Wellhead - Manual S2100559

INSTALLATION PROCEDURE
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
INSTALLATION
A ND
OPERATIONAL MANUAL
OF WELLHEAD & X-MAS TREE
SPS # 729-P
PREPARED BY: S.P. (DESIGN ENGG.) APPROVED BY: P.P. (DESIGN HEAD) 1
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
SR. NO. DESCRIPTION

1 INTRODUCTION
2 UNPACKING
3 FEATURE
4 WELLHEAD ASSEMBLY INSTALLATION PROCEDURE
4.1 INSTALLATION OF 20.3/4”-3000 PSI W.P. CASING HEAD HOUSING
4.2 INSTALLATION AND TESTING OF 20.3/4"-3000PSI W.P. BOP STACK
4.3 20.3/4" COMBINATION TOOL ASSEMBLY DESIGN
4.4 INSTALLATION AND REMOVAL OF 20.3/4" WEAR BUSHING
4.5 INSTALLATION OF 20.3/4" X 13.3/8” MANDREL HANGER
4.6 INSTALLATION OF 20.3/4" X 13.3/8” PACK-OFF
4.7 INSTALLATION OF 20.3/4" X 13.3/8” CASING HANGER (C-22)
INSTALLATION OF 20.3/4"-3000 PSI W.P. X 13.5/8”-5000 PSI W.P. CASING
4.8
SPOOL
4.9 INSTALLATION AND TESTING OF 13.5/8”-5000 PSI W.P. BOP STACK
4.10 13.5/8" COMBINATION TOOL ASSEMBLY DESIGN
4.11 INSTALLATION AND REMOVAL OF 13.5/8”- WEAR BUSHING
4.12 INSTALLATION OF 13.5/8 X 9.5/8”- MANDREL HANGER
4.13 INSTALLATION OF 13.5/8” X 9.5/8” PACK-OFF
4.14 INSTALLATION OF 13.5/8 X 9.5/8”- CASING HANGER
4.15 INSTALLATION OF 13.5/8"-5000 PSI W. P X 11"-5000 PSI W. P. TUBING SPOOL
4.16 INSTALLATION AND TESTING OF 11"-5000 # W. P. BOP STACK
4.17 11" COMBINATION TOOL ASSY DESIGN
4.18 INSTALLATION AND REMOVAL OF 11' WEAR BUSHING
5 INSTALLATION AND TESTING OF TUBING HANGER AND X'MAS TREE
6 “FS” SEAL DETAILS
7 STORAGE, HANDLING AND PROTECTION RECOMMENDATION
8 RECOMMENDED FLANGE BOLT TORQUE
9 TORQUE MAKE UP PROCEDURE
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
All the information contained in this manual is the exclusive property of Parveen.
Any reproduction or use of the calculations, drawings, photographs, procedures or
instructions, either expressed or implied, is forbidden without the written
permission of Parveen
1. INTRODUCTION
Parveen’s Wellhead equipment will give years of trouble-free service with minimum
of care and maintenance. This manual has been prepared to assist you in the installation,
operation and routine maintenance of Wellhead equipment. Parveen have already provided
and have the capability to provide Wellhead assembly (all permanent equipment in between
the uppermost portion of surface casing and tubing head adaptor connection) as per
customer’s requirements and in accordance with API spec.6A.
Wellheads and their allied sub components, assemblies use a combination of materials with a
suitable trim for safe and reliable function of the product.
*Contact our company premises for necessary modification, for any other nonstandard
practices.
2. UNPACKING
ALL PARVEEN wellheads are shipped per stage, that is, wellhead is separated into casing
housing assembly, casing spool assembly, tubing spool assembly and X' mas tree assembly,
and shipped from our plant with each assembly firmly placed on a skid or in a wooden box.
API gate valves assembled in the wellhead are shipped from plant with their gate in full open
position to protect gate sealing surfaces. When wellhead arrived at your place, please check if
there is a specified number of dismantled parts or any damaged area. In case such an accident
occurred, please request an accident certificate from the shipping agent.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
3. FEATURE SPS # 729-U, REV-0
Wellhead assembly is designed especially for production and handling of oil & gas formation
from subsurface in a safe and controlled manner. Some of the features in our well head
assembly are as follows:
• Type of completion:- single
• Connection type:- Flanged
• Annulus outlet accessories:- VR Plug, Flanges, Gauges
• Ring gasket used:- RX & BX type
• Casing head bowls have two load shoulders to separate the casing load from the test
pressure load. The bowl profiles accept both slip bowl and mandrel type casing hangers.
• Versatility is provided by using secondary pack off bushings and bowl profiles that accept
both slip casing and mandrel type casing hangers as well as tubing hanger.
• Port in end connections which allows bleeding of test pressure without special tool (test
port is provided for field testing the upper & lower hanger seals and for ring joint
installation).
SAFETY NORMS:
• Only suitably qualified persons should be engaged in testing equipment.

