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AB ENGINE ROOM COURSE 10 December 2022 L
AB ENGINE ROOM COURSE 10 December 2022 L
TABLE OF CONTENTS...............................................................................................................................
FOREWORD...............................................................................................................................................
ACKNOWLEDGEMENT...........................................................................................................................
1 COURSE INTRODUCTION.....................................................................................................................
2 GENERAL REGULATIONS.....................................................................................................................
2.1 ENTRY REQUIREMENTS...........................................................................................................................1
2.2 MODE OF ATTENDANCE..........................................................................................................................2
2.3 COURSE EXAMINATION...........................................................................................................................2
2.3 ELIGIBILITY FOR ENTRY TO EXAMINATIONS....................................................................................2
2.4 EXAMINING BODY....................................................................................................................................2
2.5 AWARD OF CERTIFICATES......................................................................................................................2
3. GENERAL OBJECTIVES........................................................................................................................
4. COURSE AND TIME ALLOCATION......................................................................................................
4.2 ENGINE ROOM WATCH KEEPING DUTIES..........................................................................................14
4.3 SAFE WORKING PRACTICES AS RELATED TO ENGINE ROOM OPERATIONS.............................15
4.4 BASIC ENVIRONMENTAL PROTECTION PROCEDURES...................................................................17
4.5 INTERNAL COMMUNICATION..............................................................................................................19
4.6 ENGINE ROOM ALARM SYSTEMS........................................................................................................20
4.7 SAFE OPERATIONS OF BOILERS...........................................................................................................21
4.9 ESCAPE ROUTES FROM MACHINERY SPACE....................................................................................25
4.10 FIRE-FIGHTING EQUIPMENT IN THE MACHINERY SPACE............................................................26
4.11 ROUTINE PUMPING OPERATIONS......................................................................................................27
4.12 ELECTRICAL INSTALLATIONS AND ASSOCIATED DANGERS.....................................................29
4.13 PROPULSION ARRANGEMENT AND STEERING SYSTEM..............................................................31
FOREWORD
Tremendous work has gone into the development of this document that is intended to
effectively guide training of engine room ratings who are involved in assisting the up-keeping
of the Engine Room, including maintaining the main engine, generator and auxiliary
equipment, and more
Training for personnel and crew on board ships is regulated in Kenya by the Merchant
Shipping (Training and Certification) Regulations (2016). This course provides training for
Ratings Forming Part of an Engineering Watch (RFPEW) which is part of the engine
department on a seagoing ship powered by main propulsion machinery of 750 kW propulsion
power or more and certified according to section A-III/4 and table A-III/4 of the STCW
Code. This is a certification at the support level. RFPEW carry out a watch routine
appropriate to the duties of a rating forming part of an engine-room watch.
The training is geared to comply to national and international regulations. Such a compliance
opens up the opportunity for Kenyan youth to be employed on-board the international fleet
hence has a direct effect on the unemployment rate in Kenya.
I am grateful to the entire Curriculum team which comprised of staff of Bandari Maritime
Academy (BMA), subject matter experts drawn from Kenya Ports Authority (KPA), Kenya
Maritime Authority (KMA) and Technical University of Mombasa (TUM) for their
commitment and undivided support towards the writing of this curriculum.
FRANCIS M. MURAYA
DIRECTOR/CEO
BANDARI MARITIME ACADEMY
ii
ACKNOWLEDGEMENT
The process for developing this syllabus and subsequent approval took effort by, and required
support from various persons representing BMA, KMA, KPA and TUM.
We wish to express our sincere gratitude to all organizations and persons who took part in the
process and especially thank the syllabus writers.
ROBERT WATENE
iii
1. COURSE INTRODUCTION
This course has been designed to provide the learner with the knowledge and skills required to
perform engine room duties by becoming familiar with the operation of machinery in the engine
room and learning how to maintain and monitor such machinery.
STCW III/5 Ratings as Able Seafarer Engine… is part of the engine department on a seagoing
ship powered by main propulsion machinery of 750 kW propulsion power or more and certified
according to STCW.
Standard of Competence:
1. Every rating forming part of an engine-room watch on a seagoing ship shall be required
to demonstrate the competence to perform the marine engineering function at the support
level, as specified in Column 1 of Table A-III/5.
2. The minimum knowledge, understanding and proficiency required of ratings forming part
of an engine-room watch is listed in Column 2 of Table A-III/5.
3. Every candidate for certification shall be required to provide evidence of having achieved
the required standard of competence in accordance with the methods for demonstrating
competence and the criteria for evaluating competence specified in Columns 3 and 4 of
Table A-III/5.
2. GENERAL REGULATIONS
This course is principally intended for candidates for certification as ratings forming part of
watch in a manned engine-room or designated to perform duties in a periodically unmanned
engine-room.
Full-time.
Bandari Maritime Academy will offer examinations both in theory and practice for trainees who
have registered 100% attendance of the course time.
The trainee must have completed the course work offered by Bandari Maritime Academy.
