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637611main Day 1-Mark Derriso-2 PDF
637611main Day 1-Mark Derriso-2 PDF
§ Motivation
§ AFRL ISHM Roadmap
§ Future Direction
2
Military Need
§ Operationally Responsive Spacelift ensures
the Air Force has the capability to rapidly
put payloads into orbit and maneuver
spacecraft to any point in earthcentered
space.
§ The AF Strategic Master Plan shows a
Vision End State including:
BASELINE
EELV, Shuttle,
Aircraft Ops
4
Near Term Mid Term Far Term
Space Access Technology Goals
- Incremental Steps to Future Vision -
BASELINE
EELV, Shuttle,
Aircraft Ops
5
Near Term Mid Term Far Term
Integrated Systems Health Management
Assess Damage
Detect Damage
ISHM for RLVs Roadmap
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
7
Structural Health Monitoring
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
8
Structural Health Monitoring
• Techniques developed:
• Delamination using AE and PZT
system
• De-bond using active PZT system
• Bolt loosening detection using AE
• Impact detection using AE
• Crack growth using AE and PZT
Layered Data Fusion Module
9
Structural Health Monitoring
10
ISHM Architecture Design
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
11
Integrated System Health
Management Architecture Design
DACHM:
Data Acquisition
Control &
Health
Management
IMS:
Information
Management
System
VMS:
Vehicle
Management
System
OCC: Operations
Control Center
12
Benefits of ISHM Architecture
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
14
System Health Capability
Reasoner Design
15
Fully-reusable Access to Space
Technology (FAST)
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
16
ISHM for FAST Operations and Control
Center
ISHM Ground Functions:
• OCC Reasoner Module I/F with Air
Vehicle to provide vehicle status
Range
• Landing & Pre-launch Checkout
• Validates repaired LRU
OCC Sim
OCC Reasoner
Reasoner
Reasoner
7NP50-001
SHM Anomalies:
• TPS Impact & Damage Assessment
• Temperature under TPS
• Strain on Tank/Wing Attachments
• Tank Delamination/Cracking & Leaks
Stats:
• Sensors per DACHM: 16-256
• No. DACHMs: 2 for TPS (1 fore/1 aft),
and 1 for tank and attachments
Picture • Events: health status, detections with
severity, sensor failure, calibration, TPS
bolt loosening scan results
• No. samples per sensor: 100–400
• Processing speed: 50 ms – 500 ms
• Impact Sensor: 800 bytes at 25 KHz
• Bolt Sensor: 2* 8000 bytes at 40 MHz
Engine Anomalies:
• Fuel icing
• Foreign Object Debris (FOD)
• Stuck Thrust Control Valve
• Damaged bearing
• O-ring leak
• …
Stats:
• Sensors per DACHM: <64
• No. DACHMs: 1 per engine
• Events: health status, self-checks,
• anomaly detections –with severity &
time to criticality, sensor failure, sensor
calibration results
• Sample rates: 300 -8000 Hz
New FaVE Engine Design • Data rate: 42KBytes/sec
Anomalies:
• Aerodynamic surface effectors
• Upper/lower position limits
• Stuck/Free
• Rate limit
• Power and hinge moment limits
• RCS Stuck on/off
• Avionics - reconfiguration
Stats:
• No. DACHMs: x for Flt Actuators,
x for RCS
1 for Vehicle Avionics
• Events: health status, anomaly
detections, sensor failure, calibration
• Sensors: TBD
• Processing: TBD
-
Description: CONOPS:
Integrated Adaptive Guidance & Control (IAG&C) In-flight – assesses status and detects
faults for RCS, Flight Actuators, Avionics
responsible for Reconfiguration, Trajectory reshaping
which are reported to IMS, maintenance
calculation, Footprint calculation, and Autonomous messages sent to OCC =>Ground Ops
trajectory changes. IMS sends VMS/IAG&C vehicle On-Ground – repairs directed to specific
health status, vehicle capabilities (effectors, RCS LRU problems, re-calibrate sensors,
20
