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Science of the Total Environment 814 (2022) 152795

Contents lists available at ScienceDirect

Science of the Total Environment


journal homepage: www.elsevier.com/locate/scitotenv

Cyanobacterial biorefinery: Towards economic feasibility through the


maximum valorization of biomass
Syama Prabha a, Aravind K. Vijay a, Rony Rajan Paul b, Basil George a,

a
Department of Botany, CMS College (Autonomous), Kottayam 686001. Kerala, India
b
Department of Chemistry, CMS College (Autonomous), Kottayam 686001. Kerala, India

H I G H L I G H T S G R A P H I C A L A B S T R A C T

• Multiple product cyanobacterial biore- A sustainable, multiple product recovering, minimum waste cyanobacterial biorefinery model.
finery with minimum waste output for
the effective valorization of biomass
has been validated.
• Cost-effective strategies for enhancing
cyanobacterial cultivation, metabolite
production has been presented.
• Evaluated the integrated approaches in
cultivation and downstream processing
for improving the economic feasibility of
cyanobacterial biorefinery
• Effective management of cyanobacterial
blooms by nanotechnological approach
• Possibility of uplifting new cyanobacterial
strains to biorefinery concept has been
evaluated.

A R T I C L E I N F O A B S T R A C T

Article history: Cyanobacteria are well known for their plethora of applications in the fields of food industry, pharmaceuticals and
Received 15 September 2021 bioenergy. Their simple growth requirements, remarkable growth rate and the ability to produce a wide range of
Received in revised form 24 December 2021 bio-active compounds enable them to act as an efficient biorefinery for the production of valuable metabolites. Most
Accepted 27 December 2021
of the cyanobacteria based biorefineries are targeting single products and thus fails to meet the efficient valorization
Available online 1 January 2022
of biomass. On the other hand, multiple products recovering cyanobacterial biorefineries can efficiently valorize the
Editor: Huu Hao Ngo biomass with minimum to zero waste generation. But there are plenty of bottlenecks and challenges allied with
cyanobacterial biorefineries. Most of them are being associated with the production processes and downstream strat-
Keywords: egies, which are difficult to manage economically. There is a need to propose new solutions to eliminate these tailbacks
Cyanobacteria so on to elevate the cyanobacterial biorefinery to be an economically feasible, minimum waste generating multiprod-
Multi-product recovery uct biorefinery. Cost-effective approaches implemented from production to downstream processing without affecting
Integrated approach the quality of products will be beneficial for attaining economic viability. The integrated approaches in cultivation sys-
Minimum-waste biorefinery tems as well as downstream processing, by simplifying individual processes to unit operation systems can obviously
Economic feasibility
increase the economic feasibility to a certain extent. Low cost approaches for biomass production, multiparameter op-
timization and successive sequential retrieval of multiple value-added products according to their high to low market
value from a biorefinery is possible. The nanotechnological approaches in cyanobacterial biorefineries make it one
step closer to the goal. The current review gives an overview of strategies used for constructing self-sustainable- eco-
nomically feasible- minimum waste generating; multiple products based cyanobacterial biorefineries by the efficient
valorization of biomass. Also the possibility of uplifting new cyanobacterial strains for biorefineries is discussed.

⁎ Corresponding author at: Department of Botany, CMS College, Kottayam, India.


E-mail address: basil.george@cmscollege.ac.in (B. George).

http://dx.doi.org/10.1016/j.scitotenv.2021.152795
0048-9697/© 2022 Elsevier B.V. All rights reserved.
S. Prabha et al. Science of the Total Environment 814 (2022) 152795

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Value-added products from cyanobacteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1. Phycobiliproteins and other pigments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2. Cyanotoxins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3. UV-protectants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Cyanobacterial biorefinery: From chances of failure to overcome the shortcomings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Cultivation of cyanobacteria: low cost approaches for feasibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1. Major cultivation strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2. Cultivation systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2.1. Photobioreactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3. Stress mediated accumulation of bioactive compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Downstream processing: feasibility through cost-effective strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1. Biomass harvesting: approaches for overcoming the challenges through economic feasibility . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2. Cell disruption and extraction of value-added compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.1. Cell disruption methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.2. Extraction of bioactive compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.3. Multiple product recovery with sequential extraction of products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6. Advancements of nanotechnology in cyanobacterial biorefinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.1. Role of nanoparticles in cyanobacterial biorefinery- upstream to downstream . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.2. Cyanobacterial factories for the production of nanoparticles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.2.1. Cyanobacteria mediated green synthesis of nanoparticles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2.2. Cyanobacterial bloom to boon – a nanotechnological approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. Integrated approaches to increase the feasibility of multiple product recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1. Integrated cultivation systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2. Integrated harvesting and downstream strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8. Possibility of uplifting cyanobacterial strains for minimum waste biorefineries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1. Minimum waste cyanobacterial biorefinery models for a circular bio-economy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9. Promising solutions and future perspectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CRediT authorship contribution statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1. Introduction the conversion of biomass into high-value products, along with the genera-
tion of several other co-products. Fig. 1 shows the diagrammatic represen-
Cyanobacteria marked a milestone in the evolutionary history of life on tation of a typical cyanobacterial biorefinery. The major advantage of the
planet earth. They succeeded in transforming the earlier anaerobic “terra” biorefinery concept is the maximum valorization of available raw material
to a planet that supports life, by their formerly evolved distinct capability (biomass) while preventing the loss or damage of retrieving products
for oxygenic photosynthesis (Demoulin et al., 2019). The carbon dioxide (Chandra et al., 2019a). The current bio-economy challenges demand for
fixation rate of cyanobacteria is several times higher than that of terrestrial the production of multiple value-added products with less time. The appro-
plants and thus they possess an immense role in the mitigation of carbon in priate solution to this challenge is the multiple product recovery and max-
the atmosphere (Singh et al., 2016). The cyanobacteria stores captured car- imum valorization of biomass. Most of the value-added products from
bon dioxide in the form of organic molecules and convert it into fuels, bio- cyanobacteria can be concurrently retrieved from the same biomass by se-
chemicals and other value-added compounds using sunlight as the energy quential extraction techniques based on their order of high to low market
source (Chittora et al., 2020;Singh et al., 2016). Thus cyanobacterial cells value and can of course step towards zero-waste biorefinery through a
can act as an efficient system for the production of unique metabolites green circular bio-economy (Chandra et al., 2019b; Mitra and Mishra,
which are having a wide range of applications (Sonani, 2016). 2019).
Cyanobacteria are mainly exploited for the production of phycobiliproteins, However, there is a lack of exclusive reports on the cyanobacterial
which are brilliantly coloured pigment proteins with applications in phar- biorefineries, maximum valorization of cyanobacterial biomass and the
maceutical, food, and nutraceutical fields (Pagels et al., 2019; Paswan possibility of uplifting novel strains for the biorefinery. The available re-
et al., 2016). Besides phycobiliproteins, they are identified to be a good ports cover mainly the Arthrospira platensis/Spirulina platensis. S. platensis
source of several other products, like lipids, carbohydrates, carotenoids, is considered as an efficient multiple product proffering strain for decades
cyanotoxins, polysaccharides, UV protectant compounds like scytonemin, (Chia et al., 2019; Costa et al., 2019; Mitra and Mishra, 2019). Exploring
mycosporine-like amino acids (MAA) etc., (Demay et al., 2019; Noreña- the cyanobacterial world for uncovering more possible strains for the recov-
Caro and Benton, 2018). Apart from this, the past few years witnessed ery of value-added products would be necessary, since many of them are ac-
the discovery of plenty of biomolecules such as antibiotics, anti- tive producers of several valuable bio-active compounds, which are having
inflammatory, anti-cancer agents from cyanobacteria. Table 1 shows sev- immense scope in the pharmaceutical, nutraceutical, cosmetic and food in-
eral bioactive compounds obtained from different strains of cyanobacteria. dustries. Inter alia most of these cyanobacteria remain unnoticed and are
The majorities of these potent metabolites are reported to have extensive not studied properly. Hence, there is an increasing need to discuss different
bioactivities and can have therapeutic and pharmaceutical applications. aspects of a cyanobacteria based biorefinery, by considering the whole
Hence, the demand for distinct metabolites from cyanobacteria leads to cyanobacterial genera in general.
their industrial production and commercialization, which further explicit Most of the cyanobacterial biorefineries are aiming for single product
the scope of cyanobacterial biorefinery (Cuellar-Bermudez et al., 2015b; recovery, which usually fails to meet the maximum valorization of biomass.
Tiwari, 2018; Trivedi et al., 2015). A cyanobacterial biorefinery is targeting It is uncertain about the industrial success of those multiproduct based

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S. Prabha et al. Science of the Total Environment 814 (2022) 152795

Table 1
Different metabolites produced by some selected strains of cyanobacteria.
Cyanobacteria Metabolites Application

Microcystis Aeruginosin Antiviral


Microcystin Cyanotoxin
Microviridin Antiviral
Oscillatoria Aeruginosin Antiviral
Microcystin Cyanotoxin
Venturamide A,B Antimalarial
Acutiphycin Anticancer
Agardhipeptin Enzyme inhibitor
Anabaena Anatoxin Larvicidal
Cylindrospermopsin Cyanotoxin
Shinorine UV-protectant
Minutissaminde A-D Anticancer
Microcystin Cyanotoxin Fig. 1. – Diagrammatic representation of a cyanobacterial biorefinery.
Bastadin Antibiotic
Bis-(χ-butyrolactones) Antibiotic
Circinamide Enzyme inhibitor
of their unique physiological and metabolic adaptations. (Noreña-Caro
Aphanizomenon Anatoxin Cyanotoxin
Cylindrospermum Anatoxin Cyanotoxin
and Benton, 2018). Cost-effective cultivation of cyanobacteria can be easily
Planktothrix Anatoxin Cyanotoxin achieved by integrating the cultivation with wastewater treatment plants.
Lyngbya Apratoxin Anticancer The distinct capability of these organisms to survive in wastewater can be
Curasin A Anticancer utilized for biomass production in a win-win approach, as it reduces the
Desmethoxymajusculamide C Anticancer
production cost and can be efficiently used for the treatment of wastewater
Dolastatin Anticancer
Homodolastatin Anticancer and flue gas (Singh et al., 2016)
Hectochlorin Cyanotoxin The process of eutrophication by the enrichment of phosphorous and ni-
Jamaicamide Anticancer trogen in the water bodies often leads to cyanobacterial blooms which not
Lyngbyatoxin Cyanotoxin only harm the water bodies but also have detrimental effects on human be-
Majusculamide Anticancer
Barbamide Antiparasite
ings (Martens, 2017). The transformation of the cyanobacterial bloom to a
Carmabin A,B Antiparasite boon can be achieved by the efficient valorization of biomass from blooms.
Scytonemin UV-protectant The harvested biomass from the cyanobacterial bloom can be used for the
Dragomabin Antimalarial retrieval of high-value compounds. The part of the income generated
Dragonamide A,B Antimalarial
from the commercialization of extracted high-value products can be uti-
Aplysiatoxin Anticancer
Grassypeptolide Antiproliferative lized for adopting strategies for the prevention of blooms (MacÁrio et al.,
Sulfolipids Antiviral 2021). The successful stories of the development of efficient nanoparticles
Pitipeptolides A, B Anticancer with pharmaceutical applications from cyanobacterial blooms opens up a
Pahayokolides Larvicidal new path for the handling of blooms as well as the valorization of biomass
Calothrix Calothrixin A,B Antiparasite
Nostoc Cryptophycin Anticancer
(Lee et al., 2015). Recent advances unveiling the efficient participation of
Cyanoviridin Antiviral nanoparticles in cyanobacterial and micro-algal research, especially in
Microcystin Cyanotoxin downstream processing, have made implications in reducing the cost in-
Borophycin Anticancer volved in the multiproduct recovery (Nguyen et al., 2019b; Pathak et al.,
Muscoride Antibiotic
2019). Thus, a closed-loop approach to cyanobacterial biorefinery and val-
Nostocine A Antibiotic
Cylindrospermopsis Cylindrospermopsin Larvicidal orization of biomass will be self-subsistent which encourage multi-product
Nodularia Spumigin Antiviral recovery and environmental sustainability.
Nodularin Cyanotoxin The success of a multi-product proffering cyanobacterial biorefinery is
Scytonemin UV-protectant determined by several sequential factors, which includes different modes
Prochloron Patellamide A Anticancer
Scytonema Scytonemin UV-protectant
of cultivation strategies for the accumulation of desired bio-products,
Didehydromirabazole Antibiotic methods of downstream processing and most importantly, the manner
Aphanothece Mycosporine 2 glycine UV-protectant and order of extraction of different value-added products (Mitra and
Symploca Symplocamide A Antiparasite, Anticancer Mishra, 2019). There is a need to notice every single aspect of a biorefinery
Symplostatin 3 Anticancer
from production to downstream, to check wherever the cost-effective mea-
Tolypothrix Tjipanazoles Anticancer
Toyocamycin Antifungal sures have to be implemented. The biomass production can be improved in
Dysidea arenaria Arenastatin A Anticancer different ways by increasing the efficiency of photobioreactors (PBR)
Plectonema Radiosumin Enzyme inhibitor (Johnson et al., 2018). It has been shown that the economic viability of
Phormidium Fischerllin Antifungal, Herbicidal cyanobacterial biorefineries can be increased by raising the product titers
Hapalosiphon fontinalis Anhydrohapaloxindole Antifungal
above a significant concentration in open ponds (Fasahati et al., 2019).
Constructed based on (Arif et al., 2012; Noreña-Caro and Benton, 2018; Rajneesh Stress mediated accumulation of bioactive compounds by using low-cost
et al., 2017; Rastogi and Sinha, 2009). measures can be also used for economic feasibility (Paliwal et al., 2017). In-
tegrated approaches in cultivation, harvesting and downstream processing
biorefineries due to expensive methodologies adopted for production and can increase the economic viability of cyanobacterial biorefineries. Integra-
downstream processing. Cost-effective strategies for the recovery of the tion of those several complex processes, which needs more time and capital
maximum possible number of intact products from a single cyanobacterium investments can be turned into single unit operation and can bring eco-
and thereby valorizing the biomass can show way towards the industriali- nomic viability to a greater extent (Lam et al., 2018). This review aims to
zation of a multiproduct biorefinery. Examining novel techniques and pro- analyze the scope of maximum valorization of cyanobacterial biomass, in
posing new solutions for expunging the glitches encountered while dealing the light of cyanobacteria based multiple product biorefineries. The strate-
with cyanobacterial biorefineries are crucial for developing it to the indus- gies for increasing the economic feasibility of biorefineries, valorization of
trial level. The optimization of culture conditions and strategies for the ac- biomass from cyanobacterial bloom, along the possibility of uplifting the
cumulation of desired products in cyanobacteria is relatively easy because cyanobacterial strains are also discussed in detail.

