Doc. No.

F/OHSMS/02
HIRARC
Revision 1.0

CUSTOMER PROJECT CODE NAME OF ACTIVITY / JOB TITLE

KLK OLEO TT20142 Dismantle of Heat Exchanger for Returbing Works
PREPARED AND REVISED BY REVIEWED BY APPROVED BY
Nur Sharun Binti Ahmed Khairuddin Mohamad Arshad bin Zainal
DATE DATE DATE

Risk Assessment
Sequence of Existing Control
No. Hazards Consequences Risk Control
Activities Measures Likelihood Severity Risk Level

Fallen Tools Body injury 1. Obtain Permit to work Conduct Safety

2. Use Toolbox briefing
designated holding 2 4 8 before start work
material to bring tools at
site

Trip and fall Body injury 1.Ensure no physical Implement buddy

obstruction at site 2 3 6 system at site
Working at height Body injury 1.Use scaffolding with
3.Wear Close supervision by
green tag
full PPE 2 4 8 PIC
Mobilization and 2.Wear
1
site preparation Manual handling Back pain safety harness
1. Buddy system Conduct Safety
2. Work with 2 2 4 Toolbox briefing
Property damage proper form before start work
Contact with Electrical Electrocuted, 1.Obtained work permit Conduct Safety
Current burns to body / Toolbox briefing
skin, shock before start work
2.Inpect tools and 3 4 12
equipment

3.Competent
technician to do task
4. PPE:
Protective clothing,
safety gloves
 Sparks Fire 1.Assigned experience Conduct Safety
workers Toolbox briefing
2.Standby before start work
Body injury fire watcher 3 3 9

Property 3.Standby Fire

damage Extinguisher
Working at height Body injury 4.Install
1.Use scaffolding with Close supervision by
fire blanket
green tag 2 4 8 PIC
2.Wear
safety harness
Falling object Body injury 1.Proper tools bag to be
used
Cut and removal Property 2.Cordon 2 3 6
obstructing damage off the work area
2 pipeline , roofing
and structural Sharp edges Body injury 1.Use correct tools Full supervision by
support 2.Use 2 3 6 PIC
correct PPE such as
gloves
Flying metal debris Eye and face 1.Wear face shield
1 3 3
injury
Ergonomic Fatigue 1.Job rotation
stress
musculoskletal 1 3 3
disorder
Hot surface skin burn 1.Wear leather glove
2 2 4
and working jacket
Noise Hearing 1.Wear ear muff or ear
2 3 6
impairment plug
 Incompetant workers Serious injury 1.Hired a competant Conduct Safety
operator 3 3 9 Toolbox briefing
before start work
Skylift with no inspection Serious injury 1. Do an inspection
2 4 8
Property
Skylift may topple damage injury
Serious 1.Provide steel padding
at outrigger 2 5 10

Poor communication Serious injury

Property 1.Provide a walkie talkie
2 3 6
Cut and removal damage
obstructing Working at height fall from height
Property 1.Hired a competant
pipeline , roofing damage operator
3
and structural 2 4 8
support by using 2.Wear safety
skylift harness

High temperature due to Heat stress 1. Job rotation

3.Do an 2 2 4
hot weather inspection before
Bad weather (rain, Serious injury execute works
1.Stop work immediately
storm) 2 2 4 Provide
drinking water
Object fall from height Serious injury 1.Provide tools bag to
2 4 8
the workers
Sharp edges BodyProperty
injury 1.Use correct tools
2 3 6
damage 2.Use
correct PPE
 Repetitive movement Cumulative trauma 1.Safe work practice
disorder (CTD) - 2. Job 2 2 4
tendonitis rotation
Contact with Hot Surface Burns to skin, 1.Provide first aid kit
2 3 6
hands, fingers
Steam splash onto body Severe skin burn, 1.Provide first aid kit
damage tissue, 2 3 6
scar
4 Unbolting nut
Expose to high noise Hearing 1. PPE: Ear plug or Ear
2 2 4
impairment Muff
Body strike againts hand Injury tobody 1. PPE: Leather Gloves
tools (eg: spanar) parts / hands / legs 2 3 6

Fingers caught in Cuts to fingers / 1. PPE: Leather Gloves

between equipment hands, curshed 2 4 8
fingers
 Untrained operator Serious injury 1.Hired a competent
operator with valid cert 2 4 8
DOSH
Poor maintenance of Serious injury 1.Inspect the crane and
lifting devices Property lifting gear before 2 3 6
damage execute work
Poor communication Serious injury 1.Provide walkie talkie to
signalmen and crane 2 3 6
operator
Crane may topple Serious injury 1.Provide steel padding
2 5 10
at outrigger
Limited space Serious injury 1.Install barricade and
warning signage to warn
Lift down the heat other workers
exchanger by 2 4 8
5
using 120 tonne 2.Hired experience
mobile crane signalmen
Property
Bad weather (rain,wind & Serious injury
storm) 1.Stop work immediately 2 2 4

Working with suspended Serious injury 1.Provide a tagline to Conduct Safety

load and moving control movement Toolbox briefing
materials Property material before start work
damage
2. Hired
Property trainer operator and 2 5 10
damage signalmen
3.
barricade and install
signage to warn other
workers

4. Close supervision by
PIC
 Working at height Body injury 1.Use scaffolding with Close supervision by
green tag 2 5 10 PIC
2.Wear
Manual handling Back pain safety harness
1. Buddy system Conduct Safety
2 2 4 Toolbox briefing
before start work
Falling object Body injury 1. Use designated
holding material to bring
Housekeeping Property tools at site 2 4 8
6
Works damage
Cut by sharp
Sharp edges 1. provide first aid kit 2 4 8
object/edges
Metal dust Acute breathing 1. Wear face mask 2 3 6
Musculoskeletal
Akward posture 2 2 4 Job rotation
problem
Serious injury
Slip trip and fall 1. Clear any spillage 2 3 6