微机控制高频开关电源直流系统技术手册

high-frequency switching power supply DC system with

micro-computer control system

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微机控制高频开关电源直流系统技术手册
Contents

1. Product Overview ................................................................................................................ 3

2. Installation site: indoor installation ................................................................................... 3

3. Product Features ................................................................................................................. 4

4. Technical Data...................................................................................................................... 5

5.System Model Definition and Configuration ..................................................................... 6

6. System Components ............................................................................................................ 6

7 Monitoring System ............................................................................................................... 8

8. Setting of Operational Data .............................................................................................. 10

9. Typical Fault Handing ...................................................................................................... 11

10. Precautions ....................................................................................................................... 12

11. quipment Maintenance ................................................................................................... 14

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微机控制高频开关电源直流系统技术手册

1. Product Overview

We are a manufacturer of power supply products, which is committed to the

development, production and sales of DC power panel, nanometer capacitance DC
panel, emergency power supply, etc. Our products are widely applied on occasions
requiring DC power supply, such as power plants, hydroelectric stations, various
transformer stations and switching stations, and are sold throughout China and to
dozens of countries worldwide.

Thanks to our geographic location and talent pool, we have built a team of
high-caliber youths. Full of vigor and speed, we respond to this fast growing era with
poise.
Having a long-term cooperation with Emerson, a Taiwan-based Hi-tech Electronics
and Tianjin Institute of Electric Drive, we have been persistently improving our
products.
“Simplicity, convenience, high quality, originality, and solidarity” is our corporate
spirit, which is incorporated in each process.
To provide you with “specialized products” and “fast and convenient service” is
our permanent pursuit.

2. Installation site: indoor installation

 Ambient temperature: -15℃-+45℃;

 The maximum relative humidity in the air: ≤ 95%
daily and ≤90% monthly;
 Altitude: altitude of the installation site:≤3000m;
 Earthquake intensity:＜8°;
 Vertical installation inclination:＜5°;
 Pollution level:≤3L;

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微机控制高频开关电源直流系统技术手册

 The installation site shall have favorable air circulation and heat radiation
conditions;
 The installation site shall have no explosion threat and no serious mould and shall
have no gas that erodes metals and destroys insulation.
 If the operating conditions go beyond the bounds of the foresaid operating
conditions, they shall be mentioned in the case of ordering and shall be solved
through negotiation.

3. Product Features

 The system operates stably and has strong anti-jamming capability and high
technical accuracy;
 System protection and fault alarm functions are perfect and adjustment setting is
visual and convenient;
 AC input power supply is dual-circuit input, mutually standby and automatically
runs;
 Using microcomputer control technology, the system can be able to manage

charger, battery, DC busbar, insulation status and AC switching;

 The system can execute online measurement on and upload the data of the
important data such as AC input voltage, DC busbus voltage and current, battery
voltage as well as charger output current, insulation and measurement data;
 The system uses high-quality high-frequency switch power supply
modules(charger), featuring perfect setting, protection and alarm functions;
 In intelligent control and uniform interface modes, the charger feature simple
design and strong versatility;
 When the battery is discharged in the event of accident, the charger can be able
to recharge the battery automatically;
 The charger can be electrically plugged in, so that the exit of any module will not
adversely affect the normal operation of system, ensuring the high reliability of
system;
 The charger use hardware low-differential automatic current equalization

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微机控制高频开关电源直流系统技术手册

technology, which ensures the maximum unbalance of the output current

between chargers shall be ≤3%;
 The monitoring unit uses graphic display, touch HMI, large screen and Chinese
menu, making equipment operating more convenient and enabling data setting
and adjustment. It also has password privilege administration measures to
prohibit illegal operation, ensuring the safe and reliable operation of the
equipment.
 The system is equipped with communication interfaces (RS485/RS232 and
RJ45)，by which the system communicates with background computers through
MODBUS communication protocol.
 The system features monitoring, remote metering, remote signaling and remote
regulating functions, allowing unmanned duty.