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S. Prabha et al. Science of the Total Environment 814 (2022) 152795

2. Value-added products from cyanobacteria produced organo phosphate-based insecticides. Saxitoxins (STXs), also
called paralytic shellfish poisoning (PSP) toxins are classified into several
2.1. Phycobiliproteins and other pigments groups and a total of about 57 saxitoxins have been reported so far
(Salmaso et al., 2017).
Phycobiliproteins are the major accessory protein pigments found in These toxic secondary metabolites from cyanobacteria can be consid-
cyanobacteria. The phycobiliproteins are the key factors responsible for ered as an excellent source for the production of novel biopesticides. Exu-
the regulation of machinery behind the inimitable complementary chro- dates and aqueous extracts of different species of cyanobacteria, Alusira
matic adaptation in cyanobacteria, where they manage to adapt with differ- fertilisima and Nostoc muscorum, Microcystis aeruginosa, etc. can cause inhibi-
ent intensities of light by the synthesis of these pigment proteins in response tion in hatching activity and mortality of juveniles of root-knot nematode,
to light (Lee et al., 2017a; Singh and Montgomery, 2013). These naturally Meloidogyne triticoryzae, Daphnia pulicaria etc., (Chandel, 2009).
occurring brilliant blue coloured, water-soluble, fluorescent protein
pigments are having high market value owing to their potential applica- 2.3. UV-protectants
tions in food, pharmaceuticals, and nutraceutical biomedical industrial
fields (Li et al., 2019). The classification of phycobiliproteins are strictly Cyanobacteria were the first photosynthetic inhabitants on the surface
based on spectral characteristics, attributable to the tetrapyrrole prosthetic of the earth to establish their prokaryotic kingdom at the ever-worst time
groups known as the bilin chromophores, attached with cysteine in the evolutionary history of the earth, which was devoid of the ozone
residues in the biliproteins by thioether linkages. Based on the spectral layer and hence, constantly exposed to the harmful ultraviolet radiation
properties they are majorly divided into four types; Phycocyanin (C-PC; from the sun. Consequently, these organisms develop several preventive
λA max − 610–620 nm), Phycoerythrin (C-PE; λA max − 540–570 nm), strategies and defensive mechanisms to cope with this complex situation
Allophycocyanin (C-APC; λA max − 650–655 nm), Phycoerythrocyanin (Singh et al., 2010). One of the methods adopted by the cyanobacteria to
(C-PEC; λA max − 560–600 nm) (Paswan et al., 2016; Safaei et al., 2019; withstand the harmful UV (Ultraviolet) radiation was to synthesize some
Wang et al., 2014). The structure of bilin chromophore in phycocyanin chemical compounds that can absorb UV light and can act as UV protec-
shares structural similarity with the naturally occurring antioxidant biliru- tants. Mycosporine like amino acids (MAA) and scytonemins are well-
bin and accordingly, it has substantiated antioxidant, anticancer, anti- known UV protectants from cyanobacteria, which usually absorbs both
inflammatory, hepatoprotective, neuroprotective, immunomodulation UV-A and UV-B radiations. They are lipophilic compounds that are usually
roles and it can also act as a substitute for artificial colouring agents in present in the sheath of cyanobacteria. Due to their strong UV-absorbing
food, which imparts health benefits (Jiang et al., 2017; Kannaujiya et al., and photoprotective nature, these compounds can be used in cosmetic
2017a; Li et al., 2019; Pagels et al., 2019; Prabakaran et al., 2020). Spirulina products having high market value (Rastogi et al., 2015).
platensis has been regarded as the most investigated and industrially Scytonemins are yellowish-brown lipid-soluble, compounds present in
exploited cyanobacterial species for the production of phycobiliproteins the extracellular polysaccharide sheath of different cyanobacteria, and are
and the explorations for new biotechnological applications are still exhibiting a maximum absorption peak at 386 nm (Rastogi and Sinha,
proceeding with this strain (Prabakaran et al., 2020). 2009). An increase in temperature along with oxidative stress in presence
Phycobiliproteins have been isolated from different strains of of UV-A radiation can increase the production of scytonemins in
cyanobacteria for examining their pharmaceutical activity. The role of cyanobacteria. It was reported that Nostoc punctiforme PCC 73102 produce
these pigment proteins in anti-ageing research is also an interesting area maximum scytonemin when it is grown diazotrophically rather than non-
of study. The anti-ageing property of phycobiliproteins from Lyngbya sp diazotropically (Singh et al., 2010). Rather than photoprotective roles,
was tested in model organism Caenorhabditis elegans and found that phyco- scytonemin has also been found to be an excellent anti-proliferative and
erythrin was successful in increasing its life expansion rate (Sonani et al., anti-inflammatory agent. Apart from this, scytonemin exhibit extreme
2014). By emphasizing ‘oxidative stress theory of ageing’, which details stability at different temperatures and in the presence of different com-
the interconnection between oxidative stress and ageing, the anti-oxidant pounds (Singh et al., 2017). Three derivatives of scytonemin are,
activity of phycobiliproteins can be useful for the development of anti- dimethoxyscytonemin, tetramethoxyscytonemin, and scytonin, which
ageing drugs (Sonani et al., 2015). have been isolated from the extracts of Scytonema sp. (Rastogi et al., 2014).
The cyanobacteria also possess other pigments such as carotenoids and The strongest UV-absorbing compound in nature is the mycosporine-
chlorophylls, with several industrial applications. The most studied carot- like amino acids (MAA). They are water-soluble compounds, which usually
enoid is ß-carotene, which is having applications in food, cosmetic and possess an absorption maximum at a range of 310–360 nm (Carreto and
nutraceutical industries, owing to its yellow–deep orange colour and anti- Carignan, 2011). MAA producing cyanobacteria are likely to be found in
oxidant properties (Chandra et al., 2019b). hypersaline environments (Rastogi and Sinha, 2009). They are water-
soluble compounds, with a structure composed of a chromophore conju-
2.2. Cyanotoxins gated with nitrogen substituent of amino acid. The chromophores can be
cyclohexanone or cyclohexenimine and usually possess an absorption max-
Apart from nutraceutical and pharmaceutical agents, cyanobacterium is imum at 310 nm (Carreto and Carignan, 2011; Rajneesh et al., 2017). MAA
a good source of cyanotoxins. The cyanotoxins can be divided into five clas- has been commercialized under the brand name Helioguard 365, which
ses according to their biological activities. They are hepatotoxins, neuro- contain shinorine and mycospora 365, which are the most common
toxins, cytotoxins, dermatotoxins and lipopolysaccharides (Rastogi and MAAs (Borowitzka, 2013). Apart from their UV- protectant nature, like
Sinha, 2009). According to their chemical structures, cyanotoxins com- scytonemins, MAA also exhibits certain pharmaceutical activities. MAA ex-
monly fall into three groups: cyclic peptides (Microcystins and Nodularin), tracted from the cyanobacterium Aphanothece halophytica, exhibited
heterocyclic compounds (alkaloids) (Cylindrospermopsin, Anatoxins, considerable antioxidant, collagenase inhibition and osmoprotectant activ-
Saxitoxins, Lyngbyatoxins, Aplysiatoxin) and lipid compounds (Lipopoly- ities (Hibino et al., 2018).
saccharide), etc. Most of them contain an unusual beta-amino acid which
is responsible for the acute toxic effects of cyanobacteria (Sanseverino 3. Cyanobacterial biorefinery: From chances of failure to overcome
et al., 2017). Microcystins are cyclic heptapeptide cyanotoxins with vari- the shortcomings
able L-amino acid residues at two positions (2 and 4). Most common is
the MC-LR with leucine and arginine at positions 2 and 4 respectively. The concept of cyanobacterial biorefinery does make sense, even
Others are MC-LA, MC-RR and MC-YR. Nodularins are cyclic pentapeptides though it sounds a little unmanageable while dealing with the drawbacks
with many similarities to microcystins. Cylindrospermopsins are guanidine related to the economic aspects of its successful establishment (Koyande
alkaloid cyanotoxins. Anatoxins are similar in structure with synthetically et al., 2019). Multiple bottlenecks are present in many of the unit

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S. Prabha et al. Science of the Total Environment 814 (2022) 152795

operations from cultivation to downstream processing. The currently em- past scenarios regarding the cyanobacterial biorefinery manifest that their
ployed methods for recovery and further processing of the biomass are ex- accomplishment was achieved by giving more considerations to the
pensive and energy-consuming, which can seriously affect the economic multi-product recovery and culture conditions optimization (Ferreira da
feasibility of a biorefinery (Deprá et al., 2018). Most of the downstream pro- Silva et al., 2020). The success of a cyanobacterial biorefinery will depend
cessing techniques are highly expensive; however, they are targeting single upon the retrieval of maximum possible value-added products with less cost
products. The remaining biomass left after the extraction process gets and time (Chew et al., 2017). In the light of this understanding, we can ad-
wasted and fails to get valorized. Fig. 2 represents an overview of the max- join the fact that the feasibility of a biorefinery will depend upon the eco-
imum valorization of cyanobacterial biomass. The primary target from a nomic practicability of products. Thus, the flaws in optimization of
cyanobacterial biorefinery can be high value-low volume products, culture conditions for the maximum accumulation of bioactive compounds
followed by low value-high volume products. The spend biomass, after and the impracticability of recovering the maximum number of compounds
the extraction of value-added products can be further converted to several can be considered as a serious issue (Gifuni et al., 2019; Klok et al., 2013).
bio-energy based products. One of the main challenges of a biorefinery is The following sessions briefly discuss strategies to overcome those bottle-
the successful recovery of individual fractions of compounds without caus- necks and subsequently construct an economically feasible cyanobacterial
ing any harm to the other fractions (Chew et al., 2017). All the successful biorefinery.

Fig. 2. – An overview of the maximum valorization of cyanobacterial biomass.

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4. Cultivation of cyanobacteria: low cost approaches for feasibility biomass productivity. The cultivation in open raceway ponds are cost-
efficient, on the other hand, choosing the photobioreactors for the high bio-
Nowadays, the main focus in achieving maximum accumulation of mass production will require higher capital investment (Tan et al., 2020).
value-added products from cyanobacteria is by the optimization of their The best choices for cultivation can be wisely made which may depend
culture conditions. The main idea behind the optimization of culture condi- upon the value of the bioactive products from the cyanobacteria. Bioreac-
tions is to increase the biomass of the micro-organism under consideration, tors with the higher surface to volume ratio could effectively use light en-
and thereby, increase the products extracted from them. Re-organization of ergy, and efficiently increase the cell concentration, hence likely to be
all the limiting parameters for the successful establishment of culture is also ideal for the growth of photosynthetic microbes (Singh et al., 2016;
important. Different cultivation strategies and cultivation systems can be Venkata Mohan et al., 2020).
adopted for the mass cultivation of cyanobacteria.
4.2.1. Photobioreactors
4.1. Major cultivation strategies High quality biomass has to be preferred for the extraction of bio-active
compounds with pharmaceutical and nutraceutical applications. For that, it
The cultivation strategy of cyanobacteria is having a tremendous role in is better to consider closed system cultivation strategies, using
the production of different compounds from them. There are four modes of photobioreactors. The benefits of closed systems can be reflected here
cultivation including, photoautotrophic, heterotrophic, mixotrophic and with the fair production of threefold or more biomass, as compared with
photoheterotrophic. Cyanobacteria are conventionally cultivated photoau- the open systems (Venkata Mohan et al., 2020). The idea of a bioreactor
totrophically by providing carbon dioxide, sunlight and inorganic nutrients. is to assure more production, as well as avoid cross-contamination and
These cyanobacteria exhibited less biomass productivity due to the restric- predator attacks. Through this method, we can easily raise those species,
tions in light that affect the cell growth and thereby increase the overall pro- which are highly sensitive to different culture parameters (Huang et al.,
duction cost (Corrêa et al., 2020). On the other hand, cyanobacteria can be 2017; Johnson et al., 2018). The main drawbacks of the common
grown on either a mixotrophic or heterotrophic mode in the presence or ab- photobioreactors are the inefficiency in light management followed by
sence of sunlight (Andrade and Costa, 2007). An organic carbon source can low biomass concentration (Gifuni et al., 2019). Alternatives for the cur-
act as nutrient for this and can increase the productivity accordingly rently available high cost, less productive photobioreactors are essential,
(Corrêa et al., 2020). Cyanobacteria are well known for their ability to uti- as the low concentrated biomass can highly affect the efficiency of the
lize organic substrates as an energy source even in the absence of light. downstream processing.
Hence, the heterotrophic mode of cultivation, along with the supplementa- Various configurations of bioreactors are currently available, and most
tion of exogenous carbon sources can be regarded as a suitable way for of them are the applied versions of either bubble column, air-lift, tubular
cyanobacterial biomass productivity. The preferable usage of low-cost al- or flat-panel reactors (Wang et al., 2012). It is suitable to design a bioreactor
ternatives, for organic carbon sources, such as starch hydrolyzes and cellu- according to the basic requirements of the species of cyanobacteria under
lose can decrease the production cost and thereby increase the economic consideration, and also according to the nature of value-added products.
feasibility (Meireles dos Santos et al., 2017). Efficient production of intra- After choosing the cultivation system for the successful growth of
cellular metabolites in cyanobacterium Phormidium sp. was achieved het- cyanobacteria, the economic feasibility of the system can be analyzed by
erotrophically with the supplementation of maltodextrin and cassava considering the Net Energy Ratio (NER). For an economically viable sys-
starch (Francisco et al., 2014). However, all species cannot grow under het- tem, NER will be ˃1. Most of the studies reveal that open raceway systems
erotrophic mode. For the accumulation of bioactive products along with mostly give NER ˃1 (De Bhowmick et al., 2019). But according to the bio-
considerable growth, the best choice is mixotrophic cultivation as it can mass production and control of contamination problems, photobioreactors
combine the benefits of both autotrophic and heterotrophic cultivation are mostly preferable. Hence, the solution will be a hybrid- design of an
strategies (Patel et al., 2020; Zhan et al., 2017). The inorganic carbon open system coupled with a photobioreactor (Brennan and Owende,
source can be glucose, acetate or glycerol to achieve mixotrophic growth 2010). An ideal bioreactor design is unavailable, for the mass cultivation
(Nagappan et al., 2020; Patel et al., 2020; Yu et al., 2009). of cyanobacteria, as most of the designs are less concerned with several lim-
Mixotrophic cultivation is satisfied by providing inexpensive sugar and iting factors which are contributing to the growth such as, light, tempera-
organic acid as carbon and energy sources and can increase productivity by ture, aeration, hydrodynamics, etc. (Huang et al., 2017).
balancing the production cost. The benefits from the mixotrophic strategy
includes, increased biomass production, higher lipid, carbohydrate and pig- 4.2.1.1. Photobioreactor - management strategies for higher efficiency. The idea
ment production, long-standing exponential growth phase, etc. (Kean et al., is to introduce an economically viable closed system, to be exact, a
2020). There are plenty of reports available, demonstrating the higher bio- photobioreactor, for the cultivation of cyanobacteria. The concept is little
mass productivity of different cyanobacteria under this mode of cultivation. bit challenging because the installation of a typical photobioreactor needs
Nagappan et al. (2020) evaluated a five-fold increase in biomass productiv- much economic investment. (Huang et al., 2017). This challenging thought
ity of Nostoc sp. MCC41 cultivated mixotrophically with the supplementa- can be made possible by implementing a few strategies for the effective uti-
tion of 0.5% glucose as a carbon source when compared to the lization of light, control of temperature, heat-reducing tactics and simulta-
phototrophic conditions. Another experiment conducted by Yu et al. neously enhancing the photosynthesis and thereby increasing the
(2009) revealed a higher biomass concentration of 1.67 g L–1 in production of cyanobacteria inside the photobioreactor (Johnson et al.,
mixotrophic cultivation which is 4.98 and 2.28 times more than the 2018).
phototrophic and heterotrophic mode respectively. Anabaena PCC 7120, By considering each factor, light is the most essential limiting factor for
which was cultivated under the light in presence of exogenous glucose, ex- the successful growth of cyanobacteria in a photobioreactor. Optimum
hibited a maximum specific growth rate which is 1.6 fold higher than the quantity and quality of light supplementation plays an important role in
photoautotrophic cultivation (Zhan et al., 2017). However, cyanobacterial photosynthesis, thereby increasing the productivity and pigment composi-
growth for the high-value pigments, such as phycobiliproteins and caroten- tion in cyanobacteria. The intensity and wavelength of light have consider-
oids, on an industrial scale, usually prefer photoautotrophic cultivation able effects on cell growth and composition (Ho et al., 2015). Inefficient
without organic substrates and contamination risks (Xie et al., 2015). light management problems always arise associated with almost all cultiva-
tion systems. During the growth of cyanobacteria, cell multiplication and
4.2. Cultivation systems mutual shading of cells occur, creating a dark zone inside the inner part
of culture due to the light restriction. This would prevent photosynthesis
Identifying the most preferable culture strategy for raising and further biomass productivity. This problem can be prevented by de-
cyanobacteria should be the foremost objective for achieving maximum creasing the optical path of the culture (Gifuni et al., 2019). A reduction

