KQ2F094

ADP-611

Service Manual

Kyoto Electronics Manufacturing Co.,LTD.

TS042 Ver.4
KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611

Safety symbols

Always observe these signs and instructions.

You must observe cautionary messages and warnings in order to protect yourself as well as prevent others from physical
injury or property damages.

Warning
This symbol means prohibition of an act.
This symbol means "Danger of severe injury
or possible death".

Caution
This symbol means mandatory.
This symbol means "Danger of injury or
property damage".

WARNING!
You must ground earth wire of power cable.
Ground the green wire of adapter if
power tap is 2-pin outlet.

3-pin plug has earth line to ground

by itself when plugged in.

Danger of electric shock if not grounded to earth.

WARNING!
Use the same type and rating of fuse. Be sure to plug out power cord before
replace the fuse.

Danger of fire if a wrong fuse is loaded.

WARNING!
Do not use volatile chemical or work in flammable gas.

Danger of explosion inside the instrument.

Y0472A 1 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611

WARNING!
Wear safety glasses, gloves or protective mask if necessary,and well
ventilate the room.

Danger of injury on your skin or in the eyes by splashing chemical.

Also your windpipe may get hurt if toxic gas is breathed in.

CAUTION!
Do not operate in a way other than specified in the manual.

Danger of fire, electric shock or damage to the instrument.

CAUTION!
Do not open housing case or overhaul the unit for repair except by an
authorized service person.

Danger of fire, shock or malfunctioning of the unit.

CAUTION!
Do not touch any hot place during and after operation.

Do not touch!
You may get burned if you touch it.

Y0472A 2 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611

How to read this manual for parts replacement for repair.

・Each part or component is shown in exploded view for disassembly and re-assembly.

・The serial numbers in the chart show the steps to be followed.

Re-assembly is followed by reverse steps.

・Some exploded views are assisted by a worksheet where you will find the order of work, parts name and quantity, and
the remark explaining the actual work procedure.

・Those works that are not included in the exploded view since they are done before or after main jobs or adjustment work
after main jobs or adjustment work after assembly are explained after the exploded view page.

・Those related works are also numbered to the order of job step.
Re-assembly is followed by reverse steps.

Y0472A 3 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
List of parts for replacement
No. Part name Part code Remark Page
1 Power transformer 98-433-0097 P6
2 Inlet 98-338-5393 P7
3 Solid state relay 98-315-0021 P8
4 Noise fillter 98-313-6496 P9
64-00830-01
5 Switching Regulator LEA50F-12 P10
(98-403-0047)
6 Main board 98-412-0104 P11
7 EMI PC board 98-413-0009 P13
63-00826-02
8 Joint PLJ6M 97PLJ6M P14
(98-581-0089)
63-00442-14
9 Tube joint PM6 P14
(98-581-3449)
63-00442-13
10 Tube joint PM4 97PM4 P14
(98-581-0021)
63ｰ00854
11 Tube joint PLL4-M6M mini 97PLL4-M6M P15
(98-581-0019)
63ｰ00128-01
12 Tube joint PL4-M6M mini 97PL4-M6M P15
(98-581-0020)
64ｰ00510ｰ01
13 Seesaw switch A8L-21-11N2 P16
(98-332-0017)
63-00442ｰ28
14 Joint PL4-01 97PL4-01 P17
(98-581-0064)
63-00442-20
15 Joint PC6-01 97PC6-01 P17
(98-581-0088)
63-00453-10
16 Needle valve P17
(98-582-0013)
63-00510-08
17 Joint PC4-01M mini 97PC4-01M P19
(98-581-0065)
18 Solenoid valve 98-429-0029 P19
19 Magnet drive unit 98-433-0099 P20
64-00657
20 Photo interrupter LG2A04D-5 P21
(98-314-6490)
21 Stepper motor 98-429-0031 P23
22 Flow sensor unit 98-433-0101 P24
23 LED BOARD/511 98-415-0003 P25
24 Oven 98-433-0104 P26
12-05303
25 Temperature fuse 130℃ P28
(98-429-0032)
26 K-type thermocouple 98-429-0033 P29
27 Heater tube 98-719-0001 P31
28 Rubber rest(4pce/set) 98-510-0002S P32

Y0472A 2 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Exploded view of Main unit

Y0472A 3 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Flow chart of parts on/off/ disassemble/reassemble
Base(on/off) Power trans former(on/off)
（P5) (P6)

Solenoid valve(on/off) Inlet(on/off)

(P18) (P7)

Solenoid valve(disassemble/reassemble) Solid-state relay

(P19) (on/off) (P8)

