HPM-R1 型机器人热喷印机说明书

Instructions for HPM-R1 Robot Thermal Spraying Machine

3.3 泵柜(MJPP-R1-I)
3.3 Pump Cabinet (MJPP-R1-I)

3.3.1 泵柜系统原理图见附件。
3.3.1 The schematic diagram of the pump cabinet system is attached.

3.3.2 泵柜的基本参数 455(宽)×630(高)×460(深)mm

3.3.2 Basic parameters of pump cabinet 455 (width) × 630 (high) × 460
(depth) mm

参数 范围 默认值
parameter Range Default
value
气源接口 φ6.0
air connection
气源压力 0.4-0.6MPa
Air supply pressure
气源流量 10 m³/h
Air source flow rate
雾化压力 0. 15-0.3MPa 0. 15MPa
Atomization pressure
涂料压力 0. 1-0.4MPa 0.2MPa
Coating pressure
隔膜泵驱动压力 0.2-0.5MPa 0.3MPa
Diaphragm pump
driving pressure

29
 涂料压力表 驱动压力表
PAINT PRESS .
PUMP PRESS .
SAFETY AIR REG.

PRIMARY AIR PRESS. SAFETY AIR PRESS .

SW1

PUMP REG.

W
MV1

驱动调压阀
F

F
AF1

气 源
B C E

A
B C
去喷头接头： A

① 进气阀，②过滤器，③进气压力表(带低压值设定/接点输出)，④安全/冷却气压表，⑤
安全/冷却气压调节器， ⑥安全气流量调节器， ⑦雾化压力表，⑧雾化压力调节器，⑨雾化
气阀，⑩清洗气单向阀，去 PLC 接头。
① Inlet valve, ② filter, ③ inlet pressure gauge (with low pressure
setting/contact output), ④ safety/cooling pressure gauge, ⑤ safety/cooling
pressure regulator, ⑥ safety gas flow regulator, ⑦ atomization pressure
gauge, ⑧ atomization pressure regulator, ⑨ atomization gas valve, ⑨ cleaning gas
one-way valve, PLC connector.
A:涂料出口， B: 涂料回流口， C:清洗剂出口， W:清洗/雾化气出口， F:冷却空气出口
A: Coating outlet, B: Coating reflux outlet, C: Cleaning agent outlet, W:
Cleaning/atomization gas outlet, F: Cooling air outlet

杭州浙达精益机电技术股份有限公司
Hangzhou Zheda Jingyi Electromechanical Technology Co., Ltd
M1001 (C)-