• Be sure that the lifting and handling equipment can safely handle the load of equipment.
Always assume that something may break, never have any part of your body under the
suspended tool.
• All pressure gauges and measuring instruments are to be certified and calibrated by a
competent person.
• Ensure all pressure lines and fittings are in good, serviceable condition. Fitting failure has
caused injury in the past.
• With the exception of shop air tests, all pressure testing must be carried out behind blast
walls or within a test bay. Any measurements of movement conducted during the
procedure must be done remotely.
• When conducting shop air tests, ensure that the test is conducted as safely as possible.
Reduce the risks as much as possible.
• Personnel should not enter the test area with pressure applied to the fixture.
• Any spillages must be cleared up immediately.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.0 WELLHEAD ASSEMBLY INSTALLATION PROCEDURE:-
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
PART LIST
ITEM DESCRIPTION QTY.
CASING HEAD HOUSING, 20.3/4"-3,000 PSI TOP FL. x 20" SOW BOTTOM WITH TWO NOS.
1 2.1/16"-3,000/5,000 PSI STUDDED SIDE OUTLET WITH PROVISION 1.90" VR THRD. & LOCK DOWN SCREW 1
10NOS. WITH NECESSARY TEST PORT WITH PLUG
2 MANDREL HANGER ASSY. (20.3/4" x 13.3/8") 1
2a CASING HANGER ASSY. (20.3/4" x 13.3/8") C-22 TYPE 1
3 PACK-OFF ASSEMBLY (13.3/8”) FOR MANDREL HANGER 1
4 GATE VALVE 2.1/16"-5,000 PSI FLANGED ENDS 9
5 INSTRUMENT FLANGE 2.1/16”-5000 PSI X 9/16” AUTOCLAVE BOX 3
6 ADAPTER FLANGE, 2.1/6”-5,000 PSI X 2”-1502 FIG. FEMALE WITH BLANKING PLUG 3
7 TEST FLANGE 2.1/16”-5000 PSI X 1/2” NPT BOX 3
8 NEEDLE VALVE (ANGLE TYPE) 5,000 PSI x 1/2" NPT M x F x F 3
9 PRESSURE GAUGE 0-5,000 PSI x 1/2" NPT MALE, 4.1/2" OD FACE 2
9a PRESSURE GAUGE 0-5,000 PSI x 1/2" NPT MALE, 6.0" OD FACE 2
10 VR PLUG 1.900”-11.1/2” SHARP VEE THRD 6
11 BASE PLATE FOR 30” CONDUCTOR 1
12 FS SEAL 13.3/8” 2
CASING HEAD SPOOL, 13.5/8"-5,000 PSI TOP FL. x 20.3/4”-3000 PSI BOTTOM FL. WITH TWO NOS.
14 MANDREL HANGER ASSY. (13.3/8" x 9.5/8") 1
14a CASING HANGER ASSY. (13.5/8" x 9.5/8") C-22 TYPE 1
15 PACK-OFF ASSEMBLY (13.3/8”) FOR MANDREL HANGER 1
16 FS SEAL 9.5/8” 2
TUBING HEAD SPOOL 11”-5000 PSI TOP FL. X 13.3/8”-5000 PSI BOTTOM FL WITH TWO NOS.
TUBING HANGER ASSEMBLY EXTENDED NECK TYPE NOM. 11" X 5.1/2”-15.5# JFE BEAR BOX SUSPENSION
18 THRD. X 5.1/2”-15.5# JFE BEAR BOX X 5" BPV THREAD, PREPARED FOR THREE PORT FOR ¼” OD 1
HYDRAULIC CONTROL LINE
19 LOCKDOWN SCREW 11”-5000 PSI 10
TUBING HEAD ADAPTER, DOUBLE STUDDED, 11"-5,000 PSI STUDDED BOTTOM X 5.1/8"-5,000 PSI
20 STUDDED TOP, BOTTOM PREPARATION TO RECEIVE EXTENDED NECK OF TUBING HANGER WITH THREE 1
BLOCK MANIFOLD WITH NEEDLE VALVE FOR 1/4” OD CONTROL LINE WITH SWAGELOK FITTINGS
21 GATE VALVE 5.1/8”-5,000 PSI FLANGED END 5
22 HYDRAULIC OPERATED GATE VALVE 5.1/8”-5,000 PSI FLANGED END 2
23 STUDDED CROSS 5.1/8” X 5.1/8” X 5.1/8” X 5.1/8” – 5,000 PSI 1
24 INSTRUMENT FLANGE 5.1/8”-5000 PSI X 9/16” AUTOCLAVE BOX 1
25 BLIND FLANGE 5.1/8”-5000 PSI 2
TREE CAP 5.1/8”-5,000 PSI FLANGE X 8.1/4”-4 ACME, SEAL BORE 6.188” BLANKING PLUG WITH 1/2 ” NPT
26 1
FEMALE, 5.1/2” LTC LIFT THREAD
27 NEEDLE VALVE (STRAIGHT TYPE) 5,000 PSI x 1/2" NPT M x F x F 1
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.1 INSTALLATION OF 20.3/4"-3000 PSI W.P. CASING HOUSING
1. Clean and inspect 30” conductor casing.

2. Run 30” conductor casing to desired depth and perform cementing operation as per
company norm.
3. Clean and inspect 20” conductor casing.
4. Run 20” conductor casing to desired depth & perform cementing job between 30” &
20” casing.
5. Once cementing is done, cut at casing minimum 2ft height.
6. Install base stand on 30” casing and cut 20” casing at height of 14.750”.
7. Clean and inspect casing housing bore.
8. Install all lockdown screws in casing head.
9. Install 20.3/4"-3000 Psi W.P. casing head assembly on 20” casing & mount on base
stand as shown.
10. Weld 20” casing into casing head and 30” casing to base stand.
11. Perform testing of casing through 1/2” NPT port provided at casing head bottom.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.2 INSTALLATION AND TESTING OF 20.3/4"-3000PSI W.P. BOP STACK
1. Install 20.3/4"-3000 Psi W.P. BOP stack and support flange on casing housing.
Note 1: Make sure that all rams are fully retracted.
Note 2: Make sure that all lockdown screws of top flange are fully retracted.
2. Clean and inspect tool joint threads.
3. Clean and inspect test plug threads.
4. Lubricate threads with API modified thread compound or similar compound.
5. Install test plug to drill pipe.
6. Lower test plug through BOP stack until properly located in casing housing.
Note 1: Make sure that tool joint is not located where BOP's rams are.
Note 2: Side outlet valve on casing housing should be opened during test.
7. Close BOP rams and test BOP system.
8. After completion of test, bleed pressure to zero and open BOP rams.
9. Retrieve BOP test plug and apply grease and provide safekeeping for test plug until it
is used again.
20.3/4”- 3,000 PSI W.P
INSTALLATION AND TEST OF 20.3/4"-3000 PSI W.P. BOP TEST PLUG
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.3 COMBINATION TOOL ASSY.-20.3/4"
ASSY. PART No. : 745011N

ITEM
QTY. PART NO. REV. DESCRIPTION
NO.
1 1 TPRT-32031910 0 TEST PLUG & RUNNING TOOL – BODY
2 4 P-32070210 0 PIN ASSY.
3 4 09WP6OA 0 SOCKET HEAD CAP SCREW M20x2.5, 2.50” LG.,
MATL, : ALLOY STEEL
4 2 50W13N 0 Ò' RING 473.07 I.D. x 19.00 C.S.
MATL, : NITRILE, 90+/-5 DURO
5 1 202-125-SC 0 HEX. SOCKET BLIND PLUG – 1.1/4"-11.1/2 NPT.
MATL. : SS316
6 2 A-3432-4 0 VENT PLUG - 1/2"-14 NPT.
MATL. : SS 304 / 316 / EQ.
7 1 4114501-P 0 THREAD PROTECTOR FOR 4.1/2" IF PIN
8 1 4114511-P 0 THREAD PROTECTOR FOR 4.1/2" IF BOX
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.4 INSTALLATION AND REMOVAL OF 20.3/4" WEAR BUSHING
1. Clean and inspect running tool threads.