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in optical path ≤0.01 m can be applied for increasing the photosynthetic for the existence of a photobioreactor. Hence, the location and arrangement
efficiency up to 5 to 8% (Janssen, 2016). of a bioreactor should ensure the efficient capture and utilization of photons.
In comparison with the other artificial light sources, LED light with It has been reported that the outdoor photobioreactors positioned vertically
more energy efficiency, has turned out to be an exemplary choice for the in the east-west direction can efficiently harvest solar radiation (5% more)
growth of cyanobacteria (Park and Dinh, 2019). A comparative analysis than a photobioreactor placed in a North-South direction horizontally. More-
on the effect of different light sources on phycobiliprotein composition in over, there are innumerable light management approaches for enhancing the
cyanobacteria Spirulina platensis has been done by Ho et al. (2018). C-PC efficiency of photobioreactors. Solar tracking device associated bioreactors
productivity of S.platensis was 40% higher under the white LED light than are one of them. They are controllable devices, which always maintain the
the fluorescent lamp. A decrease in electrical consumption and increase in growing culture towards solar radiation and thus increase exposure to sun-
C-PC production with a cost reduction from 288 US$ kg−1C-PC to 147 US light. Some researchers have been found that there is an increase in cell den-
$ kg−1 C-PC was observed when the fluorescent lamp was replaced by sity with a decrease in the thickness of a photobioreactor (Nwoba et al.,
white LED light (Ho et al., 2018). Chlorophyll a and phycobiliproteins are 2019). But, it is not feasible to keep the culture in direct sunlight for the
the major light-harvesting pigments present in cyanobacteria (Paswan whole day, because continuous exposure to the heavy solar radiation may
et al., 2016). LED light provides specific light sources and this specificity cause temperature rise, photo-inhibition and associated damaging effects.
may hinder the photosynthesis in cyanobacteria. Hence, to balance the Hence, these types of photobioreactors are always associated with tempera-
efficiency of energy uptake, cyanobacteria will actively synthesize ture regulators, which will be pre-set with a particular temperature. When-
other pigments such as phycobiliproteins to cope with this situation. ever the temperature exceeds the set value, the device will control the
Phycobiliproteins will actively absorb the light at the visible wavelength incident solar radiation in some way, like rotating the photobioreactor. But
range and will transfer it to the reaction centre consisting of chlorophyll a these types of tracking device associated photobioreactors are not economi-
(Hemlata and Fatma, 2009). The effect of different LED lights on the pig- cally viable (Wang et al., 2012). To achieve economic feasibility, we can cou-
ment composition of cyanobacteria S. platensis was documented by Prates ple this type of photobioreactors with the technology of light filtration and
et al. (2018) and a 2.7 times increase in the phycocyanin production was thus co-generation of electricity along with high biomass production can be
observed under the presence of green LED light than the fluorescent light achieved. Similar approaches to rectify the shortcomings of conventional
as control. A similar experiment to detect the effect of different LED lights sole goal photobioreactors will be promising (Nwoba et al., 2019)
on the biochemical composition of another cyanobacterium Synechococcus Among the various photobioreactors (PBR) available, only a few can be
nidulans was carried out using red, green and yellow LED lights. In that considered promising for the mass cultivation of cyanobacteria. Tubular
study, all the LED light fails to evoke considerable effects on the pigment PBR, plastic PBR, column airlift PBR, flat-panel airlift PBR are some of
composition. On the other hand, the cultures which were grown under them (Kenekar, 2014; Johnson et al., 2018; Shastik et al., 2020; Wang
red and yellow LED light produce 50% more saturated fatty acids, et al., 2012). The column airlift PBR and flat-panel airlift PBR do not con-
exhibiting the prospects for biodiesel production (Duarte et al., 2019). sume much power for their functioning and are efficient in mixing and
The observed difference might have been the result of variations in cultiva- mass transfer, but they need much capital investment and cleaning costs.
tion setup and strain-specific light acclimatization responses. When dealing with the economic feasibility, plastic bag PBR is the most at-
The role of photoperiod is extremely important for the production of tractive (Cañedo and Lizárraga, 2016). But the main shortcomings of this
phycobiliproteins. A partial photoperiod is always beneficial for the optimum kind of photobioreactor are the poor mixing and short lifespan and lack
synthesis of these accessory pigment proteins. Continuous exposure to exces- of temperature control tactics. Plastic bag bioreactors immersed in cool
sive light may trigger the generation of free radicals and further leads to water during summer can control the high temperature in a cost effective
photo-inhibition by the oxidization of several significant proteins, including manner. The plastic bag bioreactor can be maintained in association with
the D1 proteins within the photosynthetic apparatus (Khatoon et al., 2018; oceans and hence the tides can overcome the problems related to mass
Prates et al., 2018). Complementary chromatic adaptation (CCA) in transfer and bad mixing. The plastic bag bioreactors are comparatively
cyanobacteria facilitates the selective synthesis of different phycobiliproteins short-lived and more fragile. This problem can be solved by using quality
in response to the availability of different wavelengths of light during varying material for the making of this type of bioreactors. The main risk factor is
environmental conditions. CCA explains the tendency of a cyanobacterium to that the wide usage of this type of photobioreactors will generate a lot of
produce phycoerythrin in the presence of green light and synthesis of phyco- plastic wastes (De Bhowmick et al., 2019; Shastik et al., 2020)
cyanin in response to the red light (Paliwal et al., 2017). CCA depends on The major bottlenecks associated with currently available culture sys-
three pathways including; regulation by a photoreceptor, which is highly sen- tems are the inefficient light utilization and generation of dilute culture,
sitive to the red and green light; a complex signal transduction pathway, which can seriously affect the energy consumption during downstream pro-
which is comprised of a two-component system; and the last one is associated cessing. Pre-concentration of the diluted culture is necessary, just before
with a redox state-based reaction occurring pathway. Similar studies Park centrifugation to decrease the energy cost. The introduction of thin culture
and Dinh (2019) revealed that the red and blue LED light favoured the systems can solve these problems associated with dilute culture (Gifuni
production of phycobiliproteins in Arthrospira maxima. It was also observed et al., 2019). A flat plate bioreactor was introduced earlier, which aimed
that the combined supplementation of red and blue light enhanced the to solve the problems associated with light penetration and less biomass
pigment synthesis and biomass yield in this cyanobacterium. production. Later modified versions of flat plate PBRs, like ultra-thin flat
The intensity of light can also influence lipid accumulation in plate PBRs were introduced with a thickness of 3 mm, with effective light
cyanobacteria. In contrast to the phycobiliproteins synthesis, the increase in utilization. These ultra-thin PBRs were successful in achieving a biomass
light intensity can progressively increase the lipid content in cyanobacteria. concentration of 24 g L–1, which is far higher than the biomass 3 g L–1 ex-
The studies on the effects of light intensity and supplementation of carbon di- hibited by conventional PBRs (Gifuni et al., 2018). Apart from this, several
oxide on the lipid productivity of cyanobacteria Synechococcus sp. PCC6803 other shortcomings related to photobioreactors arise in association with the
reported that the lipid productivity was directly proportional to the intensity volume of the culture. The state-of-art technologies of cultivation strategies
of light provided (Cuellar-Bermudez et al., 2015a). for overcoming those limitations are introduced, including immobilized
When, considering those photobioreactors which are solely depending on cultivation using porous substrate bioreactors (Podola et al., 2017).
solar radiation as the light source, solar panel associated with them could be
useful for the effective utilization of entire solar radiation for producing 4.3. Stress mediated accumulation of bioactive compounds
chemical as well as electric energy (Moheimani and Parlevliet, 2013).
Along with light, proper mixing, aeration, pH, temperature, etc. should be Cyanobacteria have higher degree of adaptation towards environmental
taken into consideration while handling photobioreactors for the growth of variations and constantly regulate their cellular mechanism accordingly.
cyanobacteria (Wang et al., 2012).The effective use of photons is important These fluctuating environmental conditions can be regarded as stress