29
HPM-R1 型机器人热喷印机说明书

Instructions for HPM-R1 Robot Thermal Spraying Machine

3.3.3 泵柜内部图
3.3.3 Internal diagram of pump cabinet

3.3.4 泵柜工作过程
3.3.4 Working process of pump cabinet

清洗剂和油漆出/入管插入各自的储液罐中(不得混淆， 否则会造成过滤器不可恢复的损
坏)，外部气源(0.4MP~0.6MP)、电源(~220V) 送入， 系统电缆、管路正确连接， 泵柜气
源阀门开启，压力达到要求值。注意：新漆罐开封使用前应摇匀。
The cleaning agent and paint inlet/outlet pipes are inserted into their
respective storage tanks (not to be confused, otherwise the filter may be
irreparable damaged), external air sources (0.4MP~0.6MP) and power sources
(~220V) are fed in, system cables and pipelines are correctly connected, pump
cabinet air source valves are opened, and the pressure reaches the required
value. Attention: New paint cans should be shaken well before use.
O 泵的循环工作
Circulating operation of pump
打开控制器电源， POWER、AUTO 指示灯亮， 清洗剂和油漆泵立即开始工作， 清洗剂和
油漆回流阀打开(阀上指示灯亮)，清洗剂和油漆对各自回路填充流体。默认时间长 120 秒。
由于泵柜到喷头间的距离不同，充满时间不同，此值可通过软件修改。
Turn on the controller power, the POWER and AUTO indicator lights are on, the
cleaning agent and paint pump immediately start working, the cleaning agent and
paint return valve is opened (the indicator light on the valve is on), and the
cleaning agent and paint fill the respective circuits with fluid. The default
time is 120 seconds. Due to the different distances between the pump cabinet and
the nozzle, the filling time varies, and this value can be modified through
software.
30
“泵的循环工作”另一个作用是对漆罐里的漆起一个搅拌作用，特别是长期不用后，罐
里的漆会有一定沉淀，影响喷印效果。
Another function of the "pump circulation" is to stir the paint in the paint
tank, especially after long-term use, the paint in the tank will have some
sedimentation, which affects the spray printing effect.
O 泵的加压工作
Pressurizing operation of pump
120 秒后，清洗剂和油漆回流阀关闭(阀上指示灭)，清洗剂和油漆对各自回路加压，泵 柜
面板油漆压力表开始增加， 默认时间长 5 秒(此值可由软件修改)。此后， 油漆压力表应
稳定在面板驱动压力表低 0. 1MP 左右，建议值 0.3~0.4MP。注意：减小/增加驱动压力值，
油漆压力表不能立即跟随变化，需经几次试喷印后才能在新值下稳定下来。
After 120 seconds, the cleaning agent and paint return valves close (the
indicator on the valve is off), and the cleaning agent and paint pressurize
their respective circuits. The paint pressure gauge on the pump cabinet panel
starts to increase, with a default time of 5 seconds (this value can be modified
by software). Afterwards, the paint pressure gauge should stabilize at 0 About 1MP,
recommended value is 0.3~0.4MP. Attention: Reduce/increase the driving pressure
value, and the paint pressure gauge cannot immediately follow the changes. It
needs to undergo several trial sprays before stabilizing at the new value.
泵的加压工作后如果油漆压力表不能稳定在 0.3~0.4MP 范围内，可能原因为：
If the paint pressure gauge cannot stabilize within the range of 0.3~0.4MP after
the pump is pressurized, the possible reasons are:
① 管路长，流体未能在 120 秒后充满管路。延长泵的循环工作时间。
① The pipeline is long and the fluid failed to fill the pipeline after 120
seconds. Extend the cycle working time of the pump.
② 加压时间过短，增加加压时间。
② The pressurization time is too short, increase the pressurization time.
③ 管路中有泄漏，检查泄漏并排除漏点。
③ There is a leak in the pipeline, check for the leak and eliminate the leak
point.
O 泵的间歇加压工作
Intermittent pressurization of pump
泵的第一次加压工作之后， 按清洗剂和油漆泵停 20 秒后再加压 2 秒的工作周期持续工作，
压力应稳定在设定值，待命喷印。
After the first pressurization operation of the pump, press the cleaning agent and
paint pump to stop for 20 seconds and then pressurize for 2 seconds to continue
working. The pressure should be stable at the set value and standby for spraying.

杭州浙达精益机电技术股份有限公司
Hangzhou Zheda Jingyi Electromechanical Technology Co., Ltd
M1001 (C)-

30
HPM-R1 型机器人热喷印机说明书
Instructions for HPM-R1 Robot Thermal Spraying Machine

其间收到清洗信号，清洗剂泵立即加压工作，直至清洗结束。仍恢复“泵的间歇加压工
作”。
During this period, a cleaning signal was received and the cleaning agent
pump immediately pressurized until the cleaning was completed. The
intermittent pressurization work of the pump is still resumed.
其间收到喷印信号(包括试喷)清洗剂和油漆泵同时加压工作，直至喷印(包含喷印后
的自动清洗)结束，仍恢复“泵的间歇加压工作”。
During this period , the cleaning agent and paint pump are
simultaneously pressurized to work upon receiving a spray printing
signal (including trial spray), until the spray printing (including
automatic cleaning after spray printing) is completed, and the "pump
intermittent pressurization work" is still resumed.
O 清洗喷头
Cleaning nozzle
清洗喷头时，首先喷头内清洗剂阀 SV4 动作，带压的清洗剂从喷头喷出，接着泵柜内洗
净空气阀 SV3 动作(阀上灯亮)，压缩空气吹净喷嘴。
When cleaning the nozzle, first the cleaning agent valve SV4 inside the
nozzle acts, and the pressurized cleaning agent is sprayed out from the nozzle.
Then, the cleaning air valve SV3 inside the pump cabinet acts (the valve light
is on), and compressed air blows out the nozzle.

3.3.5 泵柜的定期检查和维护
3.3.5 Regular inspection and maintenance of pump cabinets

O 应定时检查面板的油漆压力，只有稳定的油漆压力才能保证喷印质量。当处于泵的间
隙加压工作时， 注意面板的油漆压力， 在停止加压的 20 秒内压力不应出现回落， 否
则 该回路可能存在泄漏现象。应及时检查排除。
O should regularly check the paint pressure of the panel, and only a stable
paint pressure can ensure the quality of spray printing. When
pressurizing in the gap of the pump, pay attention to the paint pressure
on the panel. The pressure should not drop back within 20 seconds of stopping
pressurization, otherwise there may be leakage in the circuit. Timely
inspection and elimination should be carried out.
O 应定时检查喷头冷却空气供给情况(安全/冷却空气压力表压力 0.2~0.3MP)，检查输气
管路和接头的状况，避免泄漏。保证喷头的冷却效果。
O should regularly check the cooling air supply of the nozzle (safety/cooling
air pressure gauge pressure of 0.2~0.3MP), check the condition of the gas
transmission pipeline and joints, and avoid leakage. Ensure the cooling
effect of the nozzle.
O 应定时检查所有管路有无跑、冒、滴、漏现象，及时处理。注意：清洗剂回路是没有
压力表指示的。
O should regularly check all pipelines for any signs of running, emitting,
dripping, or leaking, and promptly handle them. Note: The cleaning agent
circuit does not have a pressure gauge indication.
O 清洗剂和油漆短少报警后应及时更换(<0.5 升报警)。
After the alarm for insufficient cleaning agent and paint, it should be
replaced in a timely manner (<0.5 liters alarm).
O 视工作量，定时更换过滤器。 (约 3 个月)
Depending on the workload, regularly replace the filter. (About 3 months)
O 应定时检查安全空气流量调节器， 保证有一定气量吹入泵柜，避免泵柜内挥发气体的
积聚。
31
O should regularly check the safety air flow regulator to ensure a certain
amount of air is blown into the pump cabinet to avoid the accumulation of
volatile gases inside the pump cabinet.
O 应定时检查气源过滤器，及时排放积水。一年更换一次气源过滤器。
O should regularly check the air source filter and promptly drain any
accumulated water. Replace the air source filter once a year.