Magnet drive unit(on/off) Noise filter(on/off)

(P20) (P9)

Photo interrupter(on/off) Swiching regulator(on/off)

(P21) (P10)

Stepper motor unit(on/off) Main bord(on/off)

(P22) (P11)

Stepper motor unit EMI PC board(on/off)

(disassemble/reassemble) (P23) (P13)

Flow sensor unit(on/off) Tube joint, Joint

(P24) (on/off) (P14)

LED board(on/off) Tube joint, (on/off)

(P25) (Desiccant holder) (P15)

Seesaw seitch (on/off)

(P16)

Needle valve (on/off)

(P17)
Oven(on/off)
(P26)

Protective cover(on/off)
(P27)

Temperture fuse(on/off)
(P28)

K-type thermocouple(on/off)
(P29)

Heater tube(on/off)
(P30)

Heater tube(disassemble/reassemble)
(P31)

Rubber rest(on/off)
(P32)

Confirmation after replacement

⚫ Confirm that the operation can be performed according to the procedure in reference to “4-3.
Measurement in manual operation” in ADP-611 operation manual.

Y0472A 4 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Base(on/off)

Step Part name Qty Remark

(1) 2-p seamed screw 8 M3×6
(2) Base 1
(3) Connector 3

Y0472A 5 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Power transformer(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Connector 2
(2) 3-p seamed screw 4 M4×10
(3) Trans cover 1
(4) Power transformer(98-433-0097) 1

Y0472A 6 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Inlet(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) 2-p seamed screw 1 M4×8
(2) Clamp terminal 1
(3) Terminal 2
(4) Inlet(98-338-5393) 1 Push it out to remove.

Y0472A 7 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Solid state relay(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Spacer 2 97ASB-320
(2) Spring washer 2 For M3
(3) Flat washer (Small ring) 2 For M3
(4) Terminal 4
(5) Bulkhead Union PM4 1
(63-00442-13(98-315-0021))

Y0472A 8 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Noise filter(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Socket contact 2
(2) Spacer 1 97ASB-330
(3) Lock nut 1 For M3
(4) Spring washer 1 For M3
(5) Termial 2
(6) Noise filter(98-313-6496) 1

Y0472A 9 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Switching regulater(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) 3-p seamed screw 4 M3×6
(2) Coaching clip 1
(3) SWRG cover 1
(4) Connector 2
(5) Spacer 4 97BSB-325
(6) Switching Regulator LEA50F-12 1
(64-00830-01(98-403-0047))

Y0472A 10 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Main board(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Connector 8
(2) Harness No.1208 1
(3) 3-p seamed screw 4 M3×6
(4) Main board(98-412-0104) 1

Y0472A 11 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Once you have replaced the main boards
1. Connect the ADP-611 and your computer with the connection cable（12-02012、64-00625）
2. Run the software (RSCWIN.exe).
3. Set the communication conditions of the software (RSCWIN).
Baud rate：4800
parity：no parity
data bit: 8 bits
stop bit: 1 bit
4. Transfer the serial number from the software (RSCWIN) to the ADP-611.
Setting command: STXS 12345678 ETX
serial number: 12345678
5. Make sure that the serial number has been set up.
Request command STX#vETX
Reply data STX#vADP-611 model name 8 letters
1.01 ROM version 6 letters
030924 ROM creation date 6 letters
12345678
CR LF CR LF EOT

Follow the steps below in order to check the resistance of the heater tube:
Measure the resistance of the heater tube with a digital multimeter and check if the resistance value is
within the acceptance criterion of 54.50～65.49Ω. Input the obtained resistance value into the ADP-611
after rounding to the nearest whole number. Make sure that the value is correctly input.

Follow the steps below in order to calibrate the flow sensor unit and check if calibration can correctly be
performed:
Connect the tube of the air pump unit to the GAS IN fitting on the back of the main unit. Connect bubbler
tube to the flow inspecting unit. Turn on the air pump.
Turn on the ADP-611 while pressing the [Select] key.
(Version No. will appear on the display, and then “50” will appear and flash.)
Set the gas line to Carry.
Adjust the flow rate to 50ml/min.
Press the [Gas] key. (The potential at 50ml/min will be saved.)
("200" will appear and flash.)
Adjust the flow rate to 200ml/min.
Press the [Gas] key. (The potential at 200ml/min will be saved.)
("300" will appear and flash.)
Adjust the flow rate to 300ml/min.
Press the [Gas] key. (The potential at 300ml/min will be saved.)
Once you have completed the above operation, turn off every instrument and apparatus.
Note: Make sure to perform a leak check before doing the above.