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conditions and cyanobacteria are known to synthesize a variety of metabo- regarding the effect of temperature on the cyanobacterium Spirulina
lites with their varying cellular mechanisms to cope up with the stress platensis revealed the production of extra polymeric substance (EPS). The
(Paliwal et al., 2017). Stress mediated accumulation of bioactive com- three temperature variables considered were 30, 35 and 40 °C and the max-
pounds in cyanobacteria can be integrated into the pre-determined sustain- imum growth was exhibited at 30 °C and the maximum production of EPS
able production of various compounds and steps towards an economically was observed at 33 °C to 35 °C. The studies suggested that the increase in
viable cyanobacterial biorefinery (Anand and Arumugam, 2015). In detail, EPS production just after the growth reduction might have been a response
the stress condition can act as a tool in which, single or multiple stress fac- to the oxidative stress confronted by the cyanobacterium (Trabelsi et al.,
tors can be strategically designed to achieve a cyanobacterial biorefinery 2009). The effect of temperature on Spirulina platensis was evaluated by
for desired accumulation of one or more metabolites in an efficient way. Colla et al. (2007) and observed a negative effect on growth at 35 °C. How-
But, it is not possible to accumulate desired products without compromis- ever, at the same temperature an increase in the production of protein, phe-
ing or interfering in the pathway of other cellular mechanisms. For in- nolic compounds and lipids was witnessed by (Colla et al., 2007).
stance, cyanobacterial cultivation under continuous stress conditions may Cyanobacterium Synechococcus sp PCC 7002 grown in medium containing
lead to the production of lipids and carbohydrates, but the growth will be nitrogen as the only nutrient source, when exposed to 15 °C caused the
retarded to a great extent. Hence, to overcome this challenge, two-stage cul- change of colouration of cells from blue-green to yellow-green, declined
tivation of cyanobacteria can be adopted, where maximum biomass accu- the growth rate, and decreased the phycobiliproteins content as well as
mulation was achieved in the first stage followed by stress conditions in the chlorophyll content. After transferring the same culture to 38 °C temper-
the second stage to induce the accumulation of desired products (Paliwal atures, it regained the inherent blue-green colour and normal growth
et al., 2017). Major abiotic stress encountered by cyanobacteria are temper- within 7 h of the exposure period. The change in pigment composition in
ature, salinity, light and nutrient stress. response to different ranges of temperature in a thermotolerant cyanobacte-
Cyanobacteria exhibited varying biochemical compositions in response rium Oscillatoria sp. N9DM was investigated (Singh et al., 2012). It pro-
to the stress of different incident light (Paliwal et al., 2017). Trabelsi et al. duced phycocyanin and phycoerythrin at 30 ± 2 °C and 55 ± 2 °C
(2009) reported the effect of different light intensities on the growth and respectively and phycoerythrocyanin was produced at an intermediate tem-
biochemical composition of the cells Arthrospira platensis. An increase in perature of 42 ± 2 °C. Here, a correlation between temperature and its ef-
growth rate along with the production of extracellular polymeric sub- fect on the complementary chromatic adaptation of cyanobacteria is
stances on exposure to high-intensity light was also observed. Several inves- explicated.
tigations were carried out in the past to detect the influence of light stress The ability of cyanobacteria to accumulate various compounds in re-
on the accumulation of bioactive compounds in cyanobacteria. Khajepour sponse to the stress conditions due to the depletion or augmentation in nu-
et al. (2015) analyzed the effect of light intensity and photoperiod on the trients is well investigated. The study on the influence of metabolic stress
biomass production and composition of Nostoc calcicola. The results mani- condition by nutrient enrichment on Arthrospira platensis FACHB-314 was
fest the preference of N. calcicola towards dim light and exhibited a signif- examined by providing sodium glutamate and succinic acid as nitrogen
icant increase in the phycobiliproteins accumulation when exposed to sources. The results demonstrated an increase in biomass productivity
low-intensity light. The carotenoids and carbohydrates are also observed and phycobiliproteins content at concentrations of 5 mM and 7.5 mM
to be higher at higher light intensities and longer photoperiods. Thus, it is glutamic acid and succinic acid respectively (Manirafasha et al., 2018). Ni-
possible to manipulate the biochemical composition in majority of the trogen and phosphorous are the two essential nutrients, which are having
cyanobacteria following the varying light regime. major roles in the growth and metabolism of cyanobacteria and hence, var-
Salt is essential for some of the metabolic reactions in cyanobacteria. Al- iations in these nutrients can influence the biochemical composition of
though, at higher concentrations salinity can impart detrimental effects on cyanobacteria (Shanmugam et al., 2020). The four species of Microcystis
the growth of cyanobacteria, salinity induced stress strategies were widely (M. aeruginosa, M. novacekii, M. protocystis and M. panniformis) was tested
implemented for the enhanced production of desired products such as lipids for their response to various levels of nutrients especially nitrogen and
and pigments (Singh et al., 2014). Cyanobacteria is capable to adapt to the phosphorous. The results revealed that the Microcystis sp. grown on
majority of extreme situations, likewise, it can withstand salinity to a nutrient-poor medium support cell growth and more lipid productivity
greater extent (Bhadauriya et al., 2007; Singh, 2014). Cyanobacteria re- when compared to the control Cordeiro et al. (2017). During nitrogen star-
spond to higher salt concentrations or stress by altering their secondary vation, acetyl Co-A synthesis and degradation of membrane lipid in to tri
metabolites production and accumulation. Induced synthesis of several me- acyl glycerol (TAG) will occur. Hence, a decrease in the nitrogen content
tabolites such as polyphenolics and flavonoids on different cyanobacteria in growth medium can induce the lipid production in cyanobacterium
Hapalosiphon intricatus, Anabaena doliolum and Oscillatoria acuta in response (Shanmugam et al., 2020). The outcome of this experiment gives a lead in
to different salt concentrations and the development of stress derived anti- to the chances of a cost-effective strategy for cyanobacterial cultivation in
oxidant properties were reported earlier (Singh et al., 2014). Similarly, salt- bio-fuel aspects. In the case of Anabaena NCCU-9, a well-studied nitrogen-
induced accumulation of carbohydrates is a main property exhibited by fixing cyanobacterium, maximum phycobiliprotein productivity was exhib-
cyanobacteria in response to salinity stress. The increase in carbohydrates ited, when cultured in the nitrogen-free medium along with 10 mM sodium
such as trehalose, sucrose, etc. can protect the cyanobacteria from salt stress chloride (Hemlata and Fatma, 2009). In a nutrient stress analysis on
(Leema et al., 2010; Markou et al., 2012). The Spirulina maxima strains were Spirulina platensis UTEX 1928, under nitrogen starvation conditions, the
grown under salt stress for increasing the auto-fermentative ability and biomass productivity of the cyanobacterium increased and total lipid con-
product yield exhibited a 121 fold increase in ethanol after increasing the tent also elevated after a small gap period of initial decrease. Another
salt concentration from 0.24 to 1.24 M NaCl (Carrieri et al., 2010). The ef- study on Spirulina platensis under nitrogen deprived condition has shown
fect of salt stress on growth and complementary chromatic adaptation in fil- limited growth and biomass production with increased carotenoid and
amentous cyanobacterium Fremyella diplosiphon was investigated by Singh lipid content at both the optimum and higher concentrations of nitrogen
and Montgomery (2013) and it was found out that NaCl at 200 mM concen- (El Baky et al., 2020).
tration can inhibit the growth and reduce chlorophyll content, along with
the decreased accumulation of phycoerythrin and phycocyanin in the 5. Downstream processing: feasibility through cost-effective strategies
green and red light respectively. The cell morphology was also affected
by NaCl concentrations, where the size of the cell increased with the in- While comparing the economy of different stages of a biorefinery, the
crease in salt concentration. cost of downstream processing is much greater (more than 50%) than the
Chief metabolic activities like respiration and photosynthesis are cyanobacterial production cost (Mitra and Mishra, 2019). The cost of bio-
mainly dependent upon temperature and light, and hence these factors mass production and downstream processing can be mitigated by adopting
can affect the growth and metabolite composition in cyanobacteria. Studies low-cost harvesting, cell disruption and extraction techniques and by

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making use of the state-of-the-art technologies for multi-product recovery the successful harvesting by flocculation of almost 45,000 L of microalgal
along with the sequential extraction of different value-added products suspensions with 90% flocculating efficiency without the lysis of cells
(Costa et al., 2020; Mitra and Mishra, 2019). (Zheng et al., 2012). Another positively charged biopolymer for neutraliz-
ing the negatively charged cyanobacterial cell surface for an effective floc-
5.1. Biomass harvesting: approaches for overcoming the challenges through culation process is chitosan. Even though this polymer is very effective, but
economic feasibility it is more expensive (Branyikova et al., 2018). Hence, an alternative to chi-
tosan is cationic starch, which is not only effective at lower doses but also
Up to 30% of the total cost for the production of biomass is claimed to be acts on a broader pH range than chitosan (Hansel et al., 2014). The cyano-
contributed by the techniques employed for harvesting/dewatering the bio- bacterium Microcystis aeruginosa has been known to be a bloom producing
mass. The harvested biomass is generally used for the extraction of several prokaryote, which is found to be difficult to separate from the surrounding
products ranging from high valuable metabolites to low value compounds, medium. The introduction of a novel technique using human urine, to floc-
and hence the extraction procedure should be wisely chosen, depending on culate this cyanobacterium makes sense while dealing with the hard–to–
the end product under consideration. Hence, an ideal technique to harvest remove blooms. A large amount of urea present in the human urine can
the biomass, which is further used for the extraction of a wide range of com- be hydrolyzed into ammonia, by several microorganisms, during storage.
pounds, is yet to be determined (Barros et al., 2015). Ammonia is regarded as the best flocculant, which can be used for biomass
Albeit the wide range of applications, the key reason behind the failure harvesting. On the other hand, to enhance the flocculation process, the ex-
of a cyanobacterial biorefinery is the economic viability, especially for tracellular polymeric substance (EPS) present in the walls of the microor-
the harvesting process. There are a lot of strategies that have been intro- ganisms, which hydrolyze the urea, can also help in the flocculation
duced for the cost-effective harvesting of cyanobacteria (Dassey and process (Wang et al., 2018). Hence, this method can be regarded as a
Theegala, 2013). It is important to check whether the selected harvesting good choice for the effective removal of cyanobacteria from the medium.
method allows the proper recycling of the medium (Barros et al., 2015). Reusability of culture medium, which is left behind, after the successful
Several methods have been introduced for the effective separation of harvesting of biomass would improve the sustainability of cyanobacterial
biomass from the growth medium. It includes flocculation (chemical floccu- based biorefinery. Even after the recovery of biomass, the media used for
lation, bio-flocculation/auto-flocculation), flotation, gravity separation, the cultivation would still contain a considerable amount of nutrients.
electrical-based separation, filtration and centrifugation are some of the Thus, it is essential to retrieve the nutrients and recycle the medium to re-
harvesting methods (Labeeuw et al., 2021). The large scale application of duce water usage and nutrient cost (Johnson et al., 2018; Schlesinger
any of these methods for the effective harvesting of biomass is always hin- et al., 2012). The pH-induced flocculation strategies are much preferred
dered by the cost of production. The fully effective centrifugation method is to ensure the reusability of the growth medium owing to the absence of in-
not at all feasible for harvesting biomass on an industrial scale (Tan et al., terference from the addition of flocculating agents. The nutrient cycling
2020). A two-step method consisting of concentrating the biomass followed process can be adopted for attaining economic feasibility for large scale
by dewatering can be employed for the harvesting. Selection of the suitable cyanobacterial cultivation. Wu and co-workers adopted the pH induced
harvesting method with low operational cost and energy expenditure, for flocculation by increasing the pH followed by reusing the growth medium,
the retrieval of a comparatively small amount of biomass from a large vol- neutralizing the pH and by supplementation of exhausted nutrients. The
ume of the growth medium, is extremely important for the success of a second batches cultivated on the used medium exhibited growth pattern
cyanobacterial biorefinery. similarity with the first batch cultivated in the fresh medium, indicating
Flocculation techniques are the most common, effective and economi- the potential of recycling medium (Wu et al., 2012). Nitrogen and phospho-
cally feasible technique, which can be used for the initial dewatering pro- rous are the major macronutrients used for the effective growth of
cess. Pre-concentration of cells by flocculation followed by removal of the cyanobacteria and will be the main concern of media recycling idea
remaining water from concentrated biomass by centrifugation method is (Johnson et al., 2018). Andrade et al. (2019) carried out 4 cycles cultivation
acceptable, as it consumes a little energy and can reduce the cost of harvest- of Spirulina sp. LEB 18 using recycled Zarrouk's medium in a raceway biore-
ing (Vandamme et al., 2013). Various approaches have been introduced for actor for 7 days. The cultivation was successful with high contents of carbo-
increasing the efficiency of flocculation methods to achieve maximum sep- hydrate (58%), phycocyanin (2.47 mg mL–1) and saturated fatty acids
aration of biomass with minimum cost (Nguyen et al., 2019a). Flocculation (60.53%), obtained in the 3rd, 4th and 1st cycles respectively. The semi-
is achieved by the addition of a chemical compound, called flocculant, continuous cultivation of Spirulina sp. LEB 18 by recycled media (using
which alters the chemical environment surrounding the cells, and thus zarrouk medium) with lower nutrients, without the renewal of medium,
helps to overcome the repulsion between them, and consequently form ag- were carried out by (Priscila et al., 2015). The cyanobacterium exhibited
gregates of cells within the medium (Schlesinger et al., 2012). An ideal floc- a reasonable growth and biomass productivity (48.03 mg−1 L–1 d−1)
culent should be less toxic, less expensive, and more effective which allows with high protein content (46.10 ± 2.59%) till 100 days from the day of in-
the media to recycle again. Although there are a wide range of flocculants oculation and hence the cultivation reduces the production cost.
proved to be effective for the harvesting of cyanobacteria, many of them Auto-flocculation is caused by the extra polymeric substance secreted
are having certain drawbacks which hinder their prospects of commercial by the cyanobacteria itself, and the bioflocculation involves the participa-
utilization. The classes of chemical flocculants include metal salts like mul- tion of other microorganisms for the flocculation of cells within the me-
tivalent iron and aluminium salts, which usually require higher doses to dium (Barros et al., 2015). These chemical-free, low cost, low-energy,
flocculate the cyanobacterial biomass. Even though, these types of metal non-toxic methods without the use of any flocculants can be utilized for
ions as flocculating agents are fair enough to flocculate the biomass, traces the effective flocculation and harvesting of cyanobacteria for the sustain-
of them will remain within the medium, after flocculation and thus inter- able bio-fuel and bio-product applications (Iasimone et al., 2020). The
fere with the recycling process (Matter et al., 2019). The formation of auto flocculation can be occurring naturally when the carbon dioxide in
flocs induced by the increase in pH of the medium, with high flocculating the medium decreases, due to the active photosynthesis of cyanobacteria,
efficiency was demonstrated in different microalgal species (Wu et al., and thereby increasing the pH. The process of auto-flocculation can be in-
2012). The high pH in the growth medium can be induced by using several creased by the addition of low-cost products such as Sodium hydroxide
cheap hydroxides, such as slaked lime, which evoke considerable effects (NaOH). Bioflocculation which is induced by microorganisms has been suc-
(Branyikova et al., 2018). cessfully used for wastewater treatment and thus separation of biomass.
Bio-flocculating agents, and bio-polymers which are more effective with Nevertheless the drawbacks associated with this type of flocculation is the
less toxicity and environment friendly, had gained much attention nowa- need for an additional substrate as growth requirements for microorgan-
days. The market price of a non-toxic, bio-degradable polymer called isms and the competing growth of several other unwanted microorganisms
Gamma PGA (Poly glutamic acid) is 5 US$ kg−1, which can be used for which can lead to the contamination of the biomass (Lee et al., 2009).

