Download as pdf or txt
Download as pdf or txt
You are on page 1of 25

INDEX – 2

SAUDI ARAMCO
APPROVED MIX
DESIGN
Appendix E - Asphalt Mix Design Data Sheet
TO BE COMPLETED BY MANUFACTURER AND APPROVED BY INSPECTION DEPARTMENT

Q Concrete Asphalt □ SEAC D Superpave D Others:


Plant Name: Al Yamama ABP#0l Mix Design Id No: YAM-DAM(1)-BWCA-014

Location: Az Zahran Rivadh Road, Dammam Serial Number: 166992015


Manufacturer No: NIA (CRN:2050001536) Date: November 02, 2020.
Source of Mineral Aggregates: Al Summan Crusher, Riyadh Road Source of Bitumen: Saudi Aramco, Ras Tanura
Source of Filler: Al Summan Crusher, Rivadh Road Source of Sand: NIA
Source of Sulfur Pellets: _N_ot_ A
_ �p-p_Ii c_a b_ �le______ Source of Modifier: NIA
CRM# 4043368832 & 4043375078
GRADATION OF COMBINED AGGREGATES TO SAES-Q-006

Job Mix Tolerance Job Mix Tolerance SAES-Q-006


Sieve Sizes JMF
Minimum Maximum
1-½ inch 37.5mm 100 100 100 100 100 100
1inch 25mm 100 100 100 100 100 100
¾inch 19 mm 100 100 100 100 100 100
½inch 12.5 mm 80 74 86 76 86 76~92
3/s inch 9.5mm 76 71 81 71 79 64~79
No.4 4.75mm 50 45 55 45 55 41~56
No.10 2.0mm _,,..,,..,_, 29 37 29 37 23~37
No.40 425 µm 17 13 21 13 20 7~20
No. 80 180 µm 10 7 13 7 13 5 ~13
No. 200 75 µm 5.0 3.5 6.5 3.5 6.5 3~8
Bitumen content(%), 60/70 5.3 5.7 4~7
NOV. 1, 2023
Performed by SA
TEST ITEMS DESIGN CRITERIA TRIAL RESULT
A roved TPCTL
Flow (mm) 2.4~ 4.0 3.24 Fugro-Suhaimi
Stability 700 Kg (Min) 1765 Fugro-Suhaimi
Loss of Marshall Stability 25 Max. 18.8 Fugro-Suhaimi
Voids in total mix(%) 3.0~5.0 3.8 Fugro-Suhaimi
Voids filled with Bitumen 70~ 80. 74.3 Fugro-Suhaimi
VMA to ASTM D2041 14.0 Min. 14.9 Fugro-Suhaimi

12/10/2020
Haitham ahawash Nagi B El-Bashir
Batch Pla t Manager Batch Plants & Civil Testing Unit

TESTS ARE VALID UNTIL NOV. 1, 2023 ONLY.


1. THE ABOVE HMA MIX DESIGN - JOB MIX FORMULA AND MARSHALL PROPERTY
2. Valid for ambient temperature of 4°C or more, not foggy a not rainy and surface to be paved is free from moisture.
HMA temperature shall be between 139 to 163°C when it leaves the batch plant and 139 C at the time of spreading & compaction.
°
3.
bitumen and sulfur pellets as
4. Upon receiving the mix design as approved by PID the manufactwer shall adjust the batch plant to proportion the individual aggregate, mineral filler,
are not modified.
applicable. The final approval by PID of tllis mix design is valid as long as the raw materials sources, mix parameters, JMF and Marshall Properties
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY

I. A. Tarouti
for SAAD M. ALASSAF

TESTS ARE VALID UNTIL NOV. 1, 2023 ONLY.