Bandari Maritime Academy will offer internal examinations for successful completion of the
course.
On successful completion of the course and assessments, a document shall be issued certifying
that the holder has successfully completed a course of training that meets or exceeds the level of
knowledge and competence specified in Table A-III/4 of the STCW Code, for the function
Marine Engineering at the support level.
A trainee who shall successfully complete the course shall be issued with the following
documents:
2
3. GENERAL OBJECTIVES
This syllabus covers the requirements of Chapter III of the STCW Convention and section A-
III/5 of the STCW Code. This functional element provides the detailed knowledge to support the
training outcome related to Marine Engineering at the support level
A trainee who successfully completes this course will be able to perform the duties,
responsibilities and competency of rating forming part of an engineering watch in a manned
engine room or designated to perform duties in a periodically unmanned engine room.
3
4. COURSE CODING AND TIME ALLOCATION
4
of all machinery
Logbook entries
Routine of recording and
reporting to EOOW
Watch rounds to verify
machinery performance
Unusual machinery
condition
5
3. Monitoring and Function and operation of 14 17 31
controlling of an main propulsion and
engine-room watch auxiliary machinery
Operating principle of
two-stroke and four-
stroke diesel engine
Functions of major parts
of two-stroke and four-
stroke diesel engine
Monitoring the safe
operation of the
propulsion diesel engine
Malfunctions and
threshold limits of various
propulsion diesel engines
Threshold limits of
operation values of
various auxiliary diesel
engines.
Diagrams of the operation
of the propulsion
machinery piping systems
Pressure, level and
temperature ranges under
normal operating
conditions for the systems
associated to the
propulsion machinery
Preparation of the main
propulsion for starting
Layout of diesel generator
plant
Function of the diesel
generator plant
Normal operational set-up
for different conditions
6
Pressure, level and
4. Fuelling and oil Fuel system 14 17 31
transfer operations Function of the fuel
system
procedures for bunkering
and transferring fuel
procedures for bunkering
and transferring lubricants
Procedures relating to
incidents that may arise
during fuelling or transfer
operations
procedures to be untaken
after bunkering and
transfer of fuel and
lubricant with regard to
securing material and
equipment
5. Bilge and ballast Piping diagrams of bilge 14 17 31
operations and ballast system
Function of the bilge and
ballast system
Safe operating procedure
for the bilge system
Safe operating procedure
for the ballast system
action to be taken in case
of an incident associated
with transfer operations
Maintenance of the bilge
system
Maintenance of the ballast
system
how to read ullage
soundings Incident
reporting
importance of
7
continuously monitoring
the tank levels during
operation
6. Safe operation of Various types of valves 14 17 31
Equipment and for shipboard application
Machinery Function of the various
types of valves
Safe operating procedures
of the different types of
valves
Types of pumps found on
board ships based on
operating principle and
application
Principle of operation of
the various types of
pumps
Safe operating procedures
for the various types of
pumps
Hoists and lifting
equipment
Hatches, watertight doors,
ports and related
equipment
Safety hazards in
opening/closing ramps,
doors, freight elevators
7. Safe use and Safety precautions before 50 22 72
operation of commencing work or
electrical equipment repair
Typical electrical
installations on board
modern ships
Functions of the
components of a direct
8
on-line motor starter
circuit
Isolation procedures
Emergency procedures
How to detect and report
electrical hazards and
unsafe equipment
Voltages on board
Causes of electric shock
Dangers associated with
high voltage installation
8. Shipboard Routine maintenance and 72 216 288
maintenance and repair procedures
repair Purpose of painting,
lubrication and clearing
materials and equipment
Safe disposal of waste
materials
Adherence to
Manufacturer’s safety
guidelines and shipboard
instructions
Application, maintenance,
and use of tools and
instruments
Metal work
9. Handling of stores Meaning of stores 17 5 22
Classification of
dangerous stores
Procedure for receipt of
stores
Procedures for safe
handling, stowage and
securing of stores
Operation of the
9
hoists/cranes used for
handling the ship's
stores/spares
Importance of
maintaining close
communication with the
personnel in charge
ashore during the
handling of stores
Basic signals for the
operation of hoists and
cranes
Dangers of operating
defective lifting
equipment
10. Occupational health Knowledge of electrical 17 5 22
and safety safety practices
procedures Harmful effects of direct
and alternating current on
human's heart and body
functions
Function and principles of
electric power operated
tools and equipment
Basic visual and function
checks on electric power
operated tools, electric
lighting and electric
equipment.