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Mode of biomass mixing in cultivation can influence the flocculation of many other bio-products, extraction is done using organic solvents
filamentous cyanobacteria to a particular extent. Two cultivation systems (Noreña-Caro and Benton, 2018).
based on air-bubbling and shaking of biomass mixing has been monitored The pulsed electric field technique (PEF) has been renowned as one of
for the floc formation and biomass settling properties and it was found the major fast mechanical lysis methods for the extraction of various metab-
that both of them enhanced the two different modes of flocculation behav- olites such as lipids, proteins and carotenoids from cyanobacteria. The tech-
iours. Smaller and densely packed flocs, which indicate the fastest setting nique uses an electric field to increase the permeability of the cell
biomass, were observed for air-bubbling based cultivation, whereas large membrane with irreversible pore formation and subsequent release of com-
and week flocs, indicated the slowest settling cells, which were exhibited pounds from the cell (Lam, 2017). The technique becomes prominent, be-
by the shaking based biomass mixing cultivation system (Branyikova cause of its low cost, high efficiency and less time consumption and eco-
et al., 2018; Iasimone et al., 2020). The major advantage of these types of friendly nature (Corrêa et al., 2020). Jaeschke et al. (2019) compared the
flocculation is medium recycling (Barros et al., 2015). efficiency of two lysis methods (Bead milling and PEF treatment) for the ex-
However, the success of medium recycling and cultivation strategies traction of proteins from Arthrospira platensis. Although PEF and bead mill-
would depend on a few variables, such as the production of several auto- ing obtained the same amount of extracted phycobiliproteins, PEF was
inhibitory organic compounds by different cyanobacteria and excessive observed to be more efficient, because of the better selectivity of this tech-
growth of several unwanted microorganisms such as bacteria and fungi in nique to obtain a more purified compound of interest.
the growth medium. Elimination of those compounds by proper steriliza- Various chemicals were effectively used for the cyanobacterial cell lysis.
tion can avoid these problems to a greater extent (Markou, 2014). Chemical lysis can be either alkaline lysis or detergent lysis. Rather than al-
kaline lysis, detergent lysis is mostly used for the extraction of
5.2. Cell disruption and extraction of value-added compounds cyanobacterial cell disruption. Sodium dodecyl sulfate (SDS), Triton X-
100, NP-40, Tween, Cetyl trimethyl ammonium bromide (CTAB) etc., are
Most of the value-added products in cyanobacteria reside inside the the main detergents used for the lysis of cyanobacterial cells. They can
cells and thus efficient cell disruption techniques should be employed for be, anionic, cationic, non-ionic or zwitter ionic. The problems associated
the effective and complete extraction of the desired bioactive compounds. with the chemical lysis method are its low efficiency, incomplete lysis
The efficacy of cell disruption methods cannot be compromised, since the and the difficulty in the removal of chemicals used for the extraction or
primary goal is the maximum retrieval of desired compounds (Shehadul lysis (Shehadul Islam et al., 2017).
Islam et al., 2017). Different enzymes are also found to be effective for the successful dis-
Like other prokaryotes, the cell wall of cyanobacteria is made up of an ruption of cyanobacterial cells. The main advantages of enzymatic lysis
outer membrane rich in lipopolysaccharides and an inner layer of peptido- are their selectivity in action, lack of any byproduct formation, energy effi-
glycan (Noreña-Caro and Benton, 2018). A basic understanding of the cient, stable and environment friendly. Thus, enzymatic cell lysis is less en-
cyanobacterial physiology and ultrastructure of cell wall components will ergy consuming and effective than many of the chemical and mechanical
be helpful for the selection of suitable methods for the lysis of cells (Lee means. The main drawback is the high cost of enzymes, which would
et al., 2017b). The selection of a lysis method will depend upon the nature make this technique expensive (Demuez et al., 2015). The shortcomings
of the desired bioactive compound. Hence, appropriate cell disruption tech- left behind by the complete chemical and enzymatic lysis can be solved to
niques, without compromising the stability of high-value end products a greater extent by an alternate chemical cocktail treatment designed espe-
should be the prime consideration while choosing the lysis method (Mitra cially for the lysis of cyanobacteria. A chemical cocktail consist of a deter-
and Mishra, 2019). Recent reports indicate that low-throughput methods gent; EDTA (increase the permeability of the membrane), Spermin and
such as sonication, lyophilization of biomass followed by extraction of com- DDT (decrease the strength of external layer) and lysozyme (for break
pounds using suitable solvents, disruption of cells by mechanical means, down the peptidoglycan layer) was considered and it was found to be effec-
etc., is adequate to obtain effective lysis of cyanobacterial cell wall tive and exhibit complete lysis of cyanobacterium Synechococcus sp. PCC
(Mehta et al., 2015). 7942 without any damage to DNA, RNA and protein. The method was
found to be convenient, effective and reliable for the lysis of cyanobacte-
5.2.1. Cell disruption methods rium (Mehta et al., 2015).
There are several established methods for the lysis of cyanobacterial cells Although there are innumerable choices for the cell disruption of
for the effective extraction of various bioactive compounds. Lytic techniques cyanobacterial cells, for the extraction of desired compounds, care should
include both mechanical and non-mechanical methods, which can be done be taken while selecting the most appropriate methods for the lysis after
either on a macro or micro scale. Mechanical or physical methods are usually considering the cell wall characteristics of cyanobacteria and the desired
of higher cost and are used for large scale operations, while biological and product under consideration.
chemical methods, which involves the non-mechanical lysis methods, are em-
ployed for small scale purposes (Shehadul Islam et al., 2017). 5.2.2. Extraction of bioactive compounds
Different lysis methods are preferred depending upon the targeted prod- Each cyanobacterium can produce a collection of bioactive compounds,
ucts under consideration. Depending on the cell wall nature of different including several compounds which can act as alternatives to toxic
cyanobacteria, the techniques used for the lysis of their cells will be also dif- chemicals in food and pharmaceuticals, non-degradable plastics and
ferent. Fig. 3 shows different techniques usually involved in the cell disrup- fossil-based fuels (Meixner et al., 2018). However, while checking the eco-
tion and extraction of value added products from cyanobacteria. Most of the nomics of commercial production of any of the single products, one may
metabolites resides inside the cell membrane, and they will be accessible by often find that the feasibility is still debatable due to the unbalancing be-
breaking the cell wall. Although, mechanical methods such as freezing- tween the cost of upstream and downstream processing against the market
thawing, sonication, homogenization, bead milling etc. have low opera- value of an individual compound. Economic feasibility can be achieved by
tional cost and facilitate efficient cell lysis, but certain drawbacks are also decreasing the upstream and downstream costs. If we tend to concentrate
associated with their practical application in large scale product recovery. on the extraction of more than one value-added product at the same time
Mixing of the desired product with cell debris and other unwanted cell com- from the same harvested cyanobacterial biomass, the cost of production
ponents and the heating of sample can lead to the poor quality and degra- can be successfully balanced against the economic value and thus increase
dation of desired product (Manirafasha et al., 2016; Shehadul Islam et al., the economic feasibility (Chandra et al., 2019b). This can be achieved by re-
2017). Liquid extraction is mainly used for the extraction of bioactive com- covering multiple products from a single cyanobacterium, and sequential
pounds from cyanobacteria and the choice for the solvent depends on the extraction of those products and development of an integrated downstream
polarity of target compound under consideration. The extraction of process unit, which decrease the downstream processing steps and increase
phycobiliproteins were done using aqueous solvents and for bio-fuels and the product recovery rate.

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Fig. 3. – Techniques involved in the cell disruption and extraction of value added products from cyanobacteria.

5.2.3. Multiple product recovery with sequential extraction of products abundant percentage of water-soluble membrane-bound protein pigments
It has been already discussed the strategies to enhance the production of called phycobiliproteins in their biomass. Hence, the primary target from a
bioactive compounds along with the simultaneous accumulation of other cyanobacterial biorefinery would be the phycobiliproteins (Tavanandi and
value-added compounds in cyanobacteria. Apart from its implementation, Raghavarao, 2018). Recent researches have been engaged in the sequential
successful recovery of maximum compounds from cyanobacteria, using extraction of various products from cyanobacteria according to an order of re-
state-of-the-art technologies can considerably aid in the establishment of a covery of high to low market value products. The mode of sequential extrac-
sustainable biorefinery (Chandra et al., 2019a). Most of the researches are fo- tion has been analyzed in detail in Spirulina platensis (Chaiklahan et al., 2018).
cusing on single product recovery, which fails to valorize the biomass They experimented with several sequential extractions for the recovery of
completely (Mitra and Mishra, 2019). Most cyanobacterium contains an lipids/Total fatty acids (TFA), polysaccharides and phycocyanin from

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S. Prabha et al. Science of the Total Environment 814 (2022) 152795

S. platensis and reported that the stepwise recovery of products in an order of cyanobacterial biorefinery. Different metal nanoparticles have proved
primary extraction of phycocyanin, followed by lipid/TFA and then polysac- their practicability in the cyanobacterial harvesting processes, accumula-
charides give an appreciable yield. While considering the economics of whole tion of bioactive compounds and cell disruption. The major advantages in-
steps involved in the extraction, it was revealed that the cost of recovery of cludes, best performance, cost-effectiveness, fast nature, environmental
phycocyanin is less than the market value and hence, being a high-value friendly approach and the recyclability (Nguyen et al., 2019b).
product, the individual recovery of phycocyanin itself is much feasible. Al- Several reports came up in the last decade on the action of nanoparticles
though extraction of co-products can further add substantial value to the pig- on the enhancement of growth and accumulation of bioactive compounds
ment extracted residue, the commercial feasibility is contentious owing to the in cyanobacteria. The nanoparticles in the culture medium induced
high cost of extraction solvents and low product recovery. One of the solu- oxidative stress in the cyanobacterial metabolism, which resulted the inter-
tions to alleviate this problem is to concentrate on cost-effective strategies ferences in signaling cascades subsequently leading to selective accumula-
for the higher production of cyanobacterial compounds. Table 2 shows differ- tion of bioactive compounds to alleviate the metabolic stress. This
ent metabolites produced by selected strains of cyanobacteria, solvents in- mechanism of defense induce the formation of anti-oxidant compounds
volved in extraction and associated details. The data gives the detailed along with the enhancement in the growth of cyanobacteria (Miazek
information regarding the value-added products which can be possibly re- et al., 2015; Nguyen et al., 2019b). Padrova and co-workers reported the
trieved from some selected species of cyanobacteria. From the table, it is positive effect of zero-valent iron nanoparticles on the growth of cyanobac-
clear that some of the cyanobacterium can produce multiple value-added terium Arthrospira maxima (Pádrová et al., 2015). An optimum concentra-
products, in a reasonable amount. Sequential extraction of products based tion of 5.1 mg L–1 iron nanoparticle in zehnder medium increased the
on their high to low market value can retrieve most of the value added metab- growth, along with an enhancement in lipid production. However, it de-
olites. Even though, the economic feasibility can only be predicted by con- creased the production of saturated fatty acids and boosted the accumula-
ducting detailed feasibility studies among each cyanobacterium. tion of polyunsaturated fatty acids in cyanobacterium Arthrospira and a
A detailed protocol for the sequential extraction of UV-protectant- few green algae. Similarly, the role of nanoparticles in light management
Mycosporine like amino acid (MAA) followed by lipids from Lyngbya sp. in photobioreactors was investigated by Ooms et al. (2015) in which they
was described by Chandra et al. (2019a) and they successfully extracted have introduced a plasmonic nano-patterned reflective surface equipped
lipid from the residual biomass after extracting MAA. They established an en- with plasmonic nanodisks in the photobioreactor to address the challenges
hanced accumulation of lipid (PUFA- nutraceutical valuable) and saturated in light management. Their results revealed a significant increase in the
lipids (application in biofuel field) as a result of the exposure to UV radiations growth rate of cyanobacterium Synechococcus elongatus cultivated in the
(UVA/UVB). They also reported a 50% increase in production of MAA in UVB modified photobioreactor as compared to the photobioreactor equipped
exposed cells than UVA treated cells as well as control. This can be demon- with untreated glass.
strated as a practical approach for the accumulation of the desired compound The interaction between nanoparticle and cells is a very critical precon-
and its simultaneous recovery along with another high value compound. dition for the harvesting and dewatering of cyanobacteria. The harvesting
The possibility of sequential extraction of phycocyanin followed by efficiency of cyanobacteria Microcystis aeruginosa was enhanced by using
chlorophyll pigment was investigated by Sintra et al. (2021) in Anabaena polyethylenimine (PEI) coated magnetic nanoparticles (Yang et al., 2018).
cylindrica and Tavanandi and Raghavarao, in (2018). in Spirulina platensis. The interaction between iron nanoparticle coated with PEI was studied
From Anabaena cylindrica, Sintra and co-workers recovered 90% of C-PC and the harvesting efficiency of cyanobacterium with and without PEI
and 55% of the total chlorophyll using Na-Phosphate buffer and an aqueous coats were compared. It was found that coated iron nanoparticles showed
solution of surface-active compounds along with ethanol respectively. On much better harvesting efficiency.
the other hand, Tavanandi and Raghavarao, (2018) proposed an optimized An economically viable integrated downstream strategy by simulta-
extraction process for the separation of chlorophyll from the spent biomass neous recovery and harvesting of microalgae using a tri-functional biopoly-
of Spirulina platensis, after the separation of phycocyanin, by using 100% mer nano-composite and a chitosan –TiO2 conjugated particle was
ethanol, which is a food-grade solvent. proposed by Dineshkumar et al. (2017). The optimum concentrations of
In conclusion, to make a sequential extraction procedure to be a success, chitosan, chitosan-TiO2 conjugated particles and magnetic nano-particles
further research should focus on comparing the lone individual extraction needed for the process were identified as 0.11, 0.09 and 0.07 g g−1 respec-
of compounds with different combinations of sequential extractions. This tively, and the harvesting efficiency was found to be nearby 98%. TiO2
should be done along with the detailed analysis of cost during each combi- hampered photo-catalysis mechanism was in operation when exposed to
nation and thus finally identifying the most economically feasible step. Ide- UV radiation and was used for the disruption of cells. Nearly 97% of the in-
ally, compounds which are having good market value and less stability, tracellular lipid and leutin were successfully recovered by this method and
such as phycobiliproteins can be primarily recovered from the was compared with the ultra-sonication method as control. Another inte-
cyanobacterial biomass followed by the MAA, lipid and carotenoids and grated approach for simultaneous harvesting and cell disruption has been
polyhydroxylalkanoates (PHA), etc. demonstrated by Seo et al. (2016). Fe3O4 nanoparticle decorated with cat-
ionic surfactant (CTAB) was successfully used for integrating two crucial
6. Advancements of nanotechnology in cyanobacterial biorefinery steps in downstream processing. The quarternary heads of the cationic sur-
factants not only help the negatively charged microalgal cells to flocculate
Recent works have demonstrated the successful applications of nano- but also weaken the cell wall, to cause easy disintegration. The speciality of
technology in various fields of biology including clinical diagnostics, drug iron oxide nanoparticles is that they can be recycled and can be further used
delivery, therapeutics and so on. The anti-microbial activities of nanoparti- in the next downstream processing.
cles, particularly helped in achieving this outputs. (Pathak et al., 2019).
Also, metal nanoparticles can be used for upstream and downstream pro- 6.2. Cyanobacterial factories for the production of nanoparticles
cessing in cyanobacterial biorefinery. The following sections details a
closed-loop approach for the synthesis and utilization of cyanobacteria Currently, there are nearly 1000 nanotechnology-based commercial
based nanoparticles. Application of different nanoparticles in the down- products available in the global market, which has been tremendously
stream processing involved in cyanobacterial biorefinery is also discussed. increased during the past few years and is expected to reach up to three
trillion US $ annually (Pathak et al., 2019). As the demand for
6.1. Role of nanoparticles in cyanobacterial biorefinery- upstream to downstream nanotechnology-based products is increasing, the production may not be
limited and as a result, the chemical methods used for the synthesis of nano-
Novel strategies and technologies for cost-effective harvesting and particles will discharge several harmful byproducts into the environment
downstream processing are particularly important for the success of a (Hamouda et al., 2019). Moreover, available physical methods for the

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Table 2
Value added metabolites produced by several selected strains of cyanobacteria; solvents involved in extraction and associated details.
Cyanobacterial strain Value-added product Yield Extraction solvent Remarks References