1. THE ABOVE HMA MIX DESIGN - JOB MIX FORMULA AND MARSHALL PROPERTY
2. Valid for ambient temperature of 4°C or more, not foggy a not rainy and surface to be paved is free from moisture.
HMA temperature shall be between 139 to 163°C when it leaves the batch plant and 139 C at the time of spreading & compaction.
°
3.
bitumen and sulfur pellets as
4. Upon receiving the mix design as approved by PID the manufactwer shall adjust the batch plant to proportion the individual aggregate, mineral filler,
are not modified.
applicable. The final approval by PID of tllis mix design is valid as long as the raw materials sources, mix parameters, JMF and Marshall Properties
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY

CJlO.J.:llllJL
.J. -- - ·
FUGRO-SUHAIMI LTD. �-

-Suhaim1
MATERIALS DEPARTMENT
P.O.Box2165 -
Dammam 31451 -
Tel.:(013)8574200
Fax.: (013) 857 2035
-fiJGRD
ACCREO TEO
___________:S a:.= di:..:A..::r..::.
u..::. ab ::.:i..::. •m
a_---=E=-=:..:;a .:..
::.:il:.:.: in_fo_ @!U o-_su_h_ai_ mi_ _.c_om '
�-_..,04,__ :..: ....__g_r... _ ;._______________
Page 01 Of 02

BATCH WEIGHT TEST REPORT


Al Yamama Co. for Trading & Contr.
C lient Report Date 05 Nov 2020
...
131280
Project Asphalt Mix Design (ARAMCO Project) Job No.:
WDAM-2006963/A2
Sample Asphalt Batch Plant, Dammam
Lab No.:
location
--· -

Mix Type Asphalt Wearing Course Class-A 05 Nov 2020


- Date Trial Mix
Supplier Al Suman Crusher Riyadh Road

BATCH SIZE OF ASPHALT HOT MIX: 2.0 Tons (2000 kg)


MIX PROPORTIONS BY WEIGHT
(HOT BIN AGGREGATES).

*Blending by Weight

Material Type (Nominal Allowable


I
Weight ofTotal) Weight of Actual
I
Maximum Size) Batch Tolerance,
Mix, Total Mix, Difference, Tolera
Weight %
(Nominal (Actual Kg nee,
,% as per
Value), Kg Value), Kg
·-
I
I %
ASTM D99�
AM 01 =C.SAND(NOMINAL MAX. SIZE I
4.75mm) -- ·-
44 833
I 834

AM 02 = 3/8 (NOMINAL MAX. SIZE 9.5mm) 30 568 i 567 I - -

AM 04 = 3/4 (NOMIN�L MAX. SIZE 19.0mml 23 436 I 428 i!


·-
Total Aggregate Weight , Kg 1837
I .
1829
----
! 8 0.4 ± 1.5%

l
:

I
AEF 01 = Filler (Nominal Max. Size 0.180mm 3 57 ! 64 7 I 0.4 ±0.5%
'
I
i ·-i----- - -

i iI ±0.1%

I
AB 01 = Bitumen Asehalt (?0-70 Grade) 5.3 106 106 0 0
Total Batch Mix Weights 2000
I

I 1999 I 1
'
I 0.1

Remarks: The batch weights tolerances are in compliance to ASTM D-995.

Prepared By:
Anwar Khan / CTTA# 027'4
#;//
Site. Supervisor

Reviewed By: Aamir Masood bdul Rouf Mater i aA�YW6\:ll By mad Tanvir Khalid
Laboratory Supervisor (Dammam Lab. 01) oratory Manager
CTTA#:0450 C. R.2050004110 CTTA#: 0328
(SJamp Valic.only 1o1 Lab "\£st Repoos}

The copyright of this document is owned by Fugro-Suhaimi ltd. It may not be reproduced except with prior written approval from company
A member of the Fugro group of companies with offices worldwide
Form# MAT 5.08A Issue# 1 Rev.1 01 April 2018
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BWCA-014 VALID UNTIL NOV. 1, 2023 ONLY
Appendix E - Asphalt Mix Design Data Sheet
TO BE COMPLETED BY MANUFACTURER AND APPROVED BY INSPECTION DEPARTMENT

Q Concrete Asphalt 0 SEAC D Superpave D Others:


Plant Name: Al Yamama ABP#0l Mix Design Id No: YAM-DAM(1)-BBCA-015

Location: Az Zahran Riyadh Road, Dammam Serial Number: 166992015


Manufacturer No: NIA {CRN:2050001536) Date: November 02, 2020.
Source of Mineral Aggregates: Al Summan Crusher, Rivadh Road Source of Bitumen: Saudi Aramco, Ras Tanura
Source of Filler: Al Summan Crusher, Rivadh Road Source of Sand: NIA
Source of Sulfur Pellets: -N�ot� _Ap _ lic_ a�b�le�-----
_ p Source of Modifier: NIA
CRM# 4043368832 & 4043375078
GRADATION OF COMBINED AGGREGATES TO SAES-Q-006

Job Mix Tolerance Job Mix Tolerance SAES-Q-006


Sieve Sizes JMF
Minimum Maximum
1-½ inch 37.5mm 100 100 100 100 100 100
1inch 25mm 82 76 88 76 88 75~90
¾inch 19 mm 75 69 81 69 80 65~80
½inch 12.5 mm 59 54 64 55 64 55~70
3/s inch 9.5mm 56 51 61 51 60 45~60
No .4 4.75mm 37 32 42 32 42 31~46
No.10 2.0mm 25 21 29 21 29 18~ 33
No. 40 425 µm 13 9 17 9 17 5~ 18
No.So 180 µm 8 5 11 5 11 3~ 13
No. 200 75 µm 4.3 2.8 5.8 2.8 5.8 2~9
Bitumen content(%), 60/70 4.7 4.3 5.1 4.3 5.1 4~7
D,-Q�06, 'VA NOV. 1, 2023
Performed by SA
TEST ITEMS DESIGN CRITERIA TRJAL RESULT
A roved TPCTL
Flow (mm) 2.4~ 5.0 2.91 Fugro-Suhaimi
Stability 700KG (Min) 1754 Fugro-Suhaimi
Loss of Marshall Stability 25 Max. 17.8 Fugro-Suhaimi
Voids in total mix(%) 3.0~ 7.0 4.2 Fugro-Suhaimi
Voids filled with Bitumen 60~ 75. 69.6 Fugro-Suhaimi
VMA to ASTM D2041 13.0 Min. 13.8 Fugro-Suhaimi

12/10/2020
Haitham Qahawash Nagi B El-Bashir
Batch Plant Manager Batch Plants & Civil Testing Unit

TESTS ARE VALID UNTIL NOV. 1, 2023 ONLY.


1. THE ABOVE HMA MIX DESIGN - JOB MIX FORMULA AND MARSHALL PROPERTY
2. Valid for ambient temperature of 4°C or more, not foggy a not rainy and surface to be paved is free from moisture.
HMA temperature shall be between 139 to 163°C when it leaves the batch plant and 139 C at the time of spreading & compaction.
°
3.
bitumen and sulfur pellets as
4. Upon receiving the mix design as approved by PID the manufactwer shall adjust the batch plant to proportion the individual aggregate, mineral filler,
are not modified.
applicable. The final approval by PID of tllis mix design is valid as long as the raw materials sources, mix parameters, JMF and Marshall Properties
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY

Appendix F - Concrete Asphaltic Trial Batch Report


(9COM: 6000000509) to SAES-Q-006

TO BE COMPLETED AND CERTIFIED BY A SAUDI ARAMCO APPROVED CIVIL TESTING LABORA TORY

NAME OF ABP : AL YAMAMA CO. FOR T& C MA1 'UF. NUMBER ! '/A_________
SERIAL NUMBER : �l 6�6�9�9-W�l�S�-------- MANUF. MIX ID
LOCATION : Az Zahran Rivadh Road, Dammam. CLASS OF MIX BBCCA
DATE OF TRIAL : Nov 10 2020. TRUCK NUMBER CAT-966
A. PERCENTAGE(%) PER BATCH
MATERIALS TYPE QUANTITY(%) SOURCE/ MANUFACTURER/ CRUSHER'S ',\ ,1[/ LOCATION
BITUMEN 60/70 4.6 SAUDI ARAMCO REFINERY, RASTANURA
MODIFIER NIA NIA N.A
SULFUR NIA NIA N.A
I-½ in. Crushed Agg 100 Al Summan Crusher Plant-Riyadh Road, Khurais
I in Crushed Agg 86 Al Summan Crusher Plant-Riyadh Road Khurais
74 Al Summan Crusher Plant-Riyadh Road �urais mi/�'..
.,. �-
¾ in Crushed Agg
1/, in Crushed Agg 62 Al Summan Crusher Plant-Riyadh Road Mi!t�s -�,
%in Crushed Agg 57 Al Summan Crusher Plant-Riyadh Road �¥1"ais� '�-
,1 ....::::