4. Technical Data

 AC input voltage: 323V-475V (3-phase 3-wire system and no phase

sequence requirement)
 Power grid frequency: 45HZ-65HZ
 Output voltage range: DC198V-260V continuously adjustable (for 220V system)
 Voltage regulation accuracy:≤±0.5%
 Current regulation accuracy:≤±1%
 Ripple coefficient:≤±0.1%
 Degree of unbalance of current equalization:≤3%
 System effectiveness: ≥91%
 Power factor:≥0.9
 Voltage withstand strength: 1KV/min, no arc-over and no flashover
 Running noise:≤55dB

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微机控制高频开关电源直流系统技术手册

5.System Model Definition and Configuration

GZDW ---- V---2* AH

Battery capacity(e.g,50AH,100AH)

Number of battery packs(omitted if there

is only one battery pack)

Output voltage class(e.g,220V,110V)

Digital programmable control DC power panel

6. System Components

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微机控制高频开关电源直流系统技术手册

➢ Main Functional Components:

 Battery pack: standby energy storage power supply of DC power supply
system;
 Charger: accomplish AC/DC switching and realize DC output and battery
charging functions;
 Monitoring unit: the control and management center for DC power supply
system;
 Intelligent integrate collect: acquire system data(such as voltage, current and
busbar insulation) and send various signals;
 Voltage adjuster: achieve control busbar voltage regulation and stabilization
functions;
 AC distribution: lead in AC power supply and distribute it to various charger,
and extend functions to realize the automatic switching between two AC
inputs;
 DC feeding: assign DC output power supply to each output;

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微机控制高频开关电源直流系统技术手册

7 Monitoring System

➢ Monitoring System Functions

The monitoring system is the control and management center of the entire DC
system; its primary mission is to conduct long-term automatic monitoring on various
functional units of the system and the battery, acquire various operational data and
states in the system and execute real-time processing according to the measurement
data and operation state, and based on those, to execute control on the system and
full automatic accurate management on power supply system so as to improve the
reliability of the power supply system and ensure the operational continuity, safety
and reliability of the power supply system.
The touch-screen monitoring system features “remote metering, remote
signaling, remote control and remote regulating” functions, capable of meeting the
requirements of power plant automation and electric power system unattended
transformer station, and it is equipped with standard RS-485 communication
interfaces, convenient for the connection to power plant automation system. (If user
requires other communication protocols, please give clear indication in the case of
ordering)
➢ Features of Monitoring System

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微机控制高频开关电源直流系统技术手册

a) The monitoring system is a microprocessing-focused and modular-designed

distributed monitoring system, capable of executing comprehensive
monitoring and control on AC distribution, DC feeding, charger, battery pack
and system insulation.
b) Its large touch screen realizes all Chinese display, including not only the
real-time display of routine data measurement and power supply system
operation status but also the display of various menus and information tips
and the screen touch operation, convenient for human-machine dialog.
c) Its display screen，signal lamp and acousto-optic alarm can give an indication
of various working states, fault types and fault positions, so that system fault
can be accurately found, making maintenance effective.
d) Its software and hardware features open-ended design, so that its
measurement and control data can be added or revised at any time to meet
different requirements of users.
e) One set of monitoring system supports the monitoring on double battery
packs and busbar section mode and achieves the management on automatic
charging for the double battery packs. The double battery packs are
independently managed, ensuring the safety of batteries.
f) The accurate management and strict control on battery voltage and charge
and dischare current are the key to protect battery and prolong battery
service life, so that according to the charging data set by user (e.g. voltage
protection value, charging cut-off current, maintainable average charging
interval), this monitoring module can adjust the charge mode and charge
current of the charger and automatically finish the accurate management and
maintenance of battery.
g) To support monomer battery testing to accurately search for abnormal battery
and timely give an alarm;
h) To support DC feed-out circuit insulation testing to accurately search for the
badly-insulated branch circuit and timely give an alarm.
i) To support battery temperature compensation function, which can regulate
the charging voltage as the temperature changes, ensure the battery to be in
optimal operating state and prolong the battery service life.
j) To offer, silicon chain control orifice which can support automatic control on
Level 5 and Level 7 silicon chains.
k) To use the standard communication protocol of Ministry of Power and RS485
serial communication port, both of which support 12000BPS, 2400 BPS,
4800BPS and 9600BPS baud rate, conveniently communicate with electric
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微机控制高频开关电源直流系统技术手册

power automation system and achieve the remote signaling, remote metering,
remote control and remote regulating functions of power supply system.
l) The monitoring system provides multiple relay normally open contact outputs
for important fault information, so that fault content can be set to meet the
requirements of users.