Synechocystis sp. PCC poly-ß-hydroxybutyrate 38% of dry cell Chloroform, acetone, With Phosphorous deficiency (Panda and Mallick,
6803 weight (DCW) diethyl ether 2007)
Lipid 14% of DCW Chloroform, methanol (Cuellar-Bermudez
et al., 2015a)
Synechocystis sps Lipid 24.3% DCW Diethyl ether methanol (Ashokkumar et al.,
2019)
Lipid 14 mg g−1 Chloroform, methanol Extracted from the spent biomass
poly 6.0% DCW Chloroform, ethanol
(3-hydroxybutyrate)
Chlorophyll 0.33–2.45 mg g−1
Synechocystis salina Acetone, methanol, (Meixner et al., 2018)
Carotenoids 0.26–1.87 mg g−1 Extraction carried out in dark at 4 °C
ethanol
Phycocyanin 123 mg g−1
Proteins 242 mg g−1 Extracted from the spent biomass
Carbohydrates 6.1 mg g–1 Phenol-sulphuric acid
Carbohydrate 27% w w−1 Sulphuric acid
(Ashokkumar et al.,
Synechocystis sps Bioethanol 0.18 g g −1 Sulphuric acid. Yeast
2019)
solution
Synechococcus nidulans Chlorophyll a 5.5 μg mL–1 Acetone, methanol, (Duarte et al., 2019)
LEB 115 Carotenoid 2.0 μg mL–1 ethanol
Lipid 13.62% DCW Obtained under green light
Isobutanol 450 mg L–1
Synechococcus Isobutyraldehyde 1100 mg L–1 (Lau et al., 2015)
elongatus PCC 7942 1 butanol 29.9 mg L–1
Ethanol 230 mg L–1 (Lau et al., 2015)
Lyngbya sps MAA⁎ 17.40 mg mL–1 Chloroform, methanol Obtained after exposure to UV-B (Chandra et al., 2019a)
Lyngbya sp. CU2555 MAA (Rastogi and
Incharoensakdi, 2014)
Phycoerythrin 27.47 mg mL–1 Concurrent fractionation
Potassium phosphate
Lyngbya sp. A09DM Phycocyanin 20.43 mg mL–1 Concurrent fractionation (Sonani et al., 2014)
buffer
Allophycocyanin 6.55 mg mL–1 Concurrent fractionation
Lyngbya sps Lipid 30.40% DCW Chloroform, methanol Extracted From the spent biomass (Chandra et al., 2019a)
Obtained after exposure to UV-A
Lyngbya sp. CU2555 Scytonemin Methanol, ethyl ace-tate (Rastogi and
Incharoensakdi, 2014)
Oscillatoria C-Phycocyanin 2 mg g −1 Tris-cl buffer Obtained after anion exchange chromatography (Soni et al., 2006)
quadripunctulata
C-Phycocyanin 62.54 mg mL−1
With 0.3 M of glycine and 5 mM of sodium glutamate
C-Phycoerythrin 2.7 g−1 Phosphate buffer
Oscillatoria sp. supplementation in culture
C-Allophycocyanin 224.02 mg L–1 (Tiwari et al., 2019)
BTA170
Lipid 22.31% DCW
Carbohydrate 32.25% DCW
Carbohydrate 38% DCW Sulphuric acid Culture grown in BG11, pH 8, temp 32 °C
Lipid 43% DCW Chloroform, methanol Culture grown on synthetic waste water with NaHCO3
Plectonema terebrans
(0.6 g/L),
BERC10 (Shahid et al., 2021)
Phycocyanin 154.9 mg g−1 Culture grown on synthetic waste water
Allophycocyanin 37.1 mg g−1 Phosphate buffer Culture grown on synthetic waste water
Phycoerythrin 9.1 mg g−1 Grown on BG-11 medium
Nostoc muscorum Polyhydroxybutyrate 6.44% w w−1 Methanol and acetone (Khajepour et al.,
NCCU-442 2015)
Nostoc sp. Strain Phycoerythrin 0.193 mg mL–1 Phosphate buffer Gel filtration chromatography (Kannaujiya and Sinha,
HKAR-11 Phycocyanin 0.100 mg mL–1 Gel filtration chromatography 2016)
Nostoc sp. NK (KCTC Phycocyanin 57.43 mg L–1 d–1 Na-phosphate Under the red lamp condition. (Lee et al., 2017a)
12772 BP)
−1
Nostoc flagelliforme Carotenoid 1.84 mg g Grown under purple light (400 nm) (Han et al., 2017)
Nostoc Linckia 0.17 mg g−1 Culture exposed to 0.01–1 μM IBA (Mansouri and
Talebizadeh, 2017)
ß-carotene 225.44 μg g−1
Lutein 117.56 μg g−1
Zeaxanthin 88.46 μg g−1
Ethyl acetate, methanol (Rodrigues et al.,
Echinenone 79.07 μg g−1
2015)
Myxoxanthophyll 18.83 μg g−1
Canthaxanthin 1.89 μg g−1
P.autumnale C-Phycocyanin 2.05 × 105 μg g−1 Phosphate buffer
0.322 mg mL–1 Tris-cl buffer After hydrophobic interaction chromatography (Soni et al., 2008)
Chlorophyll a 2.700 μg g−1 Acetone, petroleum ether, (Rodrigues et al.,
diethyl ether 2015)
SFA⁎ 45.20% DCW Chloroform (Siqueira et al., 2018)
MUFA⁎ 34.70% DCW Chloroform
PUFA⁎ 19.90% DCW
Anabaena variabilis Phycoerythrin 400 μg mL–1 Acetate buffer After anion-exchange chromatography (Chakdar and Pabbi,
CCC421 2012)
Total lipid (TL) 46.9% DCW
Anabaena variabilis. SFA⁎ 50.97% of TL Chloroform, methanol Upon ultrasonic treatment (Han et al., 2016)
MUFA⁎ 33.79% of TL

(continued on next page)

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Table 2 (continued)

Cyanobacterial strain Value-added product Yield Extraction solvent Remarks References

PUFA⁎ 15.23% of TL
Anabaena doliolum Chlorophyll a 7.9 mg g−1
Anabaena doliolum Carotenoid 52 mg g−1 Culture grown in Molybdenum deficient media
Anabaena cylindrica Hydrogen 2.1 μmol mg−1 (Lau et al., 2015)
IAMM-1

⁎ SFA- Saturated fatty acid; MUFA- Mono unsaturated fatty acid; PUFA- Poly unsaturated fatty acids; MAA- Mycosporine like amino acid.

production of nanoparticles are very expensive. At this point, alternate subtilis and Staphylococcus aureus. The spherical gold nanoparticles with a
methods for the synthesis of nanoparticles, with the aid of green chemistry, size of approx. 5 nm were enough to penetrate the peptidoglycan layer of
is essential for the production of safe, effective, bio-degradable, the bacteria to cause death (Uma Suganya et al., 2015). The silver nanopar-
environment-friendly biogenic nanoparticles. Although, several plant- ticles synthesized from Oscillatoria limnetica were analyzed for its anti-
derived compounds were found to be exhibit the capability of reducing dif- bacterial activities against multidrug-resistant bacteria (Escherichia coli
ferent metals for the formation of nanoparticles, prospects of utilizing mi- and Bacillus cereus), and its anti-tumour activities against human breast
crobial metabolites on an industrial scale have been suggested only (MCF-7) and human colon cancer (HCT-116) cell lines. Similarly, Lengke
recently(Husain et al., 2015). In this context, cyanobacteria can be regarded and co-workers reported the production of spherical nanoparticles, derived
as the most effective biological system for the synthesis of nanoparticles, from palladium, synthesized by using cyanobacterium Plectonema
due to the presence of several compounds like polysaccharides and boryanum, with aqueous solutions and minimize the waste byproducts
phycobiliproteins that are capable of the reduction of metal ions, for the and associated pollution(Lengke et al., 2007). Green synthesis of silver
synthesis of respective metal nanoparticles (El-Naggar et al., 2017). nanoparticles was reported by San Keskin et al. (2016), in which they ana-
lyzed the antibacterial activity and found that the nanoparticle inhibited
6.2.1. Cyanobacteria mediated green synthesis of nanoparticles the growth of Bacillus subtilis ATCC-6653, Escherichia coli ATCC-10536
The reduction of several metallic ions into nanoparticles by and Staphylococcus aureus ATCC-25923. Along with that, the photo-
cyanobacteria is the key point behind the green synthesis of nanoparticles catalytic ability of the nanoparticle was also examined, which revealed an
here. This phenomenon is explained by the activity of several reducing 18% degradation of organic dye (Methylene blue) by photo-catalysis pro-
agents such as Nicotinamide adenine dinucleotide phosphate (NADPH) or cess. Screening of different cyanobacteria, such as Anabaena sp.,
NADPH dependent reductase, which are getting recycled by taking part in Aphanizomenon sp., Cylindrospermospsis sp., Lyngbya sp., Limnothrix sp.,
several reactions like photosynthetic electron transport chain, mitochon- Synechocystis sp.,and Synechococcus sp. for the green synthesis of nanoparti-
drial electron transport chain, several redox reactions in the thylakoids cles was carried out by using their biomass as well as the cell-free medium
and cell membrane in the cytoplasm, etc. (Sharma et al., 2016). in which they grew. Results revealed the presence of nanoparticles in both
Table 3 shows cyanobacteria mediated nanoparticle synthesis and asso- the test samples (using biomass and cell-free medium), which reveals the
ciated applications. Different cyanobacteria were reported to mediate the involvement of a polysaccharide like an extracellular compound in the for-
green synthesis of several metal ion based nanoparticles with varying size mation of silver nanoparticles (Patel et al., 2015).
and shape. These cyanobacteria derived nanoparticles exhibited a plethora Anti-cancerous, anti-hemolytic and cytotoxic activities of nano-particles
of applications including antifungal, antibacterial, anticancer, wound derived from cyanobacteria were extensively studied (Hamouda et al.,
healing, catalytic activity as well as several other biomedical applications 2019). Further, phycobiliprotein mediated synthesis of nanoparticles
(Sharma et al., 2016). Biosynthesis of the nanoparticle becomes economi- gained more interest. Phycoerythrin extracted from the cyanobacterium
cally more feasibile when the synthesis occurs rapidly in the reaction vessel. Nostoc carneum and phycocyanin from Nostoc linckia were considered for re-
In this regard, Mubarak Ali et al., synthesized silver nanoparticles using the ducing the silver for the fabrication of silver nanoparticles, which were fur-
cyanobacterium Oscillatoria willei which reduced the silver ions in the silver ther examined for in-vitro anti-cancerous activity in mammary gland breast
nitrate solution provided and stabilized the nanoparticles by using a se- cancer cell lines (MCF 7), human lung fibroblast (WI 38) and human am-
creted protein of its own (Mubarak Ali et al., 2011). The AgNO3 being a nion (WISH) and for in-vivo activity in Ehrlich ascites carcinoma bearing
toxic reagent, would kill the cyanobacteria and further Ag+ ions get re- mice. The results threw light in to the anti-tumour, anti-hemolytic nature
duced to nanoparticles and will be released from the dead cells of of silver nanoparticles which can have applications in pharmaceutical, cos-
cyanobacteria. The dead cyanobacteria also release proteins and other bio- metic, therapeutic and medical fields (El-Naggar et al., 2017, 2018). Re-
active compounds, which reduce silver ions outside the cells, or in the ports suggested that cyanobacteria can act as ‘nano factories’ for the
solution. green synthesis of different metal-based nanoparticles, which is of great
Also the bioaccumulation of gold by cyanobacterium Plectonema utility in several disciplines of physics, chemistry and biology (Lengke
boryanum UTEX 485 was studied (Lengke et al., 2006). The mechanism be- et al., 2007).
hind the bioaccumulation of nanoparticles is similar to the biosynthesis of
the nanoparticle by the reduction process. Cyanobacteria on interaction 6.2.2. Cyanobacterial bloom to boon – a nanotechnological approach
with the gold (III) chloride initiate the formation of gold nanoparticles Uncontrolled growth of cyanobacteria due to the nutrient enrichment in
and ultimately deposit the metallic gold in the form of octahedral platelets water bodies create serious problems in water quality and the release of
in the solution and the walls of cyanobacteria. In general, the conventional cyanotoxins, leading to the deterioration of water bodies (Xu et al.,
chemical methods adopted for the retrieval of metals from ore needs more 2014). Effective management strategies should be initiated to deal with
capital investments. Green technologies for the recovery of such metals are the cyanobacterial bloom to prevent the damage of water bodies. However,
environment friendly as well as inexpensive in nature. Similar studies the approaches in managing cyanobacterial blooms all over the world pose
regarding the cyanobacteria mediated synthesis of gold nanorods and nano- a serious challenge (Rosen et al., 2017). The following section discuss the
particles has been reported earlier, with Nostoc ellipsosporum, Synechocystis effective management of this crucial situation in the light of nano-
sp. PCC 6803 and Anabaena sp. (Rösken et al., 2014;Parial et al., 2012b; biotechnology.
Focsan et al., 2011). There are several chemical and physical methods for the removal of the
Bactericidal efficacy analysis of gold (Au) nanoparticle synthesized cyanobacterial biomass from the affected water source. From the available
through protein-mediated reduction using Spirulina platensis has showed reports, it is evident that the flocculation based methods are the effective
substantial antagonistic activity against two pathogenic microbes Bacillus and less expensive method for the successful removal of cyanobacterial

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Table 3
Cyanobacterial mediated synthesis of nanoparticles and their applications.
Cyanobacteria Nano-particle Size Shape Application References