3. Install running tool to drill pipe.
4. Install wear bushing to running tool.
5. Slowly lower wear busing through BOP stack until properly located in casing housing.
Make ensure before running wear bushing all lockdown screw fully retracted.
6. Once wear bushing reach on load shoulder, Run in all lockdown screws located in
casing head. Tighten all lockdown screws.
7. Remove running tool from wear bushing and retrieve.
8. Prepare to drill out for next casing.
9. Before retrieving wear bushing all lockdown screws to be retracted, now retrieve wear
bushing by reversing order of above-mentioned procedure.
20.3/4”- 3,000 PSI W.P
INSTALLATION OF 20.3/4"-3000 PSI W.P. WEAR BUSHING
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.5 INSTALLATION OF 20.3/4" X 13.3/8” MANDREL HANGER
1. Run the casing required and space out appropriately for the mandrel casing hanger being
run.
2. Examine the casing hanger running tool and verify:
a) Internal bore and threads are clean and in good condition.
b) Seals are clean and undamaged.
3. Examine the mandrel casing hanger and verify:
b) Flows by slots are clear and unobstructed.
4. Make up a landing joint to the top of the running tool and torque the connection to the
thread manufacturer's recommended shoulder torque.
5. Thoroughly clean and dry the running threads of both the running tool and hanger and
wipe the threads with a clean light coat of grease.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
6. Balancing the weight of the running tool such that it is unloaded, rotate the tool
counterclockwise approximately 12 turns to a positive stop.
Note: Do not torque this connection.
7. Make a vertical mark across the hanger and tool interface.
8. Thoroughly clean and dry the mating threads of both the casing hanger and casing and
apply a thread manufacturers recommended lubricant to the threads.
9. Carefully lower the hanger onto the casing until the mating threads make contact.
10. Balancing the weight of the hanger such that it is unloaded, rotate the hanger clockwise to
the thread manufacturer's recommended optimum torque.
11. Remove the 1/4" flush fitting plug from the test port on the OD of the running tool and test
to the test pressure specified.
12. Once a satisfactory test is achieved, carefully bleed off all test pressure and remove the test
pump.
13. Reinstall the flush fitting plug, making sure it is level or below the OD of the tool body.
14. Make sure all of the lock screws of the casing head are fully retracted from the bore.
15. Release the casing from the floor slips and carefully lower the casing into the well until the
hanger lands on the load shoulder below the face of the casing head
16. Confirm landing through annulus valve by looking at the paint mark, then rotate the tool
clockwise approximately 13 full turns to release the tool from the hanger. Follow up with
cementing program.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.6 INSTALLATION OF 20.3/4" X 13.3/8” PACKOFF ASSEMBLY
1. Examine the packoff running tool and verify:

Internal bore and threads are clean and in good condition.
2. Examine the packoff assembly and verify:
b) All seals are properly installed and undamaged.
3. Pickup stand of heavy weight drill pipes or drill collar and make up to the top of
the running tool, torque the connection to the thread manufacturers recommended
optimum torque.
4. Thoroughly clean and dry the running threads of both the running tool and packoff
and wipe the threads with a clean light coat of grease.
counterclockwise 8 turns.
6. Make a vertical mark across the packoff and tool interface.
7. Verify the vertical mark made previously has remained aligned making sure the
packoff and tool are still properly made up.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
8. Carefully lower the assembly into the well until the packoff lands on the top of the
casing hanger landing shoulder 7.362 in. below the face of the casing head.
a) Confirm landing by elevation
b) Confirm landing by tightening of lock down screw to proper engagement
dimension.
9. Once the packoff is properly landed, run in all of the lock screws of the casing head
to 100 ft-lb in an alternating cross fashion.
10. Rotate the tool clockwise 8 to 10 turns to release the tool from the packoff.
4.7 INSTALLATION OF 20.3/4" X 13.3/8” CASING HANGER
1. C-22 TYPE CASING HANGER ASSY. INSTALLATION UNDER BOP RISER :
1. After the casing is run in hole, the same is cemented.

2. Remove or lift sufficiently the BOP (blowout preventer).
3. Pull the casing upside and hold it until the casing hanger slip assembly is not installed.
4. Open the hanger latch. (do not release the hanger screws)
5. Place two wooden boards on the casing head or spool around the casing.
6. Place the casing hanger assembly around the casing using the wooden boards to support
hanger at latch.
7. Close the hanger latch. (Be sure the bowl halves are completely together)
8. Remove the slip retaining screws and attach one eyebolt in top of each segment.
9. Loop four nylon ropes through the slip eye bolts so the line helps hold the slips together.
10. Grease the body of the casing hanger and bowl.
11. Use a catline to center the casing as much as possible.
12. Remove the wooden boards while keeping tension on the soft line.
13. Play out the nylon line to slowly lower the casing hanger assembly. If necessary, keep
moving the casing to keep it centralized. (Horizontal movement only).
14. When the hanger reaches the bowl of the casing head or spool, release the casing
downwards after casing hanger installation and this way the casing hanger will be given to
casing hanger and the automated primary seal will be energized to give effective primary
sealing.
15. Remove the soft line by simply cutting the loop and pulling up one end.
16. Cut the casing to the length required for the spool. Remove the cut casing.
17. Prepare cut casing top with proper beveling and chamfering for smooth entry of
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
secondary seal installed in the tubing head spool which is to be installed on top of the
casing head. Clean the bevel area.
18. Clean the top of the casing head including ring groove.
19. Grease the casing stub and secondary seals as required.
20. Install the new ring gasket
21. Fill hydraulic oil upto the ring gasket top level.
22. Install next casing or tubing spool.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
2. C-22 TYPE CASING HANGER SLIP INSTALLATION THROUGH BOP :-
NOTE: Slips may be set through BOP from the rig floor, provided that the distance
from rig floor to casing head is less than a joint of casing so that no collars are
encountered between the floor and the casing head bowl.
1 Drain the casing bowl through the side outlet on the casing head or spool.
2 With the annulus gate valve open, circulate with clean water in order to wash spool’s
bowl.
3 Open the hanger latch.(do not release the hanger screws)
4 Place two wooden boards on the rotary table against the casing.
5 Place the hanger assembly around the casing using the wooden boards to support hanger at
latch. Ensure non extrusion plates are properly aligned
6 Close the hanger latch. (Be sure the bowl halves are completely together)
7 Remove the slip retaining screws and attach one eyebolt in top of each segment.
8 Loop two length of 1/2” nylon or other soft line through the slip eye bolts so the line helps
hold the slips together.
Determine distance from rig floor to the top of the casing head flange and measure off
that length on one of the soft line. Mark the line. This will provide an indication of the
hanger reaching the casing bowl.
1 Grease the body of the hanger.
2 Use a catline to center the casing as much as possible.
3 Remove the wooden boards while keeping tension on the soft line.
4 Play out the nylon line to slowly lower the hanger the assembly through the bop. If
necessary, keep moving the casing to keep it centralized. (Horizontal movement only).
5 When the hanger reaches the bowl of the casing head or spool, the measure on the soft line
should be at the rig floor. At this time, you will notice the movement of the casing is
significantly restricted.
6 When the hanger is in the head, slack off tension to load the weight slowly on the hanger.
NOTE: weight suspended on the hanger is the weight at which the driller’s weight
indicator registers a sharp decrease. If the casing continues to move downward with
no sharp weight decrease on the driller indicator or if the weight on the hanger is less
than specified, pick up the casing load and repeat the procedure.
7 Remove the soft line by simply cutting the loop and pulling up one end
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
8 Pick up the bop. (Verify that annulus pressure is under control before bop removing).
9 Cut the casing to the length required for the casing spool and bevel the cut.
10 Grease the casing stub and secondary seals as required.
11 Install the casing hanger seal ring if hanger is being run.
12 Fill bowl with light oil.
13 Install next casing spool.
CASING HANGER SLIP INSTALLATION THROUGH BOP
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.8 INSTALLATION OF 20.3/4"-3000 PSI W.P. x 13.5/8”-5000 PSI W.P. CASING SPOOL
1. Cleanly wipe flange faces of casing housing and casing spool, and inspect rig grooves.
2. Install ring gasket and flange protector on housing positioned below.
3. Pick up and suspend casing spool so that it will be level.
4. Install 4 studs directly underneath side outlets of casing spool.
5. Confirm that double 'FS' seals are installed in grooves provided in bottom of casing spool,
and slowly lower casing spool over casing stub until properly located on ring gasket.
Note : In case of 'FS' seals will be installed in grooves, before installing 'FS' seals in
grooves, put it in hot water heated to about 80° C for 5 to 10 minutes and make it soft
first. Crimp seal into heart shape and grasp crimped end on inside diameter with one
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
hand and start by inserting side opposite from crimp into groove. Be sure to soften 'FS'
seal in hot water because crack may develop in 'FS' seal when being deformed.
6. Tighten all studs and nuts, making sure that casing spool is correctly set without any place
being strained. Be sure to tighten nuts evenly and careful not cock casing spool.
7. Tightening torque shall be as recommended in API Specification. As for space between