【Special key operation】

When error E-5 is shown: Turn on the ADP-611 while pressing the UP and DOWN keys simultaneously.
Enter the initial value 60.
When error E-6 is shown: Adjust the heating tube temperature while pressing the [Gas] key. Enter the
initial value 12.
When error E-7 is shown: Adjust the flow rate while pressing the UP and [Select] keys simultaneously.
Enter the initial value 3.

Step Part name Qty Remark

(1) PC (RSC Win.exe must be installed) 1
(2) RS-232C Connection Cable (9P-9P) 2m 1
(12-02012(98-030-0002))
(3) Connection Cable (MiniDIN8P-DSUB9PM) 160mm 1
(64-00625(98-428-0032))
Y0472A 12 KQ2F094 Ver.4
KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
EMI PC board(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Connector 2
(2) 3-p seamed screw 1 M3×6
(3) EMI PC board (98-413-0009) 1

Y0472A 13 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Tube joint, Joint(on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Φ6PTFE tube(Black) 1 Press the round face of joint to remove.
To install, push in PTFE tube until it
reaches the end.
(2) Socket Elbow PLJ6M(63-00826-02(98-581-0089)) 1 97PLJ6M
(3) Supplied lock unit 1
(4) Bulkhead Union PM6(63-00442-14(98-581-3449)) 1
(5) Φ4PTFE tube(Black) 1 Press the round face of joint to remove.
To install, push in PTFE tube until it
reaches the end.
(6) Supplied lock unit 1
(7) Bulkhead Union PM4(63-00442-13(98-581-0021)) 1 97PM4

Y0472A 14 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Tube Joint(on/off) (Desiccant holder)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) PTFE tube(Black) 3 Press the round face of joint to remove.
To install, push in PTFE tube until it
reaches the end.
(2) Long Elbow Union PLL4-M6M Mini 2 97PLL4-M6M
(63-00854(98-581-0019))
(3) Elbow Union PL4-M6M Mini 2 97PL4-M6M
(63-00128-01(98-581-0020))

Y0472A 15 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Seesaw switch (on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Thermial 4
(2) Seesaw Switch A8L-21-11N2 1 Push it out to remove.
(64-00510-01(98-332-0017)) To install, make「－」side up.

Y0472A 16 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Needle valve (on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Φ6 PTFE tube(Black) 1 Press the round face of joint to remove.
To install, push in PTFE tube until it
reaches the end.
(2) Supplied knob 1
(3) Supplied box nut 1
(4) Supplied lock nut 1
(5) Φ4 PTFE tube(Black) 1
(6) Elbow Union PL4-01 1 97PL4-01
(63-00442-28(98-581-0064))
(7) Straight Union PC6-01 1 97PC6-01
(63-00442-20(98-581-0088))
(8) Needle Valve(63-00453-10(98-582-0013)) 1

Y0472A 17 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Solenoid valve (on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) Connector 1
(2) 2-p seamed screw 2 M4×8
(3) Solenoid valve 1

Y0472A 18 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Solenoid valve (disassemble / reassemble)

Related work
　１．Base(on/off)（P5）
　２．Solenoid valve(on/off)(P18)
Step Part name Qty Remark
(1) Thermal tube 1 97ST55
(2) Straight Union PC4-01M Mini 1 97PC4-01M
(63-00510-08(98-581-0065))
(3) 2-p seamed screw 2 M4×8
(4) Mounting plate for Solenoid valve 1
(5) Solenoid valve(98-429-0029) 1

Y0472A 19 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Magnet drive unit (on/off)

Related work
　１．Base(on/off)（P5）
　２．Solenoid valve(on/off)(P18)
Step Part name Qty Remark
(1) ΦPTFE tube(Brack) 1 Press the round face of joint to remove.
To install, push in PTFE tube until it
reaches the end.
(2) Connector 2
(3) 2-p seamed screw 4 M4×8
(4) Magnet drive unit(98-433-0099) 1
(5) Connector 2 Harness No.1077

Y0472A 20 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Photo Interrupter (on/off)

Related work
　１．Base(on/off)（P5）
　２．Solenoid valve(on/off)(P18)
　３．Magnet drive unit(on/off)(P20)
Step Part name Qty Remark
(1) Small 3-p seamed screw 2 M4×12
(2) Photo Interruptor LG2A04D-5 2
(64-00657(98-314-6490))

Y0472A 21 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Stepper motor unit (on/off)

Related work
　１．Base(on/off)（P5）
　２．Solenoid valve(on/off)(P18)
　３．Magnet drive unit(on/off)(P20)
Step Part name Qty Remark
(1) 3-p seamed screw 4 M4×8
(2) Stepper motor unit 1 Secure the motor by adjusting the
position vertically in installation so that
there can be no slack on the rope.

