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“ MaintAnance & Troubleshooting Base on

Engineering /Designing According to PROCESS
AUTOMATION Application ”
Introduction
Process Automation means control of any process (continuous or batch) by automatic means without
or very little need of human intervention, self-moving, self-adjusting and self-controlling.

The DCS is a control system, which collects the data from the process or equipment (via field devices)
and facilitates in controlling and monitoring of process or equipment by means of commands & set
point (decisions); alarms & events management; process/ matrix displays, logs, reports & trends.

The raw data from process or equipment is used for process control & monitoring, use in conjunction
with data from another part of the plant for advanced control strategies. The raw data from process
or equipment, decisions (commands or set point) and processed or calculated results are also stored
in “Historian” for future reference, history logs or reports and commercial or business applications i.e.
ERP, SAP, Maximo etc.
Course Objectives
To gain basic or introductory knowledge of the DCS [based on Symphony Harmony/ Infi-90 DCS] with
system demos and hands-on practical exercises. The gained knowledge of DCS during these training
courses will help the trainees in practical life i.e. in placement test or interview and in transformation
of gained knowledge to experience & skills at their jobs for carrier advancement.
Course Description
This course will cover the practical applications of distributed control systems. Included is the
relationship between programmable logic controllers and the DCS. Further included is the importance
of Human Computer Interfaces (HMI) and advanced control strategies, which would not be possible
without the application of a computer. These courses are specific to ABB DCS systems, namely
Symphony Harmony/ Infi-90, Freelance/ 800F and System 800xA.
Who Should Attend?
 Fresh Engineers in the field of Electrical, Electronics, Inst. & Controls, Industrial Electronics.
 Engineers working in practical field of DCS maintenance, integration or application and willing
or planning to work on DCS in future.
Prerequisites

FASTech Engineering Services - Karachi, Pakistan.

FASTECH
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E-mail: shehreenee@gmail.com
: sherry-libra@hotmail.com
 The challenge oriented Professionals, who provides FASTTEECCHH
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 Basic knowledge and interest in process control & monitoring.
 Basic knowledge and usage of Windows® operating system and MS Office is mandatory.

Methodology
These courses will be conducted using specific DCS software and hardware [Symphony – Harmony/
Infi-90.

DURATION FEES
COURSES
FT101:BASIC COURSE FOR AUTOMATION : 15,000 PKR
24 HOURS

“UNDERSTANDING AND
DESIGNING BASED ON ABB
FREELANCE DCS SYSTEM”

FT102:ADVANCED COURSE FOR AUTOMATION :

“UNDERSTANDING AND 30,000 PKR

30HOURS
DESIGNING BASED ON ABB INFI-90
DCS SYSTEM”

FT103 : ADVANCED COURSE FOR AUTOMATION::

“UNDERSTANDING AND 95,000PKR

36 HOURS
DESIGNING BASED ON ABB
800XADCS SYSTEM”

FASTech Engineering Services - Karachi, Pakistan.

FASTECH
Mobile: 0347 3544733
E-mail: shehreenee@gmail.com
: sherry-libra@hotmail.com
The challenge oriented Professionals, who provides FASTTEECCHH
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At the end of course a quiz of multiple choices will also be conducted, so that student can assess their
level of achievement during the course.
Introduction/Basics of Automation.
Courses Offered
1) Basic :
control loop philosophy
2) History of automation .
3) Analog /digital control loop philosophy.
 The uses ofcontrol system( plc , DCS & SCADA).
5) The components of plc , DCS & SCADA.
F
 Important programming method.
 Procedure for creating program .

Major Components for process. control

T
1) Understanding of major components for

1
process.
2) Understanding of process (continuous &
batch).
3) understanding of engineering drawings.

Architecture & operation of DCS

1) Main elements of DCS.
0
2) Types OF DCS.
3) EVOLUTION OF DCS

1
4) Understating of architect ture.
5) Understanding then Analyze & make
architecture according to application .

FASTech Engineering Services - Karachi, Pakistan.

FASTECH
Mobile: 0347 3544733
E-mail: shehreenee@gmail.com
: sherry-libra@hotmail.com
The challenge oriented Professionals, who provides FASTTEECCHH
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Designing for Logic (control bilder F).

1. Installation of EWS(ENGINEERING WORKPLACE
FOR MAKING LOGICS).
2. Understanding Of SOFTWARE CBF(control builder
F).
3. Making Logic .
F
4. Download into Controller .
5. Online & monitoring for logic to understand our

T
process Application.

Designing for HMI (DIGIVIS).

1. Installation of HMI(HUMAN MACHINE INTERFACE

1
FOR MAKING GRAPHICS).
2. Understanding Of SOFTWARE FOR GRAPHICS
MAKING (DIGIVIS).
3. Making GRAPHICS ACC TO LOGICD .
4. Download into Controller .
5. Online & monitoring for logic to understand
our process Application.

Hardware freelance DCS.

1)
2)
3)
Understanding of hardware.
Understanding of power supply.
Understanding of communication modules.
0
4) Understanding of controller modules .
5) Understanding of input /output modules.

Practical:Add process station & operator station for logic

making and graphics designing then load to controller &
MONITOR AND TEST VIA LOGIC(CBF) OR GRAPHICS(DIGIVIS)
.
1
FASTech Engineering Services - Karachi, Pakistan.

FASTECH
Mobile: 0347 3544733
E-mail: shehreenee@gmail.com
: sherry-libra@hotmail.com
The challenge oriented Professionals, who provides FASTTEECCHH
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F
Designing for Logic (COMPOSER).
1) Installation of EWS(ENGINEERING WORKPLACE
FOR MAKING LOGICS).
2) Understanding Of SOFTWARE (COMPOSER).
3) Making Logic .
4) Download into Controller .
5) Online & monitoring for logic to understand our
process Application.

T
Designing for HMI .

1
1) Installation of HMI(HUMAN MACHINE INTERFACE
a. FOR MAKING GRAPHICS).
2) Understanding Of SOFTWARE FOR GRAPHICS
a. MAKING .
3) Making GRAPHICS ACC TO LOGIC. ..
4) Online & monitoring for GRAPHICS to understand
a. our process Application.

Hardware INFI-90 DCS.

1. Understanding of hardware.
0
2. Understanding of power supply.(PAS01,PDS02)
3. Understanding of communication modules.(NIS &

2
NPM) FOR INFI -90 & SYMPHONY PLUS.
4. Understanding of controller modules (MFP,BRC).
5. Understanding of input /output modules.RACK
&BLOCK I/OS.

FASTech Engineering Services - Karachi, Pakistan.

FASTECH
Mobile: 0347 3544733
E-mail: shehreenee@gmail.com
: sherry-libra@hotmail.com