� f.
. .�· -r
# 4 Sieve Crushed Agg 40 Al Summan Crusher Plant-Riyadh Road ��<tbih�·
#JO Sieve Crushed Agg 26 Al Summan Crusher Plant-Riyadh Road 1''.IJQ}�s□ . •C. .

. ; ,,
#40 Sieve Crushed Agg 15 Al Summan Crusher Plant-Riyadh Roa� Kfim-ais�:
# 80 Sieve Crushed Agg 9 Al Summan Crusher Plant-Riyadh Road l@al!tiis�·
# 200 Sieve Crushed Agg 5.1 Al Summan Crusher Plant-Riyadh �oad .�t'rhns:::i '
. � ,��
,,; {:;:.
B. PHYSICAL REQUIREMENTS-MINERAL AGGREGATES, BITUMEN, MODIFIER, A111) Sl ULH ,'1.i - - .
I:- l • ,:,.-\.•·:• t)-006
-··--
TEST PERFORMED REQUIREMENTS TEST RESlJLTS TEST PERFORMED REQUIRE:\<IE:\TS TEST RESULTS
Sand Equivalent 50 (Min) 64.0 Bitumen Penetration 60/70 64.0
Plasticity Index 6 (BC), 3 (WC) Max N.P COC-Free Sulfur% 99.8 (Min) NIA
Loss by Abrasion 40% (Max.) 29.6 COC-Inorg. ash% 0.05 (Max.) NIA
Soundness �5% (Max.) 19.1 & 17.5 COC-Carbon% 0.05 (Max) NIA
Thin and Elongated 5% (25mmMax.) Nil COC-moisture % 3.0 (Max) NIA
Specific Gravity No limit 2.577 & 2.647 Origin (Vendor No.) NIA

NIA
RESULTS RESULTS
156 C Flow(¾) 2.75
NIA Stability(kg) 1776
NIA Loss of Marshall Stability(%) 18.1
33C Voids in Total Mix(%) 4.2 ----• -- ----·-
G(%) 99.2% Voids Filled with Bitumen(�o) o':J.i
4.6
ame and Signature):

Aamir Masood
Certified By:
Saudi Aramco Approved Civil Testing Laboratory Laboratory Supervisor/CTT A ID 04 {f
Name and Signature Name and Signature
I. A. Tarouti
Witnessed By: for SAAD M. ALASSAF 1•l_l)1:; L ,.,1L -HlJ�v.J)
ID/ITSDIBP & CTU 1D/PID/A PIU Representative
Name and Signature

���

TESTS ARE VALID UNTIL NOV. 1, 2023 ONLY.


1. THE ABOVE HMA MIX DESIGN - JOB MIX FORMULA AND MARSHALL PROPERTY
2. Valid for ambient temperature of 4°C or more, not foggy a not rainy and surface to be paved is free from moisture.
HMA temperature shall be between 139 to 163°C when it leaves the batch plant and 139 C at the time of spreading & compaction.
°
3.
bitumen and sulfur pellets as
4. Upon receiving the mix design as approved by PID the manufactwer shall adjust the batch plant to proportion the individual aggregate, mineral filler,
are not modified.
applicable. The final approval by PID of tllis mix design is valid as long as the raw materials sources, mix parameters, JMF and Marshall Properties
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY
YAM-DAM(1)-BBCA-015 VALID UNTIL NOV. 1, 2023 ONLY

You might also like