Y0472A 22 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Stepper motor unit (disassemble / reassemble)

Related work
　１．Base(on/off)（P5）
　２．Solenoid valve(on/off)(P18)
　３．Magnet drive unit(on/off)(P20)
　４．Stepper motor unit(P22)
Step Part name Qty Remark
(1) 2-p seamed screw 4 M3×10
(2) Motor holding plate 1
(3) Small screw 2 M3×5
(4) Pulley 1 Install so that it may be located 1mm
from the motor.
(5) Stepper motor(98-429-0031) 1

Y0472A 23 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Flow sensor unit (on/off)

Related work
　１．Base(on/off)（P5）
Step Part name Qty Remark
(1) Φ4PTFE tube 2 Press the round face of joint to remove.
To install, push in PTFE tube until it
reaches the end.
(2) Flat screw 2 M3×40
(3) Spring washer 2 For M3
(4) Flat washer 2
(5) Connector 1 Connect to CN2 on Sensor connector PC.
(6) Flow sensor unit(98-433-0101) 1

Y0472A 24 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
LED BOARD (on/off)

Related work
　１．Base(on/off)（P5）
　２．Flow sensor unit(on/off)(P24)

Step Part name Qty Remark

(1) 3-p seamed screw 2 M3×6
(2) Spacer 2 97BSB-310
(3) Connector 1
(4) Black vinyl tube 2
(5) LED board/511(98-415-0003) 1

Y0472A 25 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Oven (on/off)

Related work
　１．Base(on/off)（P5）

Step Part name Qty Remark

(1) 3-p seamed screw 1 M3×15
(2) Protective cap 1
(3) Connector 1 Connect to CN4 on Main board.
(4) 2-p seamed screw 4 M4×8
(5) Oven(98-433-0104) 1

Y0472A 26 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Protective cover (on/off)

Related work
　１．Base(on/off)（P5）
　２．Oven(on/off) (P26)
Step Part name Qty Remark
(1) 2-p seamed screw 2 M4×10
(2) Flange holder 1
(3) Flange 1
(4) Protective cover 1
【Caution】
　　・Disassemble/reassemble Protective cover in the vertical
　　　configuration as shown in the right figure.
・In assembling, make sure that Temperrature fuse makes
contact with Protective tube.

Y0472A 27 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Temperature fuse (on/off)

Related work
　１．Base(on/off)（P5）
　２．Oven(on/off) (P26)
　３．Protective cover(on/off) (P27)
Step Part name Qty Remark
(1) 2-p seamed screw 2 M3×6
(2) Thermal Fuse 130dec 1
(12-05303(98-429-0032))

【Caution】

　　・Care should be taken of Protective tube since it is not fixed.

Y0472A 28 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
K-type thermocouple (on/off)

Related work
　１．Base(on/off)（P5）
　２．Oven(on/off) (P26)
　３．Protective cover(on/off) (P27)
Step Part name Qty Remark
(1) 2-p seamed screw 1 M3×8
(2) Small screw 1 M3×3
(3) Holder 1
(4) K-type thermocouple(98-429-0033) 1
【注意】

　　・Care should be taken of Protective tube since it is not fixed.

Y0472A 29 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Heater tube (on/off)

Related work
　１．Base(on/off)（P5）
　２．Oven(on/off) (P26)
　３．Protective cover(on/off) (P27)
Step Part name Qty Remark
(1) 3-p seamed screw 2 M3×6
(2) Clamp terminal 2
(3) Heater tube 1
(4) Protective tube 1

Y0472A 30 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Heater tube (disassemble / reassemble)

Related work
　１．Base(on/off)（P5）
　２．Oven(on/off) (P26)
　３．Protective cover(on/off) (P27)
Step Part name Qty Remark
(1) Flat screw 2 M3×18
(2) Lock nut 2 For M3
(3) Band 2 Attach onto the conductive part.
(4) Noise seal 2
(5) Heater tube(98-719-0001) 1
【Caution】
　　・In assembling, slid the both ends of
Heater tube in Flanges, followed by
securing nuts at the position where
Bands tounch Flanges.
Here, make sure that the screws fastening

Y0472A 31 KQ2F094 Ver.4

KYOTO ELECTRONICS.MFG.CO How to replace parts ADP-611
Rubber rest (on/off)

Step Part name Qty Remark

(1) Flat screw 4 M4×8
(2) Rubber rest(98-510-0002S) 4

Y0472A 32 KQ2F094 Ver.4