Risks associated with
hydraulic and
pneumatically operated
mechanical tools and
mechanical equipment
Safety procedures that
should be strictly
10
followed on board when
applying a permit to work
system
Safety procedures to be
followed regarding entry
into enclosed spaces
Dangers associated with
entry into enclosed spaces
Use of breathing
apparatus when working
in enclosed Spaces
Personal safety equipment
11. Prevention pollution Meaning of marine 17 5 22
of marine pollution
environment Precautions to prevent
marine environment
pollution
Ship Oil Pollution
Emergency Plan
Approved methods for
disposal of marine
pollutants
Segregate waste, record
amounts of waste and
landing waste ashore
disposal
Treatment of ballast water
and safe discharge
Safe disposal of bilge
water
Total training hours 238 343 581
11
4.1. KEEPING A SAFE ENGINEERING WATCH
4.1C Competence
i. Carry out safe engineering watch routine appropriate to the duties of rating forming part
of an engine-room watch
ii. Understand orders and be understood in matters relevant to watch keeping
Theory
Content
4.1T1 Orders to communicate with the officer of the watch in matters relevant to watchkeeping
duties
12
4.1T5 Interpretation of the displayed values.
Machinery spaces
Practice
Content
Interactive learning
Lecture
Simulation
Group discussion
workshops
13
Group Assignments
Continuous assessment tests
Practical Assessment
Oral exams
Written exams
WATCH
4.2C Competence
i. Understand the function and operation of main propulsion and auxiliary machinery
ii. Monitor the safe operation of the propulsion diesel engine
iii. interpret diagrams of the operation of the propulsion machinery piping systems
Theory
a) Explain the function and operation of main propulsion and auxiliary machinery
b) Describe the operating principle of two-stroke and four-stroke diesel engine
c) Understand the functions of major parts of two-stroke and four-stroke diesel engine
d) Explain how to monitor the safe operation of the propulsion diesel engine
e) Describe common malfunctions and threshold limits of various propulsion diesel engines
f) Denote the threshold limits of operation values of various auxiliary diesel engines.
g) Explain using diagrams of the operation of the propulsion machinery piping systems
h) State the pressure, level and temperature ranges under normal operating conditions for
the systems associated to the propulsion machinery
i) Describe preparation of the main propulsion for starting
j) State the layout of diesel generator plant
k) Explain the function of the diesel generator plant
l) State the normal operational set-up for different conditions
14
Content
4.2T3 Function Functions of major parts of two-stroke and four-stroke diesel engine
4.2T4 Function Monitoring the safe operation of the propulsion diesel engine
4.2T5 Function Malfunctions and threshold limits of various propulsion diesel engines
4.2T6 Function Threshold limits of operation values of various auxiliary diesel engines.
4.2T7 Function Diagrams of the operation of the propulsion machinery piping systems
4.2T8 Function Pressure, level and temperature ranges under normal operating conditions for the
systems associated to the propulsion machinery
4.2T13 Function Pressure, level and temperature ranges under normal operating conditions
Practice
4.2P3 Sketch using diagrams the operation of the propulsion machinery piping systems
Group Assignments
Continuous assessment tests
Practical Assessment
Oral exams
written exams
4.3C Competence
i. Trace the fuel oil, lubricating oil piping and transfer system,
Theory
Practice
Interactive learning
Lecture
Demonstrations
Illustrations
Group Assignments
Continuous assessment tests
Practical Assessment
Oral examinations
4.4C Competence
Theory
4.4T5 Piping action to be taken in case of an incident associated with transfer operations
Practice
4.3P9 Measures and reports tank levels during, and on completion of, the operation
Interactive learning
Lecture
Simulation/videos
Group Assignments
Continuous assessment tests
Practical Assessment
Oral exams
4.5C Competence
Understand and communicate using the internal communication device during watch
Theory
Content
19
4.5T1 Meaning of internal communication
Interactive learning
Lecture
Simulation
Group Assignments
Continuous assessment tests
Practical Assessment
Oral examinations
4.6C Competence
Theory
Content
20
o Fire alarm
o CO2 release alarm
o Telephone call alarm
Interactive learning
Lecture
Simulation
Group Assignments
Continuous assessment tests
Practical Assessment
Oral exams
4.7C Competence
Keep a boiler watch: Maintain the correct water levels and steam pressures
Theory
a) Define a boiler
b) Outline the purpose of a boiler
c) State different types of boilers
d) List boiler mountings
21
e) List safety devices on a boiler
f) Outline the principal operation of auxiliary boilers
g) Outline how to keep a safe boiler watch
Content
o Safety valves
o Main steam stop valve
o Auxiliary steam stop valve
o Feed check valve
o Blow down valve
o Scum valve
o Air vent valve
o Water level gauges
o Pressure gauge
o Burner
During normal operation the engine rating is to assist in monitoring the following parameters:
o Boiler pressure,
o Water level
o Exhaust gas up-take temperatures
o Flame colour in the furnace through the peep hole
o Colour of smoke as observed from funnel
o Safety devices are operational
o Water quality as recommended by manufacturer
o Data/parameters to be recorded in the engine-room log book
Interactive learning
Lecture
Simulation
workshops
Group Assignments
Continuous assessment tests
Practical Assessment
Oral exams
23
4.8. OCCUPATIONAL HEALTH AND SAFETY PROCEDURES
4.8C Competence
Theory
Content
Interactive learning
24
Lecture
Simulation
Group Assignments
Continuous assessment tests
Practical Assessment
Oral exams
25