jets, propulsion, thermal, structure) & mitigations. checkout to validate unit is operational
FAST ISHM Integration
21
Flight Controls ISHM
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
22
Flight Controls ISHM
23
Structural Health
Capability Reasoner
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
24
Structural Health Capability Reasoner
25
ISHM Integrated Subsystems
Demonstration
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics
4
Engine Fault and Anomaly
3
Resolution / Detection
26
ISHM Simulation for FAST RFS
27
ISHM Laboratory
Air Vehicles Technology Assessment and Simulation
(AVTAS) Laboratory
28
Integrated Systems Health
Management (ISHM)
FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
Engine Diagnostics Signal Processing & Decision ISHM
for
Unmanned
and
ISHM for
Fusion Methods for SHM Autonomous
Systems
UAS
RPA Test Bed for
Robust Decision Making
29
State Awareness & Real-time
Response
Now
Next
Future
Failure
Driven
ReconfiguraIon:
Flight
DegradaIon
Driven
AdaptaIon:
Self
state
Performance
Driven
OpImizaIon:
control
actuator
state
driving
adapIve
awareness
of
major
subsystems
driving
Comprehensive
self
state
awareness
guidance
and
control
(AG&C)
for
AG&C
and
cooperaIon/teaming
driving
efficient,
effecIve
operaIons
autonomous
space
access
vehicles
• Real-‐6me
determina6on
of
system
and
maintenance
• Finite
set
of
failed
control
actuator
states
capability
for
engine,
power,
flight
• Fleet
management
based
on
individual
Goals
(e.g.
stuck,
floa6ng,
reduced
bandwidth)
control,
and
structural
subsystems
systems’
self
state
awareness
• Inner-‐loop
controllability
and
outer-‐loop
• System
capability
assessment
driving
• In
situ
characteriza6on
of
and
response
trajectory
planning
adapta6on
under
AG&C
to
emergent
behavior/unexpected
states
flight
control
health
constraints
• System
capability
assessment
feeding
• Characteriza6on
of
each
system’s
unique
• Defined
requirements
for
complete
coopera6ve/collabora6ve
control
response
to
environment
system
adapta6on
• Uncertainty
of
self
state
awareness
• Prognosis
feeding
real-‐6me
response
assessments
quan6fied
• Self
state
awareness
feeding
inner-‐loop
control
1. Are
there
sufficient
control
effectors
to
1. Is
there
sufficient
cost-‐benefit
for
1. How
will
comprehensive
state
Key
QuesIons
to
be
Answered
compensate
for
effector
failures?
u6lizing
self
state
awareness
for
AG&C,
awareness
of
each
system
impact
Future Research is Focused on
2. Can
the
design
be
finite
state
and
determinis6c
to
enable
V&V?
coopera6on/teaming,
or
condi6on-‐
based
maintenance?
mission
and
fleet
capabili6es?
2. How
will
in
situ
characteriza6on
be
3. Can
a
feasible
trajectory
to
an
alternate
2. What
degree
of
self
state
awareness
and
V&V’d?
Investigating Common Theories For ISHM
facility
be
developed
in
flight
for
a
representa6ve
launch
vehicle
system
in
AG&C
is
appropriate
for
a
given
applica6on?
3. Can
prognosis
be
reliably
incorporated
into
adapta6on?
an
off-‐nominal
flight
condi6on?
3. Can
self
state
awareness
be
generated
4. How
far
can
current
and
predicted
4. Can
the
algorithms
be
verified
for
real-‐ without
adversely
impac6ng
size,
system
states
be
extrapolated
to
6me
performance
through
simulated
weight,
and
power?
mission
impacts
and
how
should
ground
tests,
supplemented
by
limited
4. How
will
system
reliability
be
impacted
uncertain6es
be
accommodated?
flight
demonstra6ons?
by
added
fault
mi6ga6on
capability
and
5. What
system
state
informa6on
is
resul6ng
complexity?
required
for
complete
system
5. To
what
extent
can
degrada6on
be
adapta6on
by
an
autonomous
space
reliably
incorporated
into
adapta6on?
access
vehicle?
6. What
is
the
cost-‐risk
for
V&V’ing
the
resul6ng
system?
STATEMENT Here
Place Proper DISTRIBUTION 30