➢ Monitoring System Operation Instructions

8. Setting of Operational Data

Note: Various data of the equipment after ex-factory has been well set, users shall
not make modification at discretion, since erroneous data will lead to equipment fault.
If any modification is needed, please make reference to the fixed values shown in
Table I and Table II.
110V（Setting of 110V DC System Data）

Serial No. Set Item default value Remark

1 Charger over voltage 260V
2 Charger under voltage 200V
3 Busbar over voltage 242V
4 Busbar under voltage 198V
5 Busbar rating voltage 220V
6 Charge Voltage 242V
7 C for battery
Charge current limit 0.1CA
capacity
8 Battery over voltage 260V
9 Battery under voltage 200V
10 Battery low voltage 198V

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微机控制高频开关电源直流系统技术手册

9. Typical Fault Handing

➢ Charger Module Alarm and Handling

Phenomenon Cause Actions
No AC input Check if the AC input is normal
Power
Rectifier intemal Return the rectifier to Emerson for
indicator(Green) off
fault repair
Check if the output voltage is normal
Power indicator Output under
Check if the rectifier is in current
(Green) blink voltage
limiting state
Protection indicator AC input over Check if the AC input voltage is
(yellow) on voltage normal
Protection indicator AC input under Check if the AC input voltage is
(yellow) blink voltage normal
Cut off the AC input,then restart the
Fault indicator
Output over voltage rectifier;Return the rectifier to
(red) on
Emerson for repair if fault still exsts.
Fan fault Check if the fan is blocked.
Check if the ambient temperature is
high;
Check that system thermal design is
Fault indicator
Rectifier over reasonable;
(red) blink
temperature Check if the ventilation channel is
obstructed;
Return the rectifier to Emerson for
repair for abnormal over temperatre;

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微机控制高频开关电源直流系统技术手册

➢ System Alarm and Handling

Abnormal
Reason for Abnormity Handling Suggestion
Situation
Busbar The output voltage of
Inspect the output voltage of charger
over charger is abnormal.
voltage Inspect whether the voltage adjuster
The voltage adjuster
and under silicon is burned out or the voltage
is abnormal.
voltage adjuster relay is damaged.
The output voltage of
Battery Inspect the output voltage of charger.
charger is abnormal.
pack over
Batteries are
voltage Inspect the voltage of single battery.
damaged.
and under
Battery pack over
voltage Inspect the voltage of battery pack.
discharge
Inspect whether the charger, voltage
DC components are
adjuster and battery are poorly
poorly insulated.
Busbar insulated.
poorly Disconnect all busbar feed-out switches.
insulated External feed line is If the poor insulation phenomenon
poorly insulated. disappears, it is indicated that the
external feed line is poorly insulated.

10. Precautions

Storage
a) The equipment is stored indoors, rainproof, waterproof and sun-proof.
b) The storage site is well ventilated, kept away from high temperature and
covered with no much dust and metal powder.
c) Batteries are stored in dry and ventilated place where the room temperature

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微机控制高频开关电源直流系统技术手册

shall not exceed 35℃ and humidity shall not exceed 70%, and shall not be
stored in the room where acid or alkaline substances and corrosive gases
exist.
d) If batteries are stored for a long time, they shall be normally charged once.

Out-of-box Audit
a) Inspect and ensure the quantity and specifications shall be complete and
intact according to the delivery order.
b) Inspect and ensure various equipment components shall be intact and
undamaged and the connections shall not be loose.
c) Inspect and ensure there shall be no foreign substances, no looseness and
other abnormal phenomena in the charger and monitoring unit.

Installation
a) Inspect and ensure the environmental conditions shall meet relevant
requirements.
b) Inspect and ensure AC three-phase line, zero line and ground grid shall be in
good conditions.
c) Put the cabinet at the installation site as per the cabinet body arrangement
diagram and fix it with foot screws.
d) Inspect and ensure the charging modules and monitoring modules are well
installed and fixed and install the battery pack as per drawing.
e) Place all switches in breaking status.
f) Connect all connection lines, including ground line, and be careful not to
wrongly connect any line.

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微机控制高频开关电源直流系统技术手册

11. quipment Maintenance

Inspect and ensure the operating environmental conditions shall meet

relevant requirements
a) Temperature: ambient temperature is related to the service life and steady
reliability of power supply system; long-time operation under high
temperature may shorten the service life of system and weaken the
performance of the components such as DC air switch.
b) Humidity: relative humidity adversely affects the insulation performance and
protection performance of the system. It is very likely that long-time relative
humidity may have circuits and components corroded.
c) Cleanliness: the coverage of dust in the air on component surface will
adversely affect the heat radiation performance and the corrosiveness of
dust may have the components corroded.
d) Electrostatic interference：electrostatic interference may interfere with the
normal operation of system.

Routine Maintenance
a) Ambient temperature and humidity inspection;
b) The cleanness and sanitation of the machine room and the components in
the cabinet;
c) Temperature and humidity alarm performance inspection and air
conditioning performance inspection;
d) Lightning arrester inspection;
e) Ground wire inspection and ground resistance testing;
f) Battery inspection;
g) Fire-extinguishing apparatus inspection;
h) Inspection on the particle concentration of the dust in the machine room.

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