ●

76 Windscreen wiper and washer Check, Clean and Leveling ● ● ● ● ● ●

77 Altenator Check and Clean ● ● ● ● ● ●

CABIN AND AIR CONDITIONER

78 Hydraulic lifting cabin mechanism Replace oil ● ● ● ● ● ●
79 Cab front suspension Check , tighten and greasing ● ● ● ● ● ●
80 Referigrant volume Check / Add ● ● ● ● ● ●
81 AC pipeline conection Check ● ● ● ● ● ●
82 Condensor Clean ● ● ● ● ● ●
83 AC air Inlet filter Check / Add ● ● ● ● ● ●
INFORMASI TAMBAHAN
 TRANSMISION
⃝ ⃝
46 Clutch Fluid Replace ● ● ● ●
⃝ ⃝
47 Transmision oil Replace ● ● ● ●
⃝
48 Transmission auxiliary suspenssion Check and fasten ● ● ● ● ●
49 Drive Shaft Check and Greasing ● ● ● ● ● ●
⃝
50 PTO Check Hose air conection ● ● ● ● ●
RUNNING SYSTEM
⃝
51 U‐bolts front and rear susspension Check & Tighten ● ● ● ● ●
⃝
52 Track Bar bolts Check and tighten ● ● ● ● ●
⃝
53 Torque rod bolts Check and tighten ● ● ● ● ●
54 Wheel Nuts Check and tighten ● ● ● ● ● ●
55 All suspension system Greasing ● ● ● ● ● ●
⃝ ⃝
56 Front and rear suspension limit block Check ● ● ● ●
⃝ ⃝
57 Middle and rear axle differential oil Replace ● ● ● ●
⃝ ⃝
58 Middle and rear hub reduction oil Replace ● ● ● ●
⃝ ⃝ ⃝
59 Front wheel hub bearing Replace grease ● ● ●
BRAKE SYSTEM

60 All Linning brake Check of wear ● ● ● ● ● ●

61 Brake clearence Adjust ● ● ● ● ● ●
62 Air dryer working state Check ● ● ● ● ● ●
⃝ ⃝
63 Air dryer filter element Replace ● ● ● ●
64 Brake pedal Travel Check and adjust ● ● ● ● ● ●
65 Bolts brake air chamber Check and tighten ● ● ● ● ● ●
66 All air chamber bracket, cmshaft Greasing ● ● ● ● ● ●
bracket base, adjusting arm, brake
67 Brake return spring
shoe pin
Check ● ● ● ● ● ●
68 Exhaust brake Check Function ● ● ● ● ● ●
STEERING SYSTEM
⃝ ⃝
69 Steering hydraulic oil Replace ● ● ● ●
⃝ ⃝
70 Steering filter element Replace ● ● ● ●
71 Steering control mechanism, steering Greasing ● ● ● ● ● ●
straight‐drawing pole, steering ELECTRIC

72 knuckle
Battery king pin,strain pull rod ball Check, Clean and Leveling ● ● ● ● ● ●
stud.
73 Control Instrument Check and Clean ● ● ● ● ● ●
74 Monitor Instrument Check ● ● ● ● ● ●
75 Lighting Instrument Check and Clean ● ● ● ● ● ●
76 Windscreen wiper and washer Check, Clean and Leveling ● ● ● ● ● ●
77 Altenator Check and Clean ● ● ● ● ● ●
CABIN AND AIR CONDITIONER

78 Hydraulic lifting cabin mechanism Replace oil ● ● ● ● ● ●

79 Cab front suspension Check , tighten and greasing ● ● ● ● ● ●
80 Referigrant volume Check / Add ● ● ● ● ● ●
81 AC pipeline conection Check ● ● ● ● ● ●
82 Condensor Clean ● ● ● ● ● ●
83 AC air Inlet filter Check / Add ● ● ● ● ● ●
INFORMASI TAMBAHAN

Shift supervisor (PT Pusaka Bumi Transportasi)

Service engineer

Nama Signature
Nama Signature