flanges, tighten nuts it will be as specified in API specification.
8. Install test pump to 1/2” NPT test port fitting.
9. Test annulus space by injecting pressure corresponding to 80% of design casing collapse
pressure, or rated working pressure of flange, whichever is least. Hold pressure for 15
minutes.
Note : This method will test integrity of double 'FS' seals, ring joint connection and / or
lower pack-off. Higher pressure testing will cause deformation of casing I.D. and
collapse of casing and such damage will not be known until down hole equipment is
lowered through casing.
10. When seals hold pressure, install 1/2” NPT plug in injection port. Remove test pump, and
install pressure releasing tool to where test pump has been installed to release pressure.
11. Remove pressure releasing tool after pressure has been bled, and install safety cap on 1/2”
test port fitting.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.9 INSTALLATION AND TESTING OF 13.5/8”- 5000 PSI W.P. BOP STACK
1. Install 13.5/8”- 5000 PSI W.P. BOP stack and support flange on casing spool.
Note 1 : Make sure that all rams are fully retracted.
Note 2 : Make sure that all lockdown screws of top flange are fully retracted.
Note : 1: Make sure that tool joint is not located where BOP's rams are
Note : 2: Side outlet valve on casing spool should be opened during test.
9. Retrieve BOP test plug and apply grease and provide safekeeping for test plug until it is
used again.
INSTALLATION AND TEST OF 13.5/8"-5,000 PSI W.P. BOP TEST PLUG
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.10 COMBINATION TOOL ASSY. 13.5/8"

ITEM
NO.
1 1 TPRT-513621910L 0 TEST PLUG & RUNNING TOOL - BODY
2 4 P-51100210 0 PIN – TEST PLUG & RUNNING TOOL
3 4 09XQ6KA 0 SOCKET HEAD CAP SCREW M10x1.5, 1.50” LG.,
MATL, : ALLOY STEEL
4 2 50W95N 0 Ò' RING 320 I.D. x 13.00 C.S.
MATL, : NITRILE, 90+/-5 DURO
5 1 202-125-SC 0 HEX. SOCKET BLIND PLUG – 1.1/4"-11.1/2 NPT.
MATL. : SS
6 2 A-3432-4 0 VENT PLUG - 1/2"-14 NPT.
MATL. : SS 304 / 316 / EQ.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.11 INSTALLATION AND REMOVAL OF 13.5/8”- WEAR BUSHING

5. Slowly lower wear busing through BOP stack until properly located in casing housing.
Make ensure before running wear bushing all lockdown screw fully retracted.
casing housing. Tighten all lockdown screws.
INSTALLATION OF 13.5/8" WEAR BUSHING
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.12 INSTALLATION AND REMOVAL OF 13.5/8 X 9.5/8”- MANDREL HANGER
1. Run the casing required and space out appropriately for the mandrel casing hanger being
run.
2. Examine the mandrel hanger running tool and verify:
b) Seals are clean and undamaged.
3. Examine the mandrel casing hanger and verify:
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
b) Flows by slots are clear and unobstructed.
4. Make up a landing joint to the top of the running tool and torque the connection to the
thread manufacturer's recommended shoulder torque.
5. Thoroughly clean and dry the running threads of both the running tool and hanger and
counterclockwise approximately 12 turns to a positive stop.
7. Make a vertical mark across the hanger and tool interface.
8. Thoroughly clean and dry the mating threads of both the casing hanger and casing and
apply a thread manufacturers recommended lubricant to the threads.
9. Carefully lower the hanger onto the casing until the mating threads make contact.
10. Balancing the weight of the hanger such that it is unloaded, rotate the hanger clockwise to
the thread manufacturer's recommended optimum torque.
11. Remove the 1/4" flush fitting plug from the test port on the OD of the running tool and test
to the test pressure specified.
12. Once a satisfactory test is achieved, carefully bleed off all test pressure and remove the test
pump.
13. Reinstall the flush fitting plug, making sure it is level or below the OD of the tool body.
14. Make sure all of the lock screws of the casing head are fully retracted from the bore.
15. Release the casing from the floor slips and carefully lower the casing into the well until the
hanger lands on the load shoulder below the face of the casing head
16. Confirm landing through annulus valve by looking at the paint mark, then rotate the tool
clockwise approximately 13 full turns to release the tool from the hanger. Follow up with
cementing program.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.13 INSTALLATION OF 13.5/8 X 9.5/8”- PACKOFF ASSEMBLY
1. Examine the packoff running tool and verify:

Internal bore and threads are clean and in good condition.
2. Examine the packoff assembly and verify:
b) All seals are properly installed and undamaged.
3. Pickup stand of heavy weight drill pipes or drill collar and make up to the top of the
running tool, torque the connection to the thread manufacturers recommended
optimum torque.
4. Thoroughly clean and dry the running threads of both the running tool and packoff and
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
counterclockwise 8 turns.
6. Make a vertical mark across the packoff and tool interface.
7. Verify the vertical mark made previously has remained aligned making sure the
packoff and tool are still properly made up.
8. Carefully lower the assembly into the well until the packoff lands on the top of the
casing hanger landing shoulder 8.413 in. below the face of the casing head.
c) Confirm landing by elevation
d) Confirm landing by tightening of lock down screw to proper engagement dimension.
9. Once the packoff is properly landed, run in all of the lock screws of the casing head to
100 ft-lb in an alternating cross fashion.
10. Rotate the tool clockwise 8 to 10 turns to release the tool from the packoff.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.14 INSTALLATION AND REMOVAL OF 13.5/8 X 9.5/8”- CASING HANGER
1. C-22 TYPE CASING HANGER ASSY. INSTALLATION UNDER BOP RISED :
01. After the casing is run in hole, the same is cemented.

02. Remove or lift sufficiently the BOP (blowout preventer).
03. Pull the casing upside and hold it until the casing hanger slip assembly is not installed.
04. Open the hanger latch.(do not release the hanger screws)
05. Place two wooden boards on the casing head or spool around the casing.
06. Place the casing hanger assembly around the casing using the wooden boards to support
hanger at latch.
09. Loop four nylon ropes through the slip eye bolts so the line helps hold the slips together.
10. Grease the body of the casing hanger and bowl.
13. Play out the nylon line to slowly lower the casing hanger assembly. If necessary, keep
moving the casing to keep it centralized. (Horizontal movement only).
14. When the hanger reaches the bowl of the casing head or spool, release the casing
downwards after casing hanger installation and this way the casing hanger will be given to
casing hanger and the automated primary seal will be energized to give effective primary
sealing.
15. Remove the soft line by simply cutting the loop and pulling up one end.
16. Cut the casing to the length required for the spool. Remove the cut casing.
17. Prepare cut casing top with proper beveling and chamfering for smooth entry of
secondary seal installed in the tubing head spool which is to be installed on top of the
casing head. Clean the bevel area.
18. Clean the top of the casing head including ring groove.
20. Install the new ring gasket
21. Fill hydraulic oil up to the ring gasket top level.
22. Install next casing or tubing spool.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
2. C-22 TYPE CASING HANGER SLIP INSTALLATION THROUGH BOP :-
NOTE: Slips may be set through BOP from the rig floor, provided that the distance
from rig floor to casing head is less than a joint of casing so that no collars are
encountered between the floor and the casing head bowl.
1. Drain the casing bowl through the side outlet on the casing head or spool.
2. With the annulus gate valve open, circulate with clean water in order to wash spool’s
bowl.
3. Open the hanger latch.(do not release the hanger screws)
4. Place two wooden boards on the rotary table against the casing.
5. Place the hanger assembly around the casing using the wooden boards to support hanger at
latch. Ensure non extrusion plates are properly aligned
8. Loop two length of 1/2” nylon or other soft line through the slip eye bolts so the line helps
hold the slips together.
Determine distance from rig floor to the top of the casing head flange and measure
off that length on one of the soft line. Mark the line. This will provide an indication of
the hanger reaching the casing bowl.
9. Grease the body of the hanger.

12. Play out the nylon line to slowly lower the hanger the assembly through the bop. If
necessary, keep moving the casing to keep it centralized. (Horizontal movement only).
13. When the hanger reaches the bowl of the casing head or spool, the measure on the soft line
should be at the rig floor. At this time, you will notice the movement of the casing is
significantly restricted.
14. When the hanger is in the head, slack off tension to load the weight slowly on the hanger.
NOTE: weight suspended on the hanger is the weight at which the driller’s weight
indicator registers a sharp decrease. If the casing continues to move downward with
no sharp weight decrease on the driller indicator or if the weight on the hanger is less
than specified, pick up the casing load and repeat the procedure.
15. Remove the soft line by simply cutting the loop and pulling up one end
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
16. Pick up the bop. (Verify that annulus pressure is under control before bop removing).
17. Cut the casing to the length required for the casing spool and bevel the cut.
19. Install the casing hanger seal ring if hanger is being run.
20. Fill bowl with light oil.
21. Install next casing spool.
CASING HANGER SLIP INSTALLATION THROUGH BOP
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.15 INSTALLATION OF 13.5/8"-5000 PSI W. P X 11"-5000 PSI W. P. TUBING SPOOL
1. Cleanly wipe flange faces of tubing spools, and inspect ring grooves.
2. Install ring gasket and flange protector on spool positioned below.
3. Pick up and suspend tubing spool so that it will be level.
4. Install all studs directly underneath side outlets of tubing spool.
5. Confirm that double "FS" seals are installed in grooves provided in bottom of tubing
spool and slowly lower tubing spool over casing stub until properly located on ring
gasket.
Note 1 : In case of "FS" seal will be installed in grooves. Before installing "FS" seals in
grooves put it in hot water heated to about 80° C for 5 to 10 minutes and
make it soft first, crimp seal into heart shape and grasp crimped end on inside
diameter with one hand and start by inserting side opposite from crimp into
groove. Be sure to soften "FS" seal in hot water because crack may develop in
"FS" seal when being deformed.
6. Tighten all studs and nuts, making sure that tubing spool is correctly set without any
space being strained. Be sure to tighten nuts evenly and careful not cock tubing
spool.
7. Tightening torque shall be as recommended in API specification. As for space

between flanges, tighten nuts until it will be as specified in API specification.
8. Install test pump to 1/2” NPT test port fitting.
9. Test annulus space by injecting pressure corresponding to 80% of design casing

collapse pressure, or rated working pressure of flange, whichever is least. Hold
pressure for 15 minutes.
Note : This method will test integrity of double "FS" seals, ring joint connecting and
/ or lower pack - off. Higher pressure testing will cause deformation of casing
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
I. D. and collapse of casing and such damage will not be known until
downhole equipment is lowered through casing.
12. When seals hold pressure, install 1/2” NPT plug in injection port. Remove test pump,
and install pressure releasing tool where test pump has been installed to release
pressure.
13. Remove pressure releasing tool after pressure has been bled, and install safety cap on
1/2" test port fitting.
INSTALLATION OF 13.5/8"-5,000 PSI W.P. X 11"-5,000 PSI W.P. TUBING SPOOL
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.16 INSTALLATION AND TESTING OF 11"-5000 PSI W. BOP STACK
1. Install 11”- 5000 PSI W.P. BOP stack on tubing spool.