3.3.6 长时间停运时泵柜的操作
3.3.6 Operation of pump cabinet during prolonged shutdown

一周以上的停运需作如下操作:
The following operations are required for shutdowns of more than a week:
必须排放油漆并用清洗剂清洗油漆通道(包括喷头内部管路)，用清洗剂充满。再次使 用
时排空油漆管路中的清洗剂，改回使用油漆。
The paint must be discharged and the paint channel (including the
internal pipeline of the nozzle) cleaned with cleaning agent, and filled with
cleaning agent. When reusing, empty the cleaning agent from the paint pipeline
and switch back to using paint.
具体步骤：
Specific steps:
① 排放油漆
① Discharge paint
O 从油漆罐中提起进/出管，使金属管(进漆管)离开液面，启动“泵的循环工作”： 按
AUTO 键 1 秒， 退出自动工作方式， AUTO 灯灭。再按 AUTO 键 1 秒， 重新进 入自动工
作方式， AUTO 灯亮，进入泵的循环工作。 默认时间长 120 秒。使残漆 从回流管(塑料
管)中回流到漆桶内。
Lift the inlet/outlet pipe from the paint tank to allow the metal pipe
(inlet pipe) to leave the liquid level, and start the "pump
circulation work": Press the AUTO button for 1 second to exit the automatic
working mode, and the AUTO light will turn off. Press the AUTO button again
for 1 second to re-enter the automatic working mode. The AUTO light will
light up and the pump will cycle. The default time is 120 seconds. Allow
residual paint to flow back from the return pipe (plastic pipe)
into the paint bucket.
O 反复上面的操作，直至回漆管不再有漆回流。
Repeat the above operation until there is no more paint reflux in the paint
return pipe.
② 充入清洗剂清洗
② Fill in cleaning agent for cleaning
O 用 1 升的专用容器装满清洗剂，将油漆进/出管放入容器，反复启动泵的循环工作 并
在泵的加压工作中反复操作 SHOT，使油漆从喷头中排出。清洗工作至少更换 一次清洗剂。
Fill a 1-liter specialized container with cleaning agent, place the paint
inlet/outlet pipe into the container, repeatedly start the pump's cycle
work, and repeatedly operate the SHOT during the pump's pressurization
work to discharge the paint from the nozzle. Replace the cleaning
agent at least once during cleaning work.
O 用 1 升的两只专用容器，一只装满清洗剂。将油漆罐进管(金属管)放入清洗剂 容
器，油漆罐出管(塑料管)放在空容器中。反复启动泵的循环工作并在泵的加 压
工作中反复操作 SHOT ，使清洗剂从喷头中排出。直至喷出透明的清洗剂。
Use two dedicated 1-liter containers, one filled with cleaning agent.
Place the paint can inlet pipe (metal pipe) into a cleaning agent
container, and the paint can outlet pipe (plastic pipe) into an empty
container. Repeatedly start the circulation of the pump and operate
the SHOT repeatedly during the pressurization of the pump to discharge
31
 the cleaning agent from the nozzle. Until transparent cleaning agent
is sprayed out.
③ 油漆回路充满清洗剂
③ The paint circuit is filled with cleaning agent

杭州浙达精益机电技术股份有限公司
Hangzhou Zheda Jingyi Electromechanical Technology Co., Ltd
M1001 (C)-

31
HPM-R1 型机器人热喷印机说明书
Instructions for HPM-R1 Robot Thermal Spraying Machine

O 接上一步，启动泵的加压工作， 使油漆回路充满清洗剂。
Next, start the pressurization work of the pump to fill the paint circuit
with cleaning agent.
将油漆罐进/出管放在新开的清洗剂罐中。停电、停气。
Place the paint tank inlet/outlet pipes in the newly opened cleaning agent
tank. Power outage and gas outage.
喷头和泵柜间的液体管连接，喷头侧是双密封快插，停运中如需要可拔掉快插。
The liquid pipe between the nozzle and the pump cabinet is connected, and the
nozzle side is a double sealed quick plug. If necessary, the quick plug can
be removed during shutdown.