Oscillatoria Silver 3.30–17.97 nm. Spherical Strong antibacterial activity against multidrug-resistant bacteria (Hamouda
limnetica (Escherichia coli and Bacillus cereus) et al., 2019)
Cytotoxic effects against both human breast (MCF-7) cell line and
human colon cancer (HCT-116) cell line
Spirulina platensis Gold ~5 nm Irregular Anti-bacterial activity against gram positive (Uma Suganya
Bacillus subtilis and Staphylococcus aureus. et al., 2015)
Oscillatoria willei Silver 100 nm to Spherical (Mubarak Ali
NTDM01 200 nm et al., 2011)
Synechococcus Silver ~140 nm. Spherical Anti-bacterial against B. subtilis, E. coli and S. aureus (San Keskin
sp. et al., 2016)
Nostoc carneum Silver 7.1–26.68 nm. Spherical Antibacterial, antihemolytic, in vitro and in vivo cytotoxic (El-Naggar
activities. et al., 2018)
Nostoc linckia Silver 9.39 to Spherical Antibacterial activity against pathogenic Gram-positive (El-Naggar
25.89 nm. (Staphylococcus aureus), Gram-negative bacteria (Pseudomonas et al., 2017)
aeruginosa, E. coli and Klebsiella pneumonia).cytotoxic activity
against MCF-7 breast cancer cell line
Anabaena sp. Silver 24.13 nm Irregular Antibacterial activity against (Patel et al.,
66–2 Bacillus megatarium (ATCC-13402), Escherichia coli (ATCC-10836), 2015)
Bacillus subtilis (ATCC-19162), Staphylococcus aureus (ATCC-29213),
Pseudomonas aeruginosa (ATCC-39324),
Micrococcus luteus (ATCC)
Synechocystis sp. Silver 14.64 nm Irregular Antibacterial activity against (Patel et al.,
48–3 Bacillus megatarium (ATCC-13402), Escherichia coli (ATCC-10836), 2015)
Bacillus
subtilis (ATCC-19162), Staphylococcus aureus (ATCC-29213),
Pseudomonas aeruginosa (ATCC-39324),
Micrococcus luteus (ATCC)
(Microchaete Silver 60 and 80 nm spherical, polydisperessed Azo dye decolorization ability (Husain et al.,
NCCU-342) 2019)
Phormidium tenue CdS 5 nm Spherical Pigments labelled CdS nanoparticles can be applied as bio-labels. (Mubarakali
NTDM05 et al., 2012)
Anabaena Gold 1–50 nm Spherical,Triangular,Irregular,Hexagonal Not mentioned (Roychoudhury
sphaerica et al., 2016a)
Plectonema Gold ∼10 nm to Octahedral platelets Can be used in bio-recovery of gold from gold(III)-chloride (Lengke et al.,
boryanum 6 μm solutions. 2006)
Lyngbya Gold – Silver ~5–25 nm. Spherical Might have biomedical applications (Roychoudhury
majuscula alloy np et al., 2016b)
Lyngbya Gold <20-nm-sized Spherical Bio-recovery of Gold (Chakraborty
majuscula et al., 2009)
Cylindrospermum Silver 38–88 nm Pentagonal Extracellular cell free biosynthesis (Husain et al.,
stagnale 2015)
NCCU-104
Microcoleus sp. Silver 44–79 nm Spherical Corynebacterium sp. (MTCC 3080), Proteus vulgaris (MTCC 426), (Sudha et al.,
Bacillus subtilis (MTCC 2393), S.aureus (MTCC 3160) and E.coli 2013)
(MTCC 4604).
Phormidium Gold 7.92–25 Spherical, triangular, hexagonal Applications in medical field (Parial et al.,
valderianum 2012a)
Nostoc Gold 20–40 nm DecahedralIcosahedral Novel technique for exclusively gold nanorods with an (Parial et al.,
ellipsosporum approximately uniform distribution of aspect ratio. 2012b)
Lyngbya Gold 2 nm −25 nm Spherical, Hexagonal Photomining of gold by live cyanobacterial biomass (Chakraborty
majuscula et al., 2009)

biomass (Branyikova et al., 2018; Eroglu et al., 2015; Lee et al., 2009; Salim sustainability as well as economic viability. They succeeded in the develop-
et al., 2011; Vandamme et al., 2013; Zheng et al., 2012). For the effective ment of a green carbon nano-tag (G-tag) from biomass, aiming at the devel-
recovery of cyanobacterial biomass in less time and with more specificity, opment of anti-cancer therapy. 100 g of nanotags were developed from
nanotechnology-based harvesting techniques can be employed 100 kg cyanobacterial biomass using an eco-friendly approach. The high
(Dineshkumar et al., 2017; Yang et al., 2018). A mixture of two amino stability, solubility and low toxicity of the tag paved the way for the
clay-based nano system was introduced by Ji et al. (2016), for the effica- development of a multi-functional T-tag conjugated with Doxorubicin and
cious harvesting of cyanobacteria from the bloom. A well-organized net- can be further used as a fluorescent tag delivery system for sensing the
work of different sized magnesium and cerium amino clay-based nano- action of the Doxorubicin along with imparting enhanced anti-cancerous
system bridges between the cyanobacterial cells resulted in 100% harvest- activity to it.
ing efficiency within one hour time. The recycling ability of this kind of By understanding the bright side of cyanobacterial blooms, MacÁrio
nano-systems increases its feasibility. et al., (2021) proposed an innovative idea for the effective management
The harvested cyanobacterial biomass from the cyanobacterial bloom of cyanobacterial bloom. Most of the value-added products from
can be either discarded or further utilized. The safe disposal of harmful cyanobacteria possess high market value. Hence, from the perspective of
blooms is a global issue and should require more attention. Presently, the cyanobacterial biorefinery, the harmful cyanobacterial blooms can be effi-
advancements in different cyanobacteria derived nano-materials which ciently valorized to retrieve economically valuable products, which can
are exhibiting several applications in bio-medicine, and other applied sci- be marketed. The economic viability of the proposed idea has been vali-
ences is something that the researchers are looking forward with hope. dated, which revealed the potential for a positive return. On a logical
Lee et al. (2015), introduced a method for the safe removal of view, the income generated can be spent for the control and prevention
cyanobacterial biomass by giving equal priority to environmental of further blooms. Fig. 4 shows the diagramtic representation of the

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S. Prabha et al. Science of the Total Environment 814 (2022) 152795

Fig. 4. – Diagrammatic representation of harvesting and valorization of cyanobacterial biomass from cyanobacterial blooms.

harvesting and valorization of cyanobacterial biomass from cyanobacterial integrated photo bioreactor associated with an operation unit for the ef-
blooms. fective utilization of solar energy to co-produce electricity, which can be
further used for running the production operations and thereby de-
7. Integrated approaches to increase the feasibility of multiple crease the biomass production cost. Cultivation systems integrated
product recovery with wastewater treatment plants developed as a common strategy to
reduce the production cost for energy-based low-value products such
The maximum valorization of cyanobacterial biomass can be achieved as bio hydrogen, biodiesel, bioethanol, etc. (Chavan and Mutnuri,
by the recovery of multiple products and thereby increase the economic fea- 2019; Venkata Mohan et al., 2019). Hence, the techniques used for
sibility of the biorefinery. A conventional multi-product biorefinery is not reusing the nutrients (mainly nitrogen & phosphorous), in wastewater,
feasible due to the high expensive techniques involved in the production especially from the agro-industrial sectors, for the cultivation of
and extraction. From the earlier reports, it is evident that cultivation to cyanobacteria may bring about a circular bio-economy. Cyanobacteria
downstream processing is expensive due to the lack of simplified technolo- can effectively utilize inorganic pollutants such as nitrogen and phos-
gies in processes for efficient harvesting, cell disruption and extraction. A phorous from wastewater for their growth and thus increasing biomass
holistic approach towards cultivation and downstream processing and production. Hence, the removal of inorganic pollutants, which need
thereby, decreasing the number of steps involved in the recovery of more expensive physico-chemical treatments, can be satisfied by the
targeted products in low cost without compromising the quality and recov- cultivation of fast-growing cyanobacteria in wastewater, and thus an in-
ery efficiency are being investigated nowadays (Lam et al., 2018; Sataloff teroperate approach that pave way to a circular bio-economy can be ful-
et al., 2020; Van den Berg et al., 2019). filled (Beyl et al., 2019).For the successful growth of specific
cyanobacteria in wastewater, the peculiarity and optimized growth con-
7.1. Integrated cultivation systems ditions and tolerance level of selected fast-growing cyanobacteria is pri-
marily identified before the pilot-scale cultivation (Markou and
Development of integrated cyanobacterial cultivation systems with Georgakakis, 2011).
low production cost can be a breakthrough to increase the profit from Cultivation of different cyanobacteria in synthetic, municipal, agro-
a biorefinery. An approach put forward by Harun et al. (2011) explains industrial waste water has been proved effective and exhibited promising
the possibility of the integration of methane production with biodiesel results. The growth of Synechococcus sp. in anaerobic digestion effluent
production to yield economic feasibility to the bio-diesel biorefinery (AD effluent) diluted with sea water was reported by Beyl et al. (2019).
from microalgae. They propose the idea that methane produced by the The work demonstrated that the supplemention of MgSO4, to the effluent
anaerobic digestion of microalgae can be used to generate electricity, can bring about a cost-effective, cultivation media for the effective growth
which can satisfy the energy requirement for further cultivation and and biomass production of cyanobacteria (Beyl et al., 2019).
downstream processes for biodiesel production and substantially de- In this era of cyano-remediation, initiated with the aid of state-of-the-art
crease the production cost by 33%. Several other groups demonstrated technologies, it is possible to extract value-added products from
the co-generation of electricity from integrated cultivation systems of cyanobacteria cultivated in waste water and thus can lead towards a cost ef-
microalgae/cyanobacteria, thereby increasing the economic feasibility fective cyanobacterial biorefinery. Table 4 shows some selected strains of
of biorefineries. Nwoba et al. (2019) reported the possibility of an cyanobacteria grown in wastewater from different origins and associated

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S. Prabha et al. Science of the Total Environment 814 (2022) 152795

Table 4
List of selected species of cyanobacteria cultivated in waste water from different origins and value –added products formed.
Waste/Waste water Cyanobacteria grown Metabolite produced References

Domestic waste water Cyanobacterium sp. IPPAS B-1200 Biodiesel (Bolatkhan et al., 2020)
Desertifilum sp. IPPAS B-1220 Biodiesel (Bolatkhan et al., 2020)
Cyanobacterium aponinum IPPAS B-1201 Biodiesel (Bolatkhan et al., 2020)
Waste water from Waste stabilization pond Merismopedia (Furtado et al., 2009)
CENA106, Limnothrix
CENA110), Leptolyngbya CENA103, (Synechococcus CENA108,
Pulp-and-paper waste Phormidium insigne (Kirkwood et al., 2005)
Fish processing wastewater Aphanothece microscopica Nägeli Single cell oil production/biodiesel (Queiroz et al., 2011)
Synthetic waste water Plectonema terebrans BERC10 Lipid, phycobiliproteins, carbohydrates (Shahid et al., 2021)
Municipal waste water Synechocystis PCC6803 Biodiesel (Ashokkumar et al., 2019)
Shrimp wastewater Synechocystis sp. PCC 6803 poly-β-hydroxybutyrate (Krasaesueb et al., 2019)
Dairy wastewater Leptolyngbya Biodiesel (Tsolcha et al., 2018)
Lymnothrix
Winery and raisin wastewaters Leptolyngbya Biodiesel (Tsolcha et al., 2018)
Lymnothrix
Urban wastewater and liquid digestate, Chroococcidiopsis sp., Polyhydroxybutyrates and carbohydrates (Arias et al., 2018)
Aphanocapsa sp.
Aquaculture waste water Aulosira fertilissima Poly-ß-Hydroxybutyrate (Samantaray et al., 2011)
Textile waste water Anabaena ambigua, Lipid (Brar et al., 2019)
Swine waste water Synechocystis sp. Lipid (Cheng et al., 2020)

value-added products formed during the cultivation. Some of these 7.2. Integrated harvesting and downstream strategies
cyanobacteria are effectively utilized for nutrient removal from wastewa-
ter. These wastewater raised cyanobacteria is found to be an excellent can- The main goal of the cultivation of cyanobacteria is the final recovery of
didate for biofuel production. They can be used for the production of lipids purified targeted products. However, harvesting to retrieve the final prod-
(for biodiesel), bio‑hydrogen, carbohydrates, isoprenoids, hydrocarbons, uct involves numerous steps, which are expensive, time consuming, and it
etc. (Singh et al., 2019). Cyanobacteria like Anabaena variabilis, Anabaena also compromise the recovery efficiency of the final product. Individual op-
cylindrica, Nostoc commune, Synechococcus, Cylindrospermum, Aphanocapsa erations in the whole downstream processing such as harvesting, cell disin-
montana, Gloeobacter sp., Gloeocapsa alpicola, Microcystis sp., etc were re- tegration, and extraction processes can be successfully integrated and this
ported to produce molecular hydrogen (Singh et al., 2019). Cost-effective will simplify the whole process. Biomass harvesting is an important step be-
production of bio-plastics from cyanobacteria by using wastewater as an or- fore the cell disruption, for the extraction of valuable compounds from bio-
ganic and inorganic nutrient source is one of the most sensible approaches. mass. Kim et al. (2015) realized the possibility of an integrated harvesting
Even though the proteins extracted from several strains of cyanobacteria and cell disruption method for the simplification of downstream process-
are found to be not toxic to mammals, it is impracticable to predetermine ing. They successfully utilized FeSO4 and FeCl3 as a flocculant for the har-
the exact chemical composition of waste water from several origins, vesting process and as a catalyst for the lysis of microalgal cells. It was
which may alter day by day. found that the quality of the oil extracted from the microalgal biomass de-
Apart from cost-effective production of cyanobacterial value-added pend upon FeSO4 and FeCl3, and better quality oil exhibited by the FeCl3
products, CO2 mitigation, bioremediation of industrial, municipal, utilized an integrated system. The emerging technologies utilized inte-
and agrochemical wastes, efficient nutrient cycling are possible. grated systems for efficient harvesting and cell disruptions. The application
Polyhydroxyalkanoates (PHA) currently known as bio-plastics, are truly of thermo-responsive polymers in simultaneous harvesting and effective
regarded as the neutral lipids stored as carbon and energy source inside cell disintegration processes has been reported (Zheng et al., 2015, 2016).
the cell of cyanobacteria (Gomes Gradíssimo et al., 2020). Cyanobacteria Thermo-responsive polymers such as poly-(N-isopropylacrylimide-co-
mostly accumulate these bio plastics in the form of Polyhydroxybutyrate allylamine) were introduced as a novel harvesting approach by heating
(PHB) and some other derivatives of PHA. Several studies revealed that the mixture of polymers and algae above the critical solution temperature
the efficacy of wastewater-growing cyanobacteria to accumulate PHB is of the polymers, which separate the biomass from the solution. These poly-
in the same range of cyanobacteria that grow in the chemical medium mers were found to be reusable and can be recovered by gentle washing just
and in some cases, even higher proportion of accumulation was observed after the successful separation of cyanobacteria and can be further used in
(Arias et al., 2020; Bengtsson et al., 2008). Effective utilization of wastewa- the next culture. These polymers were also found to be effective for the
ter discharge from the shrimp cultivation system for the growth of cyano- cell wall disruption for lipid and sugar recovery. Here the process of har-
bacterium Synechocystis PCC 6803 in a photobioreactor, led to the vesting and cell disintegration can be integrated into a simple operation
production of Poly-β-hydroxybutryate (Ashokkumar et al., 2019). Arias by the efficacious usage of these thermo-responsive polymers. Another re-
et al. (2018) validated the effects of several nutritional and photoperiodic usable poly-ampholytic flocculant has been introduced for the effective
conditions for the effective production of PHAs in cyanobacteria. It was dewatering and harvesting of microalgal biomass. These flocculants with
found that the accumulation of PHAs and carbohydrates are more in the switchable molecular charges, depending on the pH, exhibited 99% floccu-
wastewater-borne cyanobacteria in the presence of limited amount of lation efficiency, and can be successfully retrieved from the culture after the
nutrients. dewatering of biomass (Morrissey et al., 2015). Alkali enhanced extraction
Bioethanol production integrated with microalgal and cyanobacterial followed by direct trans-esterification of Chlorella vulgaris opens up a simple
cultivation for successful biomass production was evaluated by Sydney approach for combining crucial steps in downstream processing. Direct pro-
et al. (2019). Alkalinized vinasse with NaOH supplementation in a bubble duction of fatty acid methyl esters was achieved by the addition of NaOH in
column reactor exhibited a higher carbon transfer rate along with a reduc- excess methanol to the water containing biomass. This can be an efficient
tion in turbidity, chemical oxygen demand and biological oxygen demand, attempt for the direct extraction of fatty acid methyl esters from the wet
which supported the growth of cyanobacteria. Maximum biomass produc- biomass of microalgae/cyanobacteria (Salam et al., 2016).
tivity was achieved with supplementation of 70% and 100% concentration One of the major high value-products from a cyanobacterial bio-
of vinasse in the medium, which in turn demonstrated a successful inte- refinery is phycobiliproteins. Increase in purification steps results in the
grated biorefinery approach. loss of proteins during each step and thus reduce the overall yield.