Note 1 : Make sure that all rams are fully retracted.
Note 2 : Make sure that all lockdown screws of tubing spool are fully retracted.
Note : 1: Make sure that tool joint is not located where BOP's rams are
Note : 2: Side outlet valve on casing spool should be opened during test.
9. Retrieve BOP test plug and apply grease and provide safekeeping for test plug until it is
used again.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.17 COMBINATION TOOL ASSY. 11"

ITEM
NO.
1 1 TPRT-51101910 0 TEST PLUG & RUNNING TOOL - BODY
2 4 P-51100210 0 PIN – TEST PLUG & RUNNING TOOL
3 4 09XQ6KA 0 SOCKET HEAD CAP SCREW M10x1.5, 1.50” LG.,
MATL, : ALLOY STEEL
4 1 50W70N 0 Ò' RING 250.83 I.D. x 13.49 C.S.
MATL, : NITRILE, 80-85 DURO
HEX. SOC. BLIND PLUG, 1.1/4"-11.1/2 NPT,
5 1 202-125-SC 0
MATL.: SS316
6 2 A-3432-4 0 VENT PLUG - 1/2"-14 NPT.
MATL. : SS 304 / 316 / EQ.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
4.18 INSTALLATION AND REMOVAL OF 11” WEAR BUSHING

5. Slowly lower wear busing through BOP stack until properly located in tubing head
spool.
6. Make ensure before running wear bushing all lockdown screw fully retracted.
casing housing. Tighten all lockdown screws.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
5. INSTALLATION AND TESTING OF TUBING HANGER AND X'MAS TREE
1. Clean and inspect tubing threads of tubing hanger and tubing string.
2. Make DA carrier onto top of tubing hanger.
3. Make up tubing hanger in tubing string and tighten to recommend tubing connection
torque.
Note : Assure that sealing area of hanger neck is not damaged.
4. Wrap 5-6 turns of 1/4' control line around tubing approximately 4 feet (120 Cm) below
tubing hanger and secure control line in place with control line clamp.
5. Cut 1/4' control line approximately 12 - 15 feet (360 - 450 Cm) above clamp.
6. Wrap control line around tubing 2 complete spiral turns above clamp and feed control line
through control line port in tubing hanger.
7. Slide Swagelok fitting over control line. NPT thread first and screw this NPT thread into
tubing hanger.
8. Pull 1/4” control line upward through Swagelok fitting and make spiral turns of control
line below tubing hanger firmly attach to tubing.
9. Using pipe bender, form 90 degree bend above Swagelok and wrap surplus 1/4” control
line around tubing hanger neck. Secure control line in place with binding wire and duct
tape.
10. Install back pressure valve into tubing hanger.
11. Make up running/landing joint to tubing hanger and slowly lower tubing hanger through
BOP stack until properly set on guide wedges in tubing spool.
Note : Lower tubing hanger so that recesses of tubing hanger will be at 90 degrees from
side outlets of tubing spool.
12. Run in lockdown screws sequentially until tight.
13. Remove landing string, nipple down BOP stack and riser.
14. Clean and inspect seal pocket and ring groove in bottom of X' mas tree.
15. Pick up X' mas tree and suspend it vertically.
16. Clean and inspect tubing hanger neck.
17. Unwind 6 - 8 feet (180 - 240 Cm) of 1/4” Control line from around neck of tubing hanger.
18. The procedure to be followed for sale installation of continuous control line to tubing head
adapter of X’ mas tree shall be performed.
19. Install ring gasket and flange protector on upper flange of tubing spool.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
20. Slowly lower suspended X' mas tree onto tubing spool.
21. Screw and tighten nuts previously removed from tubing head adapter stud bolts on lower
end of these studs protruding from underneath of flange to secure proper space between
tubing spool and X' mas tree for control line installation. Keep X'mas tree suspended until
control line installation related operations are completed.
22. Remove control line needle valve block and Swagelok fitting, and feed 1/4” control line
through outlet in tubing head adapter.
23. Again slowly lower X'mas tree over extended neck of tubing hanger until properly located
on ring gasket.
Caution : Do not nip control line in flange make up. Keep tension on 1/4” control
line.
24. Properly set X' mas tree and tighten nuts.
25. Inject oil through test port to discharge air through outlet of 1/4” control line and fill space
around neck portion of tubing hanger with oil.
26. When space has been filled with oil, slide Swagelok fitting over free end of 1/4” control
line, and screw it into tubing head adapter tight. Make up ferrule nut of Swagelok fitting.
27. Cut off control line approximately 1/2” (12.7 mm) above ferrule nut of Swagelok fitting.
28. Apply pressure to space area to 5000 psi (351.5 kgi/cm) and hold for 15 minutes.
29. After successful testing, insert small diameter tube through test port and send compressed
air available at rig through this tube to exhaust oil test fluid. Repeat this operation until at
least one half of space is filled with air.
30. Clean RX 44 ring groove and install ring gasket in tubing head adapter. Install control line
needle valve block on control line exit.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
TUBING HANGER INSTALLATION
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
TUBING HEAD ADAPTER INSTALLATION
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
6.0 “FS” SEAL DETAILS:
Introduction
Our FS Casing Seal has been specially developed to under take arduous fluid sealing
duties where there are large clearances between mating parts of wellhead and associated
assemblies.
It has been tested in accordance with API requirements for use on surface wellhead-to-
casing systems, where the seal can readily replace metal end cap and plastic pack sealing
arrangements.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
Operating features
The combination of design, materials and construction ensures that high-performance FS units
retain their sealing integrity under adverse conditions, including
• Stab-in operations.
• Wide ranges of temperature and pressure.
• Chemically aggressive and highly abrasive oilfield media.
Operating conditions to API requirements:
The FS Casing & Tubing Seal has undergone DNV witnessed tests on rough casings according
to API 6A, appendix F, PR2 procedures. It is suitable for pressures to 690bar (10,000psi) and has
an operating temperature range of –29°C to +177°C (–20°F to +350°F).
Construction
Precision molded in explosive decompression resistant hydrogenated nitrile (HNBR) elastomers,