3.3.7 长时间停运后的再次使用
3.3.7 Reuse after long time shutdown

O 检查连接无误，油漆进/出管放入 1 升的专用容器中，反复启动泵的循环工作， 排 尽
清洗剂。
connection is correct, place the paint inlet/outlet pipe into a 1-liter
dedicated container, repeatedly start the pump's circulation, and drain
the cleaning agent.
O 用 1 升两只专用容器，一只装满漆，将油漆罐进管(金属管)放入漆容器中，油 漆
罐出管(塑料管) 放在空容器中。反复启动泵的循环工作并在泵的加压工作中 反复操作
SHOT ，使漆从喷头中排出。直至喷出足够浓度的漆。
Use two dedicated containers of 1 liter, one filled with paint. Place
the paint can inlet pipe (metal pipe) into the paint container,
and the paint can outlet pipe (plastic pipe) into an empty
container. Repeat the cycle of starting the pump and operate the SHOT
repeatedly during the pump's pressurization operation to discharge
the paint from the nozzle. Until sufficient concentration of paint
is sprayed.
O 油漆进/出管放入漆罐内，启动泵的循环工作。
Place the paint inlet/outlet pipe into the paint tank and start the
circulation of the pump.
O 按正常步骤进入泵的加压工作，待命喷印。
Follow the normal steps to enter the pressurization work of the pump and
standby for printing.

3.3.8 短时间的停运
3.3.8 Short term shutdown

短时间停运后，再次喷印，可能造成前几个字符喷印质量下降。最好在喷印前执行 几次清
洗和试喷操作(SHOT)，次数视停运时间而定。
After a short shutdown, re printing may cause a decrease in the quality
of the first few characters. It is best to perform several cleaning and
trial spray operations (SHOT) before printing, depending on the
shutdown time.

32
HPM-R1 型机器人热喷印机说明书
Instructions for HPM-R1 Robot Thermal Spraying Machine

3.3.9 泵柜内部电气端子连线图
3.3.9 Internal electrical terminal wiring diagram of pump cabinet

33
3.3.10 更换不同牌号涂料前的操作
3.3.10 Operation before replacing different grades of paint

更换涂料产品是指改用其它牌号的涂料。由于不同涂料化学特性不同，可能引起预想 不到的后果，
应慎重对待。更换不同牌号涂料必须先彻底清洗排空管路。
Changing coating products refers to using coatings of other brands. Due to
the different chemical characteristics of different coatings, unexpected
consequences may arise and should be treated with caution. To replace coatings

of different brands, the evacuation pipeline must be thoroughly cleaned first.

杭州浙达精益机电技术股份有限公司
Hangzhou Zheda Jingyi Electromechanical Technology Co., Ltd
M1001 (C)-

33
HPM-R1 型机器人热喷印机说明书
Instructions for HPM-R1 Robot Thermal Spraying Machine

注： 更换不同牌号涂料应通知二级维护人员！

Note: When replacing coatings of different grades, the second level maintenance

personnel should be notified!

具体操作步骤为：
The specific operating steps are:
1.原有管路中的涂料排空；

1. Empty the paint in the original pipeline;

2.打入原有涂料的清洗溶剂循环清洗管路中的残留涂料， 至回流管回流出透明的溶剂为 止，
同时试喷喷枪，清洗喷枪内残留的涂料；
3.排空管路中的清洗溶剂，并加气吹出管路中的残留液体；
4.摇晃将要更换的涂料桶，使新涂料混合均匀；
5.将供料桶装入供料系统，重新开机循环均匀；
6.试喷至最佳效果即可。

2. Inject the cleaning solvent of the original coating and cycle to clean the

residual coating in the pipeline until transparent solvent flows back from

the return pipe. At the same time, test spray the spray gun to clean the
residual coating inside the spray gun; 3. Empty the cleaning solvent in the
pipeline and blow out the residual liquid in the pipeline with air; 4. Shake

the paint bucket that will be replaced to mix the new paint evenly; 5. Install

the feeding bucket into the feeding system and restart it to circulate
evenly;
6. Try spraying until the best effect is achieved.

34
HPM-R1 型机器人热喷印机说明书
Instructions for HPM-R1 Robot Thermal Spraying Machine

泵柜系统原理图
Schematic diagram of pump cabinet
system

泵柜系统原理图
42
 Schematic diagram of pump cabinet
system

杭州浙达精益机电技术股份有限公司
Hangzhou Zheda Jingyi Electromechanical Technology Co., Ltd
M1001 (C)-

42