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Simultaneous separation and concentration of proteins in a single step industrially explored and exploited cyanobacteria (Mitra and Mishra,
using aqueous two-phase systems can be an alternative to the multiple pro- 2019). Numerous of research works have been taking place all over the
cessing steps usually used for the concentration and purification of proteins, world to explore the potential of cyanobacteria in different areas of science
with higher yield (Wang et al., 2011). The major benefit of aqueous two- (Singh et al., 2017). A retrospective analysis of the past researches by
phase extraction is its low processing time, energy and high yield. A differ- reconsidering proficient strains of cyanobacteria manifest their possibility
ential partitioning technique is employed here for the selective partitioning to act as efficient candidates for multiple products proffering minimum
of phycobiliproteins from the other contaminant unwanted proteins using waste biorefinery. It is conceivable that the future researches will be able
predetermined quantities of polymers such as polyethylene glycol (PEG) to uplift those cyanobacterial strains to the next level.
and salts (Chethana et al., 2015). PEG and other salts are inexpensive and
can be used for large scale operations for the purification and concentration 8.1. Minimum waste cyanobacterial biorefinery models for a circular bio-economy
of proteins (Kannaujiya et al., 2017b). Narayan and Raghavarao (2007)
carried out aqueous two-phase extraction (ATPE) using direct homogenate It is possible to uplift several cyanobacterial strains to the next level of
of Spirulina platensis for the downstream processing of one of the economically feasible integrated cyanobacterial biorefineries. As men-
phycobiliproteins, C-Phycocyanin. The authors reported that the ATPE tioned earlier, most of the biorefineries are economically unfeasible, be-
technique integrated the individual processes of cell removal, extraction cause of the higher investment behind the production of biomass and
and protein concentration into a single unit operation (Teixeira, 2012) re- expensive downstream strategies. Selection of efficient strain, alternative
ported an energy-efficient technique to deconstruct wet microalgal cells cost-effective technologies for the higher production of biomass and low-
using ionic liquids to release all the hydrophobic compounds in the pres- cost harvesting techniques are important for the success of a biorefinery
ence of high temperatures. This one-step direct extraction without using on a commercial scale. The following section of the review analyzes some
any other catalysts, bases or acids is a simple, efficient and scalable process, possibilities of uplifting cyanobacteria for future biorefineries, with a few
which is not limited to biodiesel and lipid. Fig. 5 represents an overview of examples.
integrated cultivation, harvesting and extraction units possible in sustain- A recent report unveiled the ability of a new strain of cyanobacterium
able cyanobacterial biorefineries. Plectonema terebrans to attain maximum growth (140 mg mg L–1 d–1
(dried mass)) in municipal wastewater and convert the wastewater nutri-
8. Possibility of uplifting cyanobacterial strains for minimum waste ents into multiple value-added products, along with a potential of auto-
biorefineries flocculation (Shahid et al., 2021). Despite the higher content of pigment
proteins, it is possible to extract high-quality lipids (for biodiesel applica-
Owing to its numerous applications, including high nutraceutical and tions) and carbohydrates, from the spent biomass, manifesting the potential
pharmaceutical value, Spirulina platensis can be regarded as the most of this particular strain to act as a multiple product proffering, zero-waste

Fig. 5. – An overview of integrated cultivation, harvesting and extraction units possible in a sustainable cyanobacterial biorefinery.

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S. Prabha et al. Science of the Total Environment 814 (2022) 152795

biorefinery. Further research on large scale production of biomass and which inturn can satisfy the energy requirements in all stages of production,
other optimization studies are required for fortifying this strain to a success- extraction and purification processes in cyanobacterial biorefineries.
ful candidate for biorefinery. The biomass retrieval from the culture medium involves a series of high
Another cyanobacterium Synechocystis is a widely explored one, for the energy-requiring, harvesting and dewatering processes, and further extrac-
production of several bioactive compounds. A Synechocystis based, low-cost tion needs much capital investment. Hence, in this milieu, the energy-based
biorefinery for sustainable bioenergy production was proposed by systems are forced to shift their focus from low-value energy compounds to
Ashokkumar et al. (2019). The large scale cultivation of Synechocystis high-value non-energy based products. As cyanobacteria are primarily
PCC6803 was carried out in open raceway ponds in municipal wastewater exploited for high value- non- energy-based products, such as pigments, se-
in a semi-continuous mode and achieved a growth rate of 0.21 g L–1 d−1 quential extraction of high-value compounds followed by low-value co-
and estimated to produce 94.5 tones dry biomass ha−1 year−1. This products can be employed. One of the benefits of cyanobacteria is that
Synechocystis based integrated biorefinery achieved a 32–35% reduction their primary extraction of phycobiliproteins will not interfere with the sec-
in the production cost by using the municipal wastewater as the growth me- ondary extraction of other pigments and lipids, since the previous utlizes
dium of cyanobacterium. They adopted a cheap method for harvesting the aqueous extraction and later involves organic solvents. A low volume-
biomass by a combined use of iron (III) chloride and biopolymer and recov- high-value bioactive product strategy can be employed for minimizing
ered almost 98% of the biomass. The cost of lipid extraction is also reduced the production cost to a certain extent.
by accepting direct trans-esterification using tungstate zirconia as the cata- Apart from phycobiliproteins, cyanobacteria are a pool of several other
lyst and obtaining a 90% yield. Moreover, the lipid extracted biomass was valuable bioactive compounds such as carotenoids, chlorophylls, UV- pro-
considered for the extraction of bio-ethanol which inturn increased the fea- tectants and different bio-active compounds with anti-biotic and anti-
sibility of this minimum waste biorefinery. Another low-cost approach for cancer activities. In order to achieve maximum valorization of biomass,
the growth of Synechocystis salina was proposed by Meixner et al. (2016) maximum products from a cyanobacterial biorefinery can be retrieved
by raising the cyanobacterium in digestate supernatant as a low-cost nutri- and further purified. But from the perspective of economic feasibility, for
ent media. They successfully demonstrated a comparatively higher produc- the most appropriate viable co-products from the biorefinery can be se-
tion of biodegradable poly-3-hydroxybutyrate(PHB) by Synechocystis salina lected and retrieved. It is important to analyze the nature of cyanobacteria
in the diluted digestate than the BG- 11 media. In the same cyanobacterium, considered, the possible value-added products which can be retrieved and
they reported the efficient extraction of poly-3-hydroxybutyrate from the identify the techno-economic feasibility of the system. For this, the capital
pigment extracted biomass and further analysis of other value-added prod- investment of production, extraction and purification of compounds along
ucts like proteins, carbohydrates and lipids in the residual biomass, can be with the market value of main products and co-products should be studied
considered as a feed or fertilizer (Meixner et al., 2018). The cultivation of in detail and the plea should be made accordingly. Unfortunately, it is not
Synechocystis sp. PCC 6803 in shrimp wastewater was accomplished with possible to consider all the co-products for the extraction, since, the capital
a biomass yield of 500 mg L–1 after 14 days and poly-β-hydroxybutyrate, investment for their extraction cannot counterweigh the market value of
similar to the commercially available PHB is produced. The PHB content products. Hence, when the extraction solvents and associated techniques
was 32.48% (w/w) DW, with a maximum productivity of 12.73 mg L–1 become expensive than the targeted products, new alternative methods
d−1 (Ashokkumar et al., 2019; Panda and Mallick, 2007). Synechocystis for the feasible extraction of multi-products from a biorefinery has to to
PCC 6803, which is lacking a phosphate regulator SphU, cultivated in be developed and introduced in future. If the multi-product recovery is pos-
shrimp wastewater, attained a biomass yield of 500 mg mg L–1 after sible, then the sequential extraction of compounds in the order of high to
14 days of cultivation and exhibited high nutrient removal efficiency low-value product extraction is to be considered. The spent biomass after
(Krasaesueb et al., 2019). the sequential extraction can be considered as fertilizer or animal feed de-
The above-discussed models can be improved to economically feasible pending upon the presence of compounds in the residual biomass.
self-sustainable minimum to zero waste discharging cyanobacterial One of the major drawbacks is that the economic feasibility studies are
biorefineries. A self-sustainable biorefinery model would be able to in- limited to a few cyanobacterial species and scarce attention is given to the
crease the effective utilization and valorization of resources with minimum new species. Techno-economic feasibility studies regarding novel strains
or zero waste discharge and hence cause less impact on the environment. are necessary to uplift them for the future. Researches should be expanded
Thus, a fully successful feasible cyanobacterial biorefinery model will not to develop novel approaches that can optimize the culture conditions for
only be economically viable but also environmentally sustainable. The con- the mass production of novel cyanobacterial strains. Developing an axenic
version of cyanobacterial bloom to boon with the help of nano-technology culture of cyanobacteria and further maintenance of culture and optimiza-
has uncovered a better path to environmental sustainability. tion of media composition for higher productivity still require immense ef-
fort and labour. Those basic level works are essential for unveiling efficient
9. Promising solutions and future perspectives novel strains for the future. The work in this line can uplift the efficient
strains from laboratory to industrial scale with more unique applications
The major challenges for the industrial-scale success of biorefineries are which can address the limitations of existing strains. The developments in
the high cost of production and expensive downstream processing tech- harvesting, extraction and purification technologies will make notable
niques. Hence, from the perspective of economic feasibility, several strate- changes in the profitability and economic success of cyanobacterial
gies can be implemented for decreasing the cost of production, harvesting biorefineries. It is conceivable, genetic engineering as the most successful
and downstream processing. The integrated cultivation systems looped solution for generating feasible strains for industries. Genetic and metabolic
with wastewater plants for the production of cyanobacterial biomass can engineering can develop prominent strains with fascinating attributes,
come up as a sustainable system for the production of biofuel and other aided with their easy production, easiness in harvesting and extraction pro-
co-products. Before moving on to the large scale cultivation using wastewa- cesses. However, the techniques involved in engineering novel strains usu-
ter, it is essential to optimize the culture conditions of the respective ally involve expensive technologies and hence practicability would take
cyanobacteria using the wastewater on a lab scale. For those value-added more time.
products which are already having high economic value, the cyanobacterial
biomass needs to be from non-contaminated sources. Also, the reusability 10. Conclusion
of culture medium can be adopted to achieve sustainability of the
biorefinery. Maximum valorization of biomass can be attained by imple- Cyanobacteria are wonderful blue-green factories for the production of
menting the strategies for co-accumulation and stress-mediated accumula- several value-added products, which are having immense market value.
tion of products. Solar panels associated with cultivation systems, which The major fascinating qualities include their short life cycle, higher photo-
are using solar light as the sole energy source can co-generate electricity, synthetic efficiency and higher biomass production. They are the

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storehouse of several bioactive compounds with immense market value and Barros, A.I., Gonçalves, A.L., Simões, M., Pires, J.C.M., 2015. Harvesting techniques applied to
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added products. Multiple products proffering cyanobacterial biorefinery as- Bengtsson, S., Werker, A., Welander, T., 2008. Production of polyhydroxyalkanoates by glyco-
sociated with cost-effective techniques can increase the economic feasibil- gen accumulating organisms treating a paper mill wastewater. Water Sci. Technol. 58,
323–330. https://doi.org/10.2166/wst.2008.381.
ity of biorefinery to a certain extent. Low-cost cultivation strategies Beyl, T., Louw, T.M., Pott, R.W.M., 2019. Cyanobacterial growth in minimally amended an-
coupled with co-accumulation and stress-mediated accumulation of various aerobic digestion effluent and flue-gas. Microorganisms 7, 428. https://doi.org/10.
bioactive compounds can decrease the investment. Unlike microalgae, 3390/microorganisms7100428.
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Writing – review & editing. Rony Rajan Paul: Data curation, Writing – high-value chemicals from Arthrospira (Spirulina) and an economic feasibility study.
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Chakraborty, N., Banerjee, A., Lahiri, S., Panda, A., Ghosh, A.N., Pal, R., 2009. Biorecovery of
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Declaration of competing interest mation - a novel phenomenon. J. Appl. Phycol. 21, 145–152. https://doi.org/10.1007/
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There are no known conflicts in financial interests or personal relation- Chandel, S.T., 2009. Nematicidal activity of the cyanobacterium, Aulosira fertilissima on the
hatch of Meloidogyne triticoryzae and Meloidogyne incognita. Arch. Phytopathol. Plant Pro-
ships that could have developed to influence the research work. tect. 42, 32–38. https://doi.org/10.1080/03235400600914363.
Chandra, R., Das, P., Vishal, G., Nagra, S., 2019a. Factors affecting the induction of UV protec-
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