with anti-extrusion capability provided by two toroidal springs mould bonded into the outer edges
of the primary sealing face.
Materials selection
HNBR elastomers: Elast-O-Lion® 101 or Elast-O-Lion® 985. Both grades are well proven for
toughness, wear resistance, explosive decompression resistance and broad temperature
capability. Elast-O-Lion 101 is a premier explosive decompression resistant hydrogenated nitrile.
Elast-O-Lion 985 is proven for use in very low temperature applications whilst exhibiting good
explosive decompression resistance.
Toroidal springs ((anti--extrusion)):
Standard material is stainless steel 316. inconel 600 is also available.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
Installation:
FS seals are system pressure energized and designed to accommodate the OD tolerances and
surface finish of API 5CT casing and tubing. The stab-in end of the casing needs just simple
hand-ground chamfered end preparation before insertion.
The flexibility of the seal, combined with the benefits of securely mould-bonded springs, help to
simplify the fitting operation and ensure correct location in housings. FS Casing & Tubing Seals
can be retrofitted to many conventional P-seal housings with minor modifications to the ports.
The seals offer reductions in installation time without the need for separate pack-off operations.
Casing “FS” Seal Test:

• Remove the 1/2" NPT hex plug from bottom flange of tubing head spool.
• Pressurize Flange Cavity at Flange working pressure or at 80% max of casing collapse
pressure, whichever is less, to test the “FS” seal, ring gasket & Casing hanger seal.
• Hold pressure for 15 min. and check for leaks.
• Bleed off the test pressure and keeping vented the Flange connection port pressure up on
“FS” seal test port at head spool top flange working pressure or at 80% max of casing
collapse pressure, whichever is less.
• Hold pressure for 15 min. and check for leaks.
• Bleed off the test pressure and re-install the plugs on Test Ports.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
7 STORAGE RECOMMENDATIONS
The following procedures are recommended:
• All equipment should be stored indoors.
• The indoor environment should be air conditioned and/or heated to prevent large
temperature variations and to control the humidity.
• If the indoor facilities are not available, the equipment should at least be under a roofed
shelter and not exposed to rain or precipitation.
• Periodic inspection of the equipment should be made to ensure no corrosion or dirt has
accumulated and inspects equipment well enough. If corrosion or dirt buildup is observed,
the equipment should be cleaned thoroughly and action taken to prevent this buildup in
the future.
• All metallic components should be protected with light oil or suitable corrosion inhibitor.
• Spare kit, which include elastomers should be covered with polythene net or protected
with bubble wrap then covered with black polyethylene sheet to protect against light, dirt,
and mechanical damage.
• Card board sheets may be used as a separator between components kept in boxes or
trays to avoid damage.
• Open ports in assembly should always cover with proper fittings.
• Valve bore and gasket sealing area should be protected with approved closed-ended
flange protectors at all times.
• Inventory should be rotated to reduce the age of the inventory (first in; first out). The
oldest equipment should be used first before newly received equipment is used.
HANDLING AND PROTECTION

• For proper handling of products an overhead crane, wooden box, pallets and bins of
appropriate sizes are to be used. If larger assemblies are properly boxed or mounted on
wooden skids forklifts may be used to move equipment.
• Ground/lapped/honed/polished surfaces shall be cleaned and anti-corrosive oil to be
applied.
• Components without seals surfaces are to be covered with polythene net or protected
with bubble wrap.
• Valve bore and gasket sealing area should be liberally greased with a suitable compound
and protected with approved closed-ended flange protectors at all times.
• Personnel charged with handling parts and assemblies shall be properly trained and
certified to ensure against scratch/dent marks or any other damage to parts takes place.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
8. RECOMMENDED FLANGE BOLT TORQUE
General
The torque values shown in these tables have been shown to be acceptable values for use in API
type 6b and 6bx flanges in some service. The user should refer to API Bul 6AF, 6AF1, and 6AF2
for data on the effects of bolt preload stress and other factors on flange performance. It should be
recognized that applied torque to a nut is only one of several ways to approximate the tension
and stress in a fastener.
Basis of Tables
The tables in this appendix are for the convenience of the user only, and are based on
calculations which assume certain friction coefficients for the friction between the studs and nuts,
and between the nuts and flange face.
Some factors which affect the relationship between nut torque and stud stress are:
• Thread dimensions and form.
• Surface finish of studs, nuts, and flange face.
• Degree of parallelism between nut face and flange face.
• Type of lubrication and coatings of the threads and nut bearing surface are.
Two coefficients of friction are used in the table. A coefficient of friction of 0.13 approximates the
friction with threads and nut bearing surface being bare metal well lubricated with API Bul. 5A2
threads compound. A coefficient of friction of 0.07 approximates threads and nut face coated with
fluoropolymer material.
The tables show material properties equivalent to A193 Grades B7 and B7M, which are most
commonly used. Values of torque for materials having other strength levels may be obtained by
multiplying the tabulated torque value by the ratio of the new material’s yield strength to the
tabulated materials yield strength.
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
Equations
The following equations are used to calculate the values
As = Π 2
4 [D- (0.9743 x P)]
F = oAs
T= +Fs [ H+D] +K
2(E – P f S)
4
As = Stress area, in square inches or square millimeters.
D = Thread major diameter, in inches or millimeters.
E = Pitch diameter of thread, in inches or millimeters.
F = Force per stud, lbf or newtons.
f = Friction coefficient.
T = Torque – ft-lbs.
H = Hex size (nut) = 1.5 + 0.125 in. (3.175 mm)
K = Nut internal chamfer = 0.125 in. (3.175 mm)
P = Thread pitch = ___________1_______________

Number of threads per unit length
In inches or millimeters.
S = Secant 30 º = 1.1547
T = Torque.
O = Stress in stud.
Torque obtained for calculations using in ad lb will be in units of in. lbf and can be divided by 12
to obtain ft lbf. Torque obtained using units of millimeters and newtons will be in units of Newton-
millimeters and can be divided by 1000 to obtain Newton –meters.
Note : the stresses in these calculation are based on stress area and not thread root area as is
required for stress calculations in 4.3.4 of this specification.
Recommendation for Specific Flanges:

The following flanges should not be made up beyond 40,000 psi (275 MPa) bolt stress due to
potentially high flange stresses:
Flange Bolt Stress
13.5/8” (346 mm) 2000 psi (13.8 MPa)
16.3/4” (425 mm) 2000 psi (13.8 MPa)
21 1/4” (540 mm) 2000 psi (13.8 MPa)
13.5/8” (346mm) 3000 psi (20.7 MPa)
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
3CP-WELLHAED
30” X 20” X 13.3/8" X 9.5/8" X 5.1/2”
(3,000 PSI X 5,000 PSI)
SPS # 729-U, REV-0
9. TORQUE MAKE UP PROCEDURE
Before Head Installation
Before installing the Head verify that Type “A” Anchor Screws can be operated freely and are n
retracted position flush with Head ID. Record the standoff of each Anchor Screw end from flange
OD (Distance “L”).
With the Anchor Screws flush with the Head ID apply a torque of 470-540 Nm to energize the
Packing element. This preload will assure packing sealing during the rig operation.
Make up procedure for hanger locking
Position 1. With no pressure inside the Tubing Head rotate the Gland Nut anticlockwise until it
touches the external washer. Do it for all Anchor Screws. In case pressure should be present
inside the head do not back out the gland nut.
Position 2. Apply light oil to the Anchor Screw extended diameter and rotate clockwise until the
tip is touching the Hanger surface and back out ½ turn. Do it for all Anchor Screws.
Position 3. Rotate the Gland Nut clockwise and make up to 470-540 Nm. Proceed for all Anchor
Screws.
Position 4. Rotate the Anchor Screw clockwise until the tip is in contact with the hanger surface.
• Repeat for the opposite Anchor Screw, then for the Anchor Screw in the halfway between
the two previous Anchor Screws and for the opposite.
• Proceed with all Anchor Screws in Crosswise manner.
• Verify that all Anchor Screws are equally positioned.
• Make up all the Anchor Screws with the above procedure with a final torque of 550-600
Nm. It is recommended that the max torque be reached in five steps or more.
• Check on each Anchor Screw the standoff dimension “T” and verify that “L” – “T”=12mm
or greater.
NOTE. In case of elastomeric packing already subjected to test pressure it may result that that
the initial length have been reduced. In this case it is necessary to re-torque the Anchor Screw
and Gland nut.
• Release flange cavity and annulus test pressure
• Re-torque each Gland nut to 470-540 N/mm2.
• Re-torque each Anchor Screw in crosswise manner as above described.
• Re-peat flange cavity test.
• NOTE. : The torque values indicated in this procedure are generally applicable. Where
different values are required they will be indicated in the applicable Installation Procedure
of the Completion.

Wellhead - Manual S2100559

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Wellhead - Manual S2100559

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INSTALLATION PROCEDURE

SR. NO. DESCRIPTION

• Only suitably qualified persons should be engaged in testing equipment.

4.0 WELLHEAD ASSEMBLY INSTALLATION PROCEDURE:-

3 PACK-OFF ASSEMBLY (13.3/8”) FOR MANDREL HANGER 1

4 GATE VALVE 2.1/16"-5,000 PSI FLANGED ENDS 9

5 INSTRUMENT FLANGE 2.1/16”-5000 PSI X 9/16” AUTOCLAVE BOX 3

7 TEST FLANGE 2.1/16”-5000 PSI X 1/2” NPT BOX 3

8 NEEDLE VALVE (ANGLE TYPE) 5,000 PSI x 1/2" NPT M x F x F 3

9 PRESSURE GAUGE 0-5,000 PSI x 1/2" NPT MALE, 4.1/2" OD FACE 2

9a PRESSURE GAUGE 0-5,000 PSI x 1/2" NPT MALE, 6.0" OD FACE 2

10 VR PLUG 1.900”-11.1/2” SHARP VEE THRD 6

11 BASE PLATE FOR 30” CONDUCTOR 1

1. Clean and inspect 30” conductor casing.

20.3/4”- 3,000 PSI W.P

INSTALLATION AND TEST OF 20.3/4"-3000 PSI W.P. BOP TEST PLUG

ASSY. PART No. : 745011N

1. Clean and inspect running tool threads.

20.3/4”- 3,000 PSI W.P

INSTALLATION OF 20.3/4"-3000 PSI W.P. WEAR BUSHING

1. Examine the packoff running tool and verify:

4.7 INSTALLATION OF 20.3/4" X 13.3/8” CASING HANGER

1. C-22 TYPE CASING HANGER ASSY. INSTALLATION UNDER BOP RISER :

1. After the casing is run in hole, the same is cemented.

CASING HANGER SLIP INSTALLATION THROUGH BOP

2. Install ring gasket and flange protector on housing positioned below.

3. Pick up and suspend casing spool so that it will be level.

4. Install 4 studs directly underneath side outlets of casing spool.

7. Tightening torque shall be as recommended in API Specification. As for space between

8. Install test pump to 1/2” NPT test port fitting.

INSTALLATION AND TEST OF 13.5/8"-5,000 PSI W.P. BOP TEST PLUG

ASSY. PART No. : 743011N

4.11 INSTALLATION AND REMOVAL OF 13.5/8”- WEAR BUSHING

1. Clean and inspect running tool threads.

INSTALLATION OF 13.5/8" WEAR BUSHING

4.12 INSTALLATION AND REMOVAL OF 13.5/8 X 9.5/8”- MANDREL HANGER

1. Examine the packoff running tool and verify:

1. C-22 TYPE CASING HANGER ASSY. INSTALLATION UNDER BOP RISED :

01. After the casing is run in hole, the same is cemented.

9. Grease the body of the hanger.

CASING HANGER SLIP INSTALLATION THROUGH BOP

2. Install ring gasket and flange protector on spool positioned below.

3. Pick up and suspend tubing spool so that it will be level.

4. Install all studs directly underneath side outlets of tubing spool.

7. Tightening torque shall be as recommended in API specification. As for space

8. Install test pump to 1/2” NPT test port fitting.

9. Test annulus space by injecting pressure corresponding to 80% of design casing

INSTALLATION OF 13.5/8"-5,000 PSI W.P. X 11"-5,000 PSI W.P. TUBING SPOOL

1. Install 11”- 5000 PSI W.P. BOP stack on tubing spool.

ASSY. PART No. : 742011N

1. Clean and inspect running tool threads.

TUBING HANGER INSTALLATION

TUBING HEAD ADAPTER INSTALLATION

Operating conditions to API requirements:

Precision molded in explosive decompression resistant hydrogenated nitrile (HNBR) elastomers,

Toroidal springs ((anti--extrusion)):

Standard material is stainless steel 316. inconel 600 is also available.

Casing “FS” Seal Test:

HANDLING AND PROTECTION

The following equations are used to calculate the values

P = Thread pitch = ___________1_______________

Recommendation for Specific Flanges:

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P = Thread